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Illustrated Parts Manual

Model1500SJ

3121263

January 8, 2013

REVISION LOG

March 15, 2011 - Original Issue of Manual (Edited to B/M 1001118886 Revision 5)

May 9, 2011 - Revised Manual (Edited to B/M 1001118886 Revision 6)

August 3, 2011 - Revised Manual (Edited to B/M 1001118886 Revision C)

November 11, 2011 - Revised Manual (Edited to B/M 1001118886 Revision G)

January 27, 2012 - Revised Manual (Edited to B/M 1001118886 Revision H)

June 25, 2012 - Revised Manual (Edited to B/M 1001118886 Revision I)

August 17, 2012 - Revised Manual (Edited to B/M 1001118886 Revision I)

January 8, 2013 - Revised Manual (Edited to B/M 1001118886 Revision I)

3121263 1500SJ A

REVISION LOG

B 1500SJ 3121263

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11-1 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-81-4 DRIVE HUB ASSEMBLY - BONFIGLIOLI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-101-5 DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-141-6 DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-181-7 FRAME VALVES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-201-8 TRACTION VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24

SECTION 2 - TURNTABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12-1 VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS . . . . . . . . . . . . . . . . 2-22-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION . . . . . . . . . . . . . . . . . . . 2-102-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-122-5 CATERPILLAR ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-182-6 DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-262-7 PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) . . . . . . . . . . . 2-342-8 PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) . . . . . . . . . . . . . . . . . 2-402-9 PUMP ASSEMBLY (SAUER TANDEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-462-10 PUMP ASSEMBLY (SAUER PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-502-11 PUMP ASSEMBLY (SAUER GEAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-542-12 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-562-13 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . 2-602-14 HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . 2-622-15 GROUND CONTROLS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-642-16 ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-682-17 ENGINE TRAY JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-722-18 HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-762-19 2500W GENERATOR INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-802-20 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES . . . . 2-842-21 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES. . . . . . . . . . 2-902-22 CLEARSKY TELEMATICS INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . 2-96

SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13-1 BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23-2 BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43-3 JIB INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103-4 ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-143-5 POWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-183-6 BOOM SENSORS AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-243-7 PLATFORM SUPPORT & VALVES (BOOM MOUNTED) INSTALLATIONS . . . . . . . . . 3-283-8 PLATFORM VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-303-9 JIB VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-323-10 ENCLOSURE BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

3121263 1500SJ i

FIGURE NO. TITLE PAGE NO.

TABLE OF CONTENTS

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . . . . 4-84-3 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-104-4 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-124-5 CONTROLLER ASSEMBLY (LIFT & SWING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-164-6 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25-2 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45-3 LEVEL (JIB) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65-4 LEVEL (PLATFORM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-85-5 LIFT (BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-105-6 LIFT (JIB) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-125-7 LOCK (JIB) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-145-8 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-165-9 TELESCOPE (JIB) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-185-10 TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16-1 HYDRAULIC DIAGRAM - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26-2 HYDRAULIC DIAGRAM - DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46-3 HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66-4 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86-5 HYDRAULIC DIAGRAM - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-106-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-17-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27-2 HARNESS COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-18-1 DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28-2 DECAL INSTALLATION (ANSI EXPORT SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-68-3 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 1500SJ 3121263

SECTION 1 FRAME

3121263 1500SJ 1-1

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS

32

4747

47

47

4747

50

3940

47

47

47

47

234142

4142

4142

4142

246

246

231

231

217

46

49

193047

61

34

22

1818

1

4713 105

254

144145

4629

28

1748

216

225

220

220

212

212226

50

4 133

29 214

51

17

17

17

26

26

26

26

4142

4142

41

41

42

42

25

56

43

43

31

47

17

21

3940

25

26

26

19

19

18 1

8

18

18

111

47

3738

24

56

273

25253

11520 1

1

647

476

2

5453

55

1-2 1500SJ 3121263

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. AXLE INSTALLATIONS - COMMON PARTS0271934 Ref. Fixed Axle J

0271521 Ref. Oscillating Axle J

1 0100011 A/R Compound, Locking


3 0100081 A/R Adhesive #4544 0363037 4 Bar, Stop

5 Not Used

6 0641606 40 Bolt 3/8"-16NC x 3/4"7 0641608 48 Bolt 3/8"-16NC x 1"

8 0641609 32 Bolt 3/8"-16NC x 1 1/8"

9 0641611 16 Bolt 3/8"-16NC x 1 3/8"10 Not Used

11 0641613 8 Bolt 3/8"-16NC x 1 5/8”"

12 Not Used13 4 Bolt 3/8"-16NC x 3" Options:

0641620 Bolt 3/8"-16NC x 2 1/2"

0641624 Bolt 3/8"-16NC x 3"14 0641808 8 Bolt 1/2”-13NC x 1”

15 Not Used

16 0642214 1 Bolt 3/4”-10NC x 1 3/4”17 0962033 2 Bushing

18 1180358 4 Carrier

7024365 A/R 24 in Section Repair Kit (Includes Inner & Outer Links, Joining Bars & Rollers, and Assembling Hardware)

7024366 1 Mounting Bracket Kit (Includes Mounting Brackets for Both Ends, 1 Roller Assembly and Assembling Hardware)

19 1320263 4 Clamp, Cable20 1320298 4 Clamp, Hose

21 1684102 4 Axle Extension Cylinder Assembly (See Section 5 for Breakdown)

22 3310805 8 Locknut #8-32NC

23 3340881 8 Pad, Wear24 3340907 2 Pad, Axle

25 3340946 8 Pad, Wear

26 3340932 32 Pad, Wear27 3340939 8 Pad, Rubber

28 3422918 1 Pin

29 3422960 4 Pin30 3573294 4 Plate

31 3573335 8 Plate

32 3841287 1 Keeper, Pin

33 3900270 4 Bolt, Shoulder 1/2” -13NC x 1 1/2”34 3930820 8 Capscrew #8-32NC x 1 1/4”

35 to 36 Not Used

37 4071035 2 Shim #18 Gauge38 4071036 4 Shim #11 Gauge

39 4071054 8 Shim #18 Gauge

40 4071055 12 Shim #11 Gauge

3121263 1500SJ 1-3

SECTION 1 FRAME

41 4071039 24 Shim #18 Gauge

42 4071040 36 Shim #11 Gauge

43 4071042 24 Shim #16 Gauge44 to 45 Not Used

46 4360578 4 Switch, Limit

47 4711600 140 Flatwasher 3/8” Thin

48 4740461 1 Thrustwasher49 4750800 8 Flatwasher #8 Regular

50 4846637 4 Extension, Axle

51 4846383 1 Box, Axle Pivot52 0681813 12 Bolt 1/2”-13NC x 1 5/8” (Grade 8)

53 0681814 18 Bolt 1/2”-13NC x 1 3/4” (Grade 8)

54 0681815 12 Bolt 1/2”-13NC x 1 7/8” (Grade 8)55 0681816 6 Bolt 1/2”-13NC x 2” (Grade 8)


57 4460968 4 Connector, Strain Relief (Not Shown)

Ref. AXLE INSTALLATION - OPTIONAL PARTS

0271934 Ref. Fixed Axle J

101 to 104 Not Used

105 0363076 2 Bar, Stop106 to 114 Not Used

115 0641814 4 Bolt 1/2”-13NC x 1 3/4”

116 to 143 Not Used144 4071049 6 Shim 11 Gauge

145 4071050 4 Shim 16 Gauge

0271521 Ref. Oscillating Axle J

201 to 211

212 0642020 4 Bolt 5/8”-11NC x 2 1/2”213 to 216 Not Used

217 1684081 2 Oscillating Axle Cylinder Assembly (See Section 5 for Breakdown)

218 to 219 Not Used

220 3312005 4 Locknut 5/8”-11NC221 to 224 Not Used

225 3422833 2 Pin

226 3422915 2 Pin227 to 230 Not Used

231 3841258 4 Keeper, Pin

232 to 245 Not Used246 4712000 4 Flatwasher 5/8” Thin

247 to 253 Not Used

254 3520054 4 Plug

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-4 1500SJ 3121263

SECTION 1 FRAME

FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 1-5

SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATION

11

11

28

35

17

20

32

22

3131

31

4429

12

3830

35

4143

19

36

334042

18

91

391

261

61

391

13

35

37

115

21

34

23

272

210

7

14

325

45

1-6 1500SJ 3121263

SECTION 1 FRAME

FIGURE 1-2. STEER INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

0271520 Ref. STEER INSTALLATION J

1 0100011 A/R Compound, Locking2 0100019 A/R Compound, Locking


4 Not Used

5 0630464 4 Screw, Button Head #10-24NC x 1/2”6 0641505 4 Bolt 5/16”-18NC x 5/8”

7 0641511 4 Bolt 5/16”-18NC x 1 3/8”

8 Not Used9 0641634 4 Bolt 3/8”-16NC x 4 1/4”

10 0642016 4 Bolt 5/8”-11NC x 2”

11 0962423 8 Bushing12 1671040 4 Cover, Sensor

13 1684314 4 Steer Cylinder Assembly (See Section 5 for Breakdown)

14 3311505 4 Locknut 5/16”-18NC 15 3300464 4 Nut, Slotted

16 Not Used

17 3422917 4 Kingpin18 3422940 4 Pin, Steer Cylinder (Outer)

19 3422941 4 Pin, Steer Cylinder (Inner)

20 3423256 4 Pin, Sensor 21 3451214 4 Pin, Cotter 3/8” x 3 1/2”

22 3760383 4 Ring, Retaining

23 3841258 4 Keeper, Pin24 Not Used

25 3931020 8 Capscrew #10-24NC x 1 1/4”

26 3931412 16 Capscrew 1/4”-20NC x 3/4”27 3932024 8 Capscrew 5/8”-11NC x 1 1/2”

28 1001099632 4 Spindle

29 4360505 4 Switch, Rotary Angle Sensor (Steer)30 4460914 4 Terminal


32 4711800 4 Flatwasher 1/2” Thin33 4740181 4 Thrustwasher

34 4740229 4 Thrustwasher

35 4740505 8 Thrustwasher36 4751600 4 Flatwasher 3/8” Regular

37 4755000 4 Flatwasher 2 1/2” Regular

38 0200833 4 Arm, Steer 39 0741606 8 Screw, Countersunk 3/8”-16NC x 3/4”

40 1120549 4 Cap, Seal (Outer)

41 1120550 4 Cap, Seal (Inner)

42 3960551 4 Seal (Outer)43 3960552 4 Seal (Inner)

44 0080277 4 Adapter, Angle Sensor Pilot

45 4750800 8 Flatwasher M8

3121263 1500SJ 1-7

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

301

302

101

431

SP

IND

LER

EF.

204

203

102

202

LH20

1 R

H

1-8 1500SJ 3121263

SECTION 1 FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. WHEEL DRIVE INSTALLATION0275685 Ref. With Bonfiglioli Drive Hub B

1001104324 Ref. With Reggiana Riduttori Drive Hub A


2 Not Used

3 0701617 48 Bolt M16 x 45mm (12 Per Wheel)4 4892000 48 Flatwasher 5/8in Hardened (12 Per Wheel)

Ref. HUB AND MOTOR ASSEMBLY2780286 Ref. With Bonfiglioli Drive Hub C

1001104315 Ref. With Reggiana Riduttori Drive Hub A

101 4 Drive Hub Assembly Options:

Ref. Note: Various brands used. When replacing complete hub, note that all 4 hubs must be the same brand.

Ref. Note: Various brands used. Identify brand before ordering replacement parts.

1001093243 Bonfiglioli Hub (was p/n 2780290) (See Figure 1-4 for Breakdown)

1001104325 Reggiana Riduttori Hub (See Figure 1-5 for Breakdown)

102 3160339 4 Drive Motor Assembly (See Figure 1-6 for Breakdown)

Ref. TIRE AND WHEEL INSTALLATIONS0271852 Ref. Foam-Filled Tires B

1001115961 Ref. Solid Tires A

Ref. Note: Assemblies may require ballast/foam filling to manu-facturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service &Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase com-plete assembly.

201 2 Right Side Tire & Wheel Assembly Options (See Items 301-302 for Breakdown):

0272055 Foam-Filled Tire and Wheel Assembly

1001112716 Solid Tire and Wheel Assembly

202 2 Left Side Tire & Wheel Assembly Options (See Items 301-302 for Breakdown):

0272056 Foam-Filled Tire and Wheel Assembly1001112669 Solid Tire and Wheel Assembly

203 0701619 64 Bolt M16 x 55mm (16 Per Wheel)

204 4892000 64 Flatwasher 5/8in Hardened (16 Per Wheel)

Ref. TIRE AND WHEEL ASSEMBLY COMPONENTS301 4 Tire Only Options:

4520261 Tire 445/50D710 (For Foam Filling)Not Available Tire 445/65-24 (Solid) (Purchase Items 201 or 202)

302 4 Rim Only Options:

4860236 Rim, Wheel (Foam-Filled Tires)Not Available Rim (Solid Tires) (Purchase Items 201 or 202)

3121263 1500SJ 1-9

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI

106104

49

3233

34

35

36

102

373839

40414243

44

45

46

47

48

109101

108

105

103

151

GENUINE PARTS

23

22

21

20

19

18

17

16

14

12

121110

9

8

7

6

54

32 1

13

50

31

1-10 1500SJ
3121263

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLIITEM # PART NUMBER QTY. DESCRIPTION REV.

1001093243 Ref. DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE D


1001093242 1 Hub, Torque Less Fittings

1 70000810 10 Bolt M10 x 252 70000811 1 O-Ring

3 70000812 1 Pin

4 70000813 2 Bolt M8 x 165 70002393 1 Cap, Disconnect

6 Not Available 2 Plug

7 70002394 1 Cover Assembly (Includes Items 2-6 & 8)8 70000816 1 Pad

9 70000817 1 O-Ring

10 70000818 1 Gear, Primary Sun11 Use Item 151 1 Ring, Neoprene

12 Use Item 151 2 Washer

13 Use Item 151 1 Spring14 Use Item 151 1 Shaft

15 Not Used

16 70000820 1 Reduction Assembly, Primary17 70000821 1 Gear, Secondary Sun

18 70000822 1 Reduction Assembly, Secondary

19 70000823 5 Snap Ring20 70000824 5 Gear Assembly, Planetary

21 70000825 5 Spacer

22 70000826 1 Nut23 70002395 1 Housing, Hub (Includes Bearing)

24 Not Available 2 Bearing (Purchase Item 23)

25 to 30 Not Used31 Not Available 1 Spindle

32 70000834 4 Disc, Steel

33 70000835 5 Disc, Lined34 70000836 1 Spacer

35 70002398 1 Shaft, Brake

36 70000838 1 Snap Ring37 70000839 1 Ring, Backup

38 70000840 1 O-Ring

39 70000841 1 Spacer40 70000842 1 Ring, Backup

41 70000843 1 O-Ring

42 70000844 1 O-Ring

43 70000845 1 Ring, Backup44 70000846 1 Piston, Brake

45 70000847 15 Spring

46 70000848 1 Plate, Spring Retainer47 70000849 1 Snap Ring

48 Use 3790158 1 O-Ring (was p/n 70002399)

49 70002396 1 Circlip

3121263 1500SJ 1-11

SECTION 1 FRAME

50 70002397 1 Seal

51 to 100 Not Used

101 0761215 2 Bolt M12 x 35mm102 2110404 1 Fitting, Adapter

103 2110808 1 Fitting, Adapter


105 2130406 1 Fitting, 90° Adapter106 2130812 1 Fitting, 90° Adapter

107 Not Used

108 5241200 2 Flatwasher 12mm Hardened109 0100011 A/R Compound, Locking

110 Not Used

111 3020008 17oz Lubricant HD 80W-90 (Not Shown)112 to 150 Not Used

— — — — — — — — — —

151 70000819 1 Brake Shaft Kit (Includes Items 11-14)

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-12 1500SJ
3121263

SECTION 1 FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 1-13

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI

2

3

4

5

7

15

102

16

17

18

19

20

18

22

25

24

26

27

26

31

32

33

34

35

36

3837

39

414243

44

46

47

48

49

50

45

40

28

2930

23

61110

98

1

GENUINE PARTS

5253

51

13

12

MOTOR SHOWN HEREFOR CLARITY

101

108

105103

104

106

110

109

1-14 1500SJ
3121263

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORIITEM # PART NUMBER QTY. DESCRIPTION REV.

1001104325 Ref. DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE D


1001101550 1 Hub, Torque Less Fittings

1 70002015 8 Bolt M8 x 252 70002016 1 Ring, Motor Support

3 Use Item 51 1 O-Ring

4 70002018 1 Snap Ring5 70002019 1 Retainer, Spring

6 70002020 9 Spring

7 Use 70002249 1 Piston (was p/n 70002021)8 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)9 See Note 1 O-Ring (Note: Use Item 51 or 53.)10 See Note 1 O-Ring (Note: Use Item 51 or 53.)11 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)12 70002026 5 Disc, Friction

13 70002027 6 Disc, Steel14 Not Used

15 70002029 1 Spindle

16 70002030 4 Gear, Planetary17 70002031 4 Bearing

18 70002032 5 Snap Ring

19 70002033 1 Gear, Brake/Input20 70002034 1 Bearing

21 Not Used

22 70002035 1 Ring, Wear23 70002036 1 Spring

24 70002037 1 Shaft, Engagement

25 Use Item 51 1 Seal26 70002039 2 Bearing Assembly

27 70002040 1 Support, Hub

28 70002041 1 Nut, Retaining29 Use 70002674 4 Washer (was p/n 70002042)

30 Use 70002674 4 Screw (was p/n 70002043)

31 70002044 1 Gear, Planetary Sun32 70002045 1 Reduction Assembly, Secondary

33 70002046 1 Snap Ring

34 70002047 1 Gear, Secondary Input Sun35 70002048 1 Reduction Assembly, Primary

36 70002049 1 Snap Ring

37 70002050 1 Gear, Primary Input Sun

38 Use Item 51 1 O-Ring39 Not Available 1 Housing, Hub

40 70002052 2 Screw, Countersunk

41 See Note 1 O-Ring (Note: Use Item 51 or 52.)42 Use Item 52 1 Thrustwasher

43 See Note 1 O-Ring (Note: Use Item 51 or 52.)44 Use Item 52 1 Cover, Hub

3121263 1500SJ 1-15

SECTION 1 FRAME

45 Use Item 52 3 Plug

46 Use Item 52 1 Snap Ring

47 Use Item 52 1 Pin, Engagement48 See Note 1 Gasket (Note: Use Item 51 or 52.)49 Use Item 52 1 Cover, Engagement

50 Use Item 52 2 Screw

51 70002248 1 Seal Kit (Includes Items 3, 8-11, 25, 38, 41, 43 & 48)52 70002247 1 Cover Kit (Includes Items 41-50)

53 70002249 1 Brake Kit (Includes Items 4-13)

54 to 100 Not Used101 0761214 2 Bolt M12 x 30mm


103 2110808 1 Fitting, Adapter104 2110812 1 Fitting, Adapter

105 2130406 1 Fitting, 90° Adapter

106 2130812 1 Fitting, 90° Adapter107 Not Used

108 5241200 2 Flatwasher 12mm Hardened

109 0100011 A/R Compound, Locking110 3790158 1 O-Ring

111 3020008 17oz Lubricant HD 80W-90 (Not Shown)

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-16 1500SJ
3121263

SECTION 1 FRAME

FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 1-17

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLY

30

29

25

27

24

23

21

20

1918

72

3

3

1

45

6

8

910

1112

13

1415

16

17

22

26

28

31

3233

3536

34

34

51

GENUINE PARTS

52

1-18 1500SJ
3121263

SECTION 1 FRAME

FIGURE 1-6. DRIVE MOTOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

3160339 Ref. DRIVE MOTOR ASSEMBLY B

1 7022368 4 Bolt2 70000859 1 End Cap, Motor

3 70003628 2 Locating Pin


5 7007420 1 Plug (Includes Item 4)6 7007446 1 Pin, Dowel

7 7021249 1 Bearing, Needle

8 70000854 1 Plate, Valve9 7022311 1 Snap Ring

10 7022314 1 Retainer, Spring

11 7024867 1 Spring12 7024868 1 Washer (was p/n 7022313)

13 70000855 1 Block, Cylinder

14 7021275 3 Pin, Slipper15 70000856 1 Guide

16 70000857 1 Retainer, Slipper

17 7024865 9 Piston, Cylinder18 Use Item 51 1 Ring, Piston


20 70000860 1 Piston, Servo (Includes Items 18 & 19)21 70000861 1 Spring

22 Not Available 1 Pin

23 70000853 1 Swashplate24 70000852 1 Bearing Kit

25 Use Item 51 1 Gasket

26 Not Available 1 Plug27 Use Item 51 1 O-Ring

28 7022321 1 Plug (Includes Item 29)

29 Use Item 51 1 O-Ring30 Not Available 1 Housing

31 70000858 1 Shaft

32 7007437 1 Bearing33 7007439 1 Snap Ring

34 7007438 2 Snap Ring

35 Use Item 51 1 Seal36 7022371 1 Washer, Seal Support

37 to 50 Not Used

51 70000862 Motor Seal Kit (Includes Items 4,18,19,25,27,29 & 35)52 7027740 Cylinder Block Kit (Includes Items 9 - 17)

3121263 1500SJ 1-19

SECTION 1 FRAME

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION

323

26

26

22

1

1 19 9

9

29 29

29

D31

6 27 27 16

B25

A24

41 2710

1

106

104

105

101

103

102 A

B

C

CD

E

E8

2818

17

3

15

24

1 4 27

21

103

10210

1

104

106

105

304

202

304

203

304

203

304

202

304

202

304

202

309

208

306

205

308

207

304

202

306

205

310

209

307

206

307

206

309

208

304

322

304

301

302

314

311

318

316 31

931

732

0

303

321

31431

2

304

301

304

204

211

201

210

202

1-20 1500SJ
3121263

SECTION 1 FRAME

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119717 Ref. VALVES & MODULE INSTALLATION - FRAME MOUNTED D

1 0100011 A/R Compound, Locking2 Not Used

3 0641424 2 Bolt 1/4”-20NC x 3”

4 0641504 8 Bolt 5/16”-18NC x 1/2”

5 Not Used6 0641509 4 Bolt 5/16”-18NC x 1 1/8”

7 Not Used

8 0641608 20 Bolt 3/8"-16NC x 1"9 0641808 4 Bolt 1/2"-13NC x 1”

10 to 14 Not Used

15 3311405 2 Locknut 1/4”-20NC16 3311505 9 Locknut 5/16”-18NC

17 3311605 4 Locknut 3/8”16NC

18 3841340 2 Loop, Hose19 to 20 Not Used

21 4060808 124in/3.2m Flex-Trim

22 4641155 1 Manifold, Junction23 Not Used

24 4641268 2 Valve Assembly - Steer (See Items 101-106)

25 4641454 1 Valve Assembly - Traction 26 4711400 8 Flatwasher 1/4” Thin


28 4711600 26 Flatwasher 3/8” Thin29 4711800 4 Flatwasher 1/2” Thin

30 Not Used

31 1001112758 1 Module (Chassis) (Note: Control System must be recalibrated when Module is replaced)

4641268 2 STEER VALVE ASSEMBLY B

101 7026028 12 Cartridge (6 Per Valve)7011346 12 Seal Kit - Cartridge (1 Per Cartridge)

102 7024927 4 Valve (2 Per Valve)

7012773 4 Seal Kit - Cartridge (1 Per Cartridge)7018991 8 Coil (2 Per Valve)

103 Use 70001976 2 Valve (1 Per Valve) (was p/n 7012770)

7012773 2 Seal Kit - Cartridge (1 Per Cartridge)7018991 4 Coil (2 Per Valve)

70001939 1 Orifice

104 2221086 6 Check, Pressure

105 2110606 8 Fitting, Straight106 2130810 2 Fitting, 90°

3121263 1500SJ 1-21

SECTION 1 FRAME

0271523 Ref. FRAME COVERS INSTALLATION (PLASTIC) C

201 0100011 A/R Compound, Locking202 0791604 63 Screw 3/8”-16NC x 1/2”

203 0791607 42 Screw 3/8”-16NC x 7/8”

204 1670996 1 Cover (Frame Front)

205 1671045 4 Plate, Cover (Axle Side)206 1671046 4 Plate, Cover (Axle Corner)

207 1671047 1 Plate, Cover (Rear)

208 1671048 2 Plate, Cover (Frame Top)209 1671049 4 Plate, Cover (Frame Side)

210 3900283 7 Screw 3/8”-16NC x 3/4”

211 4751600 7 Flatwasher 3/8” Regular

1001110114 Ref. FRAME COVERS INSTALLATION (STEEL) C


302 0641406 8 Screw 1/4”-20NC x 3/4”

303 0641414 4 Screw 1/4”-20NC x 1 3/4”304 0791604 63 Screw 3/8”-16NC x 1/2”

305 Not Used

306 1671045 4 Plate, Cover (Axle Side)307 1671046 4 Plate, Cover (Axle Corner)

308 1671047 1 Plate, Cover (Rear)

309 1671048 2 Plate, Cover (Frame Top)310 1671049 3 Plate, Cover (Frame Side)

311 3300454 8 Nut, Retainer 1/4”-20NC

312 3311405 4 Locknut 1/4”-20NC 313 Not Used


315 Not Used316 1001110108 1 Cover - RH Side

317 1001110109 1 Cover - LH Side

318 1001110110 1 Cover - Center Side319 1001110111 1 Shift - RH Side

320 1001110112 1 Shift - LH Side

321 1001110113 2 Plate322 1001110513 51in/5.5m Seal

323 1001110877 1 Mount, Fire Extinguisher

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-22 1500SJ
3121263

SECTION 1 FRAME

FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 1-23

SECTION 1 FRAME

FIGURE 1-8. TRACTION VALVE ASSEMBLY

9

1

6

4

12

6

8

23

8

10

11

7

11

10

10

5

7

11

10

10

1-24 1500SJ
3121263

SECTION 1 FRAME

FIGURE 1-8. TRACTION VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

4641454 Ref. TRACTION VALVE ASSEMBLY E

1 7012941 3 Cartridge, Solenoid Valve (Steer, Brake & Axle Lockout)7010543 3 Seal Kit - 7012941 Cartridge

7012944 2 Coil

2 70000801 1 Cartridge, Valve (Relief)

7012998 1 Seal Kit - 70000801 Cartridge3 70000802 1 Cartridge, Valve (Pilot)

7012942 1 Seal Kit - 70000802 Cartridge

4 70000803 1 Pressure Switch5 70000804 1 Cartridge, Valve (Shuttle)


6 70000806 2 Cartridge, Valve (Flow Divider)7017405 2 Seal Kit - 70000806 Cartridge

7 7012955 4 Cartridge, Valve (Check)

7012967 4 Seal Kit - 7012955 Cartridge8 2111012 2 Fitting, Straight

9 2151012 2 Fitting, 45°

10 2110810 13 Fitting, Straight11 2110406 3 Fitting, Straight


13 2220883 1 Plug, #4 (Not Shown)

3121263 1500SJ 1-25

SECTION 1 FRAME

FIGURE 1-8. TRACTION VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-26 1500SJ
3121263

3121263 1500SJ 2-1

SECTION 2TURNTABLE

SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS

117

117

105

201

12

27 51

113

116

116

106

107

109

109

116

116

262

11

18

28

30

28

23

10

102

14

81115

108

81

28

28

13

120

111

118

118

112

203203204

205

202

110

101103

115104

114

2-2 1500SJ 3121263

SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119717 Ref. VALVE, MODULE & FILTER INSTALLATION - TURNTABLE MOUNTED

D


2 0641406 4 Bolt 1/4”-20NC x 3/4”

3 to 4 Not Used5 0641506 4 Bolt 5/16”-18NC x 3/4"

6 to 7 Not Used

8 0641608 20 Bolt 3/8"-16NC x 1"9 Not Used

10 0902755 1 Bracket, Valve Mounting

11 0902800 1 Bracket, Module Mounting12 0903530 1 Bracket, Filter Mounting

13 Not Used

14 3300454 4 Nut, Retainer15 to 22 Not Used

23 1001132194 1 Main Valve Assembly (was p/n 4641267) (See Figure 2-2 for Breakdown)

24 to 25 Not Used

26 4711400 8 Flatwasher 1/4” Thin27 4711500 31 Flatwasher 5 /16” Thin

28 4711600 26 Flatwasher 3/8in Thin

29 Not Used30 1001112757 1 Module, B.L.A.M. (Note: Control System must be recalibrated

when Module is replaced)

1001119952 Ref. BATTERY, HORN & AUXILIARY PUMP INSTALLATION A


102 0140001 1 Horn

103 0236768 4 Bolt, Hold-down104 0363062 2 Bar, Battery

105 0400020 1 Battery

106 0641408 1 Bolt 1/4”-20NC x 1”107 0641412 1 Bolt 1/4”-20NC x 1 1/2”

108 0641607 4 Bolt 3/8”-16NC x 7/8”

109 3311405 3 Locknut 1/4”-20NC110 3311601 4 Nut 3/8”-16NC

111 3311605 4 Locknut 3/8”-16NC

112 3600465 1 Auxiliary Pump Assembly (See Items 201-205 for Breakdown)113 3740067 1 Relay

114 3980006 1 Seat, Battery

115 4420037 17in/43cm Tape, Insulation

116 4711400 4 Flatwasher 1/4” Thin117 4711600 12 Flatwasher 3/8in Thin

118 4791400 2 Starwasher 1/4”

3121263 1500SJ 2-3

SECTION 2 TURNTABLE

3600465 Ref. AUXILIARY PUMP ASSEMBLY C

201 7010924 1 Motor 7010639 2 Brush

7010640 8 Spring, Brush

7011044 1 Gasket, Adapter to Motor

202 70000998 1 Coupling 70000999 1 Key, Woodruff

Not Available 1 Adapter

203 70001001 1 Pump Kit (Includes Pump, Adapter to Motor Gasket p/n 7011044 & Mounting Hardware)

7011043 4 Screw7011048 4 Washer

70001000 1 Seal Kit (Includes Adapter to Motor Gasket p/n 7011044, Pump to Adapter Gasket, Shaft Seal & O-Rings for Hex Caps on Adapter)

204 Not Available 1 Ball

Not Available 1 Spring Not Available 1 Screw, Valve Adjustment

205 Not Available 1 Ball & Spring Assembly

Not Available 1 Plug

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-4 1500SJ 3121263

SECTION 2 TURNTABLE

FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-5

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY

14

102

106

16

108103

111

104

105

113

112

13

117

14

115

109

107

101

114

103

103

3

114

7

72

114

114114

7

7

7

114

12

15

20

110

18

20

116

17

6

5

22

21

23

2-6 1500SJ 3121263

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001132194 Ref. MAIN VALVE ASSEMBLY (Note: was p/n 4641267) C

1 7024573 1 Cartridge, Solenoid Valve (Dump)7024574 1 Seal Kit - Cartridge

7011354 1 Coil

2 7021636 1 Cartridge, Solenoid Valve (Lift Flow)

7017495 1 Seal Kit - Cartridge7017451 1 Coil

3 7021636 1 Cartridge, Solenoid Valve (Tele Flow)

7017495 1 Seal Kit - Cartridge7017451 1 Coil

4 7024924 1 Control Valve Assembly (Swing)

7012773 1 Seal Kit - Valve7018991 2 Coil

7021375 2 Nut, Coil

5 7024925 1 Control Valve Assembly (Lift)7012773 1 Seal Kit - Valve

7018991 2 Coil

7021375 2 Nut, Coil6 70001976 1 Control Valve Assembly (Tele) (was p/n 7012770)

7012773 1 Seal Kit - Valve

7018991 2 Coil7021375 2 Nut, Coil

7 7026007 5 Cartridge, Relief Valve (Swing/Lift Up/Lift Down/Tele In/Tele Out)

7024574 1 Seal Kit - Cartridge8 to 11 Not Used

12 7026000 1 Cartridge, Check Valve

7011311 1 Seal Kit - Cartridge13 7026001 1 Cartridge, Check Valve

7011311 1 Seal Kit - Cartridge

14 7026002 1 Cartridge, Shuttle Valve2900770 1 Seal Kit - Cartridge

15 7024570 1 Cartridge, Solenoid Valve (Aux Lift Down Select)

70001930 1 Seal Kit - Cartridge (was p/n 2900770)7024571 1 Coil

16 7026003 1 Cartridge, Pilot Valve

7026004 1 Seal Kit - Cartridge17 7026005 1 Cartridge, Solenoid Valve (Aux Lift Down)


7024571 1 Coil18 7026008 1 Cartridge, Check Valve


19 7018942 8 Capscrew, Socket Head #10-24NC x 2”

20 7026016 1 Cartridge, Valve7011346 1 Seal Kit - Cartridge

Ref. Note: Items 21-23 Used on p/n 1001132194 Main Valve Assembly Only.

21 70003630 1 Valve, Flow Sandwich

7018968 4 O-Ring

3121263 1500SJ 2-7

SECTION 2 TURNTABLE

22 70003021 1 Cartridge, Valve


23 7018986 4 Capscrew, Socket Head #10-24NC x 3 1/2”24 to 100 Not Used

101 2111216 1 Fitting, Straight

102 2130606 1 Fitting, 90°


105 2170316 1 Fitting, Tee

106 2131012 1 Fitting, 90°107 2110406 1 Fitting, Straight




112 2220890 1 Plug113 Use 70002760 1 Plug (was p/n 2220888)


115 Use 70002758 2 Fitting, Plug (was p/n 2220883)116 Use 70002759 1 Plug w/ O-Ring (was p/n 88662193 & 2220886)


FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-8 1500SJ 3121263

SECTION 2 TURNTABLE

FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-9

SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION

110

110

102

4

3

107106

105

109

103101

104101

61

8

7

51

21

OR

206

206

205

205

202

202

204

204

203

203

201

201

OR

2-10 1500SJ 3121263

SECTION 2 TURNTABLE

FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

0271596 Ref. SWING DRIVE INSTALLATION D

1 0100019 A/R Compound, Locking2 0682418 5 Bolt 7/8”- 9NC x 2 1/4” (Grade 8)

3 1 Swing Motor/Hub Assembly (See Figure 2-4 for Breakdown)

Use 1001134098 Prior to S/N 152139 (was p/n 3160302)

1001134098 S/N 152139 to Present4 3312002 1 Nut, Jam 5/8”-11NC

5 3900223 1 Screw, Shoulder

6 3952020 1 Setscrew 5/8”-11NC x 2 1/2”7 4071041 1 Shim

8 4892400 5 Flatwasher 7/8in Hardened

0271512 Ref. TURNTABLE BEARING AND LUBE INSTALLATION B

101 0100019 A/R Compound, Locking102 0440251 1 Bearing, Turntable

103 0682026 40 Bolt 5/8”-11NC x 3 1/4” (Grade 8)

104 0682040 40 Bolt 5/8”-11NC x 5” (Grade 8)105 2180002 2 Fitting, Grease

106 2180344 2 Fitting, Bulkhead

107 2220063 2 Fitting, Adapter108 Not Used

109 2750528 2 Hose

110 4892000 80 Flatwasher 5/8in, Hardened

1001110186 Ref. TURNTABLE LOCK INSTALLATION C

201 0641524 1 Bolt 5/16-18NC x 3”

202 1260017 9 in/23cm Chain - #3

203 3311505 1 Locknut 5/16”-18NC204 3421563 1 Pin, Turntable Lock

205 3421565 1 Pin, Snap

206 3760170 2 Ring, Quick Release

3121263 1500SJ 2-11

SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

13

8

33A

3B3H3C

3C3D

3F

3H3B

15

15

15

15

16

16

4

5

5

6

1A

1B

1D

1C

1G

1J

1

1E

1F

1I

1H

2

2425

3E

3G

18

17

20

27

19

2-12 1500SJ
3121263

SECTION 2 TURNTABLE

119120

20531

32117116114

115

113

112

110

109

108

104

104

104

104

104

107

106103

121

211

210

212

202

222223

204

203

203

206

206

201

216

215

209

218

207

217

208

26

10

221

219

214213

22220

3635

3433

21

118

105

102

101

29

29

28

28

151251

GENUINE PARTS

252253254255

3121263 1500SJ 2-13

SECTION 2 TURNTABLE

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. SWING MOTOR/HUB ASSEMBLIES3160302 Ref. Prior to S/N 0300152139 B

1001134098 Ref. S/N 0300152139 to Present B

1 Not Available 1 Housing/Shaft Assembly

1A 7024183 1 Shaft, Out put

1B 7000236 1 Seal, Lip1C 7000272 1 Cup, Bearing

1D 7000273 1 Cone, Bearing

1E 7000274 1 Cup, Bearing1F 7000275 1 Cone, Bearing

1G 7024184 1 Housing

1H 7000239 1 Thrustwasher1I 7000240 1 Ring, Retaining

1J 7017072 1 Plug, Pipe

2 7001917 1 Gear, Internal3 7001918 1 Carrier Assembly

3A 7001900 1 Carrier

3B 7007645 6 Washer, Tanged3C 7001902 84 Bearing, Needle

3D 7007646 3 Thrustwasher

3E 7001904 3 Shaft, Planet3F 7001927 3 Gear, Cluster

3G 7001906 3 Rollpin

3H 7007648 6 Washer4 7010467 1 Gear, Ring

5 7000224 2 O-Ring

6 7001920 1 Cover, Input7 Not Used


9 Not Used10 7024188 1 Motor Assembly (See Items 101-121 for Breakdown)

11 to 12 Not Used

13 7001921 1 Gear, Sun14 Not Used


16 7000288 2 Bearing, Thrust17 7001923 8 Bolt 3/8”-16NC x 3” (Grade 8)

18 7001924 4 Bolt, Shoulder 3/8”-16NC x 2 3/4” (Grade 8)

19 7001929 4 Lockwasher (Used with Item 18 Only)20 1 Plug, Pipe Options:

7001928 Used With Swing Motor/Hub Assembly p/n 3160302

7017094 Used With Swing Motor/Hub Assembly p/n 1001134098

21 7001926 2 Plug, Pipe22 7017082 1 Plug, Pipe

23 Not Used

24 Not Available 1 Plate, ID25 7000281 2 Screw, Drive

2-14 1500SJ
3121263

SECTION 2 TURNTABLE

26 1 Brake Assembly Options (See Items 201-223 for Breakdown):

7024182 Prior to S/N 0300152139

70003524 S/N 0300152139 to Present27 7024763 1 O-Ring

28 Not Available 2 Lug, Lifting

29 7024185 2 Bolt 1/2”-13NC x 5” (Grade 8)

30 Not Used31 7000731 1 Gasket

32 A/R Valve Options:

Used With Swing Motor/Hub Assembly p/n 3160302Use 4640741 1 Valve (was p/n 7024187)

7011320 2 Cartridge

2900770 2 Seal Kit - 7011320 Cartridge (1 Per Cartridge)Used With Swing Motor/Hub Assembly p/n 1001134098

70003523 1 Valve

70003629 2 Cartridge2900770 2 Seal Kit - 70003629 Cartridge (1 Per Cartridge)

33 Not Available 4 Lockwasher

34 7024135 4 Bolt 5/16”-18NC x 2 1/2” (Grade 8)35 7024186 1 Tube

36 7017085 2 Elbow

7024188 Ref. MOTOR ASSEMBLY

101 7024391 5 Bolt102 7004035 1 Cover, End

103 Use Item 151 1 Seal, Commutator

104 Use Item 151 5 Seal, Ring105 7004037 1 Commutator and Ring Assembly

106 Use 7004037 1 Ring

107 7024379 Manifold108 7024392 1 Rotor Set

109 7024380 1 Plate, Wear

110 7024393 1 Link, Drive111 Not Used

112 7024395 1 Shaft, Coupling

113 7024381 1 Bushing, Bronze114 7004043 1 Thrustwasher

115 7004044 1 Bearing, Thrust

116 Use Item 151 Seal, Inner117 Use Item 151 1 Washer, Back-up

118 7024394 1 Housing

119 7024390 1 Bearing

120 Use Item 151 1 Seal121 7010795 1 Plug, O-Ring

122 to 150 Not Used

— — — — — — — — — — 151 7024396 1 Seal Kit - 7024188 Motor (Includes Items 103, 104, 116,117 &

120)

FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-15

SECTION 2 TURNTABLE

Ref. BRAKE ASSEMBLIES7024182 Ref. Prior to S/N 0300152139

70003524 Ref. S/N 0300152139 to Present

201 7024189 1 Shaft

202 Not Available 1 Housing

203 Use Item 254 2 Plate, Friction204 Use Item 254 1 Plate, Pressure

205 7000731 1 Gasket (Part of Item 251)

206 Use Item 254 2 Plate, Outer207 See Note 1 Gasket (Note: Use Item 251, 254 or 255)208 7024191 1 Cylinder

209 7024192 1 Piston210 Use Item 255 1 Bearing, Ball

211 Use Item 255 1 Ring, Retaining

212 Use Item 255 1 Seal, Shaft213 Not Available 6 Capscrew

214 Not Available 6 Lockwasher

215 Use Item 251 1 O-Ring216 Use Item 251 1 Ring, Back-up


218 Use Item 251 1 Ring, Back-up219 7024190 2 Pin, Dowel


221 Not Available 1 Plug222 Use Item 252 A/R Spring (Natural)

223 Use Item 253 A/R Spring, (Blue)

224 to 250 Not Used— — — — — — — — — —

251 7024194 1 Seal Kit - Brake (Includes Items 205, 207 & 215-218)

252 Use 7024196 1 Spring Kit - Brake (Includes 12 Natural Colored Springs) (was p/n 7024195)Note: Spring Kit no Longer Available, Purchase Kit p/n 7024196.

253 7024196 1 Spring Kit - Brake (Includes 12 Natural & 2 Blue Colored Springs)

254 7024193 1 Friction Disc Kit - Brake (Includes Items 203, 204, 206 & 207)

255 7024197 1 Bearing Kit - Brake (Includes Items 207 & 210-212)


2-16 1500SJ
3121263

SECTION 2 TURNTABLE


3121263 1500SJ 2-17

SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR ENGINE INSTALLATIONG

EN

ER

ATO

R C

OV

ER

SH

IELD

(ITE

M 1

8) S

HO

WN

HE

RE

FOR

CLA

RIT

Y10

9 131 14

5

129

115

102

145

160

182

183

161

175

190

102

47 174

111

102

145

153

192

148

133

112

147 15

714

210

2 152

29

5 37

25

119

102

116

151

113

147

173

192

171

148

148

133

133

31

45

145

145

131

1339

109

102

13911

8

163

177

168

177

402

401

177

177

156 16

4

1 12

120

110

146

146

132

177

155

177

123

104

107

102

14414

0

165

124

131 14

5

145 10

9

166

102

108

109

145

131

172

141

10214

411

710

2

13014

917

814

910

6 167

106

102

149

179

122

122

158

113

147

15111

610

2

154

170

154

154

169

186

121

121

176

185

144

187

188

101

162

135

409

323

326

125

159

1 7

38

18

102

180

61

58

59

55 57 63

60

4

2537

37

145

193

102

203

81 38 48

196

102

200

197

102

195

102

200 20

0

195

102

202

198

199

204

145 13

6

131

145

194

201

114

102

342

340

341

316

191

151

102

189

205

185 14

4 187

105

2-18 1500SJ
3121263

SECTION 2 TURNTABLE

42

44

6 25 37

25 33 37 43

301

310

319

301

307

314

301

311

313

330

336

337 30

131

131

231

3

301

318

301

309

320

329

301

305

314

324

301

306

314

324

137

143

130

106

138

143

130

106

1 8 38 48

6 25 371 6 16 17

19 2

21 2

179

122

1 3 38

50 2

301

303

315

302

327

301

308

31730

130

431

632

237 25 5 37 25 4

102

107

407

328

404

301

301

321

321

319

315

303

334

402

332

325

338

181

406

333

335

124

30

27

150

409

2723

15

15

15

152 53

403

51B

51A

41

1 9

32 28

BA

TTE

RY

RE

F.

51E

51E

51C

51A

51A

51F

ITE

M (

51)

INC

LUD

ES

51A

TH

RU

51F

35

24

3811

26

52

38

26

1022 2

625654

51D

1 14 40

3121263 1500SJ 2-19

SECTION 2 TURNTABLE

FIGURE 2-5. CATERPILLAR ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CATERPILLAR DIESEL ENGINE INSTALLATION OPTIONS:1001117499 Ref. With Skypower & Without Cold Weather Plus Package D

1001120528 Ref. With Skypower & With Cold Weather Plus Package C


2 0100079 A/R Sealant, Pipe

3 0641606 4 Bolt 3/8”-16NC x 3/4”4 0641506 3 Bolt 5/16”-18NC x 3/4”

5 0641509 8 Bolt 5/16”-18NC x 1 1/8”

6 0641511 13 Bolt 5/16”-18NC x 1 3/8”7 0641605 3 Bolt 3/8”-16NC x 5/8”

8 0641608 3 Bolt 3/8”-16NC x 1”

9 0641610 1 Bolt 3/8”-16NC x 1 1/4”10 0641611 2 Bolt 3/8”-16NC x 1 3/8”

11 0641612 2 Bolt 3/8”-16NC x 1 1/2”

12 0641808 1 Bolt 1/2”-13NC x 1”13 0642010 1 Bolt 5/8”-11NC x 1 1/4”

14 0761210 1 Bolt M12 x 20mm

15 1320022 5 Clamp16 1320187 1 Clamp, Twin

17 1320190 1 Cover, Clamp

18 1671121 1 Cover, Generator19 2180348 1 Fitting, Barbed

20 2200222 1 Plug, Pipe (Used in Bottom of Fuel Tank) (Not Shown)

21 2220313 1 Fitting, 90° Barbed22 2221176 1 Fitting, 90° Elbow

23 2750532 55in/1.4m Hose

24 2820170 1 Insulation, Sound Absorbing 25 3311505 27 Locknut 5/16”-18NC

26 3311605 4 Locknut 3/8”-16NC

27 1001128899 1 Panel, Rubber28 3422446 1 Pin

29 3573644 1 Plate, Tray Clamp

30 1001128898 1 Plate, Clamp31 3573728 1 Plate, Tray Clamp

32 3841143 1 Keeper, Pin

33 3900272 4 Screw, Button 5/16”-18NC x 1 3/4”34 4240018 A/R Strap, Tie (Not Shown)

35 4240033 A/R Strap, Tie

36 Not Used37 4711500 50 Flatwasher 5/16” Thin

38 4711600 18 Flatwasher 3/8” Thin (Not Shown)


40 4812100 1 Flatwasher M1241 1001108617 Pressure Filter

70002231 1 Element, Filter

42 1001111132 1 Panel, Rubber43 1001112878 1 Plate, Top Clamp

44 1001112879 1 Plate, Bottom Clamp

2-20 1500SJ
3121263

SECTION 2 TURNTABLE


46 Not Used

47 1001116112 1Engine, Caterpillar C3.4 Turbo (See Items 401 to 411 for Indi-vidually Serviced Components)

48 1001116792 3 Clamp

49 1001119995 1 Harness, Engine (Not Shown - See Section 7 for Breakdown)50 1001120492 2 Fitting, Straight

51 1001120743 1 Battery Cable Kit B

51A 7027034 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal, Glow Plug Solenoid & Starter)

51B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal & Ground at Tray Pivot)

51C 7027035 1 Cable, Red (Aux Pump Relay to Aux Pump)51D 7027039 1 Cable, Black (Tray Pivot to Engine Block)

51E Not Available 4 Boot, Terminal (Red)

51F Not Available 1 Boot, Square Terminal (Red)52 1001121236 1 Bracket, Fuel Pump Mounting

53 2200221 1 Plug

54 3311005 1 Locknut 10-24NC55 3311405 6 Locknut 1/4”-20NC

56 4711000 2 Flatwasher #10 Thin

57 4711400 12 Flatwasher 1/4in Thin58 1001128765 1 Support, Baffle

59 1001128789 1 Panel, Rubber

60 1001128797 1 Plate, Clamp61 1001130774 1 Seal

62 0721006 1 Screw #10-24NC x 3/4”

63 0641406 6 Bolt 1/4”-20NC x 3/4”

Ref. CATERPILLAR DIESEL ENGINE ASSEMBLY OPTIONS:1001116111 Ref. With Skypower & Without Cold Weather Plus Package D1001120525 Ref. With Skypower & With Cold Weather Plus Package C

101 0080181 1 Plate, Pump Mounting Adapter102 0100011 A/R Compound, Locking

103 0100020 A/R Sealant, Pipe (Not Shown)

104 0340003 2 Band, Air Cleaner105 0340051 2 Band, Muffler

106 0641406 9 Bolt 1/4”-20NC x 3/4”

107 0641506 6 Bolt 5/16”-18NC x 3/4”108 0641605 2 Bolt 3/8”-16NC x 5/8”

109 0641608 19 Bolt 3/8”-16NC x 1”

110 0641808 1 Bolt 1/2”-13NC x 1”

111 0641812 2 Bolt 1/2”-13NC x 1 1/2”112 0642028 2 Bolt 5/8”-11NC x 3 1/2”

113 0642030 2 Bolt 5/8”-11NC x 3 3/4”

114 0701012 4 Bolt M10 x 25mm115 0701015 2 Bolt M10 x 35mm

116 0711214 8 Bolt M12 x 30mm

117 0760810 4 Bolt M8 x 20mm

FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-21

SECTION 2 TURNTABLE

118 0940070 1 Bumper

119 0961986 2 Bushing, Flanged

120 1001131542 1 Lanyard121 1320017 2 Clamp

122 1320022 4 Clamp

123 1340065 1 Air Cleaner Assembly

7003655 1 Element, Air Cleaner7015013 1 Baffle, Rubber

7015014 1 Clamp, Cap

7015015 1 Cup7015003 1 Wingnut

124 1703162 2 Decal - Fan Blade

125 2060025 1 Fan126 2.95gl/11.17Li Anti-Freeze Options (Not Shown):

2300004 Without Arctic Package

2300041 With Arctic Package127 3020016 2.64gl/9.99Li Oil, Motor 15W-40 (Not Shown)

128 3020037 A/R Lube, Coupling Grease (Not Shown)

129 1 Muffler Options:3220126 Standard Muffler

70003555 1 Clamp (Used on p/n 3220126)

3220130 Optional Catalytic Muffler70001017 1 Clamp (Used on p/n 3220130)

130 3311405 7 Locknut 1/4”-20NC


133 3312005 4 Locknut 5/8”-11NC

134 Not Used135 3520054 3 Plug

136 3573412 1 Gusset

137 3740067 1 Relay138 3740080 1 Relay

139 3960543 1 Seal

140 3960544 1 Seal141 4031911 4 Capscrew M8 x 35mm

142 4032008 8 Capscrew M10 x 20mm




148 4740242 4 Washer, Snubbing


150 4751500 2 Flatwasher 5/16” Regular151 4812100 10 Flatwasher 12mm

152 4832000 8 Lockwasher 10mm

153 4740171 2 Flatwasher 1/2” Hardened154 8405104 4 Clamp, Gear

155 91083128 1 Elbow, 90°


2-22 1500SJ
3121263

SECTION 2 TURNTABLE

156 91403244 1 Rubber, Straight Hump

157 1001129023 1 Plate, Engine Mounting (Rear)

158 1001129304 1 Mount, Motor (Front)159 1001116153 1 Tray, Engine

160 1001116186 1 Tube, Exhaust

161 1001116201 1 Plate, Muffler Mounting

162 1001116278 1 Coupling, Pump163 1001116313 1 Tube, Air Intake

164 1001116324 1 Tube, Air Intake

165 1001116348 1 Plate, Radiator Mounting166 1001116354 1 Radiator

7027412 1 Cap, Radiator

167 1001116367 1 Support, Tank Mounting168 1001116413 1 Hose, Air Intake Reducer

169 1001116436 1 Hose, Radiator (Top)

170 1001116437 1 Hose, Radiator (Bottom)171 1001116525 2 Mount, Engine

172 1001116591 1 Spacer, Fan

173 1001117546 1 Mount, Generator

1741001117874

1Engine, Caterpillar C3.4 Turbo W/E Controls (See Items 301 to 342 for Individually Serviced Components)

175 1001118368 1 Pump Assembly (Machines with Rexroth Pump Only) (See Figure 2-7 for Breakdown)

176 1001116836 A/R Hose, Air Intake

177 1320058 6 Clamp

178 1580011 1 Container, Coolant Overflow179 2720058 31.66ft Hose

180 4060805 5in/12.7cm Flex-Trim 1/4”

181 4640750 1 Valve, Oil Drain182 4812000 3 Flatwasher 10mm

183 1001121004 3 Nut M10 x 1.25

184 Not Used185 0641508 3 Bolt 5/16”-18NC x 1”

186 1320130 1 Clamp

187 3311505 3 Locknut 5/16”-18NC 188 1001125891 1 Bracket, Valve

189 0761212 2 Bolt M12 x 25mm

190 0701016 6 Bolt M10 x 40mm191 1001130161 1 Bracket, Muffler Mounting

192 1001130171 2 Mount, Engine

193 0641610 4 Bolt 3/8”-16NC x 1 1/4”194 0641614 3 Bolt, Hex Head 3/8”-16NC x 1 3/4”

195 0700822 5 Bolt M8 x 70mm

196 0700823 2 Bolt M8 x 75mm

197 0700824 1 Bolt M8 x 80mm198 3580321 1 Pulley, Engine

199 4568735 3 Tube, Spacer

200 4811900 8 Flatwasher M8201 4891600 3 Flatwasher 3/8” Hardened

202 1001117500 1 Spacer, Pulley


3121263 1500SJ 2-23

SECTION 2 TURNTABLE

203 1001117577 1 Support, Generator Pulleys

204 1001129995 3 Pulley, Idler Grooved

205 4831900 4 Lockwasher 8mm206 4240033 A/R Wire Tie (With Cold Weather Plus Package - Not Shown)

207 1001119231 1 Heater, Block (With Cold Weather Plus Package - Not Shown)

208 0641606 1Bolt 3/8”-16NC x 3/4” (With Cold Weather Plus Package - Not Shown)

209 1320223 1 J-Clip 1/2” (With Cold Weather Plus Package - Not Shown)

210 1702942 1 Decal - Engine Block Heater (With Cold Weather Plus Package - Not Shown)

1001117874 Ref. CATERPILLAR DIESEL ENGINE W/E CONTROLS B

301 0100011 A/R Compound, Locking302 0100020 A/R Sealant, Pipe

303 0700808 3 Bolt M8 x 16mm


306 0760610 2 Bolt M6 x 20mm


309 1320224 1 Clamp

310 1320263 1 Clamp311 3290501 3 Nut M5 x 0.8

312 4031607 2 Capscrew M5 x 16mm

313 4811600 3 Flatwasher M5314 4811700 8 Flatwasher M6


316 4812000 A/R Flatwasher M10317 4812100 2 Flatwasher M12

318 5250608 2 Bolt M6 x 16mm


321 8406101 2 Tube, Clip

322 8406105 2 Tube, Clip323 1001097553 1 Washer, Coolant Sensor

324 1001112059 5 Bumper

325 1001112068 1 Sensor, Speed326 1001112069 1 Sensor, Temperature

327 1001112070 1 Switch, Oil Pressure

328 1001112073 1 Actuator329 1001112570 1 Spacer, Nylon

330 1001112592 1 Bearing

331 Not Used

332 1001120769 1 Bracket, ECM/Fuse Box333 1001120771 1 Bracket, Actuator

334 1001120772 1 Bracket, Actuator

335 1001120773 1 Link, Spacer336 1001120774 1 Bolt, M5

337 1001120775 1 Bracket, Actuator


2-24 1500SJ
3121263

SECTION 2 TURNTABLE

338 1001120810 1 Controller

339 1001120776 1 Engine Harness (Not Shown - See Section 7 for Breakdown)

340 1001129361 1 Tube, Dipstick341 0761007 1 Bolt M10 x 14mm

342 1001129360 1 Gauge, Dipstick

1001116112 Ref. CATERPILLAR ENGINE COMPONENTS A

401 70002831 1 TurboCharger

70002829 1 Gasket, TurboCharger Drain Pipe70002830 1 Gasket, TurboCharger

402 70002832 1 Hose

403 7026839 1 Pump, Fuel70002833 1 Ring, Retaining

70002834 1 Bowl, Water Collect

7026830 1 Element, Fuel/Water70002835 1 Kit Seal

404 70002837 4 Plug, Glow

405 7026802 1 Flywheel W/Gear (Not Shown)7026803 1 Gear

406 7026811 1 Filter, Oil

7026812 1 O-Ring (Between Center Bolt & Oil Filter Bracket)7026813 1 O-Ring (Between Oil Filter Bracket & Engine)

407 7026822 1 Thermostat

7026820 1 Gasket, Thermostat (Between Housing & Cylinder Head)7026821 1 Gasket (Between Housing & Thermostat Cover)

408 7026829 1 Gasket, Intake Manifold (Not Shown)

409 7026833 1 Starter

410 7026804 1Gasket (Not Shown - Located Between Bell Housing & Engine Block)

411 7026805 1 Seal, Rear Main (Not Shown)


3121263 1500SJ 2-25

SECTION 2 TURNTABLE

FIGURE 2-6. DIESEL ENGINE INSTALLATION

16

2530

22

TAN

K R

EF.

213

214

204

206

203

20221

5210

205

213

5 24 38

4 24 38

6 24 38

6 24 38

32

5 24 38

28

27

31

42

6 24 38

23D

23E

1 8 26 33

1 39 44

1 6 13 14

2 12 202 12 19

2 12 172113

4

110

142

146

170

167

29

23C

ITE

M (

23)

INC

LUD

ES

23A

TH

RU

23G

23G

23B

23B

36

23F

23F

23A

23A

BA

TTE

RY

RE

F.

105

201

207

34 24 38

353

212

2-26 1500SJ
3121263

SECTION 2 TURNTABLE

15

221

136

159

156B

101B

131

176 15

8

143

178

151

154

155

150

140

141

157C

157A

179

138A

120

138B

171

121

102

129

102

118

110

146

170

115

171

110

170

146

172 14

711

617

111

0

170

146

172

147

109

102

170

174

111

110

170

170

146

146

173

102

106

130

146

112

170

170

110

146

10216

3

10216

3 169

102

107

156A

101A

135 20

8

133

132

17017

0

16114

5

104

108

128

169

183

139

216

117

102

118

102

102

114

149

184

137

122

165

165

106

174

144

148

168

102

110

127

1 337

102

119

177

106

181

175

14417

4

160

107

126

145

169

164

125

125

182

OR

153

124

134

152

180

162

123

220

1 9

1040

39

1 7LO

CA

TED

ON

T/T

(SH

OW

N H

ER

EF

OR

CLA

RIT

Y)

RE

XR

OTH

PU

MP

CO

MP

ON

EN

TS

SA

UE

R P

UM

PC

OM

PO

NE

NTS

OR

189

190 18

6

179

179

102

110

102

185

102

114

157D

157B

113

171

147

102

138

103

353

3121263 1500SJ 2-27

SECTION 2 TURNTABLE

FIGURE 2-6. DIESEL ENGINE INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. DEUTZ DIESEL ENGINE INSTALLATION OPTIONS:Ref. Machines with Rexroth Pumps:

1001117370 Ref. Without Skypower & Without Cold Weather Plus Package B1001117371 Ref. With Skypower & Without Cold Weather Plus Package B

1001116015 Ref. With Skypower & With Cold Weather Plus Package B

Ref. Machines with Sauer Pumps:1001119052 Ref. Without Skypower & Without Cold Weather Plus Package B1001119053 Ref. With Skypower & Without Cold Weather Plus Package B

1001119054 Ref. With Skypower & With Cold Weather Plus Package B


2 0100079 A/R Sealant, Pipe

3 0641410 4 Bolt 1/4”-20NC x 1 1/4”4 0641506 1 Bolt 5/16”-18NC x 3/4”

5 0641509 7 Bolt 5/16”-18NC x 1 1/8”

6 0641511 13 Bolt 5/16”-18NC x 1 3/8”7 0641605 3 Bolt 3/8”-16NC x 5/8”

8 0641610 1 Bolt 3/8”-16NC x 1 1/4”

9 0641808 1 Bolt 1/2”-13NC x 1”10 0642010 1 Bolt 5/8”-11NC x 1 1/4”

11 Not Used

12 1320022 3 Clamp13 1320187 1 Clamp

14 1320190 1 Clamp, Cover Plate

15 1671121 1 Cover, Generator16 1001108617 1 Filter, Hydraulic


17 2180348 1 Fitting, Straight Barbed 18 2200222 1 Plug (Not Shown - Located in Bottom of Fuel Tank)

19 2220313 1 Fitting, 90° Barbed

20 2221176 1 Fitting, 90° Barbed21 2750532 89in/2.3m Hose

22 2820170 1 Insulation

23 2902099 1 Battery Cable Kit A23A 7024580 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal

& Start Relay)23B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal &

Ground at Tray Pivot)23C 7024582 1 Cable, Red (Aux Pump Relay to Aux Pump)

23D 7024583 1 Cable, Black (Tray Pivot to Engine Mount)

23E 7024584 1 Cable, Red (Start Relay to Starter)23F Not Available 6 Boot, Terminal (Red)

23G Not Available 1 Boot, Square Terminal (Red)

24 3311505 24 Locknut 5/16”-18NC

25 3380473 1 Panel, Rubber26 3422446 1 Pin


28 1001112878 1 Plate, Top Clamp29 1001112879 1 Plate, Bottom Clamp

2-28 1500SJ
3121263

SECTION 2 TURNTABLE

30 3573669 1 Plate, Clamp


32 3573728 1 Plate, Tray Clamp33 3841143 1 Keeper, Pin

34 3900272 4 Screw, Buttonhead 5/16”-18NC x 1 3/4”

35 4240018 2 Tie-Strap (Not Shown)

36 4240099 A/R Tie-Strap37 4711400 4 Flatwasher 1/4” Thin


39 4711600 7 Flatwasher 3/8” Thin40 4752000 1 Flatwasher 5/8” Regular

41 Not Used

42 1001111132 1 Panel, Rubber43 1702942 1 Decal, Block Heater (Cold Weather Plus Package - Not

Shown)44 0641406 2 Bolt 3/8”-16NC x 3/4”

Ref. DEUTZ DIESEL ENGINE ASSEMBLY OPTIONS:Ref. Machines with Rexroth Pumps:

1001098513 Ref. Without Skypower & Without Cold Weather Plus Package E

1001098530 Ref. With Skypower & Without Cold Weather Plus Package E1001098531 Ref. With Cold Weather Plus Package D

Ref. Machines with Sauer Pumps:1001107971 Ref. Without Skypower & Without Cold Weather Plus Package D1001107973 Ref. With Skypower & Without Cold Weather Plus Package D

1001107975 Ref. With Cold Weather Plus Package D

101 1 Spacer, Fan Options:

101A 0080237 Without Skypower (2500W Generator Prep)

101B 0080244 With Skypower (7500W Generator Prep)102 0100011 A/R Compound, Locking

103 0272060 1 Box, Air Intake

104 0340003 2 Band, Air Cleaner105 0340051 2 Band, Muffler

106 0641406 15 Bolt 1/4”-20NC x 3/4”

107 0641506 5 Bolt 5/16”-18NC x 3/4”108 0641507 4 Bolt 5/16”-18NC x 7/8”

109 0641605 4 Bolt 3/8”-16NC x 5/8”

110 0641608 27 Bolt 3/8”-16NC x 1”111 0641609 2 Bolt 3/8”-16NC x 1 1/8”

112 0641610 4 Bolt 3/8”-16NC x 1 1/4”

113 0641808 1 Bolt 1/2”-13NC x 1”114 2 Bolt 1/2”-13NC Options:

0641812 Bolt 1/2”-13NC x 1 1/2”

0641814 Bolt 1/2”-13NC x 1 3/4”

115 0641818 2 Bolt 1/2”-13NC x 2 1/4”116 0641826 2 Bolt 1/2”-13NC x 3 1/4”

117 0711214 2 Bolt M12 x 30mm

118 0771414 10 Bolt M14 x 30mm

FIGURE 2-6. DIESEL ENGINE INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-29

SECTION 2 TURNTABLE

119 4 Bolt M14 x 45mm

0771414 Without Skypower (2500W Generator Prep)

0711417 With Skypower (7500W Generator Prep)120 1001112766 1 Bracket, Muffler

121 0940070 1 Bumper

122 0961986 2 Bushing, Flanged

123 1 Lanyard Options:1060637 16” (41cm) Lanyard

1001131542 13” (33cm) Lanyard

124 1320022 2 Clamp125 1320058 2 Clamp

126 1320060 1 Clamp

127 1320223 1 J-Clip128 1340065 1 Air Cleaner Assembly

7003655 1 Element, Air Cleaner

129 1671023 1 Shroud, Fan130 1703162 2 Decal - Fan Blade

131 2060025 1 Fan


134 2720058 34ft/10.3m

Hose

135 2720500 1 Hose, Oil Cooler (Top)

136 2720501 1 Hose, Oil Cooler (Bottom)137 2750532 9in/23cm Hose

138 2902065 1 Pump Coupling Kit D

138A Use 2902065 1 Plate, Pump Mounting138B 70000793 1 Coupling, Flex

139 3.25 gal Oil, Engine Options:

3020016 Oil, Engine 15W-40 (Without Cold Weather Plus Package)3020044 Oil, Engine 0W-40 (With Cold Weather Plus Package)

140 3200362 2 Mount, Motor (Front)

141 3200401 2 Mount, Motor (Rear)142 1 Muffler Options:

3220126 Standard Muffler

70003555 1 Clamp (Used on p/n 3220126)3220130 Optional Catalytic Muffler

70001017 1 Clamp (Used on p/n 3220130)

143 3300454 10 Nut144 3311405 5 Locknut 1/4”-20NC

145 3311505 5 Locknut 5/16”-18NC


148 3422532 1 Pin, Hitch

149 3520054 2 Plug, Hole

150 3537416 1 Plate, Mounting (Front RIght)151 3539971 1 Bracket, Engine Mounting (Front)

152 3573142 1 Bracket, Engine Mounting (Rear)

153 3573411 2 Plate, Clamp154 3573412 1 Plate, Gusset


2-30 1500SJ
3121263

SECTION 2 TURNTABLE

155 3573529 1 Plate, Mounting (Front Left)

156 1 Pulley Options:

156A 3580158 Without Skypower (2500W Generator Prep)156B 3580320 With Skypower (7500W Generator Prep)

157 1 Pump Assembly Options:

157A 3600339 Rexroth Pump Assembly (See Figure 2-8 for Breakdown)

157B 1001108616 Sauer Tandem Pump Assembly (See Figure 2-9 for Breakdown)

157C 1001108888 Sauer Piston Pump Assembly (See Figure 2-10 for Breakdown)

157D 1001112927 Sauer Gear Pump Assembly (See Figure 2-11 for Breakdown)

158 Use 1001145382 1 Cooler, Engine Oil (was p/n 3620041)159 3740067 2 Relay

160 3740080 2 Relay

161 3960543 1 Seal162 3960544 1 Seal

163 4032022 4 Capscrew M10 x 90mm

164 4060804 12in/30cm

Flex-Trim

165 4060805 8in/20cm Flex-Trim166 4240099 A/R Tie, Wire (Not Shown)

167 4568293 1 Pipe, Exhaust

168 4640751 1 Valve, Oil Drain169 4711500 13 Flatwasher 5/16” Thin


171 4711800 7 Flatwasher 1/2” Thin172 4740274 4 Washer, Snubbing

173 4740518 10 Washer, Nylon

174 4751400 20 Flatwasher 1/4” Regular175 4791400 4 Starwasher 1/4”

176 4846552 1 Plate, Oil Cooler Mounting

177 A/R Mount, Generator Options:Not Required 0 Without Skypower (2500W Generator Prep)

4846945 1 With Skypower (7500W Generator Prep)

178 4846946 1 Tray 179 4891800 4 Flatwasher 1/2” Hardened

180 4923468 1 Harness, Glow Plugs

181 A/R Cable, Jumper Options:4923592 Without Cold Weather Plus Package

1060904 With Cold Weather Plus Package

182 1001092856 1 Hose, Turbo183 1001098601 1 Engine, Deutz BF4M2011 (See Items 201 to 221 for Serviced

Components)

184 8410013 1 Clamp, Gear 185 0761215 2 Bolt M14 x 30mm

186 4891600 2 Flatwasher 3/8” Hardened

187 to 188 Not Used189 3790152 1 O-Ring

190 3790155 1 O-Ring


3121263 1500SJ 2-31

SECTION 2 TURNTABLE

1001098601 Ref. DEUTZ ENGINE COMPONENTS A

201 7027235 1 Dipstick202 7020465 1 Cap, Filler

203 70001850 1 Pump, Oil Lube

7020468 1 Seal Between Oil Pump & Engine Block (Not Shown)

204 7016331 1 Filter, Oil205 4 Injector Pump Options:

Ref. Note: Series Letter is shown on label at base of Injector Pump.

70001128 A/R “A” Series

70001129 A/R “B” Series70001130 A/R “C” Series

70001131 A/R “D” Series

206 7016328 1 Filter, Fuel207 70000916 1 Pump Fuel Supply

70001435 1 Repair Kit

70000917 1 O-Seal Between Fuel Pump & Engine Block (Not Shown)208 7020414 1 V-Belt

209 7020471 4 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)

7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)210 70001867 1 Alternator Options:

70001868 Regulator, Voltage (Not Shown)

211 7020479 1 Starter (Not Shown - Located on Right Side of Engine)7026608 1 Solenoid

212 7027791 1 Sender, Coolant Temperature

213 7027790 1 Sensor, Oil Pressure 214 7024565 1 Sensor, Speed

215 7027792 1 Actuator, Throttle

7027276 2 Spring216 7020459 1 Thermostat

217 7024579 1 Gear, Ring (Not Shown)

218 7027236 1 Sensor, Temperature (Not Shown)219 7027239 1 Solenoid, Start (Not Shown)

220 7027240 1 Turbocharger

221 1600443 1 Module, EMR2 Controller

1283409 Ref. DECALS INSTALLATION

301 to 352 Not Used

353 1001143852 1 Decal - EPA


2-32 1500SJ
3121263

SECTION 2 TURNTABLE


3121263 1500SJ 2-33

SECTION 2 TURNTABLE

FIGURE 2-7. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) 1

FRONTDRIVEPUMP

2MIDDLEDRIVEPUMP

3REAR

FUNCTIONPUMP

124

201

125120

115

134

110

103

102 122 109 133131

108105 107 117 101 112 116 121

106

127

COMPLETE REAR PUMP

B

B

VIEWB - B

4

4

4

4405

404403

402401

2-34 1500SJ
3121263

SECTION 2 TURNTABLE

PORT PLATESECTION

FRONT & MID PUMPS(DETAIL OF ITEM 303)

COMPLETE FRONT & MID PUMPS

ROTARY GROUP FRONT & MID PUMPS (DETAIL OF ITEM 301)

304A304F304B304E

304C304J304D

304H304K304G

304L

304G

310

331 322 302 328 305

313 324 301 314 341 303 304

X

Y

321

320

327

X

Y

301L

301G 301F 301B 301E 301

301A301J301D301H

301C

301K

301M

302C

302B302A 302E 302D

HYD. CONTROL FRONT & MIDPUMPS (DETAIL OF ITEM 302)

303C 303L303D303E

303F 303H

303J

303B

303A

Z

303K

303GZ

A

CONTROL MODULE FRONT & MIDPUMPS (DETAIL OF ITEM 305)

A

VIEWA-A

305C305K

305B305M 305P 305A

305D

305L

305J

305E305F305H305G305N

305Q

3121263 1500SJ 2-35

SECTION 2 TURNTABLE

FIGURE 2-7. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001118368 Ref. PUMP ASSEMBLY C

1 70003163 1 Front Drive Pump Assembly (Includes Items 301- 341)2 70003164 1 Middle Drive Pump Assembly (Includes Items 301- 341)

3 7024044 1 Rear Function Pump Assembly (Includes Items 101-201

4 Not Available 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings, Hoses & Tubes)

7024044 Ref. REAR FUNCTION PUMP ASSEMBLY

101 70003173 1 Rotary Section

102 Not Available 1 Piston, Control103 Not Available 1 Rod, Piston

104 Not Used

105 Not Available 1 Housing, Pump106 Not Available 1 Plate, Port

107 70003174 1 Plate, Swash

108 70003175 1 Driveshaft109 Not Available 1 Plug

110 Not Available 1 Spring

111 Not Used112 7012709 1 Shim

113 to 114 Not Used

115 7024038 1 Bearing, Roller116 7012706 1 Bearing, Roller

117 7024917 2 Shell, Cradle

118 to 119 Not Used120 7024918 1 Seal, Shaft

121 70003176 1 O-Ring

122 7024920 1 O-Ring123 Not Used

124 7024950 1 Seal

125 70003177 1 Ring, Retaining126 Not Used

127 Not Available 4 Capscrew M12 x 45-10.9

128 to 130 Not Used131 Not Available 1 Plug

132 Not Used

133 Not Available 1 Pin, Dowel134 Not Available 1 Plug

201 7024913 Ref. Pilot Valve AssemblyRef. Note: Two mounting designs of p/n 7024913 pilot valve exist.

Early design uses qty. 3 o-rings. Late design uses qty. 1 sealing plate. Seal designs cannot be interchanged. Verify seal design before ordering.

7024922 3 O-Ring (Seals between Pilot Valve & Rear Pump)

70021867 1 Plate, Sealing (Seals between Pilot Valve & Rear Pump)

2-36 1500SJ
3121263

SECTION 2 TURNTABLE

Ref. FRONT DRIVE PUMP ASSEMBLIES70003163 Ref. Front Drive Pump Assembly70003164 Ref. Middle Drive Pump Assembly

301 7024064 1 Rotary Group

301A Not Available 1 Cradle (Purchase p/n 7024064)

301B Not Available 1 Ring, Slide (Purchase p/n 7024064)301C Not Available 1 Driveshaft (Purchase p/n 7024064)

301D Not Available 1 Wire (Purchase p/n 7024064)

301E Not Available 1 Pin, Joint (Purchase p/n 7024064)301F Not Available 1 Wire (Purchase p/n 7024064)

301G Not Available 1 Pair Liner, Bearing (Purchase p/n 7024064)

301H Not Available 1 Bearing, Roller (Purchase p/n 7024064)301J Not Available 1 Set Cradle Bearing Assembly

301K Not Available 1 Ring, Retaining

301L 70001968 2 Ring, Retaining301M Use Item 401 1 Seal, Shaft Ring

302 7024065 1 Control Group - Hydraulic

302A Not Available 1 Piston, Positioning - Complete (Purchase p/n 7024065)Note: Sold only in Kit Except Outer Seal O-Ring & Stem O-Ring.

7024071 1 O-Ring, Outer Seal

7024072 1 O-Ring, Stem302B Use Item 402 4 Capscrew M6 x 12-8.8

302C Not Available 1 Nut (Purchase p/n 7024065)

302D Use Item 402 2 Ring, Guide302E Use Item 402 2 Seal, O-Ring

303 1 Port Plate Group Options:

7024905 Front Drive Pump 7024911 Middle Drive Pump

303A 7024073 2 Cartridge, Relief Valve (High Pressure)Note: Sold as an Assembly Except Outer Seals.

7024075 1 O-Ring

7024076 1 Ring, Back-up303B 1 Cartridge Options:

7024907 1 Front Pump Cartridge (Lock Valve With Orifice)Note: Sold as an Assembly Except Outer Seal.

7024909 1 Screw, Locking

7024075 1 O-Ring70020329 1 Middle Pump Cartridge (Pressure Relief Valve)

Note: Sold as an Assembly Except Outer Seal.70003172 1 Ring, Sealing (Steel)

7024077 1 O-Ring

303C Not Available 1 Plate, Port (Purchase p/n 7024905 or 7024911)

303D Not Available 1 Bushing, Bearing (Purchase p/n 7024905 or 7024911)

303E Not Available 4Screw, Socket Head M12 x 70-10.9 (Purchase p/n 7024911)

303F Use Item 403 2 Pin, Dowel

303G Use Item 403 1 Pin, Break-Off

303H Use Item 403 1 Screw, Locking M10 x 1

FIGURE 2-7. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-37

SECTION 2 TURNTABLE

303J 7024908 2 O-Ring

303K Use Item 403 2 Screw, Locking 7/16”-20NF

303L Not Available 1 Bearing, Roller (Purchase p/n 7024905 or 7024911)304 7024906 1 Internal Gear Pump Options:

304A Not Available 1 Flange, Intermediate (Purchase p/n 7024906)

304B Not Available 1 Internal Gear Pump Housing (Purchase p/n 7024906)

304C Not Available 1 Coupling, Driveshaft Through (Purchase p/n 7024906)304D 7024079 1 Key, Driveshaft

304E 80934174 1 Ring, Retaining

304F Not Available 4 Capscrew M10 x 20-8.8 (Purchase p/n 7024906)304G 7024080 2 Seal

304H 7024081 1 O-Ring

304J Not Available 1 Ring, Retaining (Purchase p/n 7024906)304K 7024910 1 O-Ring

304L Not Available 1 Pin, Cylinder (Purchase p/n 7024906)

305 70003165 1 Control Module305A Not Available 1 Valve Body, Lever & Internal Components

305B 70003170 2 Coil, Solenoid

305C Not Available 2 Spacer, Coil (Purchase p/n 70003165)305D Use Item 404 1 Gasket

305E Not Available 1 Cover W/Filter (Purchase p/n 70003165)

305F Not Available 1 Spring, Draw (Purchase p/n 70003165)305G Use Item 404 1 Gasket

305H Use Item 404 4 Capscrew M6 x 65-8.8

305J Use Item 404 1 Capscrew M6 x 45-8.8305K Not Available 8 Capscrew M5 x 10-8.8

305L Use Item 404 1 O-Ring

305M Not Available 2 O-Ring305N Not Available 2 Cup, Spring

305P Use Item 404 2 Pin, Cylinder

305Q Not Available 2 Nut, Coil306 to 309 Not Used


311 to 312 Not Used313 Not Available 2 Pin, Dowel

314 Not Available 1 Pin, Cylinder

315 to 319 Not Used320 Use Item 405 1 Screw 7/8-14NF (Front Drive Pump Only)

321 Use Item 405 1 Screw 9/16-18NF

322 Use Item 405 1 Screw 7/16-20NF 323 Not Used

324 Use Item 405 1 Screw M10 x 1

325 to 326 Not Used

327 Use Item 405 1 Pin, Double Break-Off328 Use Item 405 2 Orifice

329 to 330 Not Used

331 Use Item 405 2 Pin, Clamping 333 to 340 Not Used



2-38 1500SJ
3121263

SECTION 2 TURNTABLE

Seal Kit Options:

401 70003167 1 Seal Kit - Drive Shaft (Includes Items 301L & 301M)

402 70003168 1Seal Kit - Control Group - Hydraulic (Includes Items 302B, 302D & 302E)

403 70003169 1 Seal Kit - Port Plate Group (Includes Items 303F-303K)

404 70020336 1Seal Kit - Control Module (Includes Items 305D, 305G-305J, 305L & 305P)

405 70003166 1Seal Kit - Front Pump (Includes Items 320-322, 324, 327, 328, 331 & 341)


3121263 1500SJ 2-39

SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)

3REAR

FUNCTIONPUMP

2MIDDLEDRIVEPUMP

1FRONTDRIVEPUMP

201COMPLETE REAR PUMP

B

B

VIEWB - B

125120 134

131

127

106

109103

115 110 102 122 133

121116112101108

107105 117

124

4

2-40 1500SJ
3121263

SECTION 2 TURNTABLE

PORT PLATESECTION

FRONT & MID PUMPS(DETAIL OF ITEM 303)

COMPLETE FRONT & MID PUMPS

ROTARY GROUP FRONT & MID PUMPS (DETAIL OF ITEM 301)

X

Y

X

Y

HYD. CONTROL FRONT & MIDPUMPS (DETAIL OF ITEM 302)

Z

Z

A

CONTROL MODULE FRONT & MIDPUMPS (DETAIL OF ITEM 305)

A

VIEWA-A

304A304H304B304G304C304D304L304F304E304N304K304M304J

304J

331 302322

310

305

304303324313 301 341314

328

333 327

321

320

301A

301C

301H 301D 301J

301301E301B301F

301K

301L

301G

301M

302B

302C

302A 302E 302D

303K

303G

303C303E

303L303D

303F 303H

303J

303B

303A

305C

305N305G

305F

305M 305P 305A305D

305K305B

305R

305E

305L

305J305H

304P

3121263 1500SJ 2-41

SECTION 2 TURNTABLE

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3600339 Ref. PUMP ASSEMBLY D

1 7024042 1 Front Drive Pump Assembly (Includes Items 301- 341)2 7024043 1 Middle Drive Pump Assembly (Includes Items 301- 341)

3 7024044 1 Rear Function Pump Assembly (Includes Items 101-201

4 70001952 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings, Hoses & Tubes)

7024044 Ref. REAR FUNCTION PUMP ASSEMBLY

Use 7024044 Ref. Pump Assembly Less Pilot Valve (was p/n 7024912 - No Lon-ger Available)

101 7024914 1 Rotary Section102 Not Available 1 Piston, Control

103 Not Available 1 Rod, Piston

104 Not Used105 Not Available 1 Housing, Pump

106 Not Available 1 Plate, Port

107 7024915 1 Plate, Swash108 7024916 1 Driveshaft


110 Not Available 1 Spring111 Not Used

112 7012709 1 Shim

113 to 114 Not Used115 7024038 1 Bearing, Roller

116 7012706 1 Bearing, Roller

117 7024917 2 Shell, Cradle118 to 119 Not Used

120 7024918 1 Seal, Shaft

121 7024919 1 O-Ring122 7024920 1 O-Ring

123 Not Used

124 7024921 1 Seal125 7012715 1 V-Ring

126 Not Used

127 Not Available 4 Capscrew M12 x 45-10.9128 to 130 Not Used


132 Not Used133 Not Available 1 Pin, Dowel


2-42 1500SJ
3121263

SECTION 2 TURNTABLE

201 7024913 Ref. Pilot Valve AssemblyRef. Note: Two mounting designs of p/n 7024913 pilot valve exist.

Early design uses qty. 3 o-rings. Late design uses qty. 1 sealing plate. Seal designs cannot be interchanged. Verify seal design before ordering.

7024922 3 O-Ring (Seals between Pilot Valve & Rear Pump)70021867 1 Plate, Sealing (Seals between Pilot Valve & Rear Pump)

Ref. FRONT DRIVE PUMP ASSEMBLIES7024042 Ref. Front Drive Pump Assembly7024043 Ref. Middle Drive Pump Assembly

301 7024064 1 Rotary Group

301A Not Available 1 Cradle (Purchase p/n 7024064)

301B Not Available 1 Ring, Slide (Purchase p/n 7024064)301C Not Available 1 Driveshaft (Purchase p/n 7024064)

301D Not Available 1 Wire (Purchase p/n 7024064)

301E Not Available 1 Pin, Joint (Purchase p/n 7024064)301F Not Available 1 Wire (Purchase p/n 7024064)

301G Not Available 1 Pair Liner, Bearing (Purchase p/n 7024064)

301H Not Available 1 Bearing, Roller (Purchase p/n 7024064)301J Not Available 1 Set Cradle Bearing Assembly

301K Not Available 1 Ring, Retaining

301L 70001968 2 Ring, Retaining301M 7024070 1 Seal, Shaft Ring

302 7024065 1 Control Group - Hydraulic

302A Not Available 1 Piston, Positioning - Complete (Purchase p/n 7024065)Note: Sold only in Kit Except Outer Seal O-Ring & Stem O-Ring.

7024071 1 O-Ring, Outer Seal

7024072 1 O-Ring, Stem302B Not Available 4 Capscrew M6 x 12-8.8 (Purchase p/n 7024065)

302C Not Available 1 Nut (Purchase p/n 7024065)

302D Not Available 2 Ring, Guide (Purchase p/n 7024065)302E Not Available 2 Seal, O-Ring (Purchase p/n 7024065)

303 7024911 1 Port Plate Group

303A 7024073 2 Cartridge, Relief Valve (High Pressure)Note: Sold as an Assembly Except Outer Seals.

7024075 1 O-Ring7024076 1 Ring, Back-up

303B 1 Cartridge Options:

7024097 1 Front Pump Cartridge (Lock Valve With Orifice)Note: Sold as an Assembly Except Outer Seal.

7024075 1 O-Ring

7023881 1 Middle Pump Cartridge (Pressure Relief Valve)Note: Sold as an Assembly Except Outer Seal.

7024077 1 O-Ring303C Not Available 1 Plate, Port (Purchase p/n 7024911)

303D Not Available 1 Bushing, Bearing (Purchase p/n 7024911)

303E Not Available 4 Screw, Socket Head M12 x 70-10.9 (Purchase p/n 7024911)

FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-43

SECTION 2 TURNTABLE

303F Not Available 2 Pin, Dowel (Purchase p/n 7024911)

303G Not Available 1 Pin, Break-Off (Purchase p/n 7024911)

303H Not Available 1 Screw, Locking M10 x 1 (Purchase p/n 7024911)303J 7024908 2 O-Ring

303K Not Available 2 Screw, Locking 7/16”-20NF (Purchase p/n 7024911)

303L Not Available 1 Bearing, Roller (Purchase p/n 7024911)

304 7024906 1 Internal Gear Pump304A Not Available 1 Flange, Intermediate (Purchase p/n 7024906)

304B Not Available 1 IZP-Housing (Purchase p/n 7024906)

304C Not Available 1 Bushing, Bearing (Purchase p/n 7024906)304D Not Available 1 Coupling, Driveshaft Through (Purchase p/n 7024906)

304E 7024078 1 Gear Set (Purchase p/n 7024906)

304F 7024079 1 Key, Driveshaft (Purchase p/n 7024906)304G Not Available 1 Ring, Retaining (Purchase p/n 7024906)

304H Not Available 4 Capscrew M10 x 20-8.8 (Purchase p/n 7024906)

304J 7024080 2 Seal (Purchase p/n 7024906)304K 7024081 1 O-Ring (Purchase p/n 7024906)

304L Not Available 1 Ring, Retaining (Purchase p/n 7024906)

304M 7024910 1 O-Ring (Purchase p/n 7024906)304N 7024005 1 Plate, Wear (Purchase p/n 7024906)

304P Not Available 1 Pin, Cylinder (Purchase p/n 7024906)

305 7024068 1 Control Module305A 7024084 1 Valve Body, Lever & Internal Components

305B 7024083 2 Coil, Solenoid

305C Not Available 2 Spacer, Coil (Purchase p/n 7024068)305D 7024085 1 Gasket

305E Not Available 1 Cover (Purchase p/n 7024068)

305F Not Available 1 Spring, Draw (Purchase p/n 7024068)305G 7024086 1 Gasket

305H Not Available 4 Capscrew M6 x 65-8.8 (Purchase p/n 7024068)

305J Not Available 1 Capscrew M6 x 45-8.8 (Purchase p/n 7024068)305K Not Available 8 Capscrew M5 x 10-8.8 (Purchase p/n 7024068)

305L 7024087 1 O-Ring

305M 7024088 2 O-Ring305N 7024089 2 Cup, Spring

305P Not Available 2 Pin, Cylinder (Purchase p/n 7024068)

305R 70002569 2 Nut, Coil306 to 309 Not Used


311 to 312 Not Used313 Not Available 2 Pin, Dowel

314 Not Available 1 Pin, Cylinder

315 to 319 Not Used

320 Not Available 1 Screw 7/8-14NF (Front Drive Pump Only)321 Not Available 1 Screw 9/16-18NF

322 Not Available 1 Screw 7/16-20NF

323 Not Used324 Not Available 1 Screw M10 x 1

325 to 326 Not Used


2-44 1500SJ
3121263

SECTION 2 TURNTABLE

327 Not Available 1 Pin, Double Break-Off

328 7018936 2 Orifice

329 to 330 Not Used331 Not Available 2 Pin, Clamping

332 Not Used

333 Not Available 1 Screw, Locking M14

334 to 340 Not Used341 7024069 1 O-Ring


3121263 1500SJ 2-45

SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (SAUER TANDEM)

59 46

46

6

58

58

3230

69

38

38

37

37

36

23

23

21

21

24

24

22 22

2829

20

25

27 26

31

443334

34

43

43

3

3

2

2

42

4255

8889

7484

87

75

8285 83

86

90

7676

76

76

7777

77

77

7878

78

7879

80

51

52

81

51 47

48

60

47

4749

49

50

50

52

18B

45

18A

17

17

5354

40

39

41

41

71

7219

19

35

12

7

8

10 911 14

1513

16

48

48

2-46 1500SJ
3121263

SECTION 2 TURNTABLE

39

40 41

4136

32

61

30

GENUINE PARTS

71219

20356372

657591

7

12

1615

1314

119

10

8

62

63

64

65

6667

68

1

44

333434

35 19

19

3

3

2

2

4 4

5

5

42

42

43

43

37

37

38

38

23

23

21

21

24

24

22 22

2829

20

2527 26

31

3121263 1500SJ 2-47

SECTION 2 TURNTABLE

FIGURE 2-9. PUMP ASSEMBLY (SAUER TANDEM)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001108616 Ref. PUMP ASSEMBLY (SAUER TANDEM) A

1 70002132 4 Pin2 70002133 4 Plug Assembly (Includes Item 3)

3 7007207 4 O-Ring (Part of Item 3)

4 7007419 2 Plug Assembly (Includes Item 5)

5 7007418 2 O-Ring (Part of Item 5)6 70002600 1 Coupling

7 70002135 2 Cylinder Block Kit (Each Kit Includes Qty 1 of Items 8-10 & 12-16 & Qty 3 of Item 11)

8 70002136 2 Piston Assembly Kit (Includes Qty 9 Piston Assemblies) (Part of Item 7)

9 70002137 2 Guide, Slipper Retainer (Part of Item 7)

10 70002138 2 Retainer, Slipper (Part of Item 7)11 7021275 6 Pin, Slipper Retainer Holddown (Part of Item 7)

12 70002143 2 Cylinder Block Assembly (Includes Qty 1 of Item 13-16) (Part of Item 7)

13 70002139 2 Spring (Part of Item 12)

14 70002140 2 Washer (Part of Item 12)15 70002141 2 Washer (Part of Item 12)

16 70002142 2 Ring, Retaining (Part of Item 12)

17 7007446 2 Pin18 A/R Plate, Valve Options:

18A 70002601 1 Plate, CW Valve

18B 70002602 1 Plate, CCW Valve19 70002145 2 Swashplate Bearing Kit (Includes Qty 2 Bearings)

20 70002618 2 EDC Kit (Includes Items 21-31)

21 70002619 4 Solenoid Valve Assy (Includes Item 22 & 23) (Part of Item 20)22 70002148 4 O-Ring (2 Per EDC Assembly) (Part of Item 21)

23 70002620 4 Coil, Nut & Seals Kit (2 Per EDC Assembly) (Part of Item 21)

24 70002150 12 Screw (Part of Item 20)25 7022301 2 Nut, Seal (Part of Item 20)

26 70002151 2 Plug Assembly (Part of Item 20) (Includes Item 27)

27 7007207 2 O-Ring (Part of Item 26)28 70002134 2 Screen (Part of Item 20)

29 70002153 2 Ring, Locking (Part of Item 20)

30 70002154 2 Gasket, Control (Part of Item 20)31 70002156 12 Capscrew (Part of Item 20)

32 70002152 2 Swashplate

33 70002155 2 Link, Swashplate34 70002157 4 Pin, Dowel

35 70002158 2 Servo Piston Assembly (Includes Items 36-38)

36 70002159 2 Block, Slider (Part of Item 35)

37 70002160 2 O-Ring (Part of Item 35)38 70002161 2 Ring, Piston (Part of Item 35)

39 70002162 2 Cylinder, Servo

40 70002162 2 Cylinder, Servo41 70002163 4 O-Ring

42 70002164 4 Plate, Locking

2-48 1500SJ
3121263

SECTION 2 TURNTABLE

43 70002165 8 Screw

44 70002604 4 Orifice

45 70002605 1 Center Section Assembly (Includes Item 58)46 70002168 2 Gasket, End Cap


48 7021256 2 O-RIng (Part of Item 47)

49 70001958 2 Plug Assembly (Includes Item 50)50 7021256 2 O-RIng (Part of Item 49)


52 7021256 2 O-RIng (Part of Item 51)53 70001958 2 Plug Assembly (Includes Item 54)

54 7021256 2 O-RIng (Part of Item 53)

55 70002606 4 Capscrew56 to 57 Not Used

58 70002607 2 Bearing, Journal (Part of Item 45)

59 7022608 1 Bracket, Lifting60 70002609 1 Screw


62 70002175 1 Shaft63 70002610 1 Ball Bearing Kit


65 70002174 1 Shaft Seal Kit (Includes Items 66-6866 70002177 1 Seal, Lip

67 70002178 1 O-Ring

68 70002179 1 Ring, Retaining69 Not Available 1 Housing

70 Not Used

71 70002612 1 Shaft72 70002610 1 Ball Bearing Kit

73 Not Used

74 70002621 1 High Pressure Relief Valve Cartridge Assy (Includes Item 75 & 76)75 70002622 1 Seal Kit - 70002621 Valve (Part of Item 74)


77 7021293 1 Ring, Back-up (Part of Item 79)78 7022300 1 O-Ring (Part of Item 79)

79 70002616 1 SCR Valve Assembly

80 7024800 1 Spring81 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)


83 7024800 1 Spring84 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)


86 7024800 1 Spring

87 70002617 1 Plug Assembly (Includes Qty 1 of Items 76-78)88 70002616 1 SCR Valve Assembly

89 7024800 1 Spring

90 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)91 70002623 1 Overhaul Seal Kit (Includes Items 3,5,22,27,30,37,38,41,46,48,

50,52,54,66,67,75,76,77 & 78)

FIGURE 2-9. PUMP ASSEMBLY (SAUER TANDEM) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-49

SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON)

56

39

21

4

26

35

7

33

10

24

2223

16

2015

14

30

29

2728

18

31

2513

12

19

32

17

11

38

36

40

37

GENUINE PARTS

12

103346

61

89

46

55

54

47

5352

4849

5051

43

4445

4241

5758

1

34

6

5

2359

60

2-50 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001108888 Ref. PUMP ASSEMBLY (SAUER PISTON) A

1 70002578 1 Bearing Kit - Front (Includes Cup & Cone)2 70002579 1 Swashplate Bearing Kit (Includes Qty 2 Bearings & Retainer Pins)

3 70002580 1 Spring, Bias

4 70002581 1 Swashplate Assembly

5 70002582 1 Shaft6 70002583 1 Ring, Retaining

7 70002584 1 Plate, Valve

8 70001956 1 Poppet, Check Valve9 70001955 1 Spring

10 70022286 1 Control Kit (Includes Items 21-34)

11 Not Available 1 Setscrew (Purchase Item 20)12 70002133 1 Plug Assembly (Includes Item 13)


14 70002133 1 Plug Assembly (Includes Item)1515 7007207 1 O-Ring (Part of Item 14)


17 7007207 1 O-Ring (Part of Item 16)18 70002133 1 Plug Assembly (Includes Item 19)


20 Not Available 1 Spool (Purchase Item 20)21 Not Available 1 Guide, Spring LS (Purchase Item 20)

22 Not Available 1 Spring, Outer LS (Purchase Item 20)

23 Not Available 1 Spring, Inner LS (Purchase Item 20)24 Not Available 1 Plug, Adjusting LS (Purchase Item 20 or 61)

25 Not Available 1 Spool, Control (Purchase Item 20)

26 Not Available 1 Guide, Spring PC (Purchase Item 20)27 Not Available 1 Spring, Outer PC (Purchase Item 20)

28 Not Available 1 Spring, Inner PC (Purchase Item 20)

29 Not Available 1 Plug, Adjusting PC (Purchase Item 20)30 Not Available 1 O-Ring (Purchase Item 20 or 61)

31 Not Available 4 Ring, Seal (Purchase Item 20 or 61)

32 Not Available 4 Capscrew (Purchase Item 20)33 70002585 1 Bearing Kit - Rear (Includes Cup & Cone)

34 70002586 1 Shaft

35 70002587 1 Cap, End36 70002588 4 Capscrew

37 7007446 1 Pin, Slotted

38 70002589 1 Coupling39 7022340 1 Bracket, Lifting

40 70002590 1 Capscrew


42 70022287 1 Seal, Lip43 Not Available 1 Housing



3121263 1500SJ 2-51

SECTION 2 TURNTABLE

46 70002596 1 Cylinder Block Kit (Includes Items 47-55)

47 Not Available 1 Cylinder

48 7007429 1 Seat, Spring49 70002591 1 Spring

50 7007427 1 Seat, Spring


52 7021275 3 Pin, Hold-down53 70002592 1 Guide, Slipper Retainer

54 70002593 1 Retainer, Slipper

55 70002594 9 Piston Assembly56 70002595 1 Seal, End Cap

57 7023964 1 Plug, O-Ring (Includes Item 58)

58 7007415 1 O-Ring (Part of Item 57)59 70002597 1 Servo Piston Assembly (Includes Item 60)

60 70002598 3 Ring, Piston (Part of Item 59)

61 70002599 1 Complete Seal Kit (Includes Items 13,15,17,19,24,30,31,42,45,56, 58 & 60)

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-52 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-10. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-53

SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER GEAR)

1

3

2

10

10

15

12

5

4

6

67

7

13

16

8

8

14

14

2-54 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-11. PUMP ASSEMBLY (SAUER GEAR)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001112927 Ref. PUMP ASSEMBLY (SAUER GEAR) A

1 Not Available 1 Body (Purchase p/n 1001112927)2 Not Available 1 Cover, Front (Purchase p/n 1001112927)

3 Not Available 1 Cover, Rear (Purchase p/n 1001112927)

4 Not Available 1 Shaft, Gear (Purchase p/n 1001112927)

5 Not Available 1 Gear, Idler (Purchase p/n 1001112927)6 Not Available 2 Block, Bearing (Purchase p/n 1001112927)

7 Use Item 16 2 Ring, Anti-Extrusion 8 Use Item 16 2 Ring, Seal10 Not Available 4 Pin, Dowel

11 Not Used

12 70002576 1 Ring, Retaining13 Not Available 4 Capscrew


15 Use 7007489 1 Seal, Lip (was p/n 70002577)— — — — — — — — — —

16 7007489 1 Seal Kit - 1001112927 Pump (Includes Items 7,8,14 & 15)

3121263 1500SJ 2-55

SECTION 2 TURNTABLE

FIGURE 2-12. TANK INSTALLATION

16

15B

10

114

103

130

112

129

125

132

110

133 13

4

5 6 12

1 2 14

1 3 14 1 9 14

11

11

1 7 14 18B

20117

B4 131 2 8

15A

17A

19

141414

11

77

1

218

A132

201

OR

2-56 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-12. TANK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. TANKS INSTALLATION1001117358 Ref. 31 gal/117.3 l A

1001109544 Ref. 52.8 gal/200 l C


2 0641608 A/R Bolt 3/8”-16NC x 1”

3 0641614 10 Bolt 3/8”-16NC x 1 3/4”4 0731007 5 Screw, Machine #10-32NF x 7/8”

5 8405009 2 Clamp (52.8 gal/200 l Tank Only)

6 2180467 2 Fitting, 90° Barbed (52.8 gal/200 l Tank Only)7 3311601 A/R Nut 3/8”-16NC

8 3841340 9 Loop, Hose

9 3900283 6 Screw, Buttonhead 3/8”-16NC x 3/4”10 4400457 1 Tank, Hydraulic Oil

11 4420038 A/R Tape Options:

75in/1.9m 31 gal/117.3 l Tank34in/.9m 52.8 gal/200 l Tank

12 1001113103 19.5in/.5m

Tube, Sight (52.8 gal/200 l Tank Only)

13 4751000 5 Flatwasher #10 Regular

14 4751600 A/R Flatwasher 3/8” Regular15 1 Tank, Fuel Options:

15A 4400439 31 gal/117.3 l Tank

15B 1001108579 52.8 gal/200 l Tank16 1001108919 1 Tray

17 1 Gauge, Fuel Options:

17A 2420191 31 gal/117.3 l Tank17B 1001109048 52.8 gal/200 l Tank

18 1 Strap, Tank Options:

18A 4240139 31 gal/117.3 l Tank18B 1001110059 52.8 gal/200 l Tank

19 1001117359 1 Plate (31 gal/117.3 l Tank Only)

4400457 Ref. HYDRAULIC OIL TANK ASSEMBLY E

101 to 102 Not Used103 7026571 1 Strainer, Suction

104 to 109 Not Used

110 7024439 1 Cover7023306 1 Seal, Cover Plate (Not Shown)

7024440 1 Gasket (Not Shown)

111 Not Used

112 7024441 1 Gauge, Sight113 Not Used

114 7024442 1 Strainer

115 to 124 Not Used125 7024445 1 Strainer (Filler Neck)

126 to 128 Not Used

129 7024444 1 Breather Filter/Fill Cap

3121263 1500SJ 2-57

SECTION 2 TURNTABLE

130 7024446 1 Plug, Magnetic

131 Not Used

132 7024443 1 Neck, Filler133 7024374 1 Filter, Hydraulic Oil


134 7023347 1 Gasket, Filter Mounting Flange

Ref. FUEL TANK CAP INSTALLATION

201 1 Cap Options:7016314 Standard Non-Locking (Part of Item 15)

1120487 Optional Lockable

FIGURE 2-12. TANK INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-58 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-12. TANK INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-59

SECTION 2 TURNTABLE

FIGURE 2-13. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

102111

112

4

101

8

88

5

6

3

21

91

107

106

103

104

105

110

109

108

2-60 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-13. ROTARY COUPLING AND COLLECTOR RING INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119273 Ref. ROTARY COUPLING AND COLLECTOR RING INSTALLATION A

1 0100011 A/R Compound, Locking2 0641812 3 Bolt 1/2”-13NC x 1 1/2”

3 0641820 2 Bolt 1/2”-13NC x 2 1/2”

4 0902790 1 Bracket, Swivel

5 1001119040 1 Rotary Coupling and Collector Ring Assembly (See Items 101-112 for Breakdown)

6 3311805 2 Locknut 1/2”-13NC 7 Not Used


9 3322201 2 Nut 3/4”-16NC

1001119040 Ref. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY C

101 70001102 1 Coupling, Rotary

Not Available Bearing

70001101 1 Seal Kit - Coupling102 70003485 1 Contactor, Rotary Circuit (Does not include connector or pins)

(was p/n 7026029)103 0641506 4 Bolt 5/16”-18NC x 3/4”

104 3931512 2 Capscrew 5/16”-18NC x 3/4”

105 70003484 1 Arm, Torque (was p/n 70000780)106 80334251 1 Adapter

107 7026030 1 Plate, Cam

108 7026031 1 Sensor, Proximity109 3931008 2 Capscrew #10-32 x 1/2”

110 7026032 1 Pin, Dowel

111 0100048 A/R Grease, Silicone (Apply to Contactor Connector)112 1001133759 1 Sensor, Angle (S/N 0300154149 to Present)

3121263 1500SJ 2-61

SECTION 2 TURNTABLE

FIGURE 2-14. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)

REAR VIEW OF ENGINE

4

4

1017

172

5

15

1169

38

18

50

GENUINE PARTS

VIEW OFDEUTZ ENGINE

VIEW OFCATERPILLAR ENGINE

11

14

13

172

17

10

4

4

1413

2-62 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-14. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)0272080 Ref. Deutz Machines with Rexroth Pump B

1001118957 Ref. Deutz Machines with Sauer Pump B1001119859 Ref. Caterpillar Machines with Rexroth Pump A

Ref. Note: See Engine Installation for Engine Oil Cooler.

1 0641520 2 Bolt 5/16”-18NC x 2 1/2”2 0641608 4 Bolt 3/8”-16NC x 1”

3 1320162 2 Clamp, Hose

4 2131212 2 Fitting, 90°5 2170712 1 Fitting, Tee

6 to 7 Not Used

8 1 Hose Options:2753843 Caterpillar Machines with Rexroth Pump

2753778 Deutz Machines with Rexroth Pump

2753999 Deutz Machines with Sauer Pump9 3311505 2 Locknut 5/16”-18NC

10 3311605 4 Locknut 3/8”-16NC

11 3620034 1 Cooler, Hydraulic Oil12 Not Used

13 1 Tube Options:

1001120196 Caterpillar Machines4568426 Deutz Machines

14 1 Tube Options:

1001120195 Caterpillar Machines4568427 Deutz Machines

15 1 Valve, Check Options:

4641247 Machines with Rexroth Pump1001109677 Machines with Sauer Pump


17 4751600 8 Flatwasher 3/8” Regular18 1 Hose Options:

2753843 Caterpillar Machines with Rexroth Pump

2753843 Deutz Machines with Rexroth Pump2753778 Deutz Machines with Sauer Pump

19 to 49 Not Used

— — — — — — — — — — 50 1 Oil Cooler Add-on Kit Options (Includes Items 1-18):

Not Available Caterpillar Machines

1001120564 Deutz Machines

3121263 1500SJ 2-63

SECTION 2 TURNTABLE

FIGURE 2-15. GROUND CONTROLS INSTALLATION

2437

35

202

203

33

7

32

34

2924

27

27

13

122820

23

2122

627

39

52714

57

27

3137

434546

434546

1

3

8 30110

35C

11

1636

35D

1717

17

1526

35B

35A

35A

203 30

18A

18

18B19

203A

201

201

203

101102 103

35E

35E

424140

2-64 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-15. GROUND CONTROLS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119651 Ref. GROUND CONTROLS ASSEMBLIES G

1 0100048 A/R Grease, Dielectric2 0100081 A/R Adhesive

3 0630518 2 Screw, Button Head #10-24NC x 3/4”

4 0630548 5 Screw, Self Tapping

5 0641406 2 Bolt 1/4”-20NC x 3/4”6 0641410 2 Bolt 1/4”-20NC x 1 1/4”

7 1320095 2 Clamp

8 1670829 1 Bezel9 Not Used

10 2760105 1 Housing, Light

11 3300408 2 Locknut, Nylon12 3311401 5 Nut 1/4”-20NC

13 3311402 5 Nut, Jam 1/4”-20NC

14 3311405 4 Locknut 1/4”-20NC15 4060906 8 Guard, Switch

16 4360274 1 Switch, Pushbutton

17 4360328 8 Switch, Toggle18 4360475 1 Switch, Push-Pull Emergency

18A 7020175 1 Cap

18B 7020176 1 Block, Contact19 4360476 1 Block, Contact

20 4460426 1 Connector, Strain Relief

21 4460470 1 Nut, Terminal22 4460471 1 Washer, Terminal


24 4460837 2 Connector - 12 Position 25 4460905 4 Plug, Seal (Not Shown)

26 4740444 8 Washer, Special

27 4751400 28 Flatwasher 1/4” Regular28 4761400 5 Lockwasher 1/4”

29 1001100434 1 Mount, Module

30 1001109503 1 Gauge, Indicator31 1001119020 2 Connector - 12 Position

32 1001119509 1 Module, Ground Control (Note: Control System must be recalibrated when Module is replaced.)

33 1001119512 1 Module, Repeater

34 1001119652 1 Harness, Ground Control Box (See Section 7 for Breakdown)35 1001120309 1 Box Assembly D

35A 2940139 2 Latch

35B 2600279 2 Hinge

35C 3960418 53in/1.4m Seal35D 1001120311 1 Panel, Front

35E 3573144 1 Plate, Latch

36 1001120323 1 Decal - Lid 37 4 Mount, Base Options:

1001120328 Prior to S/N 0300161777

4460914 S/N 0300161777 to Present

3121263 1500SJ 2-65

SECTION 2 TURNTABLE

38 Not Used

39 1001119957 1 Harness, Turntable (See Section 7 for Breakdown):

40 4460496 1 Lockwasher, Terminal41 4460497 1 Nut, Terminal

42 1001106736 1 Cap, Dust

43 4 Flatwasher Options:

4751400 Flatwasher 1/4in Regular (Prior to S/N 0300161777)4751400 Flatwasher #10 Regular (S/N 0300161777 to Present)

44 Not Used

45 4 Locknut Options:3311405 Locknut 1/4”-20NC (Prior to S/N 0300161777)

3311001 Locknut #10-24NC (S/N 0300161777 to Present)

46 4 Bolt Options:0641406 Bolt 1/4”-20NC x 3/4” (Prior to S/N 0300161777)

0630464 Bolt #10-24NC x 1/2” (S/N 0300161777 to Present)

Ref. GROUND CONTROL BOX INSTALLATIONS1001120361 Ref. Rexroth Pump A

1001130025 Ref. Sauer Pump A


102 3931616 4 Bolt 3/8”-16NC x 3/4”103 4751600 4 Flatwasher 3/8” Regular

Ref. KEYSWITCH INSTALLATION0259666 Ref. ANSI, ANSI Export & Australian Specs A

0259667 Ref. CE Specs A

201 3910804 6 Screw #8-32NC x 1/8”

202 4070987 2 Shim .015

203 1 Keyswitch Options:4360469 ANSI, ANSI Export & Australian Specs

4360470 CE Specs

203A 2860030 1 Key, Replacement (All Specs)

Ref. LIGHT PANEL INSTALLATIONS 1001121826 Ref. All Specs except Australian & CE Specs A1001121827 Ref. Australian & CE Specs A

301 1 Decal - Display Options:1001122383 All Specs except Australian & CE Specs

1705974 Australian & CE Specs

FIGURE 2-15. GROUND CONTROLS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-66 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-15. GROUND CONTROLS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-67

SECTION 2 TURNTABLE

FIGURE 2-16. ACCESSORIES INSTALLATION

208306

3

3

1

213309

OR

102C

2

4

305

301305

101102B

201202301302

207210212218

205

211

209307

201203

206 201217

204

301303

308

301305304

102

102A

403

404404

404

401402

2-68 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-16. ACCESSORIES INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

0271806 Ref. ALARMS INSTALLATION A

1 0257887 1 Alarm0140032 1 Alarm

2820035 6in/15cm Loom

4460424 1 Plug

4460268 2 Socket, Female2 0641506 2 Bolt 5/16”-18NC x 3/4”

3 3311505 2 Locknut 5/16”-18NC


0271807 Ref. STROBE LIGHT INSTALLATION (OPTIONAL) C


102 0272507 1 Strobe Light/Guard/Harness Assembly B

102A Use 0272507 1 Lamp, Strobe (was p/n 2920214)70001941 1 Bulb, Replacement

102B 1 Adapter

0630491 Adapter used with ECCO Model 66400080241 Adapter used with ECCO Model 6650

102C 1 Guard Options:

4060907 Guard used with ECCO Model 66402920215 Guard used with ECCO Model 6650

0271769 Ref. HEADLIGHT & TAILLIGHTS INSTALLATION (OPTIONAL) B


202 0641610 2 Bolt 3/8”-16NC x 1 1/4”203 0642612 2 Bolt 1”-8NC x 1 1/2”

204 0902206 2 Bracket, Mounting

205 2920113 2 Taillight206 2920110 2 Headlight

7016628 2 Bulb, Replacement (1 Per Headlight)

207 3311001 4 Nut #10-24NC208 3573336 2 Plate, Mounting

209 3740080 1 Relay, Bosch

210 3911040 4 Screw #10-24NC x 2 1/2”211 4220162 2 Spacer


213 4751600 2 Flatwasher 3/8” Regular214 to 216 Not Used

217 3311605 2 Locknut 3/8”-16NC


0271808 Ref. ILLUMINATION LIGHTS INSTALLATION (OPTIONAL) B


303 0642612 2 Bolt 1”-8NC x 1 1/2”

3121263 1500SJ 2-69

SECTION 2 TURNTABLE


305 2920157 4 Headlight

7024452 4 Bulb, Replacement (1 Per Light)306 3573336 2 Plate, Mounting

307 3740080 1 Relay, Bosch

308 4220162 2 Spacer


0271874 Ref. PINION SHIELD INSTALLATION A


402 0641608 4 Bolt 3/8”-16NC x 1”

403 3573355 1 Plate, Pinion404 4751600 4 Flatwasher 3/8” Regular

FIGURE 2-16. ACCESSORIES INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-70 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-16. ACCESSORIES INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-71

SECTION 2 TURNTABLE

FIGURE 2-17. ENGINE TRAY JACK INSTALLATION

10

18

18

15

2212

3

13 18

10

14

4179

6B 2

6

11

2

176A

1820

19217

165

DEUTZ ENGINE MACHINES

2-72 1500SJ
3121263

SECTION 2 TURNTABLE

120

102

106A

107

113 105

115

116

101114

114108

121

104

104

109

119

103

110

110

116

112

122

116

106111

117118

115

102

CATERPILLAR ENGINE MACHINES

106B

3121263 1500SJ 2-73

SECTION 2 TURNTABLE

FIGURE 2-17. ENGINE TRAY JACK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

0272064 Ref.ENGINE TRAY JACK INSTALLATION (DEUTZ ENGINE MACHINES)

C

1 0641406 1 Bolt 1/4”-20NC x 3/4” (Prior to S/N 70646)

2 0641608 4 Bolt 3/8”-16NC x 1”

3 0641818 2 Bolt 1/2”-13NC x 2 1/4”4 0962051 2 Bearing, Flanged

5 1380147 1 Clip, Spring

6 2840016 1 Jack and Handle Assembly6A 1 Handle Options:

7016374 Burr Manufacturing Brand (identified by 4” handle offset)

7024598 Hammerblow Corp Brand (identified by 4 1/2” handle offset)6B 7016322 1 Wiper (Burr Manufacturing Brand Only)

7 3310601 2 Nut #6-32NC

8 3311405 1 Locknut 1/4”-20NC (Prior to S/N 70646)9 3311605 4 Locknut 3/8”-16NC

10 3311805 2 Locknut 1/2”-13NC

11 3422530 1 Pin, Hitch (Includes Chain and Cotter Pin) (Prior to S/N 70646)12 3430816 1 Pin, Clevis

13 3450404 1 Pin, Cotter 1/8” x 1”

14 3537445 1 Bracket15 3573454 2 Bracket

16 3910608 2 Screw #6-32NC x 1/2”



20 4751400 2 Flatwasher 1/4” Regular (Prior to S/N 70646)21 4770600 2 Starwasher #6

22 4891800 1 Flatwasher, 1/2” Hardened

1001135661 Ref.ENGINE TRAY JACK INSTALLATION (CATERPILLAR ENGINE MACHINES)

A

101 0641509 3 Bolt 5/16”-18NC x 1 1/8”

102 0641608 4 Bolt 3/8”-16NC x 1”103 0641816 2 Bolt 1/2”-13NC x 2”

104 0962051 2 Bearing, Flanged

105 1380147 1 Clip, Spring106 2840016 1 Jack and Handle Assembly

106A 1 Handle Options:

7016374 Burr Manufacturing Brand (identified by 4” handle offset)7024598 Hammerblow Corp Brand (identified by 4 1/2” handle offset)

106B 7016322 1 Wiper (Burr Manufacturing Brand Only)

107 3310601 2 Nut #6-32NC


110 3311805 2 Locknut 1/2”-13NC

111 3430816 1 Pin, Clevis112 3450404 1 Pin, Cotter 1/8” x 1”

113 3910608 2 Screw #6-32NC x 1/2”

2-74 1500SJ
3121263

SECTION 2 TURNTABLE



116 4711800 4 Flatwasher 1/2” Thin117 4750600 2 Flatwasher #6 Regular

118 4770600 2 Starwasher #6

119 4891800 1 Flatwasher, 1/2” Hardened

120 1001131481 1 Plate, Jack Bracket121 1001131482 1 Plate, Jack Bracket

122 1001135663 1 Support, Engine Tray Jack

FIGURE 2-17. ENGINE TRAY JACK INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-75

SECTION 2 TURNTABLE

FIGURE 2-18. HOOD INSTALLATION

48A

37

28

56

46

14

55 8

1 42329 22 16

2339

40

29

1312

191 3

41

5 20

20 13

36

1320

206

1 17

511 5 20

1 1620

15 20 1338

1 2 21

58

50

10

10

1 4

1 4

23

23

11

1111

57

1 7

NO

TE:

RE

PLA

CE

ME

NT

DE

CA

LS M

US

T B

EO

RD

ER

ED

SE

PAR

ATE

LY -

SE

E S

EC

TIO

N 8

.

ITE

M #

52 P

LUG

NO

T S

HO

WN

LOC

ATE

D O

N B

OO

M R

ES

T

113

11310

9

109

106

106

112

112

109

106

110

101

108

107

102

107

102

107

102

107

102

105

103

104

111

9

5 20 20

OR

33 4344

4748

B

42

29

59

2-76 1500SJ
3121263

SECTION 2 TURNTABLE

111

112

112

24

1227

20

25

11

11

11

11

20

2020

20

2020

20

20

2235

16 23

34

1 4

49

5

5 20

20 20

20

13

13

29

29

29

2653

40

1623

32

31

1 15

1 15

13

13

57

18

1 1761

61

161

161

1 5 20

10

1023

23

1 4

1 4

1 4 23

1 319

5

20

13

5645

1455

8

1 7

9

30

1 2 2154

110

101

108

105

103

104

113

113

109

109

109

106

106

106

50

107

102

107

102

107

102

107

102

1 1623

NO

TE:

RE

PLA

CE

ME

NT

DE

CA

LS M

US

T B

EO

RD

ER

ED

SE

PAR

ATE

LY

- S

EE

SE

CTI

ON

8.

3121263 1500SJ 2-77

SECTION 2 TURNTABLE

FIGURE 2-18. HOOD INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. HOOD INSTALLATIONS1001109543 Ref. Prior to S/N 146550 C

1001131545 Ref. S/N 146550 to Present A


2 0641405 14 Bolt 1/4”-20NC x 5/8”

3 0641408 8 Bolt 1/4”-20NC x 1”4 0641608 24 Bolt 3/8”-16NC x 1”

5 0641610 18 Bolt 3/8”-16NC x 1 1/4”

6 0641630 12 Bolt 3/8”-16NC x 3 3/4”7 0791604 2 Screw 3/8”-16NC x 1/2”

8 1380169 4 Clip, Receptacle

9 1671038 1 Cover, Turntable10 2080051 12 Clamp

11 2600280 4 Hinge

12 2940173 2 Latch, Rotary13 3311605 27 Locknut 3/8”-16NC

14 3900174 4 Screw, Thumb

15 3900232 11 Screw, Button Head 3/8”-16NC x 1 1/4”16 3900283 32 Screw, Button Head 3/8”-16NC x 3/4”

17 4160194 4 Spring, Gas

18 4340999 1 Mount, Gas Spring 19 4711400 8 Flatwasher 1/4” Thin

20 4711600 A/R Flatwasher 1/4” Thin

21 4751400 14 Flatwasher 1/4” Regular22 4751500 10 Flatwasher 5/16” Regular


24 1001107176 1 Hood, Tank Side - Front (See Items 101-113 for Breakdown)25 1001108142 1 Support, Tank Side Hood

26 1001108680 1 Bracket, Hood Support

27 1001113004 1 Bracket, Striker28 1 Hood, Engine Side - Rear Options:

1001108904 Prior to S/N 146550

1001131544 S/N 146550 to Present29 3900210 A/R Screw, Button Head 5/16”-18NC x 3/4”

30 1001109511 1 Shield, Hinge

31 1001109651 1 Support, Front Hood 32 1001109652 1 Support, Front Hood

33 0641813 1 Bolt 1/2”-13NC x 1 5/8” (S/N 146550 to Present)

34 1001109759 1 Support, Power Track Trough35 1001109838 1 Hood, Tank Side - Rear

36 1001109941 1 Support, Engine Side

37 1001109989 1 Hood, Engine Side - Front (See Items 101-113 for Breakdown)

38 1001110027 1 Stack, Exhaust39 1001110146 1 Support, Engine Side

40 1001110166 9.5ft/2.9m Seal

41 1001110194 1 Bracket, Striker42 3311805 1 Locknut 1/2”-13NC (S/N 146550 to Present)

43 4751800 1 Flatwasher 1/2” Regular (S/N 146550 to Present)

2-78 1500SJ
3121263

SECTION 2 TURNTABLE

44 1001131460 1 Bracket, Engine Tray

45 1001110257 1 Cover, Access (Tank Side)

46 1001110258 1 Cover, Access (Engine Side)47 1001131462 1 Pad, Hood Slide (S/N 146550 to Present)

48 1 Bracket Options:

48A 1001110295 Bracket, Hood Support (Prior to S/N 146550)

48B 1001131461 Bracket, Engine Tray (S/N 146550 to Present)49 1001110296 1 Bracket, Hood Support

50 1001110433 9.5ft/2.9m Seal

51 1001110486 1 Mount, Gas Spring 52 3520034 2 Plug, Hole (Not Shown - Located on Inside Turntable)

53 1001111585 1 Plate, Power Track Trough

54 1001112162 1 Plate, Power Track Trough55 3760308 4 Retainer

56 1001113047 17ft/5.2m Seal, Adhesive Backed

57 1001112691 2 Strap, Hand Pull58 1001114098 1 Shield, Rubber

59 3311505 4 Locknut 5/16”-18NC (S/N 146550 to Present)

60 1001131542 1 Cable, Lanyard (S/N 146550 to Present) (Not Shown - See Engine Installation)

Ref. HOOD COMPONENTS1001107176 Ref. Tank Side Hood E

1001109989 Ref. Engine Side Hood FNote: Qtys shown are for 1 Side. Double qty for both sides.

101 0100011 A/R Compound, Locking102 0100081 A/R Adhesive, Loctite #454

103 0700616 1 Bolt 5/16”-18NC x 3/4”

104 2560187 1 Handle, Push Button105 3290601 1 Nut M6

106 3311505 18 Locknut 5/16”-18NC

107 3340877 6 Pad108 3900363 2 Screw, Button Head M6 x 1x25mm

109 4711500 18 Flatwasher 5/16” Thin

110 4811900 2 Flatwasher M8111 1001107978 1 Mount, Handle

112 1001108024 4 Bracket

113 3900210 1 Screw, Button Head 5/16”-18NC x 3/4”

FIGURE 2-18. HOOD INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-79

SECTION 2 TURNTABLE

FIGURE 2-19. 2500W GENERATOR INSTALLATION (OPTIONAL)

4281

281

2

1414A

102110107

18

27

27

27

27

12 3

2031

3118

6

16

2330

15

PLATFORM REF.

3639

14B

25

26

37 22

3217

35

13

OR

827

5

14D

34

34

121

33

29

91

2719

71

111

101

101

103

104

105111

112

101

109

106

113

OPTIONAL HOURMETER(LOCATED ON ENGINE TRAY)

3826

24

14C

2-80 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-19. 2500W GENERATOR INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. GENERATOR INSTALLATION - DEUTZ (OPTIONAL)1001125425 Ref. 110V/60Hz (ANSI & ANSI Export Specs) A

1001125429 Ref. 110V/50Hz (CE Spec) A1001125426 Ref. 220V/50Hz (CE Spec) A


2 0200742 1 Arm, Adjusting3 0363081 1 Bar, Mounting

4 0363082 1 Bar, Adjusting

5 1 Belt Options:0480127 60Hz

0480122 50Hz

6 0641406 1 Bolt 1/4”-20NC x 3/4”7 0641508 1 Bolt 5/16”-18NC x 1”

8 0641608 4 Bolt 3/8”-16NC x 1”

9 0641610 2 Bolt 3/8”-16NC x 1 1/4”10 0641718 2 Bolt 7/16”-14NC x 2 1/14”

11 0701418 2 Bolt M14 x 50mm

12 0902813 1 Bracket, Arm Mounting13 1 Decal, Voltage Options:

1705325 110V

3252507 220V14 1 Generator and Control Box Assembly Options:

2460055 110V/60Hz Assembly (ANSI & ANSI Export Specs)

2460049 110V/50Hz Assembly (CE Spec)1001100321 220V/50Hz Assembly (CE Spec)

14A 1 Generator Options:

7012558 110V/60Hz2460049 110V/50Hz

1001100321 220V/50Hz

Ref. Note: Replacement generators come standardwith p/n 3580134 pulley. This pulley may not becorrect for all applications. Refer to pulleyoptions below for correct pulley.

7012513 4 Cap, Brush Holder

7020108 4 Brush

7020109 4 Holder, Brush7012514 1 Fan

7020190 2 Bearing

7020110 1 End Bell, Front7020111 1 End Bell, Rear

14B 7019680 1 Box, Control (Not Used on CE Spec Machines)

4360542 1 Breaker, Circuit

4460190 A/R Receptacle, Double (110V)4460027 A/R Receptacle, Double Twist Lock (110V)

14C 2420203 A/R Voltmeter (Not Used on CE Spec Machines)

14D 1 Pulley Options:3580276 1 110V/60Hz

3580134 1 110V/50Hz

3121263 1500SJ 2-81

SECTION 2 TURNTABLE

14D cont’d 3580134 1 220V/50Hz

7027887 1 Key, Woodruff

15 2820031 A/R Heatshrink16 3251102 1 Nameplate - Generator

17 3290505 1 Locknut M5

18 3311405 1 Locknut 1/4”-20NC

19 3311605 1 Locknut 3/8”-16NC20 3740080 1 Relay

21 3900322 2 Screw, Socket Head Shoulder

22 4031608 1 Screw M5 x 20mm23 4060802 1 Guard, Switch

24 4360336 1 Switch, Toggle

25 4420060 3in/8cm Tape, Double-Sided26 4460968 3 Relief, Strain



30 4740397 1 Spacer

31 4751400 2 Flatwasher 1/4” Regular32 4811600 1 Flatwasher M5


34 4892000 2 Flatwasher 5/8” Hardened35 1001099869 1 Box, Junction (CE Spec Machines Only)

36 3311005 2 Locknut #10-24NC

37 1 Light, Red Options:1001100233 110V

1001100234 220V

38 0962449 1 Bushing, Silicone39 4751000 6 Flatwasher #10 Regular

1001103286 Ref. HOURMETER INSTALLATION (OPTIONAL) A

101 0720808 1 Screw #8-32NC x 1”

102 2420165 1 Hourmeter103 3310601 2 Nut #6-32NC

104 3310805 1 Locknut #8-32NC

105 3910608 2 Screw #6-32NC x 1/2”106 4240032 3 Strap, Tie

107 4420060 3in/7cm Tape, Double-Sided

108 4460018 1 Connector, Butt Splice (Not Shown)109 4460234 2 Mount, Tie Strap


111 4760600 2 Lockwasher #6

112 1001094375 1 Bracket, Hourmeter113 1001094509 1 Harness, Hourmeter

FIGURE 2-19. 2500W GENERATOR INSTALLATION (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-82 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-19. 2500W GENERATOR INSTALLATION (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 2-83

SECTION 2 TURNTABLE

FIGURE 2-20. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES

425

204

301

16

49

201

513

509

506

507

502

501

503

504

505

510

511

512

303

102

103

3140

36

31 37

3235

20

61

441715

1539

447

2218

2156

30

30

55

107

116

117

125126 101

204

104

116

117

101105

110

121

109

122121

407106

410

401402403404405

407

408

406

409

128

SEESECTION 7

4

4

3

3

SEESECTION 7

28

19

27

101

43

54

521

542

342

241 48

53

48

112

301

204

53B

53A53C

53D

127

OR

455

2-84 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-20. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINESITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. 7500W SKYPOWER GENERATOR INSTALLATION1001117508 Ref. 60Hz Spec C

1001121889 Ref. 50Hz Spec ARef. Note: SkyPower Generator is Standard On ANSI & CSA

Specs. Optional on All Other Specs.Ref. Note: See Section 7 for Boom Cable Installation.


2 0100019 A/R Compound, Locking3 0100020 A/R Sealant, Pipe (Not Shown)

4 0100048 A/R Grease, Dielectric

5 0641404 7 Bolt 1/4”-20NC x 1/2”6 0641508 4 Bolt 5/16”-18NC x 1”

7 0641516 3 Bolt, 5/16-18NC x 2”

8 to 9 Not Used10 0641618 1 Bolt 3/8”-16NC x 2 1/4”

11 0641810 2 Bolt 1/2”-13NC x 1 1/4”

12 to 14 Not Used15 2 Box, Switch-Weatherhead Options:

0860038 60Hz Spec

Not Available 50Hz Spec (Supply Locally)16 1 Box, Generator Control Options:

0861538 60Hz Spec

0861572 50Hz Spec7024488 1 Card, Circuit - Generator Power (Not Shown)

Not Available 1 Fuse (Purchase Locally)

7024489 1 Card, Circuit - Control (Not Shown)Ref. Note: Same Circuit Card (P/N 7024489) is used for both

60Hz & 50Hz. When replacing card, rocker switch on card must be set for required application.

70000619 1 Harness, Circuit Card17 1 Junction Box Assembly Options (See Items 101-128 for Break-

down):0861542 60Hz Spec

0861567 50Hz Spec

18 0902888 1 Bracket, Generator Junction Box19 0962520 1 Bushing, Taper

20 2820031 A/R Insulator, Heat Shrink

21 3251102 1 Nameplate, Generator22 3311508 3 Nut, 5/16”-18NC Serrated Flange

23 Not Used

24 3311801 2 Nut, 1/2”-13NC25 to 26 Not Used

27 1001129733 1 Pulley, Belt Tensioner

28 1 Pulley, Generator Options:

3580318 60Hz Spec3580319 50Hz Spec

29 Not Used

30 3910606 A/R Screw, Round Head #6-32NC x 3/8” (60Hz Spec Only)31 3960422 2 Gasket, AC Receptacle (60Hz Spec Only)

3121263 1500SJ 2-85

SECTION 2 TURNTABLE

32 4060802 1 Guard, Switch

33 4240018 A/R Strap, Tie (Not Shown)

34 4300157 2 Stud35 4360336 1 Switch, Toggle

36 4460051 1 Connector, Strain Relief (60Hz Spec Only)

37 4460071 1 Connector, Strain Relief (60Hz Spec Only)

38 4460315 2 Terminal, Spade (Not Shown - Use 1 each with items 30 & 31) (60Hz Spec Only)

39 4460346 1 Terminal, Receptacle (60Hz Spec Only)40 4460958 1 Receptacle (60Hz Spec Only)

41 Not Used



45 4791400 2 Starwasher 1/4”46 to 47 Not Used


49 4922972 1 Harness, Generator Cable A4460225 1 Plug, Male 6 Position (Plugs into Generator)

4460226 6 Socket, Female (Use with 4460225)

4460807 1 Seal, Plug (Use with 4460225)4460808 1 Seal, Interface (Use with 4460225)

Not Available 1 Connector, Female 6 Position (Plugs into Control Box)

Not Available 6 Pin, Male 50 to 51 Not Used

52 1001118599 1 Shield, Pulley

53 1001119250 1 Generator, 7500WUse 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)

70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell - Not Shown)

7027799 1 Block, Connector 6 Position (Not Shown)

70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)7024485 1 Breaker, Circuit 30Amp (Not Shown)

70001696 1 Boot, Breaker (Not Shown)

70002297 A/R Stud 1/4”-20NC x 12 7/8” (Not Shown)7026188 1 Clamp, Cable (Not Shown)

7026597 1 Connector with Leads (Not Shown)

70001100 1 Rotor/Armature (Not Shown)70001384 1 Bearing, Ball Radial (Not Shown)

70003451 1 Stator (Not Shown)

70001972 1 Plate, End Panel (Not Shown)70000863 1 Fan (Not Shown)

70001974 1 Decal - Terminal Connections (Not Shown)

53A 7024561 1 Key

53B 70001385 1 Endbell, Rear (Brush Block End)70002290 1 Shroud, Endbell

70003452 1 Shroud, Endbell Panel

53C 70003450 1 Endbell, Front (Tensioner End)53D 70001973 1 Decal - Warning Moving Parts

FIGURE 2-20. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-86 1500SJ
3121263

SECTION 2 TURNTABLE

54 1 Belt, Generator Options:

1001119966 60Hz Spec

1001121931 50Hz Spec55 1001110872 1 Cover, Receptacle (60Hz Spec Only)

56 1001110873 1 Shield, Receptacle Cover (60Hz Spec Only)

Ref. JUNCTION BOX ASSEMBLY0861542 Ref. 60Hz Specs D

0861567 Ref. 50Hz Specs B

101 0861541 1 Box, Junction

102 2ft/.6m Cable, Electrical 12/3

1060494 60Hz SpecNot Available 50Hz Spec (Supply Locally)

103 2.5ft/.76m Cable, Electrical 10/3


104 1705376 1 Decal - Wiring Schematic

105 3300396 1 Cover, Fuse106 3310601 2 Nut #6-32NC

107 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)

108 Not Used109 3910610 2 Bolt #6-32NC x 5/8”

110 4360070 1 Circuit Breaker - 15 Amp

111 to 115 Not Used116 4460425 2 Strain Relief, Terminal


118 to 120 Not Used121 4750600 4 Flatwasher, #6 Regular

122 4760600 2 Lockwasher #6

123 to 124 Not Used125 1671092 1 Cover (60Hz Spec Only)

126 4460963 1 Connector (60Hz Spec Only)

127 3520189 1 Plug (50Hz Spec Only)128 1001121340 1 Terminal Block Assembly (See Items 401-410 for Breakdown)

Ref. DECAL INSTALLATION0272435 Ref. 60Hz Spec B

0272589 Ref. 50Hz Spec A

201 1705460 2 Decal - SkyPower™

202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)

203 1 Decal - 240V - 3 Phase Options

1705375 60Hz Spec1705461 50Hz Spec

204 3 Decal, Hazardous Voltage Option

1705387 60Hz Spec1705489 50Hz Spec


3121263 1500SJ 2-87

SECTION 2 TURNTABLE

1001122528 Ref. ELECTRICAL DIAGRAM COMPONENTS A

301 1001119968 1 Generator Harness A301A 4460967 1 Plug, Male - 3 Position (Not Shown)

4460465 6 Socket, Female

301B 1001117078 1 Fuseholder w/Fuse (Not Shown)

302 Not Used303 4922641 1 Switch Harness

1001121340 Ref. TERMINAL BLOCK ASSEMBLY A

401 70002818 2 Marker Strip #1

402 70002819 4 Marker Strip #2403 70002820 2 Marker Strip #3

404 70002821 2 Marker Strip #4

405 70002822 4 Marker Strip #5406 70002823 1 Terminal, End Barrier

407 70002824 2 Terminal, End Block

408 70002825 7 Terminal, Block409 70002826 2 Terminal, Cross Connector Jumper

410 3641533 1 Rail, Relay


501 0720808 1 Screw #8-32NC x 1”502 2420165 1 Hourmeter

503 3310601 2 Nut #6-32NC

504 3310805 1 Locknut #8-32NC505 3910608 2 Screw #6-32NC x 1/2”

506 4240032 3 Strap, Tie

507 4420060 3in/7cm Tape, Double-Sided508 4460018 1 Connector, Butt Splice (Not Shown)

509 4460234 2 Mount, Tie Strap

510 4750800 1 Flatwasher #8 Regular511 4760600 2 Lockwasher #6

512 1001094375 1 Bracket, Hourmeter

513 1001094509 1 Harness, Hourmeter


2-88 1500SJ
3121263

SECTION 2 TURNTABLE


3121263 1500SJ 2-89

SECTION 2 TURNTABLE

FIGURE 2-21. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES

408

419

18

14C

14D

14

10

304

102

103

125126

104

116

116

117

117

101

101

22

2931

202

40

22 28

24 3327

15

61

34119

92930

347 17 12

16

201

3215

37

127

OR

35

5

113

121

36

36

28

82

37

38

105

110

SEESECTION 7

SEESECTION 7

507502

503

504

505

510

511

512

501

509

506

513

HOURMETER(OPTIONAL)

(LOCATED ONENGINE TRAY)

14F

14A

23

20

20

25

204

204

204

107

301

301A

301B

109122

121121 106

410

401402403404405

407

407406

409

128

14B

14E

2-90 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-21. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINESITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. 7500W SKYPOWER GENERATOR INSTALLATION1001125427 Ref. 60Hz Spec A

1001125428 Ref. 50Hz Spec ARef. Note: SkyPower Generator is Standard On ANSI & CSA

Specs. Optional on All Other Specs.Ref. Note: See Section 7 for Boom Cable Installation.


2 0100019 A/R Compound, Locking3 0100048 A/R Grease, Dielectric

4 1 Belt, Generator Options:

0480128 60Hz Spec0480129 50Hz Spec

5 0641404 5 Bolt 1/4”-20NC x 1/2”

6 0641508 4 Bolt 5/16”-18NC x 1”7 0641516 3 Bolt, 5/16-18NC x 2”

8 0641810 4 Bolt, 1/2”-13NC x 1 1/4”

9 2 Box, Switch-Weatherhead Options:0860038 60Hz Spec

Not Available 50Hz Spec (Supply Locally)

10 A/R Box, Generator Control Options:0861538 1 60Hz Spec

0861572 1 50Hz Spec

7024488 1 Card, Circuit - Generator PowerNot Available 1 Fuse (Purchase Locally)

7024489 1 Card, Circuit - Control

Ref. Note: Same Circuit Card (P/N 7024489) is used for both 60Hz & 50Hz. When replacing card, rocker switch on card must be set for required application.

70000619 1 Harness, Circuit Card

11 1 Junction Box Assembly Options (See Items 101-128 for Breakdown):

0861542 1 60Hz Spec0861567 1 50Hz Spec

12 0902888 1 Bracket, Generator Junction Box

13 0962520 1 Bushing, Taper14 2460048 1 Generator, 7500W

70001100 1 Rotor/Armature (Not Shown - Includes p/n 70000863 & 70001384)

70001384 1 Bearing, Ball Radial (Not Shown)

70000863 1 Fan (Not Shown)70002088 1 Stator (Not Shown)

70002297 A/R Stud 1/4”-20NC x 12 7/8” (Not Shown)

Use 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)

14A 7024561 1 Key14B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell)

14C 70001953 1 Endbell, Front (Tensioner End)

14D 70001385 1 Endbell, Rear (Brush Block End)

3121263 1500SJ 2-91

SECTION 2 TURNTABLE

14E 70002290 1 Shroud, Endbell

7027799 1 Block, Connector 6 Position (Not Shown)

70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)7024485 1 Breaker, Circuit 30Amp (Not Shown)

70001696 1 Boot, Breaker (was p/n 7024486) (Not Shown)

7026597 1 Connector with Leads (Not Shown)

7026188 1 Clamp, Cable (Not Shown)70002255 1 Plate, End Panel (Not Shown)

70001974 1 Decal - Terminal Connections (Not Shown)

14F 70001973 1 Decal - Warning Moving Parts15 2820031 A/R Insulator, Heat Shrink

16 3251102 1 Nameplate, Generator

17 3311508 3 Nut, 5/16”-18NC Serrated Flange18 3580317 1 Pulley, Belt Tensioner

19 1 Pulley, Generator Options:

3580318 1 60Hz Spec3580319 1 50Hz Spec

20 3910606 A/R Screw, Round Head #6-32NC x 3/8”

21 0641618 1 Bolt 3/8”-16NC x 2”22 1 Gasket, AC Receptacle Options:

3960422 60Hz Spec

Not Available 50Hz Spec (Supply Locally)23 1 Shield, Receptacle Cover Options:


1001110873 60Hz Spec 24 4060802 1 Guard, Switch

25 1 Cover, Receptacle Options:

Not Available 50Hz Spec (Supply Locally)1001110872 60Hz Spec

26 4240018 A/R Strap, Tie (Not Shown)

27 4360336 1 Switch, Toggle28 1 Connector, Strain Relief Options:

4460051 60Hz Spec

Not Available 50Hz Spec (Supply Locally)29 4460315 2 Terminal, Spade (Use 1 each with items 30 & 31)

30 1 Terminal, Receptacle Options:


31 1 Receptacle Options:



33 4740397 1 Spacer, Washer

34 4751500 A/R Flatwasher 5/16” Regular35 4791400 2 Starwasher 1/4”


37 4922972 1 Harness, Generator Cable A4460225 1 Plug, Male 6 Position (Plugs into Generator)

4460226 6 Socket, Female (Use with 4460225)

FIGURE 2-21. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-92 1500SJ
3121263

SECTION 2 TURNTABLE

37 Cont’d 4460807 1 Seal, Plug (Use with 4460225)

4460808 1 Seal, Interface (Use with 4460225)

Not Available 1 Connector, Female 6 Position (Plugs into Control Box)Not Available 6 Pin, Male

38 4711600 1 Flatwasher 38/in Thin

39 0100020 A/R Sealant, Pipe (Not Shown)

40 1 Connector, Strain Relief Options:4460071 60Hz Spec


Ref. JUNCTION BOX ASSEMBLY0861542 Ref. 60Hz Specs D


101 0861541 1 Box, Junction

102 2 ft/.6m Cable, Electrical 12/31060494 60Hz Spec


103 2.5ft/.76m Cable, Electrical 10/31060708 60Hz Spec


104 1705376 1 Decal - Wiring Schematic105 3300396 1 Cover, Fuse

106 3310601 2 Nut #6-32NC

107 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)108 3641533 1 Rail, Relay

109 3910610 2 Bolt #6-32NC x 5/8”

110 4360070 1 Circuit Breaker - 15 Amp111 to 115 Not Used

116 4460425 2 Strain Relief, Terminal

117 4460426 2 Connector, Strain Relief118 to 120 Not Used

121 4750600 4 Flatwasher, #6 Regular

122 4760600 2 Lockwasher #6123 to 124 Not Used

125 1671092 1 Cover (60Hz Spec Only)

126 4460963 1 Connector (60Hz Spec Only)127 3520189 1 Plug (50Hz Spec Only)

128 1001121340 1 Terminal Block Assembly (See Items 401-410 for Breakdown)

Ref. DECAL INSTALLATION0272435 1 60Hz Spec B

0272589 1 50Hz Spec A

201 1705460 2 Decal - SkyPower™

202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)

203 1 Decal - 240V - 3 Phase Options:1705375 60Hz Spec

1705461 50Hz Spec


3121263 1500SJ 2-93

SECTION 2 TURNTABLE

204 3 Decal, Hazardous Voltage Options:

1705387 60Hz Spec

1705489 50Hz Spec

1001122528 Ref. ELECTRICAL DIAGRAM COMPONENTS A

301 1001119968 1 Generator Harness A301A 4460967 1 Plug, Male - 3 Position (Not Shown)


301B 1001117078 1 Fuseholder Including Fuse1001096133 1 Fuseholder

Not Available 1 Fuse 5 Amp (Purchase Locally)

1001096134 1 Cap302 to 303 Not Used

304 4922641 1 Switch Harness

1001121340 Ref. TERMINAL BLOCK ASSEMBLY A

401 70002818 2 Marker Strip #1 402 70002819 4 Marker Strip #2

403 70002820 2 Marker Strip #3

404 70002821 2 Marker Strip #4 405 70002822 4 Marker Strip #5

406 70002823 1 Terminal, End Barrier

407 70002824 2 Terminal, End Block 408 70002825 7 Terminal, Block

409 70002826 2 Terminal, Cross Connector Jumper

410 3641533 1 Rail, Relay


501 0720808 1 Screw #8-32NC x 1”

502 2420165 1 Hourmeter

503 3310601 2 Nut #6-32NC504 3310805 1 Locknut #8-32NC

505 3910608 2 Screw #6-32NC x 1/2”

506 4240032 3 Strap, Tie507 4420060 3in/7cm Tape, Double-Sided

508 4460018 1 Connector, Butt Splice (Not Shown)

509 4460234 2 Mount, Tie Strap510 4750800 1 Flatwasher #8 Regular

511 4760600 2 Lockwasher #6

512 1001094375 1 Bracket, Hourmeter

513 1001094509 1 Harness, Hourmeter


2-94 1500SJ
3121263

SECTION 2 TURNTABLE


3121263 1500SJ 2-95

SECTION 2 TURNTABLE

FIGURE 2-22. CLEARSKY TELEMATICS INSTALLATION (OPTIONAL)

12

13

2

4

11

EXISTING

11

5

4

101

8103

15102

202 201

201

7

102

102

13

103

17

17

411

6

9

10

16

7

14

2-96 1500SJ
3121263

SECTION 2 TURNTABLE

FIGURE 2-22. CLEARSKY TELEMATICS INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001112987 Ref. CLEARSKY TELEMATICS INSTALLATION OPTIONAL B

1 0100011 A/R Compound, Locking2 0641406 4 Bolt 1/4”-20NC x 3/4”

3 0642612 1 Bolt 1”-8NC x 1 1/2”

4 3311405 7 Locknut 1/4”-20NC

5 3931412 2 Capscrew 1/4”-20NC x 3/4”6 3931416 2 Capscrew 1/4”-20NC x 1”

7 4240033 A/R Strap, Tie

8 4460488 2 Mount, Tie Strap9 4460496 1 Lockwasher, Strain Relief

10 4460497 1 Nut, Strain Relief

11 4711400 11 Flatwasher 1/4” Thin12 4712600 1 Flatwasher 1” Thin

13 1001100432 1 Support, Controller

14 1001100672 1 Mount, Antenna15 1001100876 1 Cover

16 1001103356 1 Ground Wire

17 1001111914 1 Telematics Harness (See Section 7 for Breakdown)18 1001129408 1 Plug, Male - 3 Position (Not Shown - See Section 7 for Location)

Ref. CLEARSKY TELEMATICS CONTROLLERS (Factory Installed)1001112988 Ref. ANSI Spec A

1001132730 Ref. Australian Spec A

1001127092 Ref. Brazil & New Zealand Specs A1001112989 Ref. CE Spec A

1001112973 Ref. CSA Spec A

101 1 Controller, Telematic Kit Options (Includes Items 102 & 103):

1001100352 ANSI Spec

1001132733 Australian Spec1001102831 Brazil, CE & New Zealand Specs

1001104735 CSA Spec

102 1001100443 1 Antenna & Harness103 1 Controller, Telematics Options:

70002293 ANSI Spec

70003617 Australian Spec70002295 Brazil, CE & New Zealand Specs

70002294 CSA Spec

3121263 1500SJ 2-97

SECTION 2 TURNTABLE

Ref. CLEARSKY TELEMATICS DECALSRef. Prior to S/N 146550

1001116304 Ref. ANSI Spec ANot Available Ref. ANSI Export & Japanese Specs1001120994 Ref. Australian, Brazil, CE & New Zealand Specs A

1001116305 Ref. CSA Spec A

Ref. S/N 146550 to Present1001120994 Ref. All Specs A

201 1001116208 2 Decal - ClearSky202 1 Decal - Radio Frequency Device Options:

Prior to S/N 146550

1001116217 ANSI SpecNot Available ANSI Export/Australian/CE/Japanese Specs

100120989 Brazil & New Zealand Specs

1001116222 CSA SpecsS/N 146550 to Present

100120989 All Specs

Ref. CLEARSKY TELEMATICS KITS (Dealer Installed) (Not Shown)

1001119938 Ref. ANSI Spec1001138187 Ref. ANSI Export Spec

1001138188 Ref. Australian Spec

1001134839 Ref. CE Spec1001119946 Ref. CSA Spec

FIGURE 2-22. CLEARSKY TELEMATICS INSTALLATION (OPTIONAL) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-98 1500SJ
3121263

3121263 1500SJ 3-1

SECTION 3BOOM

SECTION 3 BOOM

FIGURE 3-1. BOOM INSTALLATION

17

19

9

12

10

13

7

8

12

15

15

1811 4 11 42

6

25

16

13

14

52

52

TURNTABLEREF.

3-2 1500SJ 3121263

SECTION 3 BOOM

FIGURE 3-1. BOOM INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BOOM INSTALLATIONS1001119970 Ref. Without Cold Weather Plus Package A

1001140105 Ref. With Cold Weather Plus Package A



3 0641608 4 Bolt 3/8”-16NC x 1”4 0642014 2 Bolt 5/8”-11NC x 1 3/4”

5 0642214 3 Bolt 3/4”-10NC x 1 3/4”

6 3312005 1 Locknut 5/8”-11NC 7 3340927 1 Pad

8 3422955 1 Pin

9 3422988 1 Pin10 3423208 1 Pin, Load Sensing

11 3841258 2 Keeper, Pin

12 3841287 2 Keeper, Pin13 3841581 1 Keeper, Pin


15 1 Boom Assembly Options (See Figure 3-2 for Breakdown):1001117455 Without Cold Weather Plus Package


16 1001118442 1 Lift Cylinder Assembly (See Section 5 for Breakdown)17 Not Available 1 Jib Installation (See Figure 3-3 for Breakdown)

18 1001119899 1 Pin

19 1001119999 1 Pin

3121263 1500SJ 3-3

SECTION 3 BOOM

FIGURE 3-2. BOOM ASSEMBLY

107

6

105

43 38

69

69B

69A

212

110

75

112

10

50

68

291

48

74

106

37

37

8

116

87

72

49

49

98

4648

13

13

68

1640

4067

96

96

104

173

99

115

114

42

96

96

12

12

103

62

66

7

INN

ER

-MID

SE

CTI

ON

BA

SE

SE

CTI

ON

85 8685 86

81 82

81 82

82

82

94 9594 95

54

90

114 11

5 110

110

301

261

100

44

331271

2618988

8988

89888988

9595

9494 11

84

361

331

331 331

3313316044

5644

59 77

28

28

1

129

15

222

311

341321

321

311311

33

331331

331

6044

58

5844

44

4459

5944

5944

53445344

534420

2 204

206

6847

41

25

261

321

201

205

203

207

88 89 88 8988 89

88 89

118

3-4 1500SJ 3121263

SECTION 3 BOOM

70B

7070

A43

70A

43

111

51

5944

59445944

655

39 4371

71A

71B

109

117

73A

73B

43

116

634

OU

TER

-MID

SE

CTI

ON

FLY

SE

CTI

ON

78 79

78 79

82

82

44 53

44 53

91 926144

81 82

81 82

44 10183

8282

94 9594 95

88 89 88 89

88 89 88 89 9393

81 82

81 82

102

102

80

73C

73C

7345

77

64

1910

2

102

97

97

49

9

108

76 11311

2

112

114

115

201

241

351351

341

341

141

181

231

5744

57445344

5344

212

1 31

31132

321

1

5244

44 5344 53

44 53

311

31

311

1

331

331

331

331

331

361

5544

6044

3121263 1500SJ 3-5

SECTION 3 BOOM

FIGURE 3-2. BOOM ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. BOOM ASSEMBLY 1001117455 Ref. Without Cold Weather Plus Package G




3 0363066 2 Bar, Stabilizer4 0561431 1 Block, Rope Retainer

5 0561437 2 Block, Rope Retainer

6 0561439 1 Block, Outer Mid Extend7 0561444 2 Block, Cable Retainer

8 0561454 1 Block, Switch Adjuster

9 0561457 2 Block, Cable Retainer10 0561458 2 Block, Cable Retainer

11 0561471 2 Block, Spacer

12 0561482 2 Block, Trunnion Keeper13 0561500 2 Block, Trunnion Keeper

14 0641615 4 Bolt 3/8”-16NC x 1 7/8”

15 0641618 6 Screw 3/8”-16NC x 2 1/4”16 0641640 1 Bolt 3/8”-16NC x 5”

17 0641644 2 Bolt 3/8”-16NC x 5 1/2”

18 0641646 4 Bolt 3/8”-16NC x 5 3/4”19 0641652 3 Bolt 3/8”-16NC x 6 1/2”

20 0641808 1 Bolt 1/2”-13NC x 1”

21 0642014 4 Bolt 5/8”-11NC x 1 3/4”22 0642022 2 Bolt 5/8”-11NC x 2 3/4”

23 0741606 3 Screw, Flathead 3/8”-16NC x 3/4”

24 0741806 1 Screw, Flathead 1/2”-13NC x 3/4”25 0791604 4 Screw 3/8”-16NC x 1/2”

26 0791605 6 Screw 3/8”-16NC x 5/8”

27 0791612 4 Screw 3/8”-16NC x 1 1/2”28 0791618 4 Screw 3/8”-16NC x 2 1/4”

29 0791620 10 Screw 3/8”-16NC x 2 1/2”

30 0791624 4 Screw 3/8”-16NC x 3”31 0811606 30 Screw 3/8-16NC x 3/4”

32 0811607 24 Screw 3/8-16NC x 7/8”

33 0811608 43 Screw 3/8”-16NC x 1”34 0811610 10 Screw 3/8”-16NC x 1 1/4”

35 0811614 4 Screw 3/8”-16NC x 1 3/4”

36 0811616 6 Screw 3/8”-16NC x 2”37 0962297 2 Bushing

38 0962409 2 Bushing

39 0962410 2 Bushing

40 0962447 2 Bearing, Flanged41 1671032 1 Cover

42 1671033 1 Cover

43 3020039 A/R Lubricant, Moly44 3020042 A/R Lubricant w/PTFE

45 3300239 4 Nut, Nylon Insert

3-6 1500SJ 3121263

SECTION 3 BOOM

46 3300458 1 Nut 1”-12NF

47 3300460 2 Nut 1 1/4”-7NC

48 3300461 3 Nut 1 3/8”-6NC49 3311605 6 Locknut 3/8”-16NC

50 3311608 8 Nut, Castle 3/8”-16NC

51 3311801 4 Nut 1/2”-13NC

52 3340871 2 Pad, Wear53 3340881 12 Pad, Wear

54 3340910 1 Pad, Wear

55 3340912 2 Pad, Wear56 3340916 2 Pad, Wear

57 3340917 2 Pad, Wear

58 3340918 2 Pad, Wear59 3340921 12 Pad, Wear

60 3340922 6 Pad, Wear

61 3340926 1 Pad, Wear62 3340955 1 Pad

63 3422926 1 Pin

64 3422959 1 Pin65 3572950 2 Plate, Cable Retract Retainer

66 1 Plate, Cable Retract Retainer (LH) Options:

3572951 Prior to S/N 1465501001131292 S/N 146550 to Present

67 3573437 1 Plate, Pulley Adjustment

68 3573444 6 Plate, Lock69 2 Sheave Options:

3580298 Prior to S/N 146550

1001131330 S/N 146550 to Present69A 0962402 1 Bushing (Outer)

69B 0962406 1 Bushing (Inner)

70 3580300 1 Sheave70A A/R Bushing Options:

0961948 2 Bushing (Inner) (Prior to S/N 0300160046)

1001139972 1 Sleeve, Bushing (Inner) (S/N 0300160046 to Present)70B 0962403 1 Bushing (Outer)

71 3580302 1 Sheave

71A 0962404 1 Bushing (Outer)71B 0962411 1 Bushing (Inner)

72 3580306 4 Pulley

73 Use 1001133232 1 Sheave (was p/n 1001129617 & 3580308)73A 0962401 1 Bushing (Outer)

73B 0962472 1 Bushing (Inner)

73C 3441680 8 Rollpin

74 3580341 2 Sheave 75 3580342 2 Sheave


77 3841203 1 Keeper, Pin78 4070863 2 Shim #11 Gauge

79 4070864 2 Shim #18 Gauge

FIGURE 3-2. BOOM ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 3-7

SECTION 3 BOOM

80 4070895 2 Shim #16 Gauge

81 4070897 6 Shim #18 Gauge


84 4071013 2 Shim #16 Gauge (Prior to S/N 0300156659)

85 4071015 2 Shim #16 Gauge


88 4071018 8 Shim #16 Gauge


91 4071025 1 Shim #16 Gauge


94 4071028 6 Shim #16 Gauge


97 4071046 2 Shim #16 Gauge

98 4160197 1 Spring99 4568423 4 Tube, Spacer

100 1 Pad, Wear Options:


101 4700039 1 Pad, Wear

102 4711600 10 Flatwasher 3/8” Thin103 4740509 2 Spacer

104 4846453 1 Plate, Mounting

105 4892000 2 Flatwasher 5/8in Hardened106 1001117456 1 Base, Boom

107 1001117457 1 Mid, Inner

108 1001117458 1 Mid, Outer 109 1001117459 1 Fly, Boom

110 1001117479 2 Cable, Outer Mid Retract

111 1001117480 4 Cable, Fly Extend 112 1001117481 2 Cable, Fly Retract

113 1 Jib Level Cylinder Assembly Options (See Section 5 for Breakdown):

1001118142 Without Cold Weather Plus Package

1001139998 With Cold Weather Plus Package114 1001118430 1 Cable, Outer Mid Extend

115 1001118431 1 Cable, Outer Mid Extend

116 1001119497 1 Telescope Cylinder Assembly (See Section 5 for Breakdown)117 1001119571 1 Pin

118 1 Plate, Cable Retract Retainer (RH) Options:

3572951 Prior to S/N 0300146550

1001131293 S/N 0300146550 to Present— — — — — — — — — —


3-8 1500SJ 3121263

SECTION 3 BOOM

Kit Options:

1001143929 1 Main Boom Wear Pad Kit (Includes Items 11, 31-36, 52-61, 78-95, 101A, 101B, 101 & 102)

1001143927 1 Wire Rope Kit (Includes Items 14-23, 26-30, 38-40, 45-51, 63, 64, 69A, 69B, 70-73, 77, 99, 102, 105 & 110-115)

0272048 Ref. WIRE ROPE TOOLS INSTALLATION (OPTIONAL) B

201 0641676 1 Bolt 3/8”-16NC x 9 1/2”

202 3311605 1 Locknut 3/8”-16NC

203 4120040 1 Socket 3/4”204 4120043 1 Socket 2”


206 4891600 1 Flatwasher 3/8” Hardened207 1705307 1 Decal - Tool Location


3121263 1500SJ 3-9

SECTION 3 BOOM

FIGURE 3-3. JIB INSTALLATION

125

106

122

28

26

31

45

26

36 19

18

10

22

15

211

121

3738

112

25

13

340

341 1

20

339

30

1619

19

35101103

119

120

101

101

101

101

104

104

104

104

113

113

113 113

113

114

114

114 114

114

117108

108

108

101112

112101101

105

105101

128

128

107

107

23

3418

17

3217

16

115116

NOTE: ITEM 29INCLUDES 101 THRU 128

126

124

105101

101102

118

110127

128

121

27

109

109111

111

111

111

128

14

33

18

17

36

19 18

24

117115116

101

101

104

104108

108

108113

113

113

113

114

114

114

114

1001134180

1001119544

123

3-10 1500SJ 3121263

SECTION 3 BOOM

FIGURE 3-3. JIB INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. JIB ASSEMBLIES1001118867 Ref. Without Cold Weather Plus Package C




3 0100063 A/R Compound, Locking4 91471226 A/R Shim 16Ga

5 91471227 A/R Shim 20Ga

6 0641606 1 Bolt 3/8”-16NC x 3/4”7 0641808 2 Bolt 1/2”-13NC x 1”

8 0642010 2 Bolt 5/8”-11NC x 1 1/4”

9 0642014 1 Bolt 5/8”-11NC x 1 3/4”10 0682022 2 Bolt 5/8”-11NC x 2 3/4” (Grade 8)

11 0683020 1 Bolt 1 1/4”-7NC x 2 1/4” (Grade 8)


14 0962181 2 Bushing

15 3272005 2 Locknut 5/8”-11NC (Grade 8)16 3312005 1 Locknut 5/8”-11NC

17 3841143 1 Keeper, Pin

18 3841203 2 Keeper, Pin19 3841258 1 Keeper, Pin

20 3932016 1 Capscrew 5/8”-11NC x 1”

21 3932224 1 Capscrew 3/4”-10NC x 1 1/2”22 4892000 4 Flatwasher 5/8” Hardened

23 1 Platform Level Cylinder Assembly Options (See Section 5 for Breakdown):


1001139999 With Cold Weather Plus Package24 1 Jib Lift Cylinder Assembly Options (See Section 5 for Break-

down):1001118082 Without Cold Weather Plus Package


25 1001118369 1 Pad, Wear26 1001118564 1 Pivot, Jib

27 1001118865 1 Platform Rotate Actuator Assy (See Figure 3-4 for Breakdown)

28 1001119042 1 Cap29 1001119111 1 Jib Boom Assembly (See Items 101-128 for Breakdown)

30 1001119313 1 Jib Lock Cylinder Assembly (See Section 5 for Breakdown)

31 1001119901 1 Jib Rotate Actuator Assy (See Figure 3-5 for Breakdown)32 1001119985 1 Pin

33 1001119990 1 Pin

34 1001119991 1 Pin

35 1001119998 1 Pin36 1001120000 2 Pin

37 1001120014 1 Shim 11Ga

38 1001120015 1 Shim 18Ga39 1001120037 1 Bearing, Flange

3121263 1500SJ 3-11

SECTION 3 BOOM

40 1001120038 1 Bearing

41 1001120039 1 Bearing

1001119111 Ref. JIB BOOM ASSEMBLY I


102 0641636 2 Bolt 3/8”-16NC x 4 1/2”103 0681836 4 Bolt 1/2”-13NC x 4 1/2” (Grade 8)

104 0811607 26 Screw 3/8”-16NC x 7/8”


107 3311608 8 Nut, Flange 3/8”-16NC

108 3340881 10 Pad, Wear109 3423161 2 Pin

110 3575889 1 Plate

111 3760351 4 Ring, Retaining112 3900283 8 Screw, Buttonhead 3/8”-16NC x 3/4”

113 4070897 10 Pad, Wear

114 4070898 10 Pad, Wear115 4071039 2 Shim 18Ga

116 4071040 2 Shim 11Ga

117 1001129961 2 Pad, Wear118 4751600 2 Flatwasher 3/8” Regular


120 1001118663 1 Jib Telescope Cylinder Assembly (See Section 5 for Breakdown)121 1001119413 1 Boom, Jib Fly

122 1001119414 1 Boom, Jib Base

123 1 Power Track AssemblyRef. Note: Original Equipment Power Track may have been

replaced with Service Replacement. Visually identify component before ordering replacement parts.

Use 1001134180 Prior to S/N 0300155403 (was p/n 1001119544)1001134180 S/N 0300155403 to Present

A/R Repair Section Options (Includes links, cross bars & mounting hardware):

70003155 Repair Section for 1001119544 Power Track

70003923 Repair Section for 1001134180 Power Track70003156 1 Mounting Bracket Repair Kit Options (Includes mounting feet

for both ends of power track & attaching hardware):70003156 Bracket Kit for 1001119544 Power Track

70003924 Bracket Kit for 1001134180 Power Track

124 1001119654 1 Tube, Push125 1001119668 1 Support, Power Track

126 1001119710 1 Shim, Push Tube

127 1001119714 2 Pad, Push Tube

128 88662523 10 Nut, Retainer— — — — — — — — — —

1001143928 1 Jib Wear Pad Kit (Includes Items 4, 5, 12, 25, 104, 108 & 113-117)

FIGURE 3-3. JIB INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-12 1500SJ
3121263

SECTION 3 BOOM

FIGURE 3-3. JIB INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 3-13

SECTION 3 BOOM

FIGURE 3-4. ACTUATOR ASSEMBLY

1

25

32

32

34

34

25

27

24

4

42

42

3

20

22

41

5

31

31

GENUINE PARTS

51 52

2

54

54

53

53

53

53

3-14 1500SJ
3121263

SECTION 3 BOOM

FIGURE 3-4. ACTUATOR ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. ACTUATOR ASSEMBLY1001118865 Ref. Platform Rotate Actuator Assembly C

1001119901 Ref. Jib Rotate Actuator Assembly C

1 Not Available 1 Case/Bracket Weldment

2 1 Shaft Options:

7017162 Platform Rotate Actuator70002853 Jib Rotate Actuator

3 1 Sleeve, Piston Options:


4 1 Cap, End Options:


5 Not Available 3 Capscrew 1/4”-20 (Grade 8)

6 to 19 Not Used20 Use Item 52 1 Seal, Rod

21 Not Used

22 Use Item 52 1 Seal, Piston23 Not Used

24 Use Item 52 1 Seal, Cap

25 Use Item 52 2 Packing, Bearing 26 Not Used

27 Use Item 52 1 Ring, Cap Back-Up

28 to 30 Not Used31 Use Item 52 2 Seal

32 Use Item 51 2 Bearing, Shaft

33 Not Used34 Use Item 51 2 Thrustwasher

35 to 40 Not Used

41 1 Motion Control Valve Assembly 7017183 1 Valve Assembly for Platform Rotate Actuator

7017193 2 Replacement Cartridge (Located on Top & Bottom of Valve) (Valve for Platform Rotate Actuator Only)

Not Available 2 Seal Kit - 7017193 Cartridge

Not Available 1 Replacement Cartridge (Not Shown - Located on Side of Valve) (Valve for Platform Rotate Actuator Only)

Not Available 1 Seal Kit - 7017193 Cartridge70002859 1 Valve Assembly for Jib Rotator Actuator (No Service Parts

Available)42 2 Bushing, Shaft Options:

7017195 Platform Rotate Actuator

Not Available Jib Rotate Actuator

43 to 50 Not Used51 1 Bearing Kit Options (Includes Items 32 & 34):


70002857 Jib Rotate Actuator

3121263 1500SJ 3-15

SECTION 3 BOOM

52 1 Seal Kit Options (Includes Items 20,22,24,25,27 & 31):

Kit for Platform Rotate Actuator

7017158 Standard70000342 Cold Climate

Kit for Jib Rotate Actuator

70002858 Standard

Not Available Cold Climate53 1 Hardware Kit


70002858 Jib Rotate Actuator54 70001697 4 Screw, Countersunk 1/4”-20NC x 3/8” (Grade 8)

FIGURE 3-4. ACTUATOR ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-16 1500SJ
3121263

SECTION 3 BOOM

FIGURE 3-4. ACTUATOR ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 3-17

SECTION 3 BOOM

FIGURE 3-5. POWER TRACK INSTALLATION26

22 3 32

12

16

19 57

635571

40 28541

58

18

19

16

11

35

715

1180

364

1001

1316

20

157

923

9337

59

39

4028

3

232767 51

51

3828 1

1

11

18

30

1

30

1001

1317

33

118

0365

3-18 1500SJ
3121263

SECTION 3 BOOM

64 56

28

43

44

34

34

1636

2622

13

60

63 55

71

151

39151

14

101

32 1

33

101

26

22

12

323

29

19

17

17

45

28

6128

20

20

401

61

401

52

16

1720

19

2560

6553

66

688 27

11

28621

32 3

70 3

22

69

13

13

26

26

24

1 4

SE

E F

IG. 3

-3F

OR

JIB

INS

TALL

ATI

ON

1001

1317

28

1180

366

3121263 1500SJ 3-19

SECTION 3 BOOM

FIGURE 3-5. POWER TRACK INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119944 Ref. POWER TRACK INSTALLATION F

1 0100011 A/R Compound, Locking2 0100019 A/R Compound, Locking (Not Shown)

3 0100081 A/R Adhesive #454

4 0630467 3 Screw, Button 5/16”-18NC x 1/2”

5 0641608 4 Bolt 3/8”-16NC x 1”6 0641810 4 Bolt 1/2”-13NC x 1 1/4”

7 0791504 66 Screw 5/16”-18NC x 1/2”

8 0791516 2 Screw 5/16”-18NC 2”9 2 Screw Options:

0791518 Setscrew 5/16”-18NC 2 1/4” (Prior to S/N 152139)

0791520 Setscrew 5/16”-18NC 2 1/2” (S/N 152139 to Present)10 0791607 10 Screw 3/8”-16NC x 7/8”

11 0791609 2 Screw 3/8”-16NC x 1 1/8”

12 0791620 2 Screw 3/8”-16NC x 2 1/2”13 0791622 4 Screw 3/8”-16NC x 2 3/4”

14 0791624 6 Screw 3/8”-16NC x 3”

15 0791808 16 Screw 1/2”-13NC x 1”16 1180362 1 Tube, Push (Lower)

17 1180363 1 Tube, Push (Upper)

18 1 Carrier (T/T to Boom) Options:Ref. Note: Original Equipment Power Track may have been

replaced with Service Replacement. Visually identify component before ordering replacement parts.

Use 1001131620 Prior to S/N 0300155403 (was p/n 1180364) 1001131620 S/N 0300155403 to Present

A/R Section Repair Kit Options (Includes Inner & Outer Links, Joining Bars & Rollers, and Assembling Hardware):

7024367 Repair Kit for 1180364 Power Track

70003917 Repair Kit for 1001131620 Power Track1 Mounting Bracket Kit Options (Includes Mounting Brackets for

Both Ends, 1 Roller Assembly and Assembling Hardware):7024368 Bracket Kit for 1180364 Power Track


3-20 1500SJ
3121263

SECTION 3 BOOM

19 1 Carrier (Lower) Options:

Ref. Note: Original Equipment Power Track may have been replaced with Service Replacement. Visually identify component before ordering replacement parts.


1001131733 S/N 0300155403 to Present

A/R Section Repair Kit Options (Includes Inner & Outer Links, Joining Bars & Rollers, and Assembling Hardware):


70003913 Repair Kit for 1001131733 Power Track1 Mounting Bracket Kit Options (Includes Mounting Brackets for

Both Ends, 1 Roller Assembly and Assembling Hardware):7024363 Bracket Kit for 1180365 Power Track


A/R Center Bracket Kit Options (Includes 1 Flat Bar, 1 Round Bar, 1 Roller and Assembling Hardware):

7024364 Bracket Kit for 1180365 Power Track70003914 Bracket Kit for 1001131733 Power Track

20 1 Carrier (Upper) Options:

Ref. Note: Original Equipment Power Track may have been replaced with Service Replacement. Visually identify component before ordering replacement parts.


1001131728 S/N 0300155403 to PresentA/R Section Repair Kit Options (Includes Inner & Outer Links,

Joining Bars & Rollers, and Assembling Hardware):7024362 Repair Kit for 1180365 Power Track


1 Mounting Bracket Kit Options (Includes Mounting Brackets for Both Ends, 1 Roller Assembly and Assembling Hardware):

7024363 Bracket Kit for 1180365 Power Track70003915 Bracket Kit for 1001131733 Power Track

A/R Center Bracket Kit Options (Includes 1 Flat Bar, 1 Round Bar, 1 Roller and Assembling Hardware):


70003914 Bracket Kit for 1001131733 Power Track21 Not Used

22 1320294 5 Clamp, Bar

23 1320295 2 Clamp, Bar24 1670964 1 Cover, Support/Rotator

25 3271601 2 Nut 3/8”-16NC (Grade 8)

26 3300492 6 Nut, Nylon Insert 27 3311508 4 Nut, Flanged 5/16”-18NC

28 3311608 26 Nut, Flanged 3/8”-16NC

29 3340925 1 Pad

30 3340940 4 Pad, Rubber31 Not Used

32 3340942 10 Pad, Rubber

33 3573016 3 Support, Track 34 3573179 2 Plate, Mounting

35 3573181 6 Support, Track

FIGURE 3-5. POWER TRACK INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 3-21

SECTION 3 BOOM

36 3573194 1 Plate, Track Mounting

37 3573210 1 Plate, Track Mounting

38 3900232 2 Screw, Button 3/8”-16NC x 1 1/4”39 3900283 6 Screw, Button Head 3/8”-16NC x 3/4”

40 3900316 16 Screw, Button Head 3/8”-16NC x 1”

41 Not Used

42 4060804 11in/28cm Shield, Flex Trim 3/16” (Not Shown)43 4071021 1 Shim, Adjusting 16Ga

44 4071022 1 Shim, Adjusting 11Ga

45 4071023 1 Shim, Adjusting 11Ga46 Not Used

47 4240018 10 Tie-Strap (Not Shown)

48 4240153 4 Strap, 4” Cinch (Not Shown) 49 4240155 6 Strap, 8” Cinch (Not Shown)

50 4240156 1 Strap, 12” Cinch (Not Shown)

51 4562516 A/R Tubing, Poly52 4711500 3 Flatwasher 5/16” Thin

53 4740400 1 Washer, Special

54 4751500 4 Flatwasher 5/16” Regular55 4846423 5 Cover, Cable (Rear)

56 4846429 5 Support, Cable (Rear)

57 4846431 1 Cover, Cable (Front) 58 4846485 1 Support, Cable (Front)

59 4846753 1 Shield, Hose Protection

60 4891600 5 Flatwasher, 3/8” Hardened61 4891800 4 Flatwasher 1/2” Hardened

62 8310235 1 Capscrew 3/8”-16NC

63 1001119521 1 Cover, Cable (Middle)64 1001119522 1 Support, Cable (Middle)

65 1001120209 1 Bracket, Guide Block

66 1001120257 2 Pad, Guide67 2 Setscrew Options:

3951524 Setscrew 5/16”-18NC x 3” (Prior to S/N 152139)

3951522 Setscrew 5/16”-18NC x 2 3/4” (S/N 152139 to Present)68 4711800 1 Flatwasher 1/2” Thin

69 1 Clamp, Bar Options:


70 2 Pad, Rubber Options:



3-22 1500SJ
3121263

SECTION 3 BOOM


3121263 1500SJ 3-23

SECTION 3 BOOM

FIGURE 3-6. BOOM SENSORS AND SWITCHES INSTALLATION

330

25

24

1

117

17

47

116

22

52

235

45

21

33

18

2028486

42

18 1929

50

63

1158

5913

617

28

48

57

25136

212

31

43

1

1

15

15

151

2828

4848

5338

32 64828

2 2

2

2

5 5

5

5

46

A

B

D

C

A

BC

D

3-24 1500SJ
3121263

SECTION 3 BOOM

55

14

1472 65

647171

75

75

7477

76

19

49

1317

41

15416

15416

23

234

44

211

57

8

60

28

59

56

58 28

4

48

25136

112

112

70

15010

40

23751

66

67

69

131

391

62

68

50

126

E

EF

F

G

G

H

H

3121263 1500SJ 3-25

SECTION 3 BOOM

FIGURE 3-6. BOOM SENSORS AND SWITCHES INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119225 Ref. BOOM SENSORS AND SWITCHES INSTALLATIONS F

1 0100011 A/R Compound, Locking2 0100035 A/R Compound, Locking

3 0100081 A/R Adhesive

4 0630357 1 Screw, Button Head 1/4”-20NC x 1”

5 0630464 2 Screw, Button Head #10-24NC x 1/2”6 0641405 3 Bolt 1/4”-20NC x 5/8”

7 0641408 1 Bolt 1/4”-20NC x 1”

8 0641418 1 Bolt 1/4”-20NC x 2 1/4”9 0641508 2 Bolt 5/16”-18NC x 1”

10 0641607 4 Bolt 3/8”-16NC x 7/8”

11 0741404 8 Screw, Countersunk 1/4”-20NC x 1/2”12 0791406 5 Screw 1/4”-20NC x 3/4”

13 0791505 3 Screw 5/16”-18NC x 5/8”

14 0791506 2 Screw 5/16”-18NC x 3/4”15 0791604 8 Screw 3/8”-16NC x 1/2”

16 0791605 10 Screw 3/8”-16NC x 5/8”

17 0791606 4 Screw 3/8”-16NC x 3/4”18 0791608 2 Screw 3/8”-16NC x 1”

19 1320130 2 Clamp, Hose

20 1320136 2 Clamp, Hose21 1320301 1 Clamp, Cable

22 1671031 1 Cover, Limit Switch

23 1671044 2 Cover, Level Sensor 24 1705366 1 Decal - Boom Length (500LB Cap)

25 1705367 1 Decal - Boom Length (1000LB Cap)

26 3281601 1 Nut 3/8”-24NF (Grade 8)27 Not Used

28 3311405 10 Locknut 1/4”-20NC

29 3311605 2 Locknut 3/8”-16NC30 3340941 1 Pad, Rubber

31 3573301 2 Plate, Sensor Mounting

32 3574431 1 Plate, Switch Mounting33 3574616 1 Plate, Boom Length

34 3930606 12 Capscrew #6-32NC x 3/8”

35 3930816 2 Capscrew #8-32NC x 1”36 3930820 4 Capscrew #8-32NC x 1 1/4”

37 3930824 2 Capscrew #8-32NC x 1 1/2”

38 3931414 4 Capscrew 1/4”-20NC x 7/8”39 3931508 4 Capscrew 5/16”-18NC x 1/2”

40 4000008 1 Sensor, Proximity (Jib Lock) (Note: Control System must be recal-ibrated when Sensor is replaced)

41 4341158 2 Plate, Mounting Sensor

42 4360527 1 Switch, Proximity (Cable Break) (Note: Control System must be recalibrated when Switch is replaced)

43 4360543 1 Sensor, String (Boom Length) (Note: Control System must be recalibrated when Sensor is replaced)

3-26 1500SJ
3121263

SECTION 3 BOOM

44 4 Sensor, Angle Indicator Options (Platform Level & Main Boom Angle): (Note: Control System must be recalibrated when Sensor is replaced)

Use 1001147479 Prior to S/N 0300141600 (was p/n 4360545)Use 1001133329 S/N 0300141600 to S/N 0300157203 (was p/n 4360545)

1001133329 S/N 0300157203 to Present

45 4360578 1 Switch, Limit (Boom Length) (Note: Control System must be recal-ibrated when Switch is replaced)

46 4460914 2 Terminal, Base

47 4460968 1 Connector, Strain Relief 48 4711400 13 Flatwasher 1/4” Thin



52 4846484 1 Mount, Switch

53 4891400 4 Flatwasher 1/4” Hardened54 8310070 6 Pushnut 3/8”

55 1001118373 1 Bracket, Sensor Mounting

56 1001118930 1 Cover, Sensor57 1001118931 2 Mount, Sensor

58 1001118971 2 Sensor, Angle Indicator (Main Boom Protractor) (Note: Control System must be recalibrated when Sensor is replaced)

59 1001119033 2 Link, Sensor

60 1001119137 1 Sleeve, Spacer61 1001119141 1 Sleeve, Spacer

62 1 Sensor, Angle Indicator (Jib Rotate) Options (Note: Control Sys-tem must be recalibrated when Sensor is replaced):

1001119223 Prior to S/N 152974

1001135479 S/N 152974 to Present63 1001119729 1 Cover, Sensor

64 1001120028 1 Mount, Sensor

65 1001120048 1 Cover, Sensor66 1001120049 1 Cover, Sensor

67 1 Pin, Angle Sensor Options:


68 1001120076 1 Mount, Sensor

69 1 Adapter Options:Use 1001135484 Prior to S/N 152974 (was p/n 1001120081)

1001135484 S/N 152974 to Present

70 1001120084 1 Bracket71 1001120104 2 Switch, Proximity (Jib Telescope) (Note: Control System must be

recalibrated when Switch is replaced)

72 88662530 2 Nut, Retainer73 0641412 1 Bolt 1/4”-20NC x 1 1/2”

74 0641504 1 Bolt 5/16”-18NC x 1/2”

75 1320061 2 Clamp, Cable76 1001130781 1 Conduit (Prior to S/N 152974)

77 3311505 2 Locknut 5/16”-18NC

FIGURE 3-6. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 3-27

SECTION 3 BOOM

FIGURE 3-7. PLATFORM SUPPORT & VALVES (BOOM MOUNTED) INSTALLATIONS

137

132

116

127

127

135

142128

139

128

128

127

128

105

9

7

6

2

3

148

134

101120

119101

108101

108101

108101

136

138

107

142

141

141

140

116

3-28 1500SJ
3121263

SECTION 3 BOOM

FIGURE 3-7. PLATFORM SUPPORT & VALVES (BOOM MOUNTED) INSTALLATIONSITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. PLATFORM SUPPORT INSTALLATION0272070 Ref. Machines without Load Sensing and without SkyGlazier E

See Note Ref. Machines without Load Sensing and with SkyGlazier (Note: For Replacement Parts, Contact JLG Customer Service and Request Manual p/n 3124242.)

See Note Ref. Machines with Load Sensing and without SkyGlazier (Note: For Replacement Parts, Contact JLG Customer Service and Request Manual p/n 3124287.)

See Note Ref. Machines with Load Sensing and with SkyGlazier (Note: For Replacement Parts, Contact JLG Customer Service and Request Manual p/n 3124287.)


3 0642684 1 Bolt 1”-8NC x 10 1/4”

4 0681608 8 Bolt 3/8”-16NC x 1” (Grade 8)5 3300243 1 Locknut 1”-8NC

6 3311805 8 Locknut 1/2”-13NC

7 4846573 1 Support Weldment8 4891600 8 Flatwasher 3/8” Hardened


10 4892600 1 Flatwasher 1” Hardened

1001119717 Ref. VALVES INSTALLATION D


102 to 106 Not Used

107 0641538 4 Bolt 5/16”-18NC x 4 3/4”108 0641608 6 Bolt 3/8”-16NC x 1”

109 to 115 Not Used

116 3311505 9 Locknut 5/16”-18NC117 to 118 Not Used

119 3900210 3 Screw, Button Head 5/16”-18NC x 3/4”

120 3900283 3 Screw, Button Head 3/8”-16NC x 3/4”121 to 126 Not Used

127 4711500 11 Flatwasher 5/16” Thin

128 4711600 8 Flatwasher 3/8” Thin129 to 131 Not Used

132 1001118286 1 Jib Valve Assembly (See Figure 3-9 for Breakdown)

133 Not Used134 1001119702 1 Platform Valve Assembly (See Figure 3-8 for Breakdown)

135 1001119703 1 Plate, Valve Mounting

136 1001119704 1 Plate, Valve Protection

137 1001119706 1 Plate, Valve Mounting 138 88662523 4 Nut, Retainer

139 1001119212 1 Enclosure Box Assembly (See Figure 3-10 for Breakdown)

140 0641508 1 Bolt 5/16”-18NC x 1”141 4751500 1 Flatwasher 5/16” Regular

142 8406105 2 Clamp

3121263 1500SJ 3-29

SECTION 3 BOOM

FIGURE 3-8. PLATFORM VALVE ASSEMBLY

2

4

8

10

103

107

3

6

13

13

1

102

101

101

11

7

5

3-30 1500SJ
3121263

SECTION 3 BOOM

FIGURE 3-8. PLATFORM VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119702 Ref. PLATFORM VALVE ASSEMBLY E

Ref. Cartridges:1 Not Available 1 Block, Valve

2 70003025 1 Valve, Cartridge (Valve Inlet)

Not Available 1 Seal Kit - 70003025 Cartridge

70003026 1 Coil3 70003021 1 Valve, Cartridge (Valve Inlet)


4 7024899 1 Valve, Cartridge (Platform Level)7017402 1 Seal Kit - 7024899 Cartridge

7022390 1 Nut, Coil

70003023 1 Spacer, Coil7024885 2 Coil

5 70003019 1 Valve, Cartridge (Platform Level)

70003018 1 Seal Kit - 70003019 Cartridge6 70003019 1 Valve, Cartridge (Platform Level)


7 70003027 1 Valve, Cartridge (Platform Rotate)70003018 1 Seal Kit - 70003027 Cartridge

8 7024899 1 Valve, Cartridge (Platform Rotate)

7017402 1 Seal Kit - 7024899 Cartridge7022390 1 Nut, Coil

70003023 1 Spacer, Coil

7024885 2 Coil9 Not Used

10 70003028 1 Valve, Cartridge (Jib Lock Pin)

Not Available 1 Seal Kit - 70003028Cartridge70003026 2 Coil

11 70003019 1 Valve, Cartridge (Jib Lock Pin)

70003018 1 Seal Kit - 70003019 Cartridge12 Not Used


Ref. Fittings:101 Not Available 6 Fitting, Straight

102 Not Available 1 Fitting, Straight103 Not Available 1 Fitting, Straight

104 to 106 Not Used

107 Not Available 1 Fitting, Straight

3121263 1500SJ 3-31

SECTION 3 BOOM

FIGURE 3-9. JIB VALVE ASSEMBLY

3

10

1

2

4 5

6

7

8

101

101

101

101

9

11

12

14

13

17

17

17

17

17

102103

103

104

106

105 110

3-32 1500SJ
3121263

SECTION 3 BOOM

FIGURE 3-9. JIB VALVE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001118286 Ref. JIB VALVE ASSEMBLY D

Ref. Cartridges:1 Not Available 1 Block, Valve

2 70003017 1 Valve, Cartridge (Valve Inlet)


70022147 1 Coil3 7023922 1 Valve, Cartridge (Jib Level)


7022390 1 Nut, Coil70003023 1 Spacer, Coil

7024885 2 Coil

4 70003019 1 Valve, Cartridge (Jib Level)70003018 1 Seal Kit - 70003019 Cartridge

5 70003019 1 Valve, Cartridge (Jib Level)

70003018 1 Seal Kit - 70003019 Cartridge6 70003022 1 Valve, Cartridge (Jib Tele)

7012903 1 Seal Kit - 70003022Cartridge


7024883 2 Coil

7 70003019 1 Valve, Cartridge (Jib Tele)70003018 1 Seal Kit - 70003019 Cartridge

8 70003019 1 Valve, Cartridge (Jib Tele)

70003018 1 Seal Kit - 70003019 Cartridge9 70003020 1 Valve, Cartridge (Jib Swing)


10 7024899 1 Valve, Cartridge (Jib Swing)7017402 1 Seal Kit - 7024899 Cartridge

7022390 1 Nut, Coil

70003023 1 Spacer, Coil7024885 2 Coil

11 70003021 1 Valve, Cartridge (Jib Lift)

70003018 1 Seal Kit - 70003021 Cartridge12 7023922 1 Valve, Cartridge (Jib Lift)



7024885 2 Coil

13 70003019 1 Valve, Cartridge (Jib Lift)70003018 1 Seal Kit - 70003019 Cartridge

14 70003019 1 Valve, Cartridge (Jib Lift)


15 to 16 Not Used17 2221086 7 Check, Pressure

Ref. Fittings:101 2110404 7 Fitting, Straight


3121263 1500SJ 3-33

SECTION 3 BOOM




107 to 109 Not Used

110 70002759 1 Plug

FIGURE 3-9. JIB VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-34 1500SJ
3121263

SECTION 3 BOOM

FIGURE 3-9. JIB VALVE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 3-35

SECTION 3 BOOM

FIGURE 3-10. ENCLOSURE BOX ASSEMBLY

12

13

11

1110

6

6

6

6

8

3

34

4

2

7

1

1

1

14

9

15

3-36 1500SJ
3121263

SECTION 3 BOOM

FIGURE 3-10. ENCLOSURE BOX ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119212 Ref. ENCLOSURE BOX ASSEMBLY C

1 0641608 4 Bolt 3/8”-16NC x 1”2 2540045 1 Grommet

3 4460970 2 Lockwasher, Terminal

4 4460971 2 Nut, Terminal

5 Not Used6 4711600 5 Flatwasher 3/8” Thin

7 1001119211 1 Washer, Grommet

8 1001119214 1 Box Assembly9 0641406 2 Bolt 1/4”-20NC x 3/4”

10 3311405 2 Locknut 1/4”-20NC

11 4711400 4 Flatwasher 1/4” Thin12 1001119262 1 Module, Jib Control (Note: Control System must be recalibrated

when replaced)13 1001119215 1 Cover

14 3311605 1 Locknut 3/8”-16NC

15 1001119392 1 Harness, Jib Valve (See Section 7 for Breakdown)

3121263 1500SJ 3-37

SECTION 3 BOOM

FIGURE 3-10. ENCLOSURE BOX ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3-38 1500SJ
3121263

3121263 1500SJ 4-1

SECTION 4PLATFORM

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION

NOTE: REPLACEMENT DECALS MUST BEORDERED SEPARATELY -SEE SECTION 8.

10111 4

71

8

23

201

106

101104108

107104107

101

110C

110A102104107

110B

62

63

61

57

58

5460

515559

5952

53

56

109105

103

OR

6

4-2 1500SJ 3121263

SECTION 4 PLATFORM

508

508

510

512513

305

306

307

303301

302

402401

408

409

409

309

309412

403404405

515

504

507505

514

506511

501

502509

503

SEE VIEWA

VIEWA

3121263 1500SJ 4-3

SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. PLATFORM ASSEMBLIES:Ref. 8ft (2.44m) with No Mesh

Use 1001144023 Ref. Prior to S/N 0300165379 (was p/n 3510822) J1001144023 Ref. S/N 0300165379 to Present A

Ref. 6ft (1.83m) with No MeshUse 1001144024 Ref. Prior to S/N 0300165379 (was p/n 3510833) I

1001144024 Ref. S/N 0300165379 to Present ARef. 4ft (1.22m) with No Mesh

Use 1001144027 Ref. Prior to S/N 0300165379 (was p/n 3510830) M

1001144027 Ref. S/N 0300165379 to Present ARef. Note: Platform and Mesh must be ordered separately for

Platforms with Mesh. See Section 10 for Mesh Installations.Ref. Note: Replacement decals must be ordered separately - See

Section 8.Ref. Note: When replacing 8ft/2.44m platform with Soft Touch

option, new Soft Touch Rail p/n 4846673 must be purchased to accommodate limit switch locations.

Ref. Note: When replacing platform on machines with SkyCutter option, new bracket p/n 1001145405 must be purchased to accommodate SkyCutter components.

1 0100040 A/R Adhesive2 2080040 16 Fastener, Huck

3 2600281 2 Hinge, Self-Closing

4 2940074 1 Latch5 Not Used

6 Not Available 1 Platform Weldment (Note: Not Available - Purchase Platform Assembly)

7 1 Cap-Plug Options:


8 4 Rivet Options:


9 Not Used

10 1 Gate Weldment Options:4846452 Prior to S/N 0300162808

1001144629 S/N 0300162808 to Present

11 3520198 2 Square Tube - Plug

4-4 1500SJ 3121263

SECTION 4 PLATFORM

Ref. PLATFORM ASSEMBLY WITH DROP-BARRef. 4ft x 2.5ft (1.2m x .76m)

Use 1001144018 Ref. Prior to S/N 0300165379 (was p/n 1001138431) B1001144018 Ref. S/N 0300165379 to Present A

Ref. 6ft x 3ft (1.83m x .91m)Use 1001144021 Ref. Prior to S/N 0300165379 (was p/n 1001138434) B

1001144021 Ref. S/N 0300165379 to Present ARef. 8ft x 3ft (2.44m x .91m)

Use 1001144022 Ref. Prior to S/N 0300165379) (was p/n 1001138430) B

1001144022 Ref. S/N 0300165379 to Present ARef. Note: Replacement Decals Must Be Ordered Separately - See

Section 8.Ref. Note: When replacing 8ft/2.44m platform with Soft Touch

option, new Soft Touch Rail p/n 4846673 must be purchased to accommodate limit switch locations.

Ref. Note: When replacing platform on machines with SkyCutter option, new bracket p/n 1001145405 must be purchased to accommodate SkyCutter components.

51 0100011 A/R Compound, Locking52 0641418 2 Bolt 1/4in-20NC x 2-1/4in

53 0961845 2 Bushing

54 3290606 2 Nut M655 3300151 2 Nut, Acorn

56 See Note 1 Platform Weldment (Note: Not Available - Purchase Platform Assembly)

57 3520198 2 Cap-Plug

58 4010618 2 Screw M6 x 50mm59 4711400 4 Flatwasher 1/4in Thin


61 1001138494 1 Bar, Drop62 1001138514 1 Rail (Top)

63 1001140429 1 Decal - Drop-Bar

1001120360 Ref. FOOTSWITCH AND COVERS INSTALLATION A

101 0641406 4 Bolt 1/4”-20NC x 3/4”102 0641408 3 Bolt 1/4”-20NC x 1”

103 0641610 4 Bolt 3/8”-16NC x 1 1/4”


106 3380434 1 Panel, Molded

107 4740362 7 Washer, Fender

108 4751400 4 Flatwasher 1/4in Regular109 4751600 8 Flatwasher 3/8in Regular

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 4-5

SECTION 4 PLATFORM

110 1001119388 1 Platform Console Box Assembly (See Figure 4-4 for Breakdown):

110A 0272970 1 Footswitch Kit (Plug-in ready) B

Ref. Note: Assembly p/n 0272970 may use either p/n 4360031 or p/n 1001117320 Footswitch. If Original Equipment was replaced as an “assembly,” p/n 1001117320 may have been used as part of the Service Replacement. Identify component before ordering parts.

104A A/R Footswitch Options:

4360031 1 Footswitch Prior to S/N 03001446477000625 2 Block, Contact (4360031 Footswitch)

1001117320 1 Footswitch S/N 0300144647 to Present

70003483 1 Block, Contact (1001117320 Footswitch)110B 1060918 7ft/2.14m Cable, Electrical - 18/3

110C 4460071 1 Connector, Strain Relief

Ref. TRAY INSTALLATION (OPTIONAL)

201 1580012 1 Tray, Storage (Center)

1001120466 Ref. WORKLIGHTS INSTALLATION (OPTIONAL) A

301 2080040 4 Fastener, Huck

302 3311005 8 Locknut #10-24NC

303 3931010 8 Capscrew #10-24NC x 5/8”304 4460428 1 Connector, Strain Relief (Not Shown)


306 1001120474 2 Worklight Assembly307 1001120476 2 Plate, Mounting

308 1001120484 1 Harness, Worklight (Not Shown - See Section 7 for Breakdown)

309 4240099 A/R Tie-Strap

1001120467 Ref. FLOODLIGHTS INSTALLATION (OPTIONAL) A

401 0641518 2 Bolt 5/16”-18NC x 2 1/4”

402 2560173 2 Handle, Star Knob

403 3250585 1 Nameplate - Lights On404 4060802 1 Guard, Switch


406 4420037 A/R Tape, Insulation (Not Shown)407 4460428 1 Connector, Strain Relief (Not Shown)

408 4846561 1 Mount, Light

409 1001120475 2 Floodlight Assembly410 1001120484 1 Harness, Worklight (Not Shown - See Section 7 for Breakdown)

411 1001120502 1 Harness, Floodlight (Not Shown - See Section 7 for Breakdown)


1001122284 Ref. LCD DISPLAY INSTALLATION D

501 0630448 4 Screw 1/4”-20NC x 3/4”502 0641406 3 Bolt 1/4”-20NC x 3/4”


4-6 1500SJ 3121263

SECTION 4 PLATFORM

503 4010408 4 Bolt M4 x 16mm

504 3300449 4 Locknut 1/4”-20NC

505 3760308 2 Nut, Retainer506 3820034 4 Rivet

507 3900174 2 Screw, Thumb


509 4751400 3 Flatwasher 1/4in Regular510 4831400 4 Lockwasher M4

511 1001121837 1 Gauge, LCD

1001126300 1 Decal - Platform Display70003533 1 AR Film

70003534 1 Cover

70003535 1 Hinge70003536 A/R Screw, Hinge


513 1001121947 1 Bracket, Protector514 1001122235 2 Bracket, Mounting

515 1001122242 1 Cover

516 1001125293 1 Harness, LCD Display (Not Shown - See Section 7 for Breakdown)


3121263 1500SJ 4-7

SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

2

6

15

3

3

12

854

10

713

1

11

14 7

9

NOTE: OTHER REPLACEMENT DECALS MUSTBE ORDERED SEPARATELY -SEE SECTION 8.

4-8 1500SJ 3121263

SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. PLATFORM ASSEMBLY (FALL ARREST) (OPTIONAL)3510868 Ref. ANSI Spec E

3510877 Ref. Australian & CE Specs DRef. Note: Replacement decals must be ordered separately - See

Section 8.

1 0681814 2 Bolt 1/2”-13NC x 1 3/4”

2 0681822 6 Bolt 1/2”-13NC x 2 3/4”

3 0962270 2 Bearing, Oilite4 1702773 1 Decal - JLG

5 1 Decal - Safety Options:

1705014 ANSI Spec1706501 Australian & CE Specs

6 2410014 1 Gate Weldment


9 Not Available 1 Platform Weldment (Purchase Platform Assembly)

10 3520072 1 Cap-Plug11 3890040 1 Cable, Fall Arrest

12 3900054 1 Bolt 1/2”-13NC x 1 3/4”


15 1 Decal - Drop Bar Options:

1706385 ANSI Spec1706493 Australian & CE Specs

3121263 1500SJ 4-9

SECTION 4 PLATFORM

FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

616

616

616

616

616

616

616

616

616

616 6

16

616

3

22

12

21

11

8

1020

4

122

1714

5

23

1

1

4-10 1500SJ
3121263

SECTION 4 PLATFORM

FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS:0273824 Ref. 6ft/1.8m Platforms B

0272427 Ref. 8ft/2.4m Platforms E0273706 Ref. 8ft/2.4m Platforms w/Fall Arrest B

Ref. Note: Replacement decals must be ordered separately - See Section 8.


2 0200048 2 Arm, Switch Activator3 0630462 8 Bolt, Carriage

4 0641414 8 Bolt 1/4”-20NC x 1 3/4”

5 0721005 4 Screw, Machine #10-24 x 5/8”6 1 Bumper Kit Options:

0940134 6ft/1.8m Platforms

0940103 8ft/2.4m Platforms 0940133 8ft/2.4m Platforms w/Fall Arrest

7 Not Used

8 1060903 4 Wire Rope & Eyebolt Assembly9 Not Used

10 3311401 8 Nut 1/4”-20NC

11 3311501 8 Nut 5/16”-18NC12 2 Plate, Striker Options:

3575359 6ft/1.8m Platforms

3574091 8ft/2.4m Platforms 13 4240099 7 Tie-Strap (Not Shown)

14 4360057 2 Switch, Limit

15 Not Used16 4420068 1 Tape, Yellow Adhesive


18 4460234 7 Base, Tie-Strap Mounting (Not Shown)19 Not Used


21 4751500 12 Flatwasher 5/16” Regular22 4751800 8 Flatwasher 1/2” Regular

23 1 Rail, Soft-Touch Options:

3841589 1 6ft/1.8m Platforms4846673 1 8ft/2.4m Platforms

0272444 Ref. SOFT TOUCH COUNTERWEIGHT INSTALLATION (NOT SHOWN)

C

4821397 1 Counterweight (Located in Frame)

3121263 1500SJ 4-11

SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY

42

PLACE WHERENEEDED

5251

51

20312

14

3036

9

19

27

2739

202

25

15

41

10

20

2340

128402

301

401

17

7432

11

104

10626

8

3649

103

4

101

45

44

43

13

31

31

41A

303435

3038

129403

32

28302

47

46

245354

3035

3035

3035

303530

373037

22303338

4-12 1500SJ
3121263

SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119388 Ref. CONSOLE BOX ASSEMBLY F

1 0100009 A/R Sealant2 0100048 A/R Grease, Dielectric

3 0100081 A/R Adhesive

4 0140011 1 Alarm

5 Not Used6 0641404 4 Bolt 1/4”-20NC x 1/2”

7 0641414 4 Bolt 1/4”-20NC x 1 3/4”

8 0902571 1 Bracket, Support9 1 Controller Assembly (Lift & Swing) (See Figure 4-5 for Break-

down)Use 1001129555 Prior to S/N 0300146550 (was p/n 1600317)

Use 1001129555 S/N 0300146550 to Present (was p/n 1001118417)

10 1 Controller Assembly (Drive & Steer) (was p/n 1600318) (See Figure 4-6 for Breakdown)

Use 1001118416 Prior to S/N 0300146550 (was p/n 1600318)Use 1001118416 S/N 0300146550 to Present

11 1600343 1 Controller, Module (Re-calibration Required when Replaced)

12 1671176 1 Bezel 13 1702565 1 Decal (Drive and Steer)

14 1702566 1 Decal (Lift and Swing)

15 1704260 1 Decal (EMS)16 1705132 1 Decal (ADE)

17 1001125194 1 Decal (Jib Stow)

18 Not Used19 1705744 1 Decal (Horn)

20 1001125195 1 Decal (Function Speed)

21 Not Used22 1706741 1 Decal (Jib Select)

23 2560136 1 Handle, Knob

24 1 Lamp, Indicator Options:2920027 Prior to S/N 0300155682

1001137364 S/N 0300155682 to Present

25 2920154 1 Panel, LED Light26 3300353 4 Nut, Retainer

27 3300408 2 Locknut

28 3520026 1 Plug, Hole29 3520027 2 Plug, Hole

30 3790012 13 O-Ring

31 3900183 2 Bolt #10-24NC x 1 1/4”32 3900349 8 Capscrew M2.5

33 4060906 1 Guard, Switch

34 4071074 1 Shim, Switch

35 4360328 8 Switch, Toggle36 4360330 1 Switch, Toggle


38 4360336 2 Switch, Toggle39 4360387 1 Switch, Pushbutton

3121263 1500SJ 4-13

SECTION 4 PLATFORM

40 4360407 1 Controller, Speed

See Note 1 Gasket “Top Hat” (Included with Switch) (Note: Not Available - Purchase Complete Controller.)

70003784 1 Seal

41 4360475 1 Switch, Emergency Stop

7020175 1 Cap, Red41A 7020176 1 Contact Block

42 4460234 3 Base, Mounting

43 4460428 2 Connector, Strain Relief44 4460470 1 Nut, Terminal



48 4460905 5 Seal, Plug (Not Shown)

49 4751400 8 Flatwasher 1/4” Regular50 1001119389 1 Harness, Console Box (Not Shown - See Section 7 for

Breakdown)51 1001120300 1 Box, Console (See Items 101-106 for Breakdown)

52 1001120338 1 Mount, Connector

53 2920029 1 Bulb, Light (Prior to S/N 0300155682)54 3790015 1 O-Ring (S/N 0300155682 to Present)

— — — — — — — — — —

1001143930 1 Platform Console Box Decal Kit (Includes Items 13-22, 202 & 203)

1001120300 Ref. CONSOLE BOX ASSEMBLY A

101 0630568 1 Screw 3/8”-16NC x 4 1/2”

102 Not Used

103 3311601 1 Nut 3/8”-16NC104 3470003 2 Pin, Cotter


Ref. LIGHT PANEL INSTALLATIONS 1001121826 Ref. All Specs except Australian & CE Specs A

1001121827 Ref. Australian & CE Specs A

201 Not Used

202 1 Decal - Display Options:1001122384 All Specs except Australian & CE Specs


203 1 Decal - Stop Options1001122611 All Specs except Australian & CE Specs


Ref. CHASSIS LIGHTS COMPONENTS INSTALLATION

301 1705170 1 Decal - Lights

302 4360522 1 Switch, Push Button

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-14 1500SJ
3121263

SECTION 4 PLATFORM

Ref. SOFT TOUCH SYSTEM INSTALLATIONS 0273824 Ref. 6ft/1.8m Platforms B

0272427 Ref. 8ft/2.4m Platforms D0273706 Ref. 8ft/2.4m Platforms w/Fall Arrest B

401 1702938 1 Decal, Soft Touch Override

402 4360387 1 Switch, Push Button

403 2920028 1 Lamp, Indicator2920029 1 Bulb

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 4-15

SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT & SWING)

19

1

20

211

109

11122

21

18

5

9

36

45

87

63

9

16

12

15

1413

10

23

1A1C1B

17

101

110

102103

104

105

107

112

108

106

4-16 1500SJ
3121263

SECTION 4 PLATFORM

FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT & SWING)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CONTROLLER ASSEMBLIES1600317 Ref. Controller Assembly (Prior to S/N 0300146550) C

Ref. Note: Use p/n 1001129555 when replacing controller.1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem & Items

1A, 1B, 1C & 18)

1A 7019197 1 Handle Cap & Rod1B 7003928 1 Spring

1C 7022808 1 Cap, Lift

2 7019171 2 Plate3 7019111 4 Bearing, Gear

4 7019143 2 Screw

5 7019144 2 Spacer, Cam6 7019145 4 E-Clip

7 7019174 2 Spacer

8 7003977 2 Gear, Drive9 2 Shaft Options:

7019147 Shaft, Short

7019177 Shaft, Long10 7022818 2 Potentiometer

11 7019142 2 Plate

12 7003992 2 Washer13 7003993 2 Nut

14 7003976 2 Gear, Slave

15 7019149 2 Setscrew16 7022816 4 Screw

17 7019150 1 Gate

18 7022814 1 Boot19 7022815 1 Bezel

20 Not Serviced 1 Center, Detent

21 7003953 4 Washer22 7022817 4 Screw

23 7022819 1 Plug, Male 8 Position (Natural)


1001118417 Ref. Controller Assembly (S/N 0300146550 to Present) A

Ref. Note: Use p/n 1001129555 when replacing controller.101 70002730 1 Gasket

102 7003928 1 Spring

103 7022808 1 Cap, Lift104 70002731 1 Boot

105 70002732 4 Screw

106 7022815 1 Bezel

107 70002733 1 Adapter108 70002734 4 Screw

109 70002735 1 Can, Enclosure

110 Not Available 1 Cap111 See Available 1 Mechanical Assembly

112 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)


3121263 1500SJ 4-17

SECTION 4 PLATFORM

FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER)

14

5

2

27

3 208

208

202

202 203

203

204

204

210

205

206

1061

201

181719

20

16

11

13

21

6

1817

21

23

6

6

26

2524

9

9

10

15

7

9A

CONNECTTO PLUG

6

8

22

4

4

12

101

103

102

108

109107

105

104

101

207

209

28

29

4-18 1500SJ
3121263

SECTION 4 PLATFORM

FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER)ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. CONTROLLER ASSEMBLIES

1600318 Ref. Controller Assembly (Original Equipment - Prior to S/N 0300146550)

C

Ref. Note: Use p/n 1001118416 when replacing controller.1 7022812 1 Handle Assembly (See Items 201-210 for Breakdown)2 7019161 1 Boot and Sleeve

3 7003933 1 Gasket

4 7019154 2 Clamp, Wire5 7022823 1 Bracket, Mounting

6 7003994 1 Screw

7 7022822 1 Plate, Pot Mounting8 7003986 1 Strip, Terminal - 3 Position

9 7022824 1 Electric Assembly

9A 7022825 1 Plug, Male - 8 Position (Black)4460871 7 Socket, Female


11 7019162 1 Spring12 7003969 2 Screw

13 7003941 2 Washer

14 Not Serviced 1 Plate, Mounting (Left Side)15 7019115 2 Stand-Off

16 7019155 1 Shaft 8mm

17 7019111 2 Bearing18 7019110 2 Spacer, Head Gear

19 7019112 1 Washer

20 7003946 1 Spring, Return21 7019103 4 Pin

22 Not Serviced 1 Rivet

23 7019168 1 Plate, Mounting (Right Side)24 7003992 1 Washer

25 7003993 1 Nut

26 7003935 1 Gear, Slave27 7019160 1 Plate, Base

28 7019114 1 Coupling, Potentiometer

29 Not Available 1 Screw, Cup Point

1001118416 Ref. Controller Assembly(Service Replacement - Prior to S/N 146550)(Original Equipment - S/N 146550 to Present)

A

101 70002724 1 Boot & Control Lock Assembly

102 7003941 2 Washer

103 70002725 2 Screw

104 7019162 1 Spring105 70002726 1 Enclosure

106 70002727 1 Handle Assembly (See Items 201-210 for Breakdown)

107 70002728 1 Screw108 Not Available 1 Mechanical Assembly

3121263 1500SJ 4-19

SECTION 4 PLATFORM

109 7022825 1 Plug, Male - 8 Position (Black)


Ref. HANDLE ASSEMBLY7022812 Ref. Handle for Controller Assembly p/n 1600318

70002727 Ref. Handle for Controller Assembly p/n 1001118416

201 7003972 1 Boot, Switch

202 7003973 2 Half, Handle

203 7003980 4 Screw204 7019167 4 Nut

205 7019164 1 Axle

206 7019165 1 Rocker207 1 Wiring Assembly Options:

Not Available Wiring for Controller Assembly p/n 1600318

70002729 Wiring for Controller Assembly p/n 10011184162 Switch, Micro Options:

7019166 Switch for Controller Assembly p/n 1600318

7003982 Switch for Controller Assembly p/n 1001118416208 7003983 2 Setscrew

209 7019194 1 Coupling

210 7003989 2 Gasket

FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

4-20 1500SJ
3121263

3121263 1500SJ 5-1

SECTION 5CYLINDER

SECTION 5 CYLINDER

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY

617

16

23

20

1215

11

13

14

9

5

7

8

23

2322

22

4

4

1818

19

24

21

12

5-2 1500SJ 3121263

SECTION 5 CYLINDER

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1684102 Ref. AXLE EXTENSION CYLINDER ASSEMBLY D

1 0100011 A/R Compound, Locking2 0100038 A/R Primer, Locking

3 0100063 A/R Loctite #RC 609

4 0630535 3 Capscrew 1/4”-20NC x 1 1/8”

5 0961896 1 Bushing, Tapered6 1683056 1 Head

7 1684103 1 Barrel Weldment

8 1684105 1 Rod Weldment9 3480272 1 Piston

10 Not Used

11 Use Item 24 2 Ring, Wear12 Use Item 24 1 Ring, Back-Up

13 Use Item 24 2 Ring, Back-Up

14 Use Item 24 1 O-Ring15 Use Item 24 1 O-Ring

16 Use Item 24 1 Wiper, Rod

17 Use Item 24 1 Seal18 Use Item 24 2 Ring, Wear

19 Use Item 24 1 T-Seal

20 3760369 1 Ring, Washer21 3931620 8 Bolt 3/8”-16NC x 1 1/4”

22 4640509 2 Cartridge, Holding Valve

2900792 2 Seal Kit - 4640509 Cartridge Valve (1 Per Valve)23 2220883 2 Plug, O-Ring

24 2901773 1 Seal Kit (Includes Items 11-19)

3121263 1500SJ 5-3

SECTION 5 CYLINDER

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY

1

6

11

11

11

11

34

18

19

15

2016

5

23

218

25

2

12

24

24

10

10

17

1722

13

78

26

5-4 1500SJ 3121263

SECTION 5 CYLINDER

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1684081 Ref AXLE LOCKOUT CYLINDER ASSEMBLY E

1 1684082 1 Barrel Weldment2 1684083 1 Rod Weldment

3 3480269 1 Piston

4 0961896 1 Bushing

5 1683062 1 Head6 4641276 2 Cartridge, Valve (Counterbalance)

2900770 2 Seal Kit - 4640936 Valve (1 Per Assembly)


9 Not Used

10 0630535 3 Bolt 1/4”-20NC x 1 1/8”11 0961950 4 Bearing

12 2220885 2 Plug, O-Ring

13 3931824 8 Bolt, Socket Head 1/2”-13NC x 1 1/2”14 Not Used

15 Use Item 26 2 Ring, Wear

16 Use Item 26 1 Ring, Back-up17 Use Item 26 2 Ring, Lock

18 Use Item 26 2 Ring, Back-up


21 Use Item 26 1 Wiper

22 Use Item 26 2 Seal23 Use Item 26 1 Seal, Rod

24 4640858 2 Valve, Bleeder

25 3760371 1 Ring, Washer26 2902087 1 Seal Kit (Includes Items 15-23)

3121263 1500SJ 5-5

SECTION 5 CYLINDER

FIGURE 5-3. LEVEL (JIB) CYLINDER ASSEMBLY

10

14

12105

104109

101

7

103

108

108

107

107

13

23

11A

11

5

102

102

94

8

100

16

106

10A

10A

5-6 1500SJ 3121263

SECTION 5 CYLINDER

FIGURE 5-3. LEVEL (JIB) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. JIB LEVEL CYLINDER ASSEMBLIES1001118142 Ref. Without Cold Weather Plus Package B



2 0630535 8 Bolt 1/4”-20NC x 1 1/8”

3 0961897 1 Bushing, Tapered4 2220885 2 Plug, O-Ring

5 2220886 1 Plug, O-Ring

6 3932032 3 Capscrew 5/8”-11NC x 2”7 4566667 1 Spacer

8 4640999 1 Cartridge, Holding Valve (Non Vented)

7011185 1 Seal Kit - 4640999 Cartridge Valve (1 Per Valve)9 4641248 1 Cartridge, Counterbalance Valve (Non Vented)

7011112 1 Seal Kit - 4640932 Cartridge Valve (1 Per Valve)

10 1001118143 1 Barrel Weldment10A 0961950 2 Bushing

11 1001118145 1 Rod Weldment

11A 0961950 2 Bushing12 1001118148 1 Head

13 1001118149 1 Piston

14 1001118177 1 Ring, Washer15 to 99 Not Used

100 1 Seal Kit Options (Includes Items 101-109):

1001119647 Without Cold Weather Plus Package1001139994 With Cold Weather Plus Package

101 See Note 3 Ring, Wear (Note: Use Item 100)102 See Note 2 Ring, Back-Up (Note: Use Item 100)103 See Note 1 O-Ring (Note: Use Item 100)104 See Note 1 O-Ring (Note: Use Item 100)105 See Note 1 Seal (Note: Use Item 100)106 See Note 1 Wiper, Rod (Note: Use Item 100)107 See Note 2 Seal (Note: Use Item 100)108 See Note 2 Ring, Guide (Note: Use Item 100)109 See Note 1 Ring, Back-up (Note: Use Item 100)

3121263 1500SJ 5-7

SECTION 5 CYLINDER

FIGURE 5-4. LEVEL (PLATFORM) CYLINDER ASSEMBLY

202

4

4

10

12

12A

12A

16

16A

16A

9

100

2

3

517

6

17

4

11

101

101

102

103

104

104

105

106

107107

108

108

109110

201

203200 5

13

14

58

15

5-8 1500SJ 3121263

SECTION 5 CYLINDER

FIGURE 5-4. LEVEL (PLATFORM) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. PLATFORM LEVEL CYLINDER ASSEMBLIES1001129922 Ref. Without Cold Weather Plus Package A



2 0630535 3 Capscrew 1/4”-20NC x 1 1/8”

3 0961902 1 Bushing, Tapered4 2220883 2 Plug, O-Ring

5 3020039 A/R Lubricant

6 3480233 1 Piston7 3931420 8 Capscrew 1/4”-20NC x 1 1/4”

8 3951003 1 Setscrew #10 x 3/8”

9 4567434 1 Spacer10 4640489 1 Cartridge, Counterbalance Valve

Not Available 1 Seal Kit - 4640489 Cartridge Valve (1 Per Valve)

11 4641260 1 Cartridge, Counterbalance Valve2900770 1 Seal Kit - 4641260 Cartridge Valve (1 Per Valve)

12 1001117984 1 Rod Weldment

12A 0962006 2 Bushing13 1001117990 1 Sensor, Cylinder Length

14 1001118070 1 Cap, Retainer

15 1001125137 1 Screw Self Tapping #8-32NC16 1001129920 1 Barrel Weldment

16A 1001117969 2 Bushing

17 1001129921 1 Head18 to 99 Not Used

100 1 Seal Kit Options (Includes Items 101-110):

1001119453 Without Cold Weather Plus Package1001139995 With Cold Weather Plus Package

101 See Note 2 Ring, Lock (Note: Use Item 100)102 See Note 1 Ring, Back-Up (Note: Use Item 100)103 See Note 2 Ring, Wear (Note: Use Item 100)104 See Note 2 Ring, Back-Up (Note: Use Item 100)105 See Note 1 O-Ring (Note: Use Item 100)106 See Note 1 O-Ring (Note: Use Item 100)107 See Note 1 O-Ring (Note: Use Item 100)108 See Note 2 Seal (Note: Use Item 100)109 See Note 1 Wiper, Rod (Note: Use Item 100)110 See Note 1 Seal (Note: Use Item 100)

111 to 199 Not Used200 1001119105 1 Sensor Magnet Kit (Includes Items 201-203)

201 1001117994 2 Sleeve, Spacer

202 1001118066 1 Magnet, Sensor

203 1001118069 1 Ring, Internal Retaining

3121263 1500SJ 5-9

SECTION 5 CYLINDER

FIGURE 5-5. LIFT (BOOM) CYLINDER ASSEMBLY

15

9

28

21

25

23

7

2

21

22

13

13

18

17

12

12

16

45

10

1514

14

8

30

30

30

30

26

29

27

31

2019

5-10 1500SJ 3121263

SECTION 5 CYLINDER

FIGURE 5-5. LIFT (BOOM) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001118442 Ref. BOOM LIFT CYLINDER ASSEMBLY B


3 Not Used

4 0630537 3 Capscrew

5 0961901 1 Bushing, Tapered6 Not Used

7 1683072 1 Head

8 1684159 1 Rod9 1001118443 1 Barrel

10 2220888 1 Plug, O-Ring

11 Not Used12 Use Item 31 2 Ring, Guide

13 Use Item 31 2 Ring, Lock

14 Use Item 31 2 Ring, Back-Up15 Use Item 31 A/R O-Ring


17 Use Item 31 1 Wiper, Rod18 Use Item 31 1 Seal, Rod


20 Use Item 31 1 O-Ring21 Use Item 31 1 Ring, Wear

22 3480270 1 Piston

23 3760375 1 Ring, Washer24 Not Used

25 3932244 8 Capscrew 3/4”-10NC x 2 3/4”

26 4568319 1 Spacer27 4640438 1 Cartridge, Check Valve

2900770 1 Seal Kit - 4640438 Cartridge Valve

28 1001125279 1 Cartridge, Valve 2900770 1 Seal Kit - 1001125279 Cartridge Valve

29 4641210 1 Cartridge, Pressure Regulator Valve

7010545 1 Seal Kit - 4641210 Cartridge Valve30 0962297 4 Bushing


3121263 1500SJ 5-11

SECTION 5 CYLINDER

FIGURE 5-6. LIFT (JIB) CYLINDER ASSEMBLY

21

21A

21A

18

9

201202

100

203

200

113

4

3

5

2

7

8

6

1015

1910

11

12

114

16

17

20

22

22A

22A

101

102

103

103

104

104105

106

107108

105

109

109

5-12 1500SJ
3121263

SECTION 5 CYLINDER

FIGURE 5-6. LIFT (JIB) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. JIB LIFT CYLINDER ASSEMBLIES1001118082 Ref. Without Cold Weather Plus Package B



2 0630535 3 Capscrew 1/4”-20NC x 1 1/8”

3 0791003 1 Screw #10-24NC x 3/8”4 0961897 1 Bushing, Tapered

5 1320136 1 Clamp, Cable

6 1683063 1 Head7 2220883 1 Plug, O-Ring

8 2220885 2 Plug, O-Ring

9 2220886 1 Plug, O-Ring10 3020039 A/R Lubricant

11 3480282 1 Piston

12 3760371 1 Ring, Washer13 3931420 8 Capscrew 1/4”-20NC x 1 1/4”

14 3931824 8 Capscrew 1/2-13NC x 1 1/2”

15 3951003 1 Setscrew #10 x 3/8”16 4100099 1 Spacer

17 4640999 1 Cartridge, Holding Valve (Non Vented)

7011185 1 Seal Kit - 4640999 Cartridge Valve (1 Per Valve)18 4641248 1 Cartridge, Counterbalance Valve (Non Vented)

7011112 1 Seal Kit - 4640932 Cartridge Valve (1 Per Valve)

19 1001117991 1 Sensor, Cylinder Length20 1001118070 1 Cap, Retainer


21A 0961950 2 Bushing22 1001118086 1 Rod Weldment

22A 0961950 2 Bushing

23 to 99 Not Used100 1 Seal Kit Options (Includes Items 101-109):


1001139996 With Cold Weather Plus Package101 See Note 2 Ring, Wear (Note: Use Item 100)102 See Note 1 Ring, Back-Up (Note: Use Item 100)103 See Note 2 Ring, Lock (Note: Use Item 100)104 See Note 2 Ring, Back-Up (Note: Use Item 100)105 See Note 2 O-Ring (Note: Use Item 100)106 See Note 1 O-Ring (Note: Use Item 100)107 See Note 1 Seal (Note: Use Item 100)108 See Note 1 Wiper, Rod (Note: Use Item 100)109 See Note 2 Seal (Note: Use Item 100)

111 to 199 Not Used200 1001119105 1 Sensor Magnet Kit (Includes Items 201-203)

201 1001117994 2 Sleeve, Spacer

202 1001118066 1 Magnet, Sensor203 1001118069 1 Ring, Internal Retaining

3121263 1500SJ 5-13

SECTION 5 CYLINDER

FIGURE 5-7. LOCK (JIB) CYLINDER ASSEMBLY

4

100

12

3

101

108

102

105

104

103

106

107

5-14 1500SJ
3121263

SECTION 5 CYLINDER

FIGURE 5-7. LOCK (JIB) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119313 Ref. JIB LOCK CYLINDER ASSEMBLY B

1 2570008 1 Head2 3020043 A/R Lubricant


4 1001119318 1 Rod Weldment

5 to 99 Not Used100 2902092 1 Seal Kit (Includes Items 101-108)


102 Use Item 100 1 Ring, Back-up103 Use Item 100 2 Ring, Wear


105 Use Item 100 1 O-Ring106 Use Item 100 1 Wiper, Rod

107 Use Item 100 1 Seal


3121263 1500SJ 5-15

SECTION 5 CYLINDER

FIGURE 5-8. STEER CYLINDER ASSEMBLY

3A

3A

5A

5A 5

3

2

4105

104102

108

8

1

106

107

6

101

103

5-16 1500SJ
3121263

SECTION 5 CYLINDER

FIGURE 5-8. STEER CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1684314 Ref. STEER CYLINDER ASSEMBLY C

1 0100035 A/R Compound, Locking2 1120094 1 Cap, Cylinder

3 1684275 1 Rod

3A 0961950 2 Bushing

4 1684315 1 Head5 1684317 1 Barrel

5A 0961949 2 Bushing

6 2902257 1 Seal Kit (Includes Items 101-108)7 3300465 1 Nut

8 3480278 1 Piston

9 to 100 Not Used101 Use Item 6 1 Ring, Back-up


103 Use Item 6 2 Ring, Wear104 Use Item 6 1 O-Ring


106 Use Item 6 1 Wiper107 Use Item 6 1 Seal, Rod

108 Use Item 6 Seal, Piston

3121263 1500SJ 5-17

SECTION 5 CYLINDER

FIGURE 5-9. TELESCOPE (JIB) CYLINDER ASSEMBLY

23

22

2019

15

1515

1514

14

1

13

13

9

9

7

6

25

2

3

4

5

8

10

11

12

16

17

18

21

24

5-18 1500SJ
3121263

SECTION 5 CYLINDER

FIGURE 5-9. TELESCOPE (JIB) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001118663 Ref. JIB TELESCOPE CYLINDER ASSEMBLY D

1 70003052 1 Barrel 2 70003051 1 Rod

3 70003050 1 Head

4 70003049 1 Piston

5 70003048 1 Spacer6 70003047 2 Pad, Wear

7 70003046 1 Support, Wear Pad



11 Use Item 25 1 Ring, Back-up12 Use Item 25 1 Wiper


14 2220885 3 Plug, SAE #6 (with O-Ring)15 2220883 6 Plug, SAE #4 (with O-Ring)


17 Use Item 25 1 Seal18 0641510 4 Bolt 5/16”-18NC x 1 1/4”

19 4761500 4 Lockwasher 5/16” Narrow

20 3311501 4 Nut 5/16”-18NC21 3931516 8 Capscrew 5/16”-18NC x 1”

22 10837580 1 Cartridge, Shuttle Valve

7010543 1 Seal Kit - 10837580 Valve23 70003045 1 Cartridge, Counterbalance Valve

2900770 1 Seal Kit - 70003045 Valve

24 4640771 1 Cartridge, Counterbalance Valve2900770 1 Seal Kit - 4640771 Valve

25 70003053 1 Seal Kit - 1001118663 Cylinder (Includes Items 8-13, 16 & 17)

3121263 1500SJ 5-19

SECTION 5 CYLINDER

FIGURE 5-10. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY

920

1719

31

1512

13

26

14

16

227

8

521

521

28

2821

21

23

23 101

30

30

4 11

1118

29

6

1 2 3

108

10

2521

2421

109

102

102

103

105

106

104

107

5-20 1500SJ
3121263

SECTION 5 CYLINDER

FIGURE 5-10. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLYITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119497 Ref. TELESCOPE CYLINDER ASSEMBLY B


3 3931456 4 Capscrew 1/4”-20NC x 3 1/2”

4 0630535 3 Capscrew

5 0641608 4 Bolt 3/8”-16NC x 1”6 0902743 1 Bracket

7 0961903 1 Bushing, Tapered

8 1001119498 1 Barrel Weldment 9 1001119500 1 Rod Weldment


11 Use Item 10 2 Ring, Wear12 Use Item 10 1 Ring, Back-Up




17 Use Item 10 1 Wiper, Rod18 Use Item 10 1 T-Seal

19 Use Item 10 1 Seal, Rod

20 Use Item 10 1 Ring, Retaining21 3340963 2 Pad, Wear

22 3480268 1 Piston

23 1 Valve Assembly (See Items 101-109 for Breakdown)Use 1001148782 Prior to S/N 0300161777 (was p/n 1001119503)

1001144398 S/N 0300161777 to Present

24 3931608 1 Capscrew 3/8”-16NC x 1”25 3931840 8 Capscrew 1/2”-13NC x 2 1/2”

26 1001104922 1 Spacer

27 Not Used28 4711600 4 Flatwasher 3/8” Narrow


30 2220885 2 Plug, O-Ring31 1684141 1 Head

Ref. VALVE ASSEMBLY1001119503 Ref. Prior to S/N 0300161777 G

1001144398 Ref. S/N 0300161777 to Present (Note: No Service Parts Available at time of printing.)

A

101 Not Available 1 Body, Valve

102 7011368 3 Cartridge, Check Valve7011368 3 Seal Kit - 7011368 Cartridge

103 7011370 1 Cartridge, Counterbalance Valve

7011371 1 Seal Kit - 7011370 Cartridge104 7011313 1 Cartridge, Counterbalance Valve


3121263 1500SJ 5-21

SECTION 5 CYLINDER

105 70003032 1 Cartridge, Relief Valve


106 70003031 1 Plug, O-Ring107 70003030 1 Plug, O-Ring

108 70003029 2 O-Ring

109 Not Available 1 Pin

FIGURE 5-10. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-22 1500SJ
3121263

3121263 1500SJ 6-1

SECTION 6HYDRAULIC

SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM

4

4

11

2929

39

3011 8

26

26

11

31

311

1

18

18

195

4032

33

34

36 13

27

3735

1

1

12

26

2610

2

38

16 17

22

20

39 21

7

76

2315

242514

6-2 1500SJ 3121263

SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOMITEM # PART NUMBER QTY. DESCRIPTION REV.

1001120168 Ref. HYDRAULIC DIAGRAM (REXROTH PUMPS) D

1001120169 Ref. HYDRAULIC DIAGRAM (SAUER PUMPS) C

1001120175 Ref. HYDRAULIC DIAGRAM - BOOM D





6 2171208 1 Fitting, 90°7 2171210 2 Fitting, 90°

8 2130406 2 Fitting, 90°

9 2130812 1 Fitting, 90°10 2170908 1 Fitting, Cap

11 1001134728 1 Fitting, 90° W/0.090 Orifice


14 2131010 1 Fitting, 90°


17 2170710 1 Fitting, Straight Adapter

18 2753545 2 Hose19 1001120348 1 Hose

20 2753755 1 Hose

21 2753767 1 Hose22 1001120349 1 Hose

23 2753763 1 Hose

24 1001120350 1 Hose25 1001120351 1 Hose

26 2753784 4 Hose

27 2753675 1 Hose28 Not Used

29 2753743 2 Hose

30 1001118932 1 Hose31 2754470 1 Hose

32 1001120352 2 Hose

33 Not Used34 1001120354 1 Hose

35 1001120355 1 Hose

36 1001120356 1 Hose37 1001120357 1 Hose

38 1001120358 1 Hose

39 2717235 1 Hose

40 2150406 1 Adapter

3121263 1500SJ 6-3

SECTION 6 HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE

10

24

1 1

1 9

9

2

2

61 8

30

207

11

1528

5

22

1317 6 23

25

29

812

12

21

33

616

274 11

23 17

26

25

6 14 13

6-4 1500SJ 3121263

SECTION 6 HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVEITEM # PART NUMBER QTY. DESCRIPTION REV.



1001120172 Ref. HYDRAULIC DIAGRAM - DRIVE 1

1 2753685 2 Hose


3 2753703 2 Hose4 2753764 1 Hose

5 2753768 1 Hose

6 2170504 4 Fitting, Tee7 2170704 1 Fitting, Tee

8 2170804 1 Fitting, Tee

9 2220235 2 Plug10 2220238 1 Plug

11 2753541 2 Hose

12 2753545 2 Hose13 2753677 2 Hose

14 2753714 1 Hose

15 2753713 1 Hose16 2753716 1 Hose

17 2753715 2 Hose

18 2753552 1 Hose 19 2753752 1 Hose

20 2753582 1 Hose

21 2753756 1 Hose22 2753747 1 Hose

23 2753757 2 Hose

24 2753748 1 Hose25 2753759 2 Hose

26 2753760 1 Hose

27 2753749 1 Hose28 2753761 1 Hose

29 2753750 1 Hose

30 2753762 1 Hose

3121263 1500SJ 6-5

SECTION 6 HYDRAULIC

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

2

8

6

5

4

9

7 71 1

3 3

6-6 1500SJ 3121263

SECTION 6 HYDRAULIC

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLEITEM # PART NUMBER QTY. DESCRIPTION REV.



1001120174 Ref. HYDRAULIC DIAGRAM - OSCILLATING AXLE 1



3 2110606 2 Fitting, Straight4 2170504 1 Fitting, Tee

5 2170506 1 Fitting, Tee

6 2753726 1 Hose7 2753719 2 Hose

8 2753727 1 Hose

9 2753729 2 Hose

3121263 1500SJ 6-7

SECTION 6 HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - STEER

610

94 3

1

1

1

1

11

1213

14

2

7

75

8

11

1

1

6-8 1500SJ 3121263

SECTION 6 HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - STEERITEM # PART NUMBER QTY. DESCRIPTION REV.



1001120173 Ref. HYDRAULIC DIAGRAM - STEER 1

1 2130606 16 Fitting, 90°

2 2753732 2 Hose

3 2753733 1 Hose4 2753728 1 Hose

5 2753734 1 Hose

6 2753735 2 Hose7 2753736 4 Hose

8 2753737 1 Hose

9 2753738 2 Hose10 2753739 2 Hose

11 2753753 1 Hose

12 2753742 1 Hose13 2753754 1 Hose

14 2753743 1 Hose

3121263 1500SJ 6-9

SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE

192233

11 1

6 4

2652

31

321

34

37

12 4

24

2

20

627

8

3218

50

16

15

35 35

35 38

38 38

1

2535

36

1012

9

39

38

38

35

38

3067

28 66

6

17

17

24

524

29

4140

35

MACHINESWITH

REXROTHPUMPS

MACHINESWITH

SAUERPUMPS

REXROTH PUMPS

SAUER PUMPS

42

24

4041

5

28

43

7

78

4

51

296

66

30

30

6-10 1500SJ 3121263

SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLEITEM # PART NUMBER QTY. DESCRIPTION REV.

1001120170 Ref. HYDRAULIC DIAGRAM - TURNTABLE (REXROTH PUMPS) 4/B


1001120171 Ref. HYDRAULIC DIAGRAM - TURNTABLE (SAUER PUMPS) C1001120169 Ref. HYDRAULIC DIAGRAM (SAUER PUMPS) C

1 2110404 A/R Fitting, Straight



5 1 Fitting Options:2110812 Fitting, Straight (Sauer Pumps)

2130812 Fitting, 90° (Rexroth Pumps)

6 2111010 5 Fitting, Straight7 2111012 A/R Fitting, Straight



11 2130606 1 Fitting, 90°

12 2130808 A/R Fitting, 90°13 to 14 Not Used

15 2220478 1 Flange Kit

16 1 Flange Kit Options:2220737 Flange Kit (Rexroth Pumps)

1001110604 Flange Kit (Sauer Pumps)

17 2221117 4 Flange Kit (Rexroth Pumps)18 1 Hose Options:

2753622 Hose (Rexroth Pumps)

1001118932 Hose (Sauer Pumps)19 2753718 1 Hose

20 2753730 1 Hose

21 2753731 2 Hose22 2753734 1 Hose

23 Not Used

24 2753746 A/R Hose25 1 Hose Options:


1001118934 Hose (Sauer Pumps)26 2753744 1 Hose

27 2753766 1 Hose

28 A/R Hose Options:2753769 2 Hose (Rexroth Pumps)

1001118933 1 Hose (Sauer Pumps)

29 2753708 1 Hose

30 A/R Hose Options:2753770 2 Hose (Rexroth Pumps)

1001119468 4 Hose (Sauer Pumps)

31 2753765 1 Hose32 2753771 1 Hose

33 2753772 1 Hose

3121263 1500SJ 6-11

SECTION 6 HYDRAULIC

34 2753774 1 Hose

35 1 Hose Options:

2753775 Hose (Rexroth Pumps)1001119817 Hose (Sauer Pumps)

36 1 Hose Options:


1001118935 Hose (Sauer Pumps)37 1 Fitting, 90° Options:

2131212 Fitting, 90° (Rexroth Pumps)

2131612 Fitting, 90° (Sauer Pumps)38 1 Hose Options:


1001119138 Hose (Sauer Pumps)39 2112020 1 Fitting, Straight


41 2170908 1 Fitting, Cap42 2110812 1 Fitting, Straight (Sauer Pumps)

43 1 Fitting, Straight (Sauer Pumps) Options:


44 2130404 1 Fitting, 90° (Sauer Pumps)

45 to 49 Not Used50 2130810 1 Fitting, 90° (Sauer Pumps)

51 2111016 4 Fitting, Straight (Sauer Pumps)

52 1001119455 1 Valve, Oil Sampling (Rexroth Pumps)

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-12 1500SJ
3121263

SECTION 6 HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 6-13

SECTION 6 HYDRAULIC

FIGURE 6-6. HYDRAULIC DIAGRAM LIST

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. Note: Diagrams With Asterisk(*) Are Shown In The Preceding Pages. Information on Diagrams Not Shown is Available From JLG Service/Parts Department.

Ref. Hydraulic Diagram - Boom Options:1001120168*/1001120175

Ref. Rexroth Pumps

1001120169*/1001120175

Ref. Sauer Pumps

Ref. Hydraulic Diagram - Drive Options:1001120168*/1001120172

Ref. Rexroth Pumps

1001120169*/1001120172

Ref. Sauer Pumps

Ref. Hydraulic Diagram - Oscillating Axle Options:1001120168*/1001120174

Ref. Rexroth Pumps

1001120169*/1001120174

Ref. Sauer Pumps

Ref. Hydraulic Diagram - Steer Options:1001120168*/1001120173

Ref. Rexroth Pumps

1001120169*/1001120173

Ref. Sauer Pumps

Ref. Hydraulic Diagram - Turntable Options:1001120168*/1001120170

Ref. Rexroth Pumps

1001120169*/1001120171

Ref. Sauer Pumps

Ref. Hydraulic Schematic - Oil Cooler Options:0272080 Ref. Rexroth Pumps

1001118957 Ref. Sauer Pumps

1001120628 Ref. Hydraulic Schematic - Standard

6-14 1500SJ
3121263

3121263 1500SJ 7-1

SECTION 7ELECTRICAL

SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LISTITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref. Note: Diagrams not shown are available from the JLG Service Department.

4933262 Ref. CHASSIS ILLUMINATION LIGHTS ELECTRICAL DIAGRAM

1001102417 Ref. CLEAR SKY TELEMATICS ELECTRICAL SCHEMATICS

Ref. GENERATOR ELECTRICAL DIAGRAMRef. 2500W Generators

1001120381 Ref. 60Hz1001120382 Ref. 50Hz

Ref. 7500W Generators1001122528 Ref. Caterpillar/Deutz Engine

1001103286 Ref. GENERATOR HOURMETER ELECTRICAL DIAGRAM

1001120332 Ref. GROUND CONTROL BOX ELECTRICAL DIAGRAM

4933253 Ref. HEADLIGHT & TAILIGHTS ELECTRICAL DIAGRAM

Not Available Ref. PLATFORM ELECTRICAL DIAGRAM

4933218 Ref. SOFT TOUCH ELECTRICAL DIAGRAM

1001119266 Ref. STANDARD ELECTRICAL SCHEMATIC

7-2 1500SJ 3121263


FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 7-3


FIGURE 7-2. HARNESS COMPONENTS INSTALLATION

J5J6

J7

J2

J2J1

J1

J3

J4 J2

J5

J8

J3

J1

J8

203

DIAGNOSTICANALYZER

PLATFORMCONTROL

VALVE

PLATFORMLEVEL

SENSORS

PLATFORMCONTROL

BOX

GROUNDCONTROL

BOX

608

5A

5B

FOOTSWITCH

208B612

208141

10141

138141

138

14111

11A138141

9

134

50

5C108

802C811E

4647

148608C

JIB LIFTSENSOR

PLATFORMLEVEL SENSOR

JIB LOCKPINPROXIMITY

SWITCH

JIB TELEPROXIMITYSWITCHES

339322

339P

204

612203B

203A 203C320 321

334D

711319

J4

334

334E

334C

334C

334A501

334K

334M502339N

334R334B718C

718C 718A718B

601608B721A

721PLATFORMFLOODLIGHTS

LCDDISPLAY

807C

807B 807D

807A

807B

807M

4445

143208A

325334F

301

324325

334H

301

325334J

301

2150

2147

48144

2

10A2

9A2

1462

2145

GENERATORSWITCH

802B811D

PLATFORMWORK LIGHTS

808G

806

JIB LEVELPROTRACTOR

SENSOR

JIB ROTATEPROTRACTOR

SENSOR

334C

TELEMATICSCONTROLLER

323325

334G

301

815

REPEATERMODULE

334S 334T

814A

814B

135717A

203B

208B

203A715A716D

208A715A716D

JIB CONTROLVALVE

JIBCONTROL

BOX205A

205

209A

205B209A

209

209

324334L

334P814D

J7

334U

334V

339G

608D

608D

608A

716H

716K

716J

716C

716G

715B716N

716M716B720A

716A

710

716A

714A716E

714

716F

716F

716F

710A716L

717B

135719A

717

720

807E

TOLIGHTS

TO #147

TO J8

807G808A

807F807K808D808H

807L808E

807H808B

807J808C

808F

43

813A814D

813B

331334N

814

814

814C

7-4 1500SJ 3121263


BROKEN CABLEPROXIMITY SWITCH

MAIN BOOMLIMIT SWITCH

204

711

7500WGENERATORPLATFORM

BOX

809B

809F809E809C

809A

809G809D809B810B

810D810A

810C

810F

810E

STROBELIGHT

804A804

339B 339J

STARTER

7500WGENERATOR

CONTROL BOX

7500WSKYPOWER

GENERATOR

ALTERNATOR

809I 809H 809J

811B 811A

811C

J2J5

J1 J3

J4

FUELLEVEL

SENSOR

LIGHTSRELAY

HORN

AUXPOWERRELAY

ALARM

805

805A339H

SWIVEL

339E

612339A

339C 339F

806A 806

806

601709B

709A

BOOMANGLE

SENSOR(RIGHT)

BOOMPROTRACTOR

SENSOR

BOOMANGLE

SENSOR(LEFT)

B.L.A.M.MODULE

713

713

BOOMLENGTHSENSOR

712

601712A

603A

603

606

605

601609B610A

601609D

601609E

339K

606B

605B

601713A

601713A

HEADLIGHTS

TO FUEL PUMP(CAT ENGINE)

TAILLIGHTS

601606A

609A601605A

601611A

603B

609

601609F

601609G

601607A 601

609J

609D

609B

601609C

601609H

607

339

601602

339L

207

801E

801A801C

812G801D

801G

MAINCONTROL

VALVE

339M

339M

339M

GLOWPLUGRELAY

704

206

2500WGENERATOR

RELAY802A 803A

2500WGENERATOR

812F

801F

801H

801J

812A

801B

206

803B

OR801F

812B812C

812D812E

206

201206A206B

207

339

339D

HYDRAULICPUMPS

305601610B

610

611

611B

LIFT CYLINDERPIVOT PIN

601607B

802E802D

802D811A

339Q

206A206B

207A207B

202207A207B

707

TOCAT ENGINE

15AMPFUSE

708B

CATENGINE

FUEL PUMPRELAY

708C

ENGINECONTROL(DEUTZ)

458

706B

706A706D

706C

ENGINEHARNESS(DEUTZ) 459

OR

708

458

424708A707A

3121263 1500SJ 7-5


STEERANGLE

SENSOR

AXLEPOWERTRACK

AXLEPOWERTRACK

AXLELIMIT

SWITCH

AXLELIMIT

SWITCH

STEERVALVE

TRACTIONVALVE

STEERANGLE

SENSOR701

613D

613D

601613C

601613C

601613C

601613C

613

701

701A

701A

AUX PUMP

AUXPOWERRELAY

GLOW PLUG SOLENOIDSTARTER

CATERPILLAR ENGINEBATTERY CABLE CONNECTIONS

+

703A

ENGINE TRAYKEEPER PIN

BOLT

ENGINEBLOCK

703A 703A

703F

703B703B

703C

703D

703E703E

703E

7-6 1500SJ 3121263


613

J2 J5

J1 J3

J4

SWIVEL

AXLELOCKOUT

PRESSURESWITCH

CHASSISMODULE

AXLELIMIT

SWITCH

AXLELIMIT

SWITCH

STEERANGLE

SENSOR

AXLEPOWERTRACK

AXLEPOWERTRACK

STEERANGLE

SENSOR

613D

613D

STEERVALVE

AXLELOCKOUT

VALVE

601613C

601613C

709D

709C

601613F

601613G

601613J

613A

601613B

601613E

601613H

AUX PUMP

AUXPOWERRELAY

START RELAYSTARTER

+

702C

702A705

702B702A

702E

702B

701

701

701A

701A

DEUTZ ENGINE BATTERY CABLE CONNECTIONS

3121263 1500SJ 7-7


\

FIGURE 7-2. HARNESS COMPONENTS INSTALLATIONITEM # PART NUMBER QTY. DESCRIPTION REV.

1001119388 Ref. PLATFORM CONSOLE BOX COMPONENTS F

1 Not Used

2 0100048 A/R Grease, Dielectric

3 to 4 Not Used5 0272970 Ref. Footswitch Components B

4460042 3 Tongue, Ring (Not Shown)

5A 1060918 7ft/2.14m Cable, Electrical - 18/35B 4460071 1 Connector, Strain Relief

5C 4460464 1 Pin, Male

4460226 2 Socket, Female6 to 8 Not Used

9 Not Available 1 Controller Harness Assembly (Lift and Swing)

9A 7022819 1 Plug, Male - 8 Position (Natural)4460871 8 Socket, Female

10 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)

10A 7022825 1 Plug, Male - 8 Position (Black)4460871 7 Socket, Female

11 Not Available 1 Speed Control Harness

11A 4460224 1 Connector, Female - 6 Position4460226 5 Socket, Female

12 to 42 Not Used

43 4460428 4 Connector, Strain Relief44 4460470 1 Nut, Terminal



48 4460905 5 Seal, Plug

49 Not Used50 1001119389 1 Harness, Platform Box (See Items 101-150 for Breakdown):

1001119389 Ref. PLATFORM BOX HARNESS ASSEMBLY F

101 to 107 Not Used

108 4460708 1 Receptacle, Female - 15 Position4460226 A/R Socket, Female

4460434 2 Plug, Male - 15 Position

4460227 A/R Pin, Male109 to 133 Not Used

134 1001119020 1 Connector, 12 Position Buss Bar

1001120328 1 Mount, Buss Bar4460933 1 Connector, Male - 12 Position (Gray)

4460871 A/R Socket, Female

4460466 A/R Plug, Terminal

135 1001120055 2 Connector, 5 Position with Leads136 to 137

138 4460225 5 Plug, Male - 6 Position

4460226 A/R Socket, Female4460227 A/R Pin, Male

7-8 1500SJ 3121263


139 to 140 Not Used

141 4460418 13 Connector, Female - 6 Position

4460419 A/R Socket, Female142 Not Used

143 4460866 1 Connector - 19 Position

4460464 A/R Pin, Male Deutsch 16 Ga

4460508 A/R Pin, Male Deutsch 12 Ga4460943 A/R Pin, Male 16 Ga

144 4460873 1 Connector - 35 Position (Black)

4460871 A/R Socket, Female4460905 A/R Plug

145 4460874 1 Connector - 35 Position (Natural)


146 4460876 1 Connector - 35 Position (Blue)


147 4460879 1 Connector, Male - 2 Position

4460887 2 Terminal (12 Gauge)148 4460925 1 Connector - 21 Position

4460929 13 Pin, Male Deutsch 16 Ga

4460466 8 Plug149 Not Used


4460227 4 Pin, Male

Ref. BOOM CABLES INSTALLATION1001120137 Ref. ANSI & ANSI Export Specs without SkyPower C1001120138 Ref. Australian & CE Specs without SkyPower C

1001120139 Ref. All Specs with SkyPower D

201 A/R Cover, Receptacle

Not Required 0 Without SkyPower

1671092 1 All Specs with SkyPower (Prior to S/N 152139)202 A/R Cover, Plug

Not Required 0 Without SkyPower

1671093 1 All Specs with SkyPower (Prior to S/N 152139)203 1001122396 1 Main Boom Control Harness B

1060896 149ft/45.4m Cable, Electrical - 12/4&18/8

2820118 6in/15cm Heat Shrink203A 4460865 2 Connector - 19 Position

4460465 22 Socket, Female 18 Gauge

4460509 8 Socket, Female 12 Gauge

4460466 8 Seal, Plug203B 4460473 2 Clamp. Cable

204 1001122397 1 Transport Switch Cable A

205 1001119393 1 Jib Enable Harness C205A 4460891 1 Plug, Male - 2 Position


FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 7-9


205B 4460897 1 Plug, Male - 2 Position (Includes Wedge Lock & Seal)

4460941 2 Pin

206 1 Main Boom AC/Generator Power Harness1001120099 ANSI & ANSI Export Specs without SkyPower B

1001120111 Australian & CE Specs without SkyPower B

1001120100 All Specs with SkyPower D

206A 1 Receptacle, Female Options:4460134 ANSI & ANSI Export Specs without SkyPower

4460710 Australian & CE Specs without SkyPower

4460960 All Specs with SkyPower206B 1 Cover, Connector (S/N 152139 to Present)

Not Required ANSI & ANSI Export Specs without SkyPower

Not Required Australian & CE Specs without SkyPower1671092 All Specs with SkyPower

207 1 Jib Boom AC/Generator Power Harness

1001120107 ANSI & ANSI Export Specs without SkyPower B1001120108 Australian & CE Specs without SkyPower B

1001120101 All Specs with SkyPower D

207A 1 Plug, Male Options:4460708 ANSI & ANSI Export Specs without SkyPower

4460709 Australian & CE Specs without SkyPower

4460959 All Specs with SkyPower207B 1 Cover, Connector (S/N 152139 to Present)

Not Required ANSI & ANSI Export Specs without SkyPower

Not Required Australian & CE Specs without SkyPower1671093 All Specs with SkyPower

208 1001120098 1 Jib Control Harness C

1060896 36ft/11m Cable, Electrical - 12/4&18/82820118 6in/15cm Heat Shrink

208A 4460865 2 Connector - 19 Position

4460465 22 Socket, Female 18 Gauge4460509 8 Socket, Female 12 Gauge

4460466 8 Seal, Plug

208B 4460473 2 Clamp. Cable209 1001125666 1 Platform Dump Harness B

209A 4460891 2 Plug, Male - 2 Position


1001120361 /1001119651

Ref. GROUND CONTROL BOX COMPONENTS A/D

301 0100048 A/R Grease, Dielectric302 to 304 Not Used

305 1001119456 A/R Sauer to Rexroth Jumper Harness (P/N 1001119456 includes qty 2 Jumper Harnesses. Four Jumpers are required per Machine.)

4460880 4 DIN Connector

4460897 4 Plug, Male - 2 Position (Includes Wedge Lock & Seal)

4460464 8 Pin306 1001119470 1 Deutz Engine Harness (See Items 401 to 459 for Breakdown)

307 to 318 Not Used


7-10 1500SJ
3121263



320 4460470 1 Nut, Terminal

321 4460471 1 Washer, Terminal322 4460526 1 Connector, Strain Relief

323 4460874 1 Connector, White - 35 Position

324 4460837 2 Connector - 12 Position Buss Bar

325 4460905 4 Plug, Connector326 to 330 Not Used

331 1001119020 2 Connector, 12 Position Buss Bar

332 to 333 Not Used334 1001119652 1 Ground Control Box Harness Assembly G

3990001 2 Diode - 3 Amp (Not Shown)

334A 4120035 10 Base, Light4460634 10 Terminal (16 Gauge)

4460635 20 Terminal (12 Gauge)

334B 4460761 1 Connector, Female - 4 Position4460227 A/R Pin, Male

334C 4460418 8 Connector, Female - 6 Position

4460419 A/R Socket, Female334D 4460866 1 Connector - 19 Pin


4460508 A/R Pin, Male Deutsch 12 Ga334E 4460868 1 Plug, Male - 6 Pin


334F 4460873 1 Connector, Black - 35 Position 4460871 A/R Socket, Female

334G 4460874 1 Connector, White - 35 Position

4460871 A/R Socket, Female334H 4460875 1 Connector, Gray - 35 Position


334J 4460876 1 Connector, Blue - 35 Position4460871 A/R Socket, Female

334K 4460878 1 Plug, Male - 4 Position

4460887 A/R Terminal (12 Gauge)334L 4460836 2 Plug, Male - 12 Position

4460466 A/R Plug, Socket

4460944 A/R Socket, Female (Gold)4460465 A/R Socket, Female

334M 4460970 1 Plug, Male - 12 Position

4460464 A/R Pin, Male Deutsch 16 Ga4460465 A/R Socket, Female


334N 4460933 2 Connector, Gray - 12 Position

4460465 A/R Socket, Female4460944 A/R Socket, Female (Gold)

4460466 A/R Plug, Terminal


3121263 1500SJ 7-11


334P 1001112612 1 Connector, Diagnostic

4460464 A/R Pin

4460466 A/R Plug, Seal1001106736 1 Cap, Dust

334R 1001113961 2 Plug, Male - 8 Position


334S 1001116774 1 Connector - 12 Position4460928 A/R Socket, Female

4460918 A/R Socket, Female (Gold)

4460466 A/R Plug, Socket334T 4460908 1 Connector - 12 Position


4460918 A/R Socket, Female (Gold)4460466 A/R Plug, Socket

334U 2400060 2 Fuseholder

2400064 2 Fuse - 5 Amp334V 1001117025 1 Relay with Connector

3740080 1 Relay, Sealed

4460374 1 Plug, Sealed4460375 4 Terminal, Female

335 to 337 Not Used

338 1001120332 1 Ground Control Box Wiring Diagram (See Items 501-502 for Breakdown)

339 1001119653 1 Turntable Harness Assembly E339A 4460843 1 Plug, Male - 2 Position


339B 4460424 1 Connector, Female - 2 Position4460268 2 Socket, Female

339C 4460884 1 Connector, Gray - 4 Position

4460465 4 Socket, Female339D 4460931 1 Connector, Female - 8 Position

4460464 A/R Pin, Male

4460466 A/R Plug, Socket339E 4460836 1 Plug, Male - 12 Position


4460465 A/R Socket, Female4460942 A/R Socket, Female 14-16 GA

4460944 A/R Socket, Female 16-18 GA (Gold)

339F 1001116812 1 Plug, Male - 3 Position (Includes Wedge Lock & Seal)4460944 3 Socket, Female (Gold)

339G 2400066 2 Fuseholder

2400065 2 Fuse - 30 Amp339H 4460320 1 Plug, Male - 2 Position

4460267 2 Pin, Male

339J 4460891 1 Plug, Male - 2 Position

4460465 2 Socket, Female339K 4460539 1 Plug, Male - 3 Position (Includes Wedge Lock & Seal)

4460944 3 Socket, Female (Gold)


7-12 1500SJ
3121263


339L 4460899 1 Connector, Female - 6 Position

4460943 A/R Pin, Male (Gold)

4460464 A/R Pin, Male339M 4460880 11 DIN Connector

339N 4460872 1 Plug, Male - 14 Position


339P 4460526 1 Connector, Strain Relief339Q 1001117025 1 Relay with Connector

3740080 1 Relay, Sealed

4460374 1 Plug, Sealed4460375 4 Terminal, Female

1001119470 Ref. DEUTZ ENGINE HARNESS B

401 to 423 Not Used

424 4460894 1 Plug, Male - 6 Position4460465 A/R Socket, Female


4460466 A/R Plug, Sealing425 to 442 Not Used


4461005 5 Terminal4461006 5 Seal

4461054 2 Seal, Terminal

4461060 2 Terminal (Tin)4461053 1 Cover, Plug

4461008 18 Plug, Hole

444 to 453 Not Used454 4461070 1 Receptacle, Female With Resistor (3 Position)

(Deutz Engine Only)4461095 1 Plug, Male - 3 Position (Deutz Engine Only)

4460944 3 Socket, Female (Deutz Engine Only)

455 to 457 Not Used458 4460930 1 Connector, Gray - 8 Position


4460466 6 Plug, Sealing459 2902443 1 Kit, Receptacle (Deutz Engine Only)

4461071 8 Terminal, Female (Gold) (Deutz Engine Only)

4461072 1 Connector, Flange Mount (Deutz Engine Only)4461073 1 Connector, Dust Cap (Deutz Engine Only)

4461074 1 Connector, Shell (Deutz Engine Only)

1001120332 Ref. GROUND CONTROL BOX WIRING DIAGRAM B

501 2920129 10 Bulb, Light

502 4460933 1 Plug, Male - 12 Position (Gray)4460465 10 Socket, Female


3121263 1500SJ 7-13


1001119385 Ref. WIRING HARNESSES INSTALLATION D

601 0100048 A/R Grease, Dielectric602 4460945 1 Connector, Female - 3 Way

603 4922716 1 B.L.A.M. to Boom Length Sensor Harness C

603A 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)

4460944 3 Socket, Female603B 4460894 1 Plug, Male - 6 Position


4460466 2 Plug, Sealing604 4922780 1 B.L.A.M. to Boom Angle Sensor Harness (Right Side) 2/B

604A 4460884 1 Connector, Gray - 4 Position

4460944 4 Socket, Female604B 4460911 1 Plug, Male - 3 Position


4460912 1 Lock, Wedge - Position605 4922718 4 Axle Power Track Harness Assembly B

605A 4460539 1 Per Assy Plug, Male - 3 Position (Includes Wedge Lock & Seal)

4460944 3 Per Assy Socket, Female605B 4460932 1 Per Assy Connector, Female - 4 Position

4460943 4 Per Assy Pin, Male

606 4922781 1 B.L.A.M. to Boom Angle Sensor Harness (Left Side) 3/B606A 4460932 1 Connector, Gray - 4 Position

4460943 4 Pin, Male

606B 4460911 1 Plug, Male - 3 Position4460918 3 Socket, Female

4460912 1 Lock, Wedge - Position

607 4923256 1 Load Sensing Pin Harness B607A 4460930 1 Connector, Gray - 8 Position


4460466 3 Plug, Sealing607B Not Available 1 Connector, Female - 4 Position

Not Available 4 Terminal

608 1001119390 1 Platform Valve Harness C608A 1560011 2 Connector, Conduit

1560012 2 Nut, Conduit Connector

608B 4460911 2 Plug, Male - 3 Position4460918 6 Pin, Male

4460912 2 Lock, Wedge - Position

608C 4460926 1 Connector - 21 Position4460928 7 Socket, Female

4460918 6 Pin, Male

4460466 A/R Plug, Hole

608D 4460891 6 Plug, Male - 2 Position4460465 12 Socket, Female

609 1001119394 1 B.L.A.M. Harness B

609A 4460884 1 Plug, Male 4 Position (Gray)4460944 4 Socket, Female


7-14 1500SJ
3121263


609B 4460894 2 Plug, Male - 6 Position (Gray)


4460466 A/R Plug, Sealing609C 4460899 1 Connector, Female - 6 Position (Gray)

4460466 2 Plug, Sealing

4460943 4 Pin, Male (Gold Plated)

609D 4460932 2 Plug, Male - 4 Position (Gray)4460943 A/R Pin, Male

609E 4460965 1 Connector, Female - 3 Position

4460944 3 Socket, Female (Gold)609F 4460836 1 Plug, Male - 12 Position (Black)

4460466 A/R Plug, Seal

4460944 A/R Socket, Female4460465 A/R Socket, Female

609G 4460933 1 Plug, Male - 12 Position (Gray)

4460466 A/R Plug, Seal 4460944 A/R Socket, Female


4460942 A/R Socket, Female609H 4460934 1 Plug, Male - 12 Position (Green)



609J 4460935 1 Plug, Male - 12 Position (Brown)


610 1001120276 1 Pump Harness A

610A 4460899 1 Plug, Male - 6 Position4460464 A/R Pin, Male

610B 4460891 4 Plug, Male - 2 Position

4460465 A/R Socket, Female611 1001120278 1 Boom Cylinder Angle Harness B


4460943 A/R Pin, Male (Gold)611B 1001117064 4 Plug, Male - 6 Position


612 Not Used613 1001119395 1 Chassis Harness Assembly B


1001116748 A/R Socket, Female613B 4460836 1 Plug, Male - 12 Position


613C 4460880 16 DIN Connector

613D 4460884 4 Connector, Gray - 4 Position4460944 16 Socket, Female

613E 4460930 1 Connector, Gray - 8 Position

4460465 A/R Socket, Female4460466 A/R Plug, Terminal


3121263 1500SJ 7-15


613F 4460933 1 Connector, Gray - 12 Position


4460466 A/R Plug, Terminal613G 4460934 1 Connector, Green - 12 Position


613H 4460935 1 Connector, Brown - 12 Position

4460465 A/R Socket, Female613J 4460950 1 Connector, Female - 12 Position

4460464 A/R Pin, Male 16-18 GA

4460943 A/R Pin, Male 16-18 GA (Gold)4460941 A/R Pin, Male 14-16GA

Ref. STANDARD HARNESS COMPONENTS

701 4360505 4 Steer Angle Sensor Harness (Includes Sensor)

701A 4460536 1 Per Assy Plug, Male - 3 Position4460464 3 Per Assy Pin, Male

702 2902099 1 Deutz Engine Battery Cable Kit B

702A 7024580 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal & Start Relay)

702B 7024581 1 Cable, Black (To Aux Pump, Battery Negative Terminal & Ground at Tray Pivot)

702C 7024582 1 Cable, Red (Aux Pump Relay to Aux Pump)702D 7024583 1 Cable, Black (Tray Pivot to Engine Mount) (Not Shown)

702E 7024584 1 Cable, Red (Start Relay to Starter)

703 1001120743 1 Caterpillar Engine Battery Cable Kit703A 7027034 1 Cable, Red (To Aux Pump Relay, Battery Positive

Terminal, Glow Plug Solenoid & Starter)703B 7024581 1 Cable, Black (To Aux Pump, Battery Negative

Terminal & Ground at Tray Pivot)703C 7027035 1 Cable, Red (Aux Pump Relay to Aux Pump)

703D 7027039 1 Cable, Black (Tray Pivot to Engine Block)

703E Not Available 4 Boot, Terminal (Red)703F Not Available 1 Boot, Square Terminal (Red)

704 4923468 1 Glow Plug Harness

705 1 Jumper Cable Options:4923592 Machines without Cold Weather Plus Package

1060904 Machines with Cold Weather Plus Package

706 Not Available A/R Deutz Engine Harness Components (Deutz Engine Machines Only)

706A 7027796 1 Deutz Engine Harness706B 4461052 1 Receptacle, Female - 25 Position

4461053 1 Cover, Receptacle

4461005 5 Terminal

4461006 5 Seal (Used with p/n 4461005) 4461060 2 Terminal

4461054 2 Seal (Used with p/n 4461060)

4461008 18 Plug, Hole706C 7027793 1 Plug-In, Connector


7-16 1500SJ
3121263


706D 70001872 1 Deutz Engine Harness (For other replacement parts refer to Deutz engine dealer)

707 1001120776 1 Caterpillar Harness Components A

707A Not Available 1 Connector, Female - 6 Position

708 1001119995 1 Caterpillar Electric Fuel Pump Harness Components A

708A 4460930 1 Plug, Male - 8 Position4460944 6 Socket, Female 16-18GA Gold


708B 1001117024 1 Connector, Metri-Pack 15Amp Fuse708C 1001117057 1 Connector, Metri-Pack - 4 Position

709 1660253 1 Coupling Electrical Components

709A Not Available 1 Coupling Turntable Harness709B 4460837 1 Connector, Female - 12 Position


4460464 A/R Pin, Male 16-18 GA4460943 A/R Pin, Male 16-18 GA (Gold)

4460941 A/R Pin, Male 14-16GA

709C Not Available 1 Coupling Frame Harness709D 4460836 A/R Plug, Male - 12 Position

4460465 A/R Socket, Female 16-18 GA

4460942 A/R Socket, Female 14-16 GA4460944 A/R Socket, Female 16-18 GA (Gold)


710 4000008 1 Jib Lock Pin Proximity Switch Harness (Includes Proximity Switch)710A 4461076 1 Connector, Female - 4 Position

4460917 4 Pin, Male

711 4360527 1 Broken Cable Proximity Switch Harness (Includes Proximity Switch)

712 Not Available 1 Boom Length Switch Harness712A 4460536 1 Connector, Female - 3 Position

4460943 3 Pin, Male

713 4460545 4 Angle Sensor Harness (Includes Sensor)713A 4460910 4 Connector, Female - 3 Position

4460917 12 Pin, Male

4460913 4 Lock, Wedge714 1001120104 2 Jib Tele Proximity Switch Harness (Includes Proximity Switch)

714A 4460932 2 Connector, Female - 4 Position

4460464 8 Pin, Male715 Not Available A/R Jib Control Box Components

715A 4460470 2 Nut, Terminal

4460471 2 Washer, Terminal715B 2540045 1 Grommet

1001119211 1 Washer, Grommet

716 1001119392 1 Jib Valve Harness E

716A 1001117064 2 Plug, Male - 6 Position91554014 A/R Socket, Female

716B 1001120055 1 Connector, 5 Position with Leads

716C 4460836 1 Plug, Male - 12 Position4460466 A/R Plug, Socket



3121263 1500SJ 7-17


716D 4460866 2 Connector - 19 Position


4460508 A/R Pin, Male Deutsch 12 Ga716E 4460884 2 Connector, Gray - 4 Position


716F 4460891 8 Plug, Male - 2 Position

4460465 16 Socket, Female716G 4460930 1 Connector, Gray - 8 Position


4460466 A/R Plug, Sealing716H 4460933 1 Connector, Male - 12 Position (Gray)


4460466 A/R Plug, Terminal716J 4460934 1 Plug, Male - 12 Position (Green)



716K 4460935 1 Plug, Male - 12 Position (Brown)


716L 4461077 1 Plug, Male - 4 Position

4460918 4 Socket, Female716M 1001125677 1 Connector, 12 Position Buss Bar

1001120328 1 Mount, Buss Bar

4460933 1 Connector, Male - 12 Position (Gray)4460465 A/R Socket, Female

4460466 A/R Plug, Sealing

716N 1001119020 1 Connector, 12 Position Buss Bar1001120328 1 Mount, Buss Bar

4460933 1 Connector, Male - 12 Position (Gray)

4460871 A/R Socket, Female4460466 A/R Plug, Terminal

717 1001125293 1 LCD Display Harness

717A 1001125295 1 Connector, 5 Position with Leads717B 4460933 1 Connector, Female - 12 Position


4460465 A/R Socket, Female718 0272621 1 Control System Analyzer Installation A

2901443 1 Analyzer/Cable Kit 1

718A 1600244 1 Analyzer718B 1060633 1 Cable, Analyzer 1/A

718C 4460321 2 Plug, Male

70003407 2 Backshell

4460226 8 Socket, Female719 1001117990 1 Platform Level Sensor Harness (Includes Proximity Switch)

719A Use 1001117990 1 Connector, 5 Position (Note: Replace complete Sensor to eliminate any possible moisture problems)

720 1001117991 1 Platform Level Sensor Harness (Includes Proximity Switch)

720A Use 1001117991 1 Connector, 5 Position (Note: Replace complete Sensor to eliminate any possible moisture problems)


7-18 1500SJ
3121263


721 Not Available 2 Sensor Harness

Platform Level Sensor

721A 4460910 2 Connector, Female - 3 Position4460917 6 Pin, Male

4460913 1 Lock, Wedge

Ref. OPTIONAL HARNESS COMPONENTS

801 AC to Platform Receptacle Components Options:

0271953 Ref. 110V GFI Receptacle (ANSI Spec) D0271954 Ref. 220V GFI Receptacle (ANSI Spec) C

0271955 Ref. 110V (No Plug or Receptacle - ANSI Export & Australian Specs) C

Ref. CE Spec Only Options:Ref. 110V

0271955 Ref. No Plug or Receptacle C

1001091969 Ref. IEC Yellow Receptacle & Plug without 2500W Generator B1001100326 Ref. IEC Yellow Receptacle with 2500W Generator C

Ref. 220V

1001091973 Ref. CEE 7 Post Ground Receptacle & Plug (2x4 Box) without 2500W Generator

C

1001100331 Ref. CEE 7 Post Ground Receptacle (2x4 Box) with 2500W Generator

C

1001091974 Ref. CEE 7 Side Ground Receptacle & Plug (2x4 Box) without 2500W Generator

C

1001100333 Ref. CEE 7 Side Ground Receptacle (2x4 Box) with 2500W Generator

C

1001091975 Ref. AFSINT 107 Keyed Ground Receptacle & Plug (2x4 Box) without 2500W Generator

C

1001100337 Ref. AFSINT 107 Keyed Ground Receptacle (2x4 Box) with 2500W Generator

C

1001091970 Ref. IEC Blue Receptacle & Plug without 2500W Generator B1001100327 Ref. IEC Blue Receptacle with 2500W Generator C

Use 1001141971 Ref. CEE 7 Post Ground Receptacle & Plug (70mm x 70mm Box) without 2500W Generator (was p/n 1001091971)

A/B

Use 1001141971 Ref. CEE 7 Post Ground Receptacle (70mm x 70mm Box) with 2500W Generator (was p/n 1001100328)

A/C

Use 1001141970 Ref. CEE 7 Side Ground Receptacle & Plug (70mm x 70mm Box) without 2500W Generator (was p/n 1001091972)

A/B

Use 1001141970 Ref. CEE 7 Side Ground Receptacle (70mm x 70mm Box) with 2500W Generator (was p/n 1001100329)

A/C


3121263 1500SJ 7-19


801A 1 Box, Switch Options:

0860038 0271953 & 0271954 Installations

Not Required 0271955 Installation (Purchase Locally)0861731 1001091973,1001091974,1001091975,1001100331,

1001100333 & 1001100337 Installations

0861781 1001091969,1001091970,1001100326 & 1001100327 Installations

See Note 1001091971,1001091972,1001100328 & 1001100329 Installations (Note: Was p/n0861782 which is no longer available. Use p/n 1001141970 CEE 7 Side Ground Service Kit or p/n 1001141971 CEE 7 Post Ground Service Kit. Kits includes Box p/n 1001141967 & items 801F-801H.)

801B 1320146 1 Clamp, Cable (0271953, 0271954 & 0271955 Installations)

801C 1 Gasket, Cover Options:3960422 0271953 & 0271954 Installations

Not Required 0271955 Installation (Purchase Locally)

Not Required 1001091973,1001091974,1001091975,1001091969, 1001091970,1001091971,1001091972,1001100331,1001100333,1001100337,1001100326,1001100327,1001100328 & 1001100329 Installations

801D 1 Shield, Cover Options:

Use 1001110873 0271953 Installation (was p/n 4060700)

4060092 0271954 InstallationNot Required 0271955 Installation (Purchase Locally)

Purchase Receptacle

1001091973,1001091974,1001091975,1001091969, 1001091970,1001091971,1001091972,1001100331,1001100333,1001100337,1001100326,1001100327,1001100328 & 1001100329 Installations

801E 1 Connector, Strain Relief Options:4460051 1 0271953 & 0271954 Installations

Not Required 0271955 Installation (Purchase Locally)

1001091973,1001091974,1001091975,1001100331,1001100333 & 1001100337 Installations

1001101196 1 Adapter1001101191 1 Strain Relief (was p/n 4460662)

1001091969,1001091970,1001091971,1001091972,1001100326,1001100327,1001100328 & 1001100329 Installations

1001101197 1 Adapter

1001101191 1 Strain Relief (was p/n 4460968)

801F 1 Plug, Male Options:4460205 0271953 Installation

4460709 0271954 Installation

See Note 0271955 Installation (Note: Not Available - Purchase Locally)

4461202 1001091973, 1001091971, 1001100328 & 1001100331 Installations & 1001141971 Service Kit

4461205 1001091974, 1001091972, 1001100329 & 1001100333 Installations & 1001141970 Service Kit


7-20 1500SJ
3121263


801F cont’d 4461249 1001091975 & 1001100337 Installations

4461196 1001091969 & 1001100326 Installations

4461199 1001091970 & 1001100327 Installations801G 1 Receptacle Options:



See Note 0271955 Installation (Note: Not Available - Purchase Locally)

4461244 1001091973 & 1001100331 Installations1001141968 1001141971 Service Kit

1001141969 1001141970 Service Kit

4461245 1001091974 & 1001100333 Installations4461246 1001091975 & 1001100337 Installations

4461198 1001091969 & 1001100326 Installations

4461201 1001091970 & 1001100327 Installations4461204 1001091971 & 1001100328 Installations

4461207 1001091972 & 1001100329 Installations

801H 1 Plug, Female Options (CE Machines with 2500WGenerator Only):

4461203 1001100328 & 1001100331 Installations & 1001141971 Service Kit

4461206 1001100329 & 1001100333 Installations & 1001141970 Service Kit

4461250 1001100337 Installation4461197 1001100326 Installation

4461200 1001100327 Installation

801J 1060908 10ft/3.1m Cable, Electrical - 12/3 (CE Machines with 2500WGenerator Only)

802 A/R 2500W Generator Electrical Diagram1001120381 Ref. 60Hz Generator Electrical Diagram A

1001120382 Ref. 50Hz Generator Electrical Diagram A

802A 4460321 1 Connector, Male - 4 Position (110V-60Hz Only)4460906 4 Socket, Female (110V-60Hz Only)

802B 4922641 1 Harness - On/Off Switch

802C 4460226 2 Socket, Female802D 1001120378 1 Powermite Control Box to Relay Harness A

802E 4460374 A/R Plug, Sealed

4460375 A/R Terminal803 A/R 2500W Generator Components

2460055 Ref. Generator 110V/60Hz (ANSI & ANSI Export Specs)

2460049 Ref. Generator 110V/50Hz (CE Spec)1001120382 Ref. Generator 220V/50Hz (CE Spec)

803A 4460961 1 Connector, Female - 4 Position (110V Only)

4460705 4 Pin, Male

803B 7020193 1 Harness, Generator Power804 0272507 1 Strobe Light Harness (Includes Strobe Light) B

804A 4460320 1 Connector, Female - 2 Position

4460267 2 Pin, Male


3121263 1500SJ 7-21


805 0257887 1 Alarm Harness (Includes Alarm)

0140032 1 Alarm

2820035 6in/15cm Loom4460424 1 Plug



4460268 2 Socket, Female806 4922738 1 Headlight & Taillight & Chassis Illumination Lights Harness 1/A

806A 4460374 1 Plug, Sealed

4460375 A/R Terminal807 Not Available 1 Floodlights Harness Components

807A 1001120475 2 Floodlight Harness (Lights to Switch) (Includes Floodlight) A

807B 4460897 2 Receptacle, Female - 2 Position4460464 4 Pin, Male

807C 1001120502 1 Floodlight Harness (Console Box to Switch) B

807D 4460891 2 Connector, Female - 2 Position (Includes Wedge Lock & Seal) 4460465 4 Socket

Not Available 2 Wedge Lock

807E 4460418 13 Connector, Female - 6 Position4460419 A/R Socket, Female

807F 4460932 2 Plug, Male - 4 Position (Gray)4460943 A/R Pin, Male

807G 1001120484 1 Floodlights Harness (J8 to Item 807C) A

807H 4460879 1 Plug, Male - 2 Position4460887 2 Terminal (12 Gauge)

807J 2400060 1 Fuseholder

Not Available 2 Fuse - 3 Amp807K 4460884 1 Connector, Gray - 4 Position


807L 1001120471 1 Receptacle, Male - 2 Position1001120477 2 Terminal (12 Gauge)

807M 4460428 1 Connector, Strain Relief

808 Not Available 1 Work Lights Harness Components:808A 1001120484 1 Floodlights Harness A


4460887 2 Terminal (12 Gauge)808C 2400060 1 Fuseholder

Not Available 2 Fuse - 3 Amp

808D 4460884 1 Connector, Gray - 4 Position4460465 4 Socket, Female

808E 1001120471 1 Receptacle, Male - 2 Position

1001120477 2 Terminal (12 Gauge)

808F 4460428 1 Connector, Strain Relief808G 1001120474 2 Work Light Harness (Supplied with Work Light)

808H 4460932 2 Plug, Male - 4 Position (Gray)

4460943 A/R Pin, Male


7-22 1500SJ
3121263


809 Ref. 7500W SkyPower Generator Installations

Ref. Deutz Engine

1001125427 Ref. 60Hz A

1001125428 Ref. 50Hz A

Ref. Caterpillar Engine - 60Hz

1001117508 Ref. 60Hz C

1001121889 Ref. 50Hz A

809A 1 Receptacle, Female Twist-Lock Options:

4460958 60Hz Spec

Not Available 50Hz Spec (Purchase Locally)809B 2 Gasket Options:

3960422 60Hz Spec

Not Available 50Hz Spec (Purchase Locally)809C 1 Cover, Receptacle Options:

Use 1001110873 60Hz Spec (was p/n 4060700)

Not Available 50Hz Spec (Purchase Locally)809D 1 Cover, Receptacle Options:

Use 1001110872 60Hz Spec (was p/n 4061043)

Not Available 50Hz Spec (Purchase Locally)809E 1 Receptacle Options:

4460346 60Hz Spec

Not Available 50Hz Spec (Purchase Locally)809F 1 Connector, Strain Relief Options:

4460051 60Hz Spec

Not Available 50Hz Spec (Purchase Locally)809G 1 Connector, Strain Relief Options:

4460071 60Hz Spec

Not Available 50Hz Spec (Purchase Locally)809H 4922972 1 Harness, Generator A

809I Not Available 1 Plug, Male - 6 Position

Not Available 6 Socket, Female809J 4460225 1 Plug, Male - 6 Position


810 Ref. 7500W SkyPower Generator Junction Box Components0861542 Ref. 60Hz Spec D


810A 2ft/.6m Cable, Electrical 12/3

1060494 60Hz Spec

Not Available 50Hz Spec (Purchase Locally)

810B 2.5ft/.76m Cable, Electrical 10/3

1060708 60Hz Spec

Not Available 50Hz Spec (Purchase Locally)

810C 1060343 1.5ft/.46m Cable, Electrical 10/4 (60Hz Spec Only)

810D 4460425 2 Connector, Strain Relief810E A/R Component Options:

4460426 2 Connector, Strain Relief (60Hz Spec Only)

4460426 1 Connector, Strain Relief (50Hz Spec Only)3520189 1 Plug (50Hz Spec Only)


3121263 1500SJ 7-23


810F 1671092 1 Cover (60Hz Spec Only)

4460963 1 Connector (60Hz Spec Only)

811 1001122528 Ref. 7500W Generator Electrical Diagram Components A811A 1001119968 1 Generator Harness A



811C 1001117078 1 Fuseholder (Includes Fuse)Not Available 1 Fuse - 5 Amp (Purchase Locally)

811D 4922641 1 Switch Harness811E 4460226 2 Socket, Female

812 Ref. AC Breaker Box Installation (CE Spec)

1001095976 Ref. Without Generator & With 110V/50Hz Generator C1001109556 Ref. With 220V/50Hz Generator A

812A 1320146 A/R Clamp, Cable

812B 1001094915 1 Bracket, Circuit Breaker Box812C 1 Box Kit, Circuit Breaker Options:

1001109654 Box Kit Without Generator & With 110V/50Hz Generator (was p/n 1001096070)

1001109648 Box Kit With 220V/50Hz Generator

Breaker, Circuit Options:1001109475 16 Amp Breaker for Machines without Generator &

with 110V/50Hz Generator

812C (cont’d)

1001109477 10 Amp Breaker for Machines with 220V/50Hz Generator

1001109482 1 30 Amp Breaker for All Machines

0861880 1 Box, Breaker4460956 1 Barrier, Terminal Block End

4460957 1 Block, Terminal

812D 1001101191 1 Connector, Strain Relief812E 1001097150 Connector, Strain Relief

812F 1060908 12ft/3.6m Cable, Electrical 12/3

812G 0903484 1 Bracket, AC Receptacle813 1001112987 1 ClearSky Telematics Components (Standard on Machines

delivered in North America. Optional on all other machines.)B

813A 4460496 1 Lockwasher, Terminal

4460497 1 Nut, Terminal

813B 1001103356 1 Ground Cable814 1001111914 1 ClearSky Telematics Harness (Standard on Machines delivered

in North America. Optional on all other machines.)B


4460871 A/R Socket


814B 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock & Seal)4460944 6 Socket

77363244 2 Wedge Lock

814C 4460945 2 Bulkhead, 3 Way Female 1001129408 1 Plug, Male - 3 Position with 120 ohm Resistor (Includes

Wedge Lock)


7-24 1500SJ
3121263


814D 1001112612 2 Connector, Diagnostic

4460943 A/R Pin

4460464 A/R Pin4460466 A/R Plug, Seal

1001106736 2 Cap, Dust

815 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No other parts available)

Ref. TOOLS (NOT SHOWN)

7002821 1 Crimper (For Wire to Pin/Socket Connections)

7002823 1 Extractor (For Removal of Pin/Socket from Connectors)4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket

from Connectors)4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket

from Connectors)7002828 1 Stripper, Wire

1001137005 1 Cable Kit, Software


3121263 1500SJ 7-25



7-26 1500SJ
3121263

3121263 1500SJ 8-1

SECTION 8DECALS

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)

3939

82 4257

8 2 3939 30

32

34 10

32

36

2

7 7

1329

4926

21

2345

4746

41

41 1823

18

34

44

44

40

7

23 23

22 22

18 2346 47

37

37

37

37

60

8

8

525658

5

19

22

44

54

2445

1950

31

9

20

28

22

43

60

26

15

339

28

FOR WITNESS DECALS LOCATEDON INNER MID BOOM, SEE BOOMSENSORS INSTALLATION.

8-2 1500SJ 3121263

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)ITEM # PART NUMBER QTY. DESCRIPTION REV.

1001123066 Ref. STANDARD DECAL INSTALLATIONS A

1001116025 Ref. JLG Decals 1

1001125140 Ref. ANSI Decals 51001125152 Ref. Model Designation Decals - 1500SJ 1

1 Not Used

2 1701499 4 Decal - No Lift3 to 4 Not Required

5 1701509 1 Decal - Manual

6 Not Required7 1703811 4 Decal - Tie Down/Lift

8 1703814 6 Decal - Tie Down

9 1704277 3 Decal - Attach Lanyard Here 10 1704412 1 Decal - Hydraulic Oil Chart

11 to 12 Not Required

13 3251243 1 Nameplate - 120V-60Hz14 Not Used

15 1705337 1 Decal - Tip Over

16 to 17 Not Required18 1703953 3 Decal - Warning/Crushing

19 1702868 2 Decal - No Hands

20 1703797 1 Decal - Danger/Warning (Platform)21 1705336 1 Decal - Danger/Warning (Ground Control)

22 1703804 4 Decal - Warning Crushing

23 1703805 5 Decal - Danger/Electrocution24 3252347 1 Decal - Footswitch

25 Not Required

26 1705492 2 Decal - Tip Over Hazard27 Not Used

28 1001125175 2 Decal - Capacity (Platform)

29 1001125176 1 Decal - Capacity (Ground Control) 30 1 Decal - Patent Options:

1700584 Prior to S/N 151577

1001131269 S/N 151577 to Present31 1001130584 1 Decal - Legend (Platform)

32 1705868 1 Decal - Legend (Ground Control)

33 1705351 1 Decal - Drive/Steer Instructions34 1701505 2 Decal - Fuel

35 1704972 1 Decal - Warning Explosion/Fire (Not Shown - Located on Air Intake Box in Engine Compartment)

36 1705511 1 Decal - Oil Level

37 1701501 4 Decal - Arrow

38 Not Used39 1001125153 1 Decal Kit - Tire Load

1001125192 4 Decal - Tire Load

40 1001125274 1 Decal - Lift Diagram41 1001125191 2 Decal - Model 1500SJ

42 Not Available 1 Nameplate - Serial Number

43 1702774 1 Decal - JLG Lift (3.5in)

3121263 1500SJ 8-3

SECTION 8 DECALS

44 1702773 3 Decal - JLG (5in)

45 1704885 2 Decal - www.jlg.com

46 1705864 2 Decal - JLG47 1705865 2 Decal - Ultra Boom (12” Height)

48 Not Used

49 1001125196 1 Decal - Daily Check

50 1702962 1 Decal - Warning (Proposition 65) 51 Not Used

52 0641406 4 Bolt 1/4”-20NC x 3/4”

53 Not Used54 0860520 1 Box, Manual Storage

55 Not Used

56 3311405 5 Locknut 1/4”-20NC57 3820001 2 Rivet

58 4751400 4 Flatwasher 1/4”

59 Not Used60 4420051 29ft/8.8m Decal - Warning Stripes (Optional)

61 to 99 Not Used

100 A/R Kit Options (Not Shown):2902303 1 Master Decal Kit (Includes Items 2-13)

2902307 1 ANSI Spec Decal Kit (Includes Items 15, 18-23 & 26)

1001143931 1 Platform Decal Kit (Includes Items 9, 19, 20, 22, 28, 31 & 43-45)

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

8-4 1500SJ 3121263

SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121263 1500SJ 8-5

SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS)

3939

82 4257

8 2 3939 30 17

32

34 10

32

36

2

7 7

29

4916

21

2345

4746

41

41 1823

18

34

44

44

40

7

23 23

22 22

18 2346 47

37

37

37

37

60

25

8

8

525658

5

19

22

44

54

2445

19 31

9

20

28

22

43

60

16

15

339

28

12

53555658


8-6 1500SJ 3121263

SECTION 8 DECALS

FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS)ITEM # PART NUMBER QTY. DESCRIPTION REV.



1001125152 Ref. Model Designation Decals - 1500SJ 11001125150 Ref. Brazil Spec Decals (Portuguese/English) 3

1001125144 Ref. Chinese Spec Decals (Chinese/English) 3

1001125146 Ref. CSA Spec Decals (English/French) 3

1001125147 Ref. Japanese Spec Decals (Japanese/English) 31001125148 Ref. Korean Spec Decals (Korean/English) 3

1001125151 Ref. Latin American Spec Decals (Spanish/English) 3

1 Not Used

2 1701499 4 Decal - No Lift

3 to 4 Not Required5 1701509 1 Decal - Manual

6 Not Required

7 1703811 4 Decal - Tie Down/Lift8 1703814 6 Decal - Tie Down

9 1704277 3 Decal - Attach Lanyard Here

10 1704412 1 Decal - Hydraulic Oil Chart11 Not Required

12 1 Decal - CSA Options:

Not Required All Spec Decals Except CSA Spec Decals1705514 CSA Spec Decals (English/French)

13 Not Required

14 Not Used15 1 Decal - Tip Over Options:

1705904 Brazil Spec Decals (Portuguese/English)

1705342 Chinese Spec Decals (Chinese/English)1705341 CSA Spec Decals (English/French)

1705338 Japanese Spec Decals (Japanese/English)

1705339 Korean Spec Decals (Korean/English)1705909 Latin American Spec Decals (Spanish/English)

16 2 Decal - Tip Over Hazard Options:

1705906 Brazil Spec Decals (Portuguese/English)1705507 Chinese Spec Decals (Chinese/English)

1705505 CSA Spec Decals (English/French)

1705493 Japanese Spec Decals (Japanese/English)1705503 Korean Spec Decals (Korean/English)

1705915 Latin American Spec Decals (Spanish/English)

17 A/R Decal - Inspection Options:1705901 1 Brazil Spec Decals (Portuguese/English)

1704006 1 CSA Spec Decals (English/French) (Prior to S/N 151577)

1704007 1 Latin American Spec Decals (Spanish/English) (Prior to S/N 151577)

Not Required 0 Chinese/Japanese/Korean Specs

3121263 1500SJ 8-7

SECTION 8 DECALS

18 3 Decal - Warning/Crushing Options:




1703945 Korean Spec Decals (Korean/English)

1703941 Latin American Spec Decals (Spanish/English)19 2 Decal - No Hands Options


1705968 Chinese Spec Decals (Chinese/English)1704000 CSA Spec (English/French)

Not Required Japanese Spec Decals (Japanese/English)


20 1 Decal - Danger/Warning (Platform) Options:





21 1 Decal - Danger/Warning (Ground Control) Options:1705896 Brazil Spec Decals (Portuguese/English)

1705348 Chinese Spec Decals (Chinese/English)

1705347 CSA Spec Decals (English/French)1705344 Japanese Spec Decals (Japanese/English)


1705917 Latin American Spec Decals (Spanish/English)22 4 Decal - Warning Crushing Options:





23 5 Decal - Danger/Electrocution Options:





24 1 Decal - Footswitch Options:





FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

8-8 1500SJ 3121263

SECTION 8 DECALS

25 A/R Decal - USA Options:

Not Required 0 All Spec Decals Except CSA Spec Decals

3251813 1 CSA Specs26 to 27 Not Used

28 2 Decal - Capacity (Platform) Options:





29 1 Decal - Capacity (Ground Control) Options:





30 1 Decal - Patent Options:1700584 All Specs Except CSA Spec (Prior to S/N 151577)

1700584 CSA Spec Only (Prior to S/N 151577)

1001131269 CSA Spec Only (S/N 151577 to Present)31 1001130584 1 Decal - Legend (Platform)

32 1705868 1 Decal - Legend (Ground Controls)

33 1 Decal - Drive/Steer Instructions Options:1705905 Brazil Spec Decals (Portuguese/English)

1705430 Chinese Spec Decals (Chinese/English)

1705429 CSA Spec Decals (English/French)1705426 Japanese Spec Decals (Japanese/English)


1705910 Latin American Spec Decals (Spanish/English)34 1701505 2 Decal - Fuel

35 1 Decal - Warning Explosion/Fire Options (Not Shown - Located on Air Intake Box in Engine Compartment):





36 1705511 1 Decal - Oil Level

37 1701501 4 Decal - Arrow38 Not Used

39 1001125153 1 Decal Kit - Tire Load




43 1702774 1 Decal - JLG Lift (3.5in)44 1702773 3 Decal - JLG (5in)


3121263 1500SJ 8-9

SECTION 8 DECALS

45 1704885 2 Decal - www.jlg.com

46 1705864 2 Decal - JLG

47 1705865 2 Decal - Ultra Boom (12” Height)48 Not Used

49 1 Decal - Daily Check Options:

1001125200 Brazil Spec Decals (Spanish/Portuguese)




50 to 51 Not Used

52 0641406 4 Bolt 1/4”-20NC x 3/4”53 0641408 1 Bolt 1/4”-20NC x 1”

54 0860520 1 Box, Manual Storage

55 1060279 1 Cable, Lanyard56 3311405 5 Locknut 1/4”-20NC

57 3820001 2 Rivet

58 4751400 6 Flatwasher 1/4”59 Not Used

60 4420051 29ft/8.8m Decal - Warning Stripes

61 to 99 Not Used100 A/R Kit Options (Not Shown):

2902303 1 Master Decal Kit (Includes Items 2-13)

1 Spec Decal Kit Options (Includes Items 15, 16, 18-24):2902312 Brazilian Spec

2902309 Chinese Spec

2902322 CSA Spec2902308 Japanese Spec

2902310 Korean Spec

2902311 Latin American Spec


8-10 1500SJ
3121263

SECTION 8 DECALS


3121263 1500SJ 8-11

SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)

3939

82 4257

8 2 3939 30

34 10

36

2

7 7

29

64

4926

2345

4746

41

41 222334

44

44

40

7

23 23

22 22

22 2346 47

37

37

37

37

60

11

8

8

525658

522

44

54

2445

31

9

20

22

43

60

928

53555658

21

22


8-12 1500SJ
3121263

SECTION 8 DECALS

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS)ITEM # PART NUMBER QTY. DESCRIPTION REV.



1001125152 Ref. Model Designation Decals - 1500SJ 11001125141 Ref. Australian Spec Decals 3

1001125143 Ref. CE Spec Decals 3

1 Not Used2 1701499 4 Decal - No Lift

3 to 4 Not Required

5 1701509 1 Decal - Manual6 Not Required

7 1703811 4 Decal - Tie Down/Lift

8 1703814 6 Decal - Tie Down9 1704277 3 Decal - Attach Lanyard Here

10 1704412 1 Decal - Hydraulic Oil Chart

11 1705980 1 Decal - Sound Power Level 12 to 13 Not Required

14 Not Used

15 to 19 Not Required20 1705921 1 Decal - Tipping/Electrical (Platform)

21 1705822 1 Decal - Electrical/Safety (Ground Control)

22 1701518 7 Decal - Warning Crushing23 1705961 5 Decal - Danger Electrocution

24 1705828 1 Decal - Footswitch

25 to 26 Not Required27 Not Used

28 1001125177 1 Decal - Capacity (Platform)

29 1001125178 1 Decal - Capacity (Ground Control) 30 1700584 1 Decal - Patent (Prior to S/N 151577)

31 to 33 Not Required

34 1701505 2 Decal - Fuel 35 1706098 1 Decal - Warning Explosion/Fire (Not Shown - Located on Air

Intake Box in Engine Compartment)36 1705511 1 Decal - Oil Level

37 1701501 4 Decal - Arrow

38 Not Used39 1001125153 1 Decal Kit - Tire Load




43 1702774 1 Decal - JLG Lift (3.5in)

44 1702773 3 Decal - JLG (5in)45 1704885 2 Decal - www.jlg.com

46 1705864 2 Decal - JLG

47 1705865 2 Decal - Ultra Boom (12” Height)48 Not Used

3121263 1500SJ 8-13

SECTION 8 DECALS

49 1 Decal - Daily Check Options:

1001125196 Australian Spec

1001125209 Danish Spec 1001125203 Dutch Spec

1001125207 Finnish Spec

1001125204 French Spec

1001125211 German Spec1001125205 Italian Spec

1001125210 Norwegian Spec

1001125212 Polish Spec1001125200 Portuguese Spec

1001125206 Spanish Spec

1001125208 Swedish Spec 1001125196 UK English Spec

50 to 51 Not Used

52 0641406 4 Bolt 1/4”-20NC x 3/4”53 0641408 1 Bolt 1/4”-20NC x 1”

54 0860520 1 Box, Manual Storage

55 1060279 1 Cable, Lanyard56 3311405 5 Locknut 1/4”-20NC

57 3820001 6 Rivet

58 4751400 6 Flatwasher 1/4”59 Not Used

60 4420051 29ft/8.8m Decal - Warning Stripes

61 to 63 Not Used64 1001112551 1 Decal - Emergency Controls (Australian Spec Only)

65 to 99 Not Used

100 A/R Kit Options (Not Shown):2902303 1 Master Decal Kit (Includes Items 2-11)

2902329 1 Australian & CE Spec Decal Kit (Includes Items 20-24)

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (CONTINUED)ITEM # PART NUMBER QTY. DESCRIPTION REV.

8-14 1500SJ
3121263

3121263

SECTION 9 RECOMMENDED SERVICEPARTS STOCK

MODEL 1500SJThe following list will service one machine (built to current production per date on the front cover) with emergency repairparts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep serviceparts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

STANDARD PARTS Ref.

7024365 Axle Power Track Repair Kit (Figure 1-1) 1

4360505 Switch (Figure 1-2) 1

7018991 Coil (Figures 1-7 & 2-2) 17012944 Coil (Figure 1-8) 1

3740067 Relay (Figures 2-1, 2-5 & 2-6) 1

7011354 Coil (Figure 2-2) 17017451 Coil (Figure 2-2) 1

7024571 Coil (Figure 2-2) 1

70002231 Element, Pressure Filter (Figures 2-5 & 2-6) 127003655 Element, Air Filter (Figures 2-5 & 2-6) 12

3740080 Relay (Figures 2-5, 2-6, 2-16, 2-19 & 7-2) 1

7026811 Element, Caterpillar Engine Oil Filter (Figure 2-5) 127026830 Element, Caterpillar Engine Fuel/Water (Figure 2-5) 12

7016331 Element, Deutz Engine Oil Filter (Figure 2-6) 12

7016328 Element, Deutz Engine Fuel (Figure 2-6) 127024444 Breather, Hydraulic Oil Tank (Figure 2-12) 12

7024375 Element, Hydraulic Oil Filter (Figure 2-12) 12

4360274 Switch, Push Button (Figure 2-15) 14360328 Switch, Toggle (Figures 2-15 & 4-4) 1

4360475 Switch, Mushroom (Figures 2-15 & 4-4) 1

4360476 Contact, Switch Block (Figures 2-15 & 4-4) 12860030 Key, Replacement (Figure 2-15) 1

4360336 Switch, Toggle (Figure 2-19, 2-20, 2-21, 4-1 & 4-4) 1

70003923 Jib Power Track Repair Kit (Figure 3-3) 170003917 Boom Power Track Repair Section (Figure 3-5) 1

70003913 Boom Power Track Repair Section (Figure 3-5) 1

70003026 Coil (Figure 3-8) 17024885 Coil (Figures 3-8 & 3-9) 1

70022147 Coil (Figure 3-9) 1

7024883 Coil (Figure 3-9) 12940074 Latch, Platform (Figure 4-1) 1

1001118417 Controller, Lift & Swing (Figure 4-4) 1

1001118416 Controller, Drive & Steer (Figure 4-4) 14360330 Switch, Toggle (Figure 4-4) 1

4360331 Switch, Toggle (Figure 4-4) 1

4360387 Switch, Push Button (Figure 4-4) 1

4360407 Controller, Speed (Figure 4-4) 13990001 Diode - 3 Amp (Figure 7-2) 2

2400064 Fuse (Figure 7-2) 2

2400065 Fuse (Figure 7-2) 2

1500SJ 9-1

SECTION 9 RECOMMENDED SERVICE PARTS STOCK

VARIABLE PARTS

4360578 Switch, Limit (Figures 1-1 & 3-6) 1

1001112758 Module (Chassis) (Figure 1-7) 1

1001112757 Module, B.L.A.M. (Figure 2-1) 11600443 Module, Deutz Engine (Figure 2-6) 1

7026031 Sensor, Proximity (Figure 2-11) 1

1001119509 Module, Ground Control (Figure 2-15) 11001119512 Module, Repeater (Figure 2-15) 1

4360469 Switch, Key (All Specs except CE Spec) (Figure 2-15) 1

4360470 Switch, Key (CE Spec) (Figure 2-15) 14360070 Circuit Breaker 15 Amp (Machines with 7500W Generator)

(Figures 2-20 & 2-21)1

4000008 Switch, Jib Lock Proximity (Figure 3-6) 1

4360527 Switch, Cable Break (Figure 3-6) 1

4360543 Sensor, Boom Length (Figure 3-6) 11001133329 Sensor, Angle Indicator (Figure 3-6) 1

1001118971 Switch, Angle Indicator (Main Boom Protractor) Proximity (Figure 3-6) 1

1001135479 Switch, Angle Indicator (Jib Rotate) Proximity (Figure 3-6) 11001120104 Switch, Jib Telescope Proximity (Figure 3-6) 1

1001119262 Module, Jib Control (Figure 3-10) 1

0272970 Footswitch Kit (Figures 4-1 & 7-2) 14360057 Switch, Limit (Soft-Touch System Option) (Figure 4-3) 1

1600343 Module, Platform Control (Figure 4-4) 1

4360522 Switch, Push Button (Chassis Worklights Option) (Figure 4-4) 11001109475 Circuit Breaker 16 Amp (CE Spec Machines) (Figure 7-2) 1

1001109477 Circuit Breaker 10 Amp (CE Spec Machines) (Figure 7-2) 1

1001109482 Circuit Breaker 30mAmp (CE Spec Machines) (Figure 7-2) 1

MODEL 1500SJThe following list will service one machine (built to current production per date on the front cover) with emergency repairparts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep serviceparts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

9-2 1500SJ 3121263

3121263 1

SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10—1 Ref. MISCELLANEOUS SPECIAL OPTIONS

0272078 Ref.Accessory Counterweight (Required with SkyWelder and/or Fall Arrest Platform Options)

1340067 Ref. Air Cleaner Pre-Cleaner

1001120325 Ref. Airline Installation, 1/2”

0271803 Ref. Bellows, Cylinder (Fixed Axle)0271804 Ref. Bellows, Cylinder (Oscillating Axle)

1001122591 Ref. Bellows, Cylinder (Boom)

0271875 Ref. Boom Wipers Installation (Boom)1001134627 Ref. Boom Wipers Installation (Jib)

0256789 Ref. Camera Mounting Installation

0273862 Ref. Cold Weather Package

Ref. Decals Installations1702788 Ref. Biodegradable Hydraulic Fluid (English)1703479 Ref. Biodegradable Hydraulic Fluid (German)

1001108923 Ref. EPA/Carb Fuel Spec1001128996 Ref. Hertz Decals Installation 1001143080 Ref. Hewitt Decals Installation (English)1001143515 Ref. Hewitt Decals Installation (French)1001140648 Ref. Leavitt Decals Installation1001103344 Ref. NES Decals Installation 1001096496 Ref. RSC Decals Installation

0272599 Ref. SkyCutter (ANSI & ANSI Export Specs)0272607 Ref. SkyCutter (Japan Spec)0272418 Ref. SkyGlazier0272435 Ref. SkyPower (60Hz) (ANSI & ANSI Export Specs)0272589 Ref. SkyPower (50Hz) (Australian & CE Specs)0272448 Ref. SkyWelder (ANSI & ANSI Export Specs)0272588 Ref. SkyWelder (Australian & CE Specs)

1001120208 Ref. Sunbelt Decals Installation 1705307 1 Tool Location

1001120728 Ref. United Decals Installation 4420051 Ref. Warning Stripe Decals

Ref. Electrical Connector Kits1001148902 Ref. Amp/Tyco Electrical Connector Kit

1001148903 Ref. Deutsch DT Electrical Connector Kit1001148904 Ref. Deutsch HD Electrical Connector Kit

1001148905 Ref. Packard Electrical Connector Kit

1001148906 Ref. Various Electrical Connectors Kit

500SJ 10-1


Ref. Filter Kits:1001133071 1 Combined Filter Kit (Hydraulic/Air & Fuel/Engine Oil)1001133067 1 Hydraulic/Air Filter1001110133 1 Engine - Fuel/Engine Oil Filter

1001139099 Ref. Fire Extinguisher Installation

Ref. Fluids3020008 Ref. Drive Hub Lubricant2300040 Ref. Diesel Fuel Conditioner

Ref. Hydraulic Fluid2300014 Ref. Mobil 4242300029 Ref. Mobil EAL ISO 46 Bio2300016 Ref. Mobil DTE 10 Excel 322300021 Ref. Union Carbide Ucon HP5046 Fire Resistant2300039 Ref. Exxon Univis (Arctic Package)

3380652 Ref. Foot Switch Shield

1001120362 Ref. Intercom System (David Clark)

1001148971 Ref. Lanyard (Bolt-On) Installation Kit

Ref. Pipe Jacks Installation0257728 Ref. ANSI Spec0274661 Ref. Australian Spec

Ref. Platform Console Cover InstallationRef. Clear Cover Options:

0258703 Ref. Prior to S/N 1518441001134626 Ref. S/N 151844 to Present1001110974 Ref. Steel Cover

Ref. Platform Mesh Installations 0273145 Ref. 36in X 8ft (91.5cm x 2.44m) (ANSI Spec)0273149 Ref. 36in X 6ft (91.5cm x 1.83m) (ANSI & ANSI Export Specs)

1001149730 Ref. Platform Mid Rail Repair Kit

Ref. Platform Rail Extensions0272733 Ref. 6ft Platform0272725 Ref. 8ft Platform



10-2 1500SJ
3121263


1001098149 Ref. SkyCutter (Plasma Cutter) Installations (ANSI, ANSI Export, CSA & Japanese Specs)Note: See JLG 3124242 Accessories Manual

0273353 Ref. SkyCutter/SkyWelder Combo Installations (All Specs except CE Spec) Note: See JLG 3124242 Accessories Manual

Ref. SkyGlazier Installation (Not Available when Machine Equipped with Soft Touch Option)Note: See JLG 3124242 Accessories Manual

1001101422 Ref. ANSI & CSA SpecsNo Longer Available

Ref. ANSI Export Spec (Spanish Language) (was p/n 1001099421)

No Longer Available

Ref. ANSI Export Spec (Portuguese Language) (was p/n 1001099422)

Continued Ref. SkyGlazier Installation1001101422 Ref. Australian Spec without LSS

No Longer Available Ref. Australian Spec with LSS (was p/n 1001102647)No Longer Available Ref. CE Spec (English Language) (was p/n 1001099440)No Longer Available Ref. CE Spec (French Language) (was p/n 1001099436)No Longer Available Ref. CE Spec (German Language) (was p/n 1001099437)No Longer Available Ref. CE Spec (Italian Language) (was p/n 1001099439)No Longer Available Ref. CE Spec (Portuguese Language) (was p/n 1001099438)No Longer Available Ref. CE Spec (Spanish Language) (was p/n 1001099435)No Longer Available Ref. CE Spec (Swedish Language) (was p/n 1001115604)

1001143669 Ref. SkyGuard Installation KitNote: See JLG 3124242 Accessories Manual

1001137672 Ref. Platform Sensor Kit1001143256 Ref. Optional (Blue) Beacon Light Kit

Ref. SkyWelder Installation OptionsNote: See JLG 3124242 Accessories Manual

0272254 Ref. ANSI & ANSI Export Specs 0272521 Ref. Australian & CE Specs

Tools for Service:2901443 1 Analyzer Kit

0272048 Ref. Boom Cable Tools Installation

4120040 1 Socket 3/4”4120043 1 Socket 2”

1705307 1 Decal - Tool Location

7002821 Ref. Crimper, Wire

7002823 Ref.Pin Extractor - Universal (For Electrical Connectors with Pins and Sockets)

4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Socketsfrom Deutsch Connectors)

4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets

from Deutsch Connectors)



3121263 1500SJ 10-3


7016654 Ref. Screwdriver, Magnetic

7002822 Ref. Screwdriver, Pontiometer

7004275 Ref. Seal Tool 1" (For Cylinders)

7004276 Ref. Seal Tool 1 1/2" (For Cylinders)7002828 Ref. Stripper, Wire

4921850 1 Throttle Service Harness

7016655 1 Wire Rope Sheave Gauge1001137005 1 Software Cable Kit



10-4 1500SJ
3121263

3121263

SECTION 11 PART NUMBER INDEX

PagePart Number PagePart Number PagePart Number PagePart Number0080181 ....................... 2-210080237 ....................... 2-290080241 ....................... 2-690080244 ....................... 2-290080277 ......................... 1-70100009 ....................... 4-130100011 1-3, 1-7, 1-12, 1-16,

1-21, 1-22, 2-3, 2-20, 2-21, 2-24, 2-28, 2-29, 2-57, 2-61, 2-66, 2-69, 2-70, 2-78, 2-79, 2-81, 2-85, 2-91, 2-97, 3-3, 3-6, 3-11, 3-12, 3-20, 3-26, 3-29, 4-5, 4-11, 5-3, 5-5, 5-7, 5-9, 5-11, 5-13, 5-21

0100019 1-3, 1-7, 1-9, 2-11, 2-85, 2-91, 3-3, 3-6, 3-11, 3-20

0100020 2-21, 2-24, 2-85, 2-93

0100035 1-7, 2-69, 3-26, 5-170100038 5-3, 5-5, 5-11, 5-210100040 ......................... 4-40100048 2-61, 2-65, 2-85, 2-

91, 4-13, 7-8, 7-10, 7-14

0100063 ................3-11, 5-30100079 ..............2-20, 2-280100081 . 1-3, 2-65, 2-79, 3-

20, 3-26, 4-130140001 ......................... 2-30140011 ....................... 4-130140032 ..............2-69, 7-220200048 ....................... 4-110200742 ....................... 2-810200833 ......................... 1-70236768 ......................... 2-30256789 ....................... 10-10257728 ....................... 10-20257887 ..............2-69, 7-220258703 ....................... 10-20259666 ....................... 2-660259667 ....................... 2-660271512 ....................... 2-110271520 ......................... 1-70271521 ..................1-3, 1-40271523 ....................... 1-220271596 ....................... 2-110271769 ....................... 2-690271803 ....................... 10-10271804 ....................... 10-10271806 ....................... 2-690271807 ....................... 2-690271808 ....................... 2-690271852 ......................... 1-9

0271874 ....................... 2-700271875 ....................... 10-10271934 .................. 1-3, 1-40271953 ....................... 7-190271954 ....................... 7-190271955 ....................... 7-190272048 ................ 3-9, 10-30272055 ......................... 1-90272056 ......................... 1-90272060 ....................... 2-290272064 ....................... 2-740272070 ....................... 3-290272078 ....................... 10-10272080 .............. 2-63, 6-140272254 ....................... 10-30272418 ....................... 10-10272427 .............. 4-11, 4-150272435 ..... 2-87, 2-93, 10-10272444 ....................... 4-110272448 ....................... 10-10272507 .............. 2-69, 7-210272521 ....................... 10-30272588 ....................... 10-10272589 ..... 2-87, 2-93, 10-10272599 ....................... 10-10272607 ....................... 10-10272621 ....................... 7-180272725 ....................... 10-20272733 ....................... 10-20272970 ........... 4-6, 7-8, 9-20273145 ....................... 10-20273149 ....................... 10-20273353 ....................... 10-30273706 .............. 4-11, 4-150273824 .............. 4-11, 4-150273862 ....................... 10-10274661 ....................... 10-20275685 ......................... 1-90340003 .............. 2-21, 2-290340051 .............. 2-21, 2-290363037 ......................... 1-30363062 ......................... 2-30363066 ......................... 3-60363076 ......................... 1-40363081 ....................... 2-810363082 ....................... 2-810400020 ......................... 2-30440251 ....................... 2-110480122 ....................... 2-810480127 ....................... 2-810480128 ....................... 2-910480129 ....................... 2-910561431 ......................... 3-60561437 ......................... 3-60561439 ......................... 3-60561444 ......................... 3-60561454 ......................... 3-60561457 ......................... 3-60561458 ......................... 3-6

0561471 .........................3-60561482 .........................3-60561500 .........................3-60630357 .......................3-260630448 .........................4-60630462 .......................4-110630464 ...... 1-7, 2-66, 3-260630467 .......................3-200630491 .......................2-690630518 .......................2-650630535 5-3, 5-5, 5-7, 5-9, 5-

13, 5-210630537 .......................5-110630548 .......................2-650630568 .......................4-140641404 .... 2-85, 2-91, 4-130641405 ..............2-78, 3-260641406 . 1-22, 2-3, 2-21, 2-

29, 2-65, 2-66, 2-74, 2-81, 2-97, 3-37, 4-5, 4-6, 8-4, 8-10, 8-14

0641408 2-3, 2-78, 3-26, 4-5, 8-10, 8-14

0641410 ..............2-28, 2-650641412 ................2-3, 3-270641414 .... 1-22, 4-11, 4-130641418 ................3-26, 4-50641424 .......................1-210641504 ..............1-21, 3-270641505 .........................1-70641506 . 2-3, 2-20, 2-21, 2-

28, 2-29, 2-61, 2-69

0641507 .......................2-290641508 2-23, 2-81, 2-85, 2-

91, 3-26, 3-290641509 1-21, 2-20, 2-28, 2-

740641510 .......................5-190641511 ...... 1-7, 2-20, 2-280641516 ..............2-85, 2-910641518 .........................4-60641520 .......................2-630641524 .......................2-110641538 .......................3-290641605 2-20, 2-21, 2-28, 2-

290641606 1-3, 2-20, 2-24, 3-110641607 ................2-3, 3-260641608 1-3, 1-21, 2-3, 2-20,

2-21, 2-29, 2-57, 2-63, 2-70, 2-74, 2-78, 2-81, 3-3, 3-20, 3-29, 3-37, 5-21

0641609 ................1-3, 2-290641610 2-20, 2-23, 2-28, 2-

29, 2-69, 2-78,

2-81, 4-50641611 ................ 1-3, 2-200641612 ....................... 2-200641613 ......................... 1-30641614 .............. 2-23, 2-570641615 ......................... 3-60641618 .......2-85, 2-92, 3-60641620 ......................... 1-30641624 ......................... 1-30641630 ....................... 2-780641634 ......................... 1-70641636 ....................... 3-120641640 ......................... 3-60641644 ......................... 3-60641646 ......................... 3-60641652 ......................... 3-60641676 ......................... 3-90641718 ....................... 2-810641808 ..1-3, 1-21, 2-20, 2-

21, 2-28, 2-29, 3-6, 3-11

0641810 .....2-85, 2-91, 3-200641812 2-21, 2-29, 2-61, 3-

290641813 ....................... 2-780641814 ................ 1-4, 2-290641816 ....................... 2-740641818 .............. 2-29, 2-740641820 ....................... 2-610641826 ....................... 2-290642010 .....2-20, 2-28, 3-110642014 .........3-3, 3-6, 3-110642016 ......................... 1-70642020 ......................... 1-40642022 ......................... 3-60642028 ....................... 2-210642030 ....................... 2-210642214 .................. 1-3, 3-30642612 .............. 2-69, 2-970642684 ....................... 3-290681608 ....................... 3-290681813 ......................... 1-40681814 .................. 1-4, 4-90681815 ......................... 1-40681816 ......................... 1-40681822 ......................... 4-90681836 ....................... 3-120682022 ....................... 3-110682026 ....................... 2-110682040 ....................... 2-110682418 ....................... 2-110683020 ....................... 3-110700616 ....................... 2-790700808 ....................... 2-240700822 ....................... 2-230700823 ....................... 2-230700824 ....................... 2-230701010 ....................... 2-240701012 ....................... 2-21

1500SJ 11-1


PagePart Number PagePart Number PagePart Number PagePart Number0701015 ....................... 2-210701016 ....................... 2-230701418 ....................... 2-810701617 ......................... 1-90701619 ......................... 1-90711214 .............. 2-21, 2-290711417 ....................... 2-300720808 .....2-82, 2-88, 2-940721005 ....................... 4-110721006 ....................... 2-210731007 ....................... 2-570741404 ....................... 3-260741606 .................. 1-7, 3-60741806 ......................... 3-60760606 ....................... 2-240760610 ....................... 2-240760612 ....................... 2-240760810 ....................... 2-210761007 ....................... 2-250761210 .............. 2-20, 2-240761212 ....................... 2-230761214 ....................... 1-160761215 .............. 1-12, 2-310771414 .............. 2-29, 2-300791003 ....................... 5-130791406 ....................... 3-260791504 ....................... 3-200791505 ....................... 3-260791506 ....................... 3-260791516 ....................... 3-200791518 ....................... 3-200791520 ....................... 3-200791604 1-22, 2-78, 3-6, 3-260791605 ................ 3-6, 3-260791606 ....................... 3-260791607 .............. 1-22, 3-200791608 ....................... 3-260791609 ....................... 3-200791612 ......................... 3-60791618 ......................... 3-60791620 ................ 3-6, 3-200791622 ....................... 3-200791624 ................ 3-6, 3-200791808 ....................... 3-200811606 ......................... 3-60811607 ................ 3-6, 3-120811608 .......3-6, 3-11, 3-120811610 ......................... 3-60811614 ......................... 3-60811616 ......................... 3-60860038 .....2-85, 2-91, 7-200860520 .......8-4, 8-10, 8-140861538 .............. 2-85, 2-910861541 .............. 2-87, 2-930861542 2-85, 2-87, 2-91, 2-

93, 7-230861567 2-85, 2-87, 2-91, 2-

93, 7-230861572 .............. 2-85, 2-91

0861731 ........................7-200861781 ........................7-200861782 ........................7-200861880 ........................7-240902206 .............. 2-69, 2-700902571 ........................4-130902743 ........................5-210902755 ..........................2-30902790 ........................2-610902800 ..........................2-30902813 ........................2-810902888 .............. 2-85, 2-910903484 ........................7-240903530 ..........................2-30940070 .............. 2-22, 2-300940103 ........................4-110940133 ........................4-110940134 ........................4-110961845 ..........................4-50961896 .................. 5-3, 5-50961897 ................ 5-7, 5-130961901 ........................5-110961902 ..........................5-90961903 ........................5-210961948 ..........................3-70961949 ........................5-170961950 3-11, 3-12, 5-5, 5-7,

5-13, 5-170961986 .............. 2-22, 2-300962006 ..........................5-90962033 ..........................1-30962051 ........................2-740962181 ........................3-110962270 ..........................4-90962297 ................ 3-6, 5-110962401 ..........................3-70962402 ..........................3-70962403 ..........................3-70962404 ..........................3-70962406 ..........................3-70962409 ..........................3-60962410 ..........................3-60962411 ..........................3-70962423 ..........................1-70962447 ..........................3-60962449 ........................2-820962472 ..........................3-70962520 .............. 2-85, 2-911001091969 ..................7-191001091970 ..................7-191001091971 ..................7-191001091972 ..................7-191001091973 ..................7-191001091974 ..................7-191001091975 ..................7-191001092856 ..................2-311001093242 ..................1-111001093243 .......... 1-9, 1-111001094375 2-82, 2-88, 2-94

1001094509 2-82, 2-88, 2-941001094915 ................. 7-241001095976 ................. 7-241001096070 ................. 7-241001096133 ................. 2-941001096134 ................. 2-941001096496 ................. 10-11001097150 ................. 7-241001097553 ................. 2-241001098149 ................. 10-31001098513 ................. 2-291001098530 ................. 2-291001098531 ................. 2-291001098601 ........2-31, 2-321001099421 ................. 10-31001099422 ................. 10-31001099435 ................. 10-31001099436 ................. 10-31001099437 ................. 10-31001099438 ................. 10-31001099439 ................. 10-31001099440 ................. 10-31001099632 ................... 1-71001099869 ................. 2-821001100233 ................. 2-821001100234 ................. 2-821001100321 ................. 2-811001100326 ................. 7-191001100327 ................. 7-191001100328 ................. 7-191001100329 ................. 7-191001100331 ................. 7-191001100333 ................. 7-191001100337 ................. 7-191001100352 ................. 2-971001100432 ................. 2-971001100434 ................. 2-651001100443 ................. 2-971001100672 ................. 2-971001100876 ................. 2-971001101191 ........7-20, 7-241001101196 ................. 7-201001101197 ................. 7-201001101422 ................. 10-31001101550 ................. 1-151001102417 ................... 7-21001102647 ................. 10-31001102831 ................. 2-971001103286 ...2-82, 2-88, 2-

94, 7-21001103344 ................. 10-11001103356 ........2-97, 7-241001104315 ................... 1-91001104324 ................... 1-91001104325 ..........1-9, 1-151001104735 ................. 2-971001104922 ................. 5-211001106736 2-66, 7-12, 7-251001107176 ........2-78, 2-79

1001107971 ................. 2-291001107973 ................. 2-291001107975 ................. 2-291001107978 ................. 2-791001108024 ................. 2-791001108142 ................. 2-781001108579 ................. 2-571001108616 ........ 2-31, 2-481001108617 ........ 2-20, 2-281001108680 ................. 2-781001108888 ........ 2-31, 2-511001108904 ................. 2-781001108919 ................. 2-571001108923 ................. 10-11001109048 ................. 2-571001109475 .......... 7-24, 9-21001109477 .......... 7-24, 9-21001109482 .......... 7-24, 9-21001109503 ................. 2-651001109511 ................. 2-781001109543 ................. 2-781001109544 ................. 2-571001109556 ................. 7-241001109648 ................. 7-241001109651 ................. 2-781001109652 ................. 2-781001109654 ................. 7-241001109677 ................. 2-631001109759 ................. 2-781001109838 ................. 2-781001109941 ................. 2-781001109989 ........ 2-78, 2-791001110027 ................. 2-781001110059 ................. 2-571001110108 ................. 1-221001110109 ................. 1-221001110110 ................. 1-221001110111 ................. 1-221001110112 ................. 1-221001110113 ................. 1-221001110114 ................. 1-221001110133 ................. 10-21001110146 ................. 2-781001110166 ................. 2-781001110186 ................. 2-111001110194 ................. 2-781001110257 ................. 2-791001110258 ................. 2-791001110295 ................. 2-791001110296 ................. 2-791001110433 ................. 2-791001110486 ................. 2-791001110513 ................. 1-221001110604 ................. 6-111001110872 2-87, 2-92, 7-231001110873 ... 2-87, 2-92, 7-

20, 7-231001110877 ................. 1-221001110974 ................. 10-2

11-2 1500SJ
3121263


PagePart Number PagePart Number PagePart Number PagePart Number1001111132 ........2-20, 2-291001111585 ................. 2-791001111914 ........2-97, 7-241001112059 ................. 2-241001112068 ................. 2-241001112069 ................. 2-241001112070 ................. 2-241001112073 ................. 2-241001112162 ................. 2-791001112551 ................. 8-141001112570 ................. 2-241001112592 ................. 2-241001112612 ........7-12, 7-251001112669 ................... 1-91001112691 ................. 2-791001112716 ................... 1-91001112757 ............2-3, 9-21001112758 ..........1-21, 9-21001112766 ................. 2-301001112878 ........2-20, 2-281001112879 ........2-20, 2-281001112880 ........2-21, 2-291001112927 ........2-31, 2-551001112973 ................. 2-971001112987 ........2-97, 7-241001112988 ................. 2-971001112989 ................. 2-971001113004 ................. 2-781001113047 ................. 2-791001113103 ................. 2-571001113961 ................. 7-121001114098 ................. 2-791001115604 ................. 10-31001115961 ................... 1-91001116015 ................. 2-281001116025 ...8-3, 8-7, 8-131001116111 ................. 2-211001116112 ........2-21, 2-251001116153 ................. 2-231001116186 ................. 2-231001116201 ................. 2-231001116208 ................. 2-981001116217 ................. 2-981001116222 ................. 2-981001116278 ................. 2-231001116304 ................. 2-981001116305 ................. 2-981001116313 ................. 2-231001116324 ................. 2-231001116348 ................. 2-231001116354 ................. 2-231001116367 ................. 2-231001116413 ................. 2-231001116436 ................. 2-231001116437 ................. 2-231001116525 ................. 2-231001116591 ................. 2-231001116748 ................. 7-151001116774 ................. 7-12

1001116792 ................. 2-211001116812 ................. 7-121001116836 ................. 2-231001116994 ................. 7-241001117024 ................. 7-171001117025 ........ 7-12, 7-131001117057 ................. 7-171001117064 ........ 7-15, 7-171001117078 2-88, 2-94, 7-241001117320 ................... 4-61001117358 ................. 2-571001117359 ................. 2-571001117370 ................. 2-281001117371 ................. 2-281001117455 ............ 3-3, 3-61001117456 ................... 3-81001117457 ................... 3-81001117458 ................... 3-81001117459 ................... 3-81001117479 ................... 3-81001117480 ................... 3-81001117481 ................... 3-81001117499 ................. 2-201001117500 ................. 2-231001117508 ........ 2-85, 7-231001117546 ................. 2-231001117577 ................. 2-241001117874 ........ 2-23, 2-241001117969 ................... 5-91001117984 ................... 5-91001117990 .......... 5-9, 7-181001117991 ........ 5-13, 7-181001117994 .......... 5-9, 5-131001118066 .......... 5-9, 5-131001118069 .......... 5-9, 5-131001118070 .......... 5-9, 5-131001118082 ........ 3-11, 5-131001118084 ................. 5-131001118086 ................. 5-131001118142 ............ 3-8, 5-71001118143 ................... 5-71001118145 ................... 5-71001118148 ................... 5-71001118149 ................... 5-71001118177 ................... 5-71001118286 ........ 3-29, 3-331001118368 ........ 2-23, 2-361001118369 ................. 3-111001118373 ................. 3-271001118416 . 4-13, 4-19, 9-11001118417 . 4-13, 4-17, 9-11001118430 ................... 3-81001118431 ................... 3-81001118442 .......... 3-3, 5-111001118443 ................. 5-111001118564 ................. 3-111001118599 ................. 2-861001118663 ........ 3-12, 5-191001118865 ........ 3-11, 3-15

1001118867 .................3-111001118930 .................3-271001118931 .................3-271001118932 ..........6-3, 6-111001118933 .................6-111001118934 .................6-111001118935 .................6-121001118957 ........2-63, 6-141001118971 ..........3-27, 9-21001118973 .................5-131001119020 2-65, 7-8, 7-11,

7-181001119033 .................3-271001119040 .................2-611001119042 .................3-111001119052 .................2-281001119053 .................2-281001119054 .................2-281001119105 ..........5-9, 5-131001119111 ........3-11, 3-121001119137 .................3-271001119138 .................6-121001119141 .................3-271001119211 ........3-37, 7-171001119212 ........3-29, 3-371001119214 .................3-371001119215 .................3-371001119223 .................3-271001119225 .................3-261001119231 .................2-241001119250 .................2-861001119262 ..........3-37, 9-21001119266 ...................7-21001119273 .................2-611001119313 ........3-11, 5-151001119314 .................5-151001119318 .................5-151001119385 .................7-141001119388 .. 4-6, 4-13, 7-81001119389 ..........4-14, 7-81001119390 .................7-141001119392 ........3-37, 7-171001119393 ...................7-91001119394 .................7-141001119395 .................7-151001119413 .................3-121001119414 .................3-121001119453 ...................5-91001119455 .................6-121001119456 .................7-101001119468 .................6-111001119470 ........7-10, 7-131001119497 ..........3-8, 5-211001119498 .................5-211001119500 .................5-211001119503 .................5-211001119509 ..........2-65, 9-21001119512 ..........2-65, 9-21001119521 .................3-22

1001119522 ................. 3-221001119544 ................. 3-121001119571 ................... 3-81001119647 ................... 5-71001119651 ........ 2-65, 7-101001119652 ........ 2-65, 7-111001119653 ................. 7-121001119654 ................. 3-121001119668 ................. 3-121001119702 ........ 3-29, 3-311001119703 ................. 3-291001119704 ................. 3-291001119706 ................. 3-291001119710 ................. 3-121001119714 ................. 3-121001119717 .1-21, 2-3, 3-291001119729 ................. 3-271001119817 ................. 6-121001119859 ................. 2-631001119899 ................... 3-31001119901 ........ 3-11, 3-151001119938 ................. 2-981001119944 ................. 3-201001119946 ................. 2-981001119952 ................... 2-31001119957 ................. 2-661001119966 ................. 2-871001119968 2-88, 2-94, 7-241001119970 ................... 3-31001119985 ................. 3-111001119990 ................. 3-111001119991 ................. 3-111001119995 ........ 2-21, 7-171001119998 ................. 3-111001119999 ................... 3-31001120000 ................. 3-111001120014 ................. 3-111001120015 ................. 3-111001120028 ................. 3-271001120037 ................. 3-111001120038 ................. 3-121001120039 ................. 3-121001120048 ................. 3-271001120049 ................. 3-271001120055 .......... 7-8, 7-171001120057 ................. 3-271001120076 ................. 3-271001120081 ................. 3-271001120084 ................. 3-271001120098 ................. 7-101001120099 ................. 7-101001120100 ................. 7-101001120101 ................. 7-101001120104 .3-27, 7-17, 9-21001120107 ................. 7-101001120108 ................. 7-101001120111 ................. 7-101001120137 ................... 7-91001120138 ................... 7-9

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PagePart Number PagePart Number PagePart Number PagePart Number1001120139 ................... 7-91001120168 6-3, 6-5, 6-7, 6-

9, 6-11, 6-141001120169 6-3, 6-5, 6-7, 6-

9, 6-11, 6-141001120170 ........ 6-11, 6-141001120171 ........ 6-11, 6-141001120172 .......... 6-5, 6-141001120173 .......... 6-9, 6-141001120174 .......... 6-7, 6-141001120175 .......... 6-3, 6-141001120195 ................. 2-631001120196 ................. 2-631001120208 ................. 10-11001120209 ................. 3-221001120257 ................. 3-221001120276 ................. 7-151001120278 ................. 7-151001120300 ................. 4-141001120309 ................. 2-651001120311 ................. 2-651001120323 ................. 2-651001120325 ................. 10-11001120328 .2-65, 7-8, 7-181001120332 .7-2, 7-12, 7-131001120338 ................. 4-141001120348 ................... 6-31001120349 ................... 6-31001120350 ................... 6-31001120351 ................... 6-31001120352 ................... 6-31001120354 ................... 6-31001120355 ................... 6-31001120356 ................... 6-31001120357 ................... 6-31001120358 ................... 6-31001120360 ................... 4-51001120361 ........ 2-66, 7-101001120362 ................. 10-21001120378 ................. 7-211001120381 .......... 7-2, 7-211001120382 .......... 7-2, 7-211001120466 ................... 4-61001120467 ................... 4-61001120471 ................. 7-221001120474 .......... 4-6, 7-221001120475 .......... 4-6, 7-221001120476 ................... 4-61001120477 ................. 7-221001120484 .......... 4-6, 7-221001120492 ................. 2-211001120502 .......... 4-6, 7-221001120525 ................. 2-211001120528 ................. 2-201001120564 ................. 2-631001120628 ................. 6-141001120728 ................. 10-11001120743 ........ 2-21, 7-161001120769 ................. 2-24

1001120771 ..................2-241001120772 ..................2-241001120773 ..................2-241001120774 ..................2-241001120775 ..................2-241001120776 ........ 2-25, 7-171001120810 ..................2-251001120994 ..................2-981001121004 ..................2-231001121236 ..................2-211001121340 ... 2-87, 2-88, 2-

93, 2-941001121826 ........ 2-66, 4-141001121827 ........ 2-66, 4-141001121837 ....................4-71001121889 ........ 2-85, 7-231001121931 ..................2-871001121943 ....................4-71001121947 ....................4-71001122235 ....................4-71001122242 ....................4-71001122284 ....................4-61001122383 ..................2-661001122384 ..................4-141001122396 ....................7-91001122397 ....................7-91001122528 2-88, 2-94, 7-2,

7-241001122591 ..................10-11001122611 ..................4-141001123066 ... 8-3, 8-7, 8-131001125137 ....................5-91001125140 ....................8-31001125141 ..................8-131001125143 ..................8-131001125144 ....................8-71001125146 ....................8-71001125147 ....................8-71001125148 ....................8-71001125150 ....................8-71001125151 ....................8-71001125152 ... 8-3, 8-7, 8-131001125153 ... 8-3, 8-9, 8-131001125175 ....................8-31001125176 ....................8-31001125177 ..................8-131001125178 ..................8-131001125179 ....................8-91001125180 ....................8-91001125181 ....................8-91001125182 ....................8-91001125183 ....................8-91001125184 ....................8-91001125185 ....................8-91001125186 ....................8-91001125187 ....................8-91001125188 ....................8-91001125189 ....................8-91001125190 ....................8-9

1001125191 ...8-3, 8-9, 8-131001125192 ...8-3, 8-9, 8-131001125194 ................. 4-131001125195 ................. 4-131001125196 ..........8-4, 8-141001125197 ................. 8-101001125198 ................. 8-101001125199 ................. 8-101001125200 ........8-10, 8-141001125201 ................. 8-101001125202 ................. 8-101001125203 ................. 8-141001125204 ................. 8-141001125205 ................. 8-141001125206 ................. 8-141001125207 ................. 8-141001125208 ................. 8-141001125209 ................. 8-141001125210 ................. 8-141001125211 ................. 8-141001125212 ................. 8-141001125274 ...8-3, 8-9, 8-131001125279 ................. 5-111001125293 ..........4-7, 7-181001125295 ................. 7-181001125425 ................. 2-811001125426 ................. 2-811001125427 ........2-91, 7-231001125428 ........2-91, 7-231001125429 ................. 2-811001125666 ................. 7-101001125677 ................. 7-181001125891 ................. 2-231001126300 ................... 4-71001127092 ................. 2-971001128765 ................. 2-211001128789 ................. 2-211001128797 ................. 2-211001128898 ................. 2-201001128899 ................. 2-201001128996 ................. 10-11001129023 ................. 2-231001129304 ................. 2-231001129360 ................. 2-251001129361 ................. 2-251001129408 ........2-97, 7-241001129555 ........4-13, 4-171001129733 ................. 2-851001129920 ................... 5-91001129921 ................... 5-91001129922 ..........3-11, 5-91001129961 ................. 3-121001129995 ................. 2-241001130025 ................. 2-661001130161 ................. 2-231001130171 ................. 2-231001130584 ............8-3, 8-91001130774 ................. 2-211001130781 ................. 3-27

1001131269 ............ 8-3, 8-91001131292 ................... 3-71001131293 ................... 3-81001131296 ................... 3-81001131330 ................... 3-71001131460 ................. 2-791001131461 ................. 2-791001131462 ................. 2-791001131481 ................. 2-751001131482 ................. 2-751001131542 2-22, 2-30, 2-791001131544 ................. 2-781001131545 ................. 2-781001131620 ................. 3-201001131728 ................. 3-211001131733 ................. 3-211001132194 ............ 2-3, 2-71001132730 ................. 2-971001132733 ................. 2-971001133067 ................. 10-21001133071 ................. 10-21001133232 ................... 3-71001133329 .......... 3-27, 9-21001133759 ................. 2-611001134098 ........ 2-11, 2-141001134180 ................. 3-121001134626 ................. 10-21001134627 ................. 10-11001134728 ................... 6-31001134839 ................. 2-981001135479 .......... 3-27, 9-21001135483 ................. 3-271001135484 ................. 3-271001135661 ................. 2-741001135663 ................. 2-751001137005 ........ 7-25, 10-41001137354 ................... 2-81001137364 ................. 4-131001137672 ................. 10-31001138187 ................. 2-981001138188 ................. 2-981001138430 ................... 4-51001138431 ................... 4-51001138434 ................... 4-51001138494 ................... 4-51001138514 ................... 4-51001139099 ................. 10-21001139972 ................... 3-71001139994 ................... 5-71001139995 ................... 5-91001139996 ................. 5-131001139998 ............ 3-8, 5-71001139999 .......... 3-11, 5-91001140104 ........ 3-11, 5-131001140105 ................... 3-31001140107 ............ 3-3, 3-61001140108 ................. 3-111001140429 ................... 4-51001140648 ................. 10-1

11-4 1500SJ
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PagePart Number PagePart Number PagePart Number PagePart Number1001141968 ................. 7-211001141969 ................. 7-211001141970 ........7-19, 7-201001141971 ........7-19, 7-201001143080 ................. 10-11001143256 ................. 10-31001143515 ................. 10-11001143669 ................. 10-31001143852 ................. 2-321001143927 ................... 3-91001143928 ................. 3-121001143929 ................... 3-91001143930 ................. 4-141001143931 ................... 8-41001144018 ................... 4-51001144021 ................... 4-51001144022 ................... 4-51001144023 ................... 4-41001144024 ................... 4-41001144027 ................... 4-41001144398 ................. 5-211001144629 ................... 4-41001144630 ................... 4-41001145382 ................. 2-311001145405 ............4-4, 4-51001147479 ................. 3-271001148782 ................. 5-211001148902 ................. 10-11001148903 ................. 10-11001148904 ................. 10-11001148905 ................. 10-11001148906 ................. 10-11001148971 ................. 10-21001149730 ................. 10-2100120989 ................... 2-981060279 ..............8-10, 8-141060343 .....2-87, 2-93, 7-231060494 .....2-87, 2-93, 7-231060633 ....................... 7-181060637 ....................... 2-301060708 .....2-87, 2-93, 7-231060896 ................7-9, 7-101060903 ....................... 4-111060904 ..............2-31, 7-161060908 ..............7-21, 7-241060918 ..................4-6, 7-810837580 ..................... 5-191120094 ....................... 5-171120487 ....................... 2-581120549 ......................... 1-71120550 ......................... 1-71180358 ......................... 1-31180362 ....................... 3-201180363 ....................... 3-201180364 ....................... 3-201180365 ....................... 3-211180366 ....................... 3-211260017 ....................... 2-111283409 ....................... 2-32

1320017 ....................... 2-221320022 2-20, 2-22, 2-28, 2-

301320058 .............. 2-23, 2-301320060 ....................... 2-301320061 ....................... 3-271320095 ....................... 2-651320130 .............. 2-23, 3-261320136 .............. 3-26, 5-131320146 .............. 7-20, 7-241320162 ....................... 2-631320187 .............. 2-20, 2-281320190 .............. 2-20, 2-281320223 .............. 2-24, 2-301320224 ....................... 2-241320263 ................ 1-3, 2-241320294 .............. 3-21, 3-221320295 ....................... 3-211320298 ................ 1-3, 3-221320301 ....................... 3-261340065 .............. 2-22, 2-301340067 ....................... 10-11380147 ....................... 2-741380169 ....................... 2-781560011 ....................... 7-141560012 ....................... 7-141580011 ....................... 2-231580012 ......................... 4-61600244 ....................... 7-181600317 .............. 4-13, 4-171600318 .............. 4-13, 4-191600343 ................ 4-13, 9-21600443 ................ 2-32, 9-21660253 ....................... 7-171670829 ....................... 2-651670964 ....................... 3-211670996 ....................... 1-221671023 ....................... 2-301671031 ....................... 3-261671032 ......................... 3-61671033 ......................... 3-61671038 ....................... 2-781671040 ......................... 1-71671044 ....................... 3-261671045 ....................... 1-221671046 ....................... 1-221671047 ....................... 1-221671048 ....................... 1-221671049 ....................... 1-221671092 ..2-87, 2-93, 7-9, 7-

10, 7-241671093 ................ 7-9, 7-101671121 .............. 2-20, 2-281671176 ....................... 4-131683056 ......................... 5-31683062 ......................... 5-51683063 ....................... 5-131683072 ....................... 5-111684081 .................. 1-4, 5-5

1684082 .........................5-51684083 .........................5-51684102 ..................1-3, 5-31684103 .........................5-31684105 .........................5-31684141 .......................5-211684159 .......................5-111684275 .......................5-171684314 ................1-7, 5-171684315 .......................5-171684317 .......................5-171700584 ........ 8-3, 8-9, 8-131701499 ........ 8-3, 8-7, 8-131701501 ........ 8-3, 8-9, 8-131701505 ........ 8-3, 8-9, 8-131701509 ........ 8-3, 8-7, 8-131701518 .......................8-131702565 .......................4-131702566 .......................4-131702773 . 4-9, 8-4, 8-9, 8-131702774 ........ 8-3, 8-9, 8-131702788 .......................10-11702868 .........................8-31702938 .......................4-151702942 ..............2-24, 2-291702962 .........................8-41703162 ..............2-22, 2-301703479 .......................10-11703797 .........................8-31703804 .........................8-31703805 .........................8-31703811 ........ 8-3, 8-7, 8-131703814 ........ 8-3, 8-7, 8-131703923 .........................8-81703924 .........................8-81703925 .........................8-81703926 .........................8-81703927 .........................8-81703935 .........................8-81703936 .........................8-81703937 .........................8-81703938 .........................8-81703939 .........................8-81703941 .........................8-81703942 .........................8-81703943 .........................8-81703944 .........................8-81703945 .........................8-81703947 .........................8-81703948 .........................8-81703949 .........................8-81703950 .........................8-81703951 .........................8-81703953 .........................8-31703980 .........................8-81703981 .........................8-81703982 .........................8-81703983 .........................8-81703984 .........................8-8

1704000 ......................... 8-81704001 ......................... 8-81704006 ......................... 8-71704007 ......................... 8-71704260 ....................... 4-131704277 .........8-3, 8-7, 8-131704412 .........8-3, 8-7, 8-131704885 .......8-4, 8-10, 8-131704972 .................. 8-3, 8-91705014 ......................... 4-91705132 ....................... 4-131705170 ....................... 4-141705174 ....................... 4-141705307 .......3-9, 10-1, 10-31705325 ....................... 2-811705336 ......................... 8-31705337 ......................... 8-31705338 ......................... 8-71705339 ......................... 8-71705341 ......................... 8-71705342 ......................... 8-71705344 ......................... 8-81705345 ......................... 8-81705347 ......................... 8-81705348 ......................... 8-81705351 ......................... 8-31705366 ....................... 3-261705367 ....................... 3-261705374 .............. 2-87, 2-931705375 .............. 2-87, 2-931705376 .............. 2-87, 2-931705387 .............. 2-87, 2-941705426 ......................... 8-91705427 ......................... 8-91705429 ......................... 8-91705430 ......................... 8-91705460 .............. 2-87, 2-931705461 .............. 2-87, 2-931705489 .............. 2-87, 2-941705492 ......................... 8-31705493 ......................... 8-71705503 ......................... 8-71705505 ......................... 8-71705507 ......................... 8-71705511 .........8-3, 8-9, 8-131705514 ......................... 8-71705744 ....................... 4-131705822 ....................... 8-131705828 ....................... 8-131705864 .......8-4, 8-10, 8-131705865 .......8-4, 8-10, 8-131705868 .................. 8-3, 8-91705895 ......................... 8-81705896 ......................... 8-81705897 ......................... 8-81705898 ......................... 8-81705901 ......................... 8-71705902 ......................... 8-81705903 ......................... 8-8

3
121263 1500SJ 11-5


PagePart Number PagePart Number PagePart Number PagePart Number1705904 ......................... 8-71705905 ......................... 8-91705906 ......................... 8-71705909 ......................... 8-71705910 ......................... 8-91705915 ......................... 8-71705917 ......................... 8-81705921 ....................... 8-131705961 ....................... 8-131705967 ......................... 8-81705968 ......................... 8-81705969 ......................... 8-81705973 ....................... 4-141705974 ....................... 2-661705980 ....................... 8-131706059 ......................... 8-91706060 ......................... 8-91706061 ......................... 8-91706063 ......................... 8-91706064 ......................... 8-91706098 ....................... 8-131706385 ......................... 4-91706493 ......................... 4-91706501 ......................... 4-91706741 ....................... 4-132060025 .............. 2-22, 2-302080040 .................. 4-4, 4-62080051 ....................... 2-782110404 1-12, 1-16, 3-33, 6-

3, 6-112110406 1-25, 2-8, 3-34, 6-3,

6-72110408 ......................... 2-82110604 ................ 3-34, 6-72110606 1-21, 2-8, 3-33, 6-72110608 ................ 2-8, 6-112110610 ....................... 6-112110806 ......................... 6-32110808 ..1-12, 1-16, 2-8, 3-

34, 6-52110810 .......1-25, 2-8, 6-112110812 ..1-12, 1-16, 6-3, 6-

11, 6-122111010 2-8, 3-34, 6-3, 6-112111012 .............. 1-25, 6-112111016 ................ 6-3, 6-122111212 ....................... 6-112111216 ......................... 2-82111612 ....................... 6-122111616 ....................... 6-112112016 ....................... 6-122112020 ....................... 6-122113232 ....................... 6-112130404 ................ 6-3, 6-122130406 .......1-12, 1-16, 6-32130606 .........2-8, 6-9, 6-112130808 ................ 6-3, 6-112130810 .............. 1-21, 6-122130812 1-12, 1-16, 6-3, 6-11

2131010 ..........................6-32131012 ..........................2-82131212 .............. 2-63, 6-122131612 ........................6-122150404 ..........................6-32150406 ..........................6-32151012 ........................1-252170308 ........................6-122170316 ..........................2-82170504 .................. 6-5, 6-72170506 ..........................6-72170704 ..........................6-52170710 ..........................6-32170712 ........................2-632170804 ..........................6-52170908 ................ 6-3, 6-122171208 ..........................6-32171210 ..........................6-32180002 ........................2-112180344 ........................2-112180348 .............. 2-20, 2-282180467 ........................2-572200221 ........................2-212200222 .............. 2-20, 2-282220063 ........................2-112220235 ..........................6-52220238 ..........................6-52220313 .............. 2-20, 2-282220451 ........................2-302220478 ........................6-112220498 ........................2-302220737 ........................6-112220883 . 1-25, 2-8, 5-3, 5-9,

5-13, 5-192220885 5-5, 5-7, 5-13, 5-19,

5-212220886 ......... 2-8, 5-7, 5-132220888 ................ 2-8, 5-112220890 ..........................2-82221086 .. 1-21, 1-25, 2-8, 3-

31, 3-332221117 ........................6-112221176 .............. 2-20, 2-282300004 ........................2-222300014 ........................10-22300016 ........................10-22300021 ........................10-22300029 ........................10-22300039 ........................10-22300040 ........................10-22300041 ........................2-222400060 .............. 7-12, 7-222400064 ................ 7-12, 9-12400065 ................ 7-12, 9-12400066 ........................7-122410014 ..........................4-92420165 ..... 2-82, 2-88, 2-942420191 ........................2-572420203 ........................2-81

2460048 ....................... 2-912460049 ..............2-81, 7-212460055 ..............2-81, 7-212540045 ..............3-37, 7-172560136 ....................... 4-132560173 ......................... 4-62560187 ....................... 2-792570008 ....................... 5-152600279 ....................... 2-652600280 ....................... 2-782600281 ......................... 4-42717235 ......................... 6-32720058 ..............2-23, 2-302720500 ....................... 2-302720501 ....................... 2-302750528 ....................... 2-112750532 .....2-20, 2-28, 2-302753541 ......................... 6-52753545 ..................6-3, 6-52753552 ......................... 6-52753582 ......................... 6-52753622 ....................... 6-112753675 ......................... 6-32753677 ......................... 6-52753685 ......................... 6-52753703 ......................... 6-52753708 ....................... 6-112753713 ......................... 6-52753714 ......................... 6-52753715 ......................... 6-52753716 ......................... 6-52753718 ....................... 6-112753719 ......................... 6-72753726 ......................... 6-72753727 ......................... 6-72753728 ......................... 6-92753729 ......................... 6-72753730 ....................... 6-112753731 ....................... 6-112753732 ......................... 6-92753733 ......................... 6-92753734 ................6-9, 6-112753735 ......................... 6-92753736 ......................... 6-92753737 ......................... 6-92753738 ......................... 6-92753739 ......................... 6-92753741 ....................... 6-112753742 ......................... 6-92753743 ..................6-3, 6-92753744 ....................... 6-112753746 ....................... 6-112753747 ......................... 6-52753748 ......................... 6-52753749 ......................... 6-52753750 ......................... 6-52753752 ......................... 6-52753753 ......................... 6-92753754 ......................... 6-9

2753755 ......................... 6-32753756 ......................... 6-52753757 ......................... 6-52753759 ......................... 6-52753760 ......................... 6-52753761 ......................... 6-52753762 ......................... 6-52753763 ......................... 6-32753764 ......................... 6-52753765 ....................... 6-112753766 ....................... 6-112753767 ......................... 6-32753768 ......................... 6-52753769 ....................... 6-112753770 ....................... 6-112753771 ....................... 6-112753772 ....................... 6-112753773 ....................... 6-122753774 ....................... 6-122753775 ....................... 6-122753776 ....................... 6-122753778 ....................... 2-632753784 ......................... 6-32753843 ....................... 2-632753999 ....................... 2-632754470 ......................... 6-32760105 ....................... 2-652780286 ......................... 1-92780290 ......................... 1-92820031 ..... 2-82, 2-85, 2-922820035 .............. 2-69, 7-222820118 ................ 7-9, 7-102820170 .............. 2-20, 2-282840016 ....................... 2-742860030 ................ 2-66, 9-12900770 .2-7, 2-15, 5-5, 5-9,

5-11, 5-192900792 ......................... 5-32901443 .............. 7-18, 10-32901773 ......................... 5-32902065 ....................... 2-302902081 ....................... 5-212902082 ....................... 5-112902087 ......................... 5-52902092 ....................... 5-152902099 .............. 2-28, 7-162902257 ....................... 5-172902303 ....... 8-4, 8-10, 8-142902307 ......................... 8-42902308 ....................... 8-102902309 ....................... 8-102902310 ....................... 8-102902311 ....................... 8-102902312 ....................... 8-102902322 ....................... 8-102902329 ....................... 8-142902443 ....................... 7-132920027 ....................... 4-132920028 ....................... 4-15

11-6 1500SJ
3121263


PagePart Number PagePart Number PagePart Number PagePart Number2920029 ..............4-14, 4-152920110 ....................... 2-692920113 ....................... 2-692920129 ....................... 7-132920154 ....................... 4-132920157 ....................... 2-702920214 ....................... 2-692920215 ....................... 2-692940074 ..................4-4, 9-12940139 ....................... 2-652940173 ....................... 2-783020008 .....1-12, 1-16, 10-23020016 ..............2-22, 2-303020037 ....................... 2-223020039 .........3-6, 5-9, 5-133020042 ......................... 3-63020043 ....................... 5-153020044 ....................... 2-303160302 ..............2-11, 2-143160339 ................1-9, 1-193200362 ....................... 2-303200401 ....................... 2-303220126 ..............2-22, 2-303220130 ..............2-22, 2-303250585 ......................... 4-63251102 .....2-82, 2-85, 2-923251243 ......................... 8-33251813 ......................... 8-93252347 ......................... 8-33252507 ....................... 2-813271601 ....................... 3-213271805 ......................... 4-93272005 ....................... 3-113281601 ....................... 3-263290501 ....................... 2-243290505 ....................... 2-823290601 ....................... 2-793290606 ......................... 4-53300151 ......................... 4-53300239 ......................... 3-63300243 ....................... 3-293300353 ....................... 4-133300396 ..............2-87, 2-933300408 ..............2-65, 4-133300449 ......................... 4-73300454 .......1-22, 2-3, 2-303300458 ......................... 3-73300460 ......................... 3-73300461 ......................... 3-73300464 ......................... 1-73300465 ....................... 5-173300492 ....................... 3-213310601 2-74, 2-82, 2-87, 2-

88, 2-93, 2-943310805 1-3, 2-82, 2-88, 2-943311001 ..............2-66, 2-693311005 .......2-21, 2-82, 4-63311401 ..............2-65, 4-113311402 ....................... 2-65

3311405 ..1-21, 1-22, 2-3, 2-21, 2-22, 2-30, 2-65, 2-66, 2-74, 2-82, 2-97, 3-26, 3-37, 4-5, 8-4, 8-10, 8-14

3311501 .............. 4-11, 5-193311505 ..1-7, 1-21, 2-11, 2-

20, 2-23, 2-28, 2-30, 2-63, 2-69, 2-74, 2-79, 3-27, 3-29

3311508 ..... 2-85, 2-92, 3-213311601 ....... 2-3, 2-57, 4-143311605 ..1-21, 2-3, 2-20, 2-

22, 2-30, 2-63, 2-69, 2-74, 2-78, 2-82, 3-7, 3-9, 3-26, 3-37, 4-5, 4-9

3311608 ....... 3-7, 3-12, 3-213311801 ................ 2-85, 3-73311805 2-22, 2-30, 2-61, 2-

74, 2-78, 3-293312002 ....................... 2-113312005 1-4, 2-22, 3-3, 3-113322201 ....................... 2-613340871 ......................... 3-73340877 ....................... 2-793340881 ......... 1-3, 3-7, 3-123340907 ......................... 1-33340910 ......................... 3-73340912 ......................... 3-73340916 ......................... 3-73340917 ......................... 3-73340918 ......................... 3-73340921 ......................... 3-73340922 ......................... 3-73340925 ....................... 3-213340926 ......................... 3-73340927 ......................... 3-33340932 ......................... 1-33340939 ................ 1-3, 3-223340940 ....................... 3-213340941 ....................... 3-263340942 .............. 3-21, 3-223340946 ......................... 1-33340955 ......................... 3-73340963 ....................... 5-213380434 ......................... 4-53380473 ....................... 2-283380652 ....................... 10-23421563 ....................... 2-113421565 ....................... 2-113422446 .............. 2-20, 2-283422530 ....................... 2-743422532 ....................... 2-303422833 ......................... 1-43422915 ......................... 1-4

3422917 .........................1-73422918 .........................1-33422926 .........................3-73422940 .........................1-73422941 .........................1-73422955 .........................3-33422959 .........................3-73422960 .........................1-33422988 .........................3-33423161 .......................3-123423208 .........................3-33423256 .........................1-73430816 .......................2-743441680 .........................3-73450404 .......................2-743451214 .........................1-73470003 .......................4-143480233 .........................5-93480268 .......................5-213480269 .........................5-53480270 .......................5-113480272 .........................5-33480278 .......................5-173480282 .......................5-133510822 .........................4-43510830 .........................4-43510833 .........................4-43510868 .........................4-93510877 .........................4-93520026 .......................4-133520027 .......................4-133520034 .......................2-793520054 ...... 1-4, 2-22, 2-303520072 ..................4-4, 4-93520189 .... 2-87, 2-93, 7-233520198 ..................4-4, 4-53537416 .......................2-303537445 .......................2-743539971 .......................2-303572950 .........................3-73572951 ..................3-7, 3-83573016 .......................3-213573142 .......................2-303573144 .......................2-653573179 .......................3-213573181 .......................3-213573194 .......................3-223573210 .......................3-223573294 .........................1-33573301 .......................3-263573335 .........................1-33573336 ..............2-69, 2-703573355 .......................2-703573411 .......................2-303573412 ..............2-22, 2-303573437 .........................3-73573444 .........................3-73573454 .......................2-743573529 .......................2-31

3573644 .............. 2-20, 2-283573669 ....................... 2-293573728 .............. 2-20, 2-293574091 ....................... 4-113574431 ....................... 3-263574616 ....................... 3-263575359 ....................... 4-113575889 ....................... 3-123580134 .............. 2-81, 2-823580158 ....................... 2-313580276 ....................... 2-813580298 ......................... 3-73580300 ......................... 3-73580302 ......................... 3-73580306 ......................... 3-73580317 ....................... 2-923580318 .............. 2-85, 2-923580319 .............. 2-85, 2-923580320 ....................... 2-313580321 ....................... 2-233580341 ......................... 3-73580342 ......................... 3-73600339 .............. 2-31, 2-423600465 .................. 2-3, 2-43620034 ....................... 2-633620041 ....................... 2-313641533 .....2-88, 2-93, 2-943740067 2-3, 2-22, 2-31, 9-13740080 2-22, 2-31, 2-69, 2-

70, 2-82, 7-12, 7-13, 9-1

3760170 ....................... 2-113760217 ......................... 3-73760308 ................ 2-79, 4-73760351 ....................... 3-123760369 ......................... 5-33760371 ................ 5-5, 5-133760375 ....................... 5-113760383 ......................... 1-73790012 ....................... 4-133790015 ....................... 4-143790152 ....................... 2-313790155 ....................... 2-313790158 .............. 1-11, 1-163800205 ......................... 4-43820001 .......8-4, 8-10, 8-143820020 ......................... 4-43820034 ......................... 4-73841143 .....2-20, 2-29, 3-113841203 ................ 3-7, 3-113841258 ..1-4, 1-7, 3-3, 3-113841287 .................. 1-3, 3-33841340 .............. 1-21, 2-573841581 ......................... 3-33841589 ....................... 4-113890040 ......................... 4-93900054 ......................... 4-93900174 ................ 2-78, 4-73900183 ....................... 4-13

3
121263 1500SJ 11-7


PagePart Number PagePart Number PagePart Number PagePart Number3900210 .....2-78, 2-79, 3-293900223 ....................... 2-113900232 .............. 2-78, 3-223900270 ......................... 1-33900272 .............. 2-20, 2-293900283 1-22, 2-57, 2-78, 3-

12, 3-22, 3-293900316 ....................... 3-223900322 ....................... 2-823900349 ....................... 4-133900363 ....................... 2-793910606 .............. 2-85, 2-923910608 2-74, 2-82, 2-88, 2-

943910610 .............. 2-87, 2-933910804 ....................... 2-663911040 ....................... 2-693930606 ....................... 3-263930816 ....................... 3-263930820 ................ 1-3, 3-263930824 ....................... 3-263931008 ....................... 2-613931010 ......................... 4-63931020 ......................... 1-73931412 ................ 1-7, 2-973931414 ....................... 3-263931416 ....................... 2-973931420 ................ 5-9, 5-133931456 ....................... 5-213931508 ....................... 3-263931512 ....................... 2-613931516 ....................... 5-193931608 ....................... 5-213931616 ....................... 2-663931620 ......................... 5-33931824 ................ 5-5, 5-133931840 ....................... 5-213932016 ....................... 3-113932024 ......................... 1-73932032 ......................... 5-73932224 ....................... 3-113932244 ....................... 5-113951003 ................ 5-9, 5-133951522 ....................... 3-223951524 ....................... 3-223952020 ....................... 2-113960418 ....................... 2-653960422 2-85, 2-92, 7-20, 7-

233960543 .............. 2-22, 2-313960544 .............. 2-22, 2-313960551 ......................... 1-73960552 ......................... 1-73980006 ......................... 2-33990001 ................ 7-11, 9-14000008 .......3-26, 7-17, 9-24010408 ......................... 4-74010618 ......................... 4-54031607 ....................... 2-24

4031608 ........................2-824031911 ........................2-224032008 ........................2-224032022 ........................2-314060092 ........................7-204060700 .............. 7-20, 7-234060802 2-82, 2-86, 2-92, 4-64060804 .............. 2-31, 3-224060805 .............. 2-23, 2-314060808 ........................1-214060906 .............. 2-65, 4-134060907 ........................2-694061043 ........................7-234070863 ..........................3-74070864 ..........................3-74070895 ..........................3-84070897 ................ 3-8, 3-124070898 ................ 3-8, 3-124070987 ........................2-664071012 ..........................3-84071013 ..........................3-84071015 ..........................3-84071016 ..........................3-84071017 ..........................3-84071018 ..........................3-84071019 ..........................3-84071021 ........................3-224071022 ........................3-224071023 ........................3-224071024 ..........................3-84071025 ..........................3-84071026 ..........................3-84071027 ..........................3-84071028 ..........................3-84071029 ..........................3-84071031 ..........................3-84071035 ..........................1-34071036 ..........................1-34071039 ................ 1-4, 3-124071040 ................ 1-4, 3-124071041 ........................2-114071042 ..........................1-44071046 ..........................3-84071049 ..........................1-44071050 ..........................1-44071054 ..........................1-34071055 ..........................1-34071074 ........................4-134100099 ........................5-134120035 ........................7-114120040 ................ 3-9, 10-34120043 ................ 3-9, 10-34160194 ........................2-784160197 ..........................3-84220162 .............. 2-69, 2-704240018 2-20, 2-29, 2-86, 2-

92, 3-224240032 ..... 2-82, 2-88, 2-944240033 2-20, 2-24, 2-97, 4-6

4240099 2-29, 2-31, 4-6, 4-114240139 ....................... 2-574240153 ....................... 3-224240155 ....................... 3-224240156 ....................... 3-224300157 ....................... 2-864340999 ....................... 2-784341158 ....................... 3-264360031 ......................... 4-64360057 ................4-11, 9-24360070 .......2-87, 2-93, 9-24360274 ................2-65, 9-14360328 .......2-65, 4-13, 9-14360330 ................4-13, 9-14360331 ................4-13, 9-14360336 2-82, 2-86, 2-92, 4-

6, 4-13, 9-14360387 .......4-13, 4-15, 9-14360407 ................4-14, 9-14360469 ................2-66, 9-24360470 ................2-66, 9-24360475 .......2-65, 4-14, 9-14360476 ................2-65, 9-14360505 .........1-7, 7-16, 9-14360522 ................4-14, 9-24360527 .......3-26, 7-17, 9-24360542 ....................... 2-814360543 ................3-26, 9-24360545 ....................... 3-274360578 .........1-4, 3-27, 9-24400439 ....................... 2-574400457 ....................... 2-574420037 ..................2-3, 4-64420038 ....................... 2-574420051 8-4, 8-10, 8-14, 10-14420060 .....2-82, 2-88, 2-944420068 ....................... 4-114460018 .....2-82, 2-88, 2-944460027 ....................... 2-814460042 ......................... 7-84460049 ....................... 4-114460051 2-86, 2-92, 7-20, 7-

234460071 2-86, 2-93, 4-6, 7-8,

7-234460125 ....................... 7-214460134 ....................... 7-104460190 ....................... 2-814460205 ....................... 7-204460224 ......................... 7-84460225 2-86, 2-92, 7-8, 7-234460226 . 2-86, 2-92, 7-8, 7-

18, 7-21, 7-23, 7-24

4460227 .........7-8, 7-9, 7-114460234 2-82, 2-88, 2-94, 4-

11, 4-144460267 ..............7-12, 7-214460268 .....2-69, 7-12, 7-22

4460315 .............. 2-86, 2-924460320 .............. 7-12, 7-214460321 .............. 7-18, 7-214460346 2-86, 2-92, 7-21, 7-

234460374 7-12, 7-13, 7-21, 7-

224460375 7-12, 7-13, 7-21, 7-

224460418 ....... 7-9, 7-11, 7-224460419 ....... 7-9, 7-11, 7-224460424 ..... 2-69, 7-12, 7-224460425 ..... 2-87, 2-93, 7-234460426 2-65, 2-87, 2-93, 7-

11, 7-234460428 4-6, 4-14, 7-8, 7-224460434 ......................... 7-84460464 7-8, 7-9, 7-10, 7-11,

7-12, 7-13, 7-15, 7-16, 7-17, 7-18, 7-22, 7-25

4460465 ..2-88, 2-94, 7-9, 7-10, 7-11, 7-12, 7-13, 7-14, 7-15, 7-16, 7-17, 7-18, 7-22, 7-24

4460466 7-8, 7-9, 7-10, 7-11, 7-12, 7-13, 7-14, 7-15, 7-16, 7-17, 7-18, 7-25

4460467 .............. 7-25, 10-34460470 ..2-65, 4-14, 7-8, 7-

11, 7-174460471 ..2-65, 4-14, 7-8, 7-

11, 7-174460473 ................ 7-9, 7-104460488 ....................... 2-974460496 2-66, 2-97, 4-14, 7-

8, 7-244460497 2-66, 2-97, 4-14, 7-

8, 7-244460508 ....... 7-9, 7-11, 7-184460509 ................ 7-9, 7-104460510 .............. 7-25, 10-34460526 ..... 2-65, 7-11, 7-134460536 .............. 7-16, 7-174460539 ..... 7-12, 7-14, 7-244460545 ....................... 7-174460634 ....................... 7-114460635 ....................... 7-114460662 ....................... 7-204460705 ....................... 7-214460708 ................ 7-8, 7-104460709 .............. 7-10, 7-204460710 ....................... 7-104460761 ................ 7-9, 7-114460807 .............. 2-86, 2-934460808 .............. 2-86, 2-934460836 7-11, 7-12, 7-15, 7-

11-8 1500SJ
3121263


PagePart Number PagePart Number PagePart Number PagePart Number17

4460837 .....2-65, 7-11, 7-174460842 ....................... 7-124460843 ....................... 7-124460865 ................7-9, 7-104460866 .......7-9, 7-11, 7-184460868 ....................... 7-114460871 4-17, 4-19, 4-20, 7-

8, 7-9, 7-11, 7-12, 7-13, 7-18, 7-24

4460872 ....................... 7-134460873 ................7-9, 7-114460874 ................7-9, 7-114460875 ....................... 7-114460876 ................7-9, 7-114460877 ....................... 7-114460878 ....................... 7-114460879 ................7-9, 7-224460880 .....7-10, 7-13, 7-154460884 7-12, 7-14, 7-15, 7-

18, 7-224460887 .......7-9, 7-11, 7-224460891 . 7-9, 7-10, 7-12, 7-

14, 7-15, 7-18, 7-22

4460894 .....7-13, 7-14, 7-154460897 ..............7-10, 7-224460899 ..............7-13, 7-154460905 2-65, 4-14, 7-8, 7-9,

7-11, 7-244460906 ....................... 7-214460908 ....................... 7-124460910 ..............7-17, 7-194460911 ....................... 7-144460912 ....................... 7-144460913 ..............7-17, 7-194460914 .......1-7, 2-65, 3-274460917 ..............7-17, 7-194460918 .....7-12, 7-14, 7-184460925 ......................... 7-94460926 ....................... 7-144460928 ..............7-12, 7-144460929 ......................... 7-94460930 7-13, 7-14, 7-15, 7-

17, 7-184460931 ....................... 7-124460932 7-14, 7-15, 7-17, 7-

224460933 . 7-8, 7-11, 7-13, 7-

15, 7-16, 7-184460934 .....7-15, 7-16, 7-184460935 .....7-15, 7-16, 7-184460941 .....7-10, 7-16, 7-174460942 . 7-9, 7-10, 7-11, 7-

12, 7-15, 7-174460943 . 7-9, 7-13, 7-14, 7-

15, 7-16, 7-17, 7-22, 7-25

4460944 7-11, 7-12, 7-13, 7-14, 7-15, 7-16, 7-17, 7-18, 7-24

4460945 .............. 7-14, 7-244460950 ....................... 7-164460956 ....................... 7-244460957 ....................... 7-244460958 ..... 2-86, 2-92, 7-234460959 ....................... 7-104460960 ....................... 7-104460961 ....................... 7-214460963 ..... 2-87, 2-93, 7-244460965 ....................... 7-154460967 ..... 2-88, 2-94, 7-244460968 1-4, 2-82, 3-27, 7-204460970 .............. 3-37, 7-114460971 ....................... 3-374461005 .............. 7-13, 7-164461006 .............. 7-13, 7-164461008 .............. 7-13, 7-164461052 .............. 7-13, 7-164461053 .............. 7-13, 7-164461054 .............. 7-13, 7-164461060 .............. 7-13, 7-164461070 ....................... 7-134461071 ....................... 7-134461072 ....................... 7-134461073 ....................... 7-134461074 ....................... 7-134461076 ....................... 7-174461077 ....................... 7-184461095 ....................... 7-134461196 ....................... 7-214461197 ....................... 7-214461198 ....................... 7-214461199 ....................... 7-214461200 ....................... 7-214461201 ....................... 7-214461202 ....................... 7-204461203 ....................... 7-214461204 ....................... 7-214461205 ....................... 7-204461206 ....................... 7-214461207 ....................... 7-214461244 ....................... 7-214461245 ....................... 7-214461246 ....................... 7-214461249 ....................... 7-214461250 ....................... 7-214520261 ......................... 1-94562516 ....................... 3-224566667 ......................... 5-74567434 ......................... 5-94568293 ....................... 2-314568319 ....................... 5-114568423 ......................... 3-84568426 ....................... 2-634568427 ....................... 2-634568735 ....................... 2-23

4640438 .......................5-114640489 .........................5-94640509 .........................5-34640741 .......................2-154640750 .......................2-234640751 .......................2-314640771 .......................5-194640858 .........................5-54640999 ................5-7, 5-134641155 .......................1-214641210 .......................5-114641247 .......................2-634641248 ................5-7, 5-134641260 .........................5-94641267 ..................2-3, 2-74641268 .......................1-214641276 .........................5-54641454 ..............1-21, 1-254700038 .........................3-84700039 .........................3-84711000 .......................2-214711400 . 1-21, 1-22, 2-3, 2-

21, 2-22, 2-29, 2-78, 2-86, 2-92, 2-97, 3-27, 3-37, 4-5, 4-7

4711500 1-7, 1-21, 2-3, 2-20, 2-22, 2-29, 2-31, 2-63, 2-75, 2-79, 3-22, 3-27, 3-29, 4-14

4711600 1-4, 1-21, 2-3, 2-20, 2-22, 2-29, 2-31, 2-74, 2-75, 2-78, 2-82, 2-86, 2-93, 3-8, 3-9, 3-27, 3-29, 3-37, 5-21

4711700 .......................2-824711800 1-4, 1-7, 1-21, 2-22,

2-31, 2-74, 2-75, 3-22, 4-9

4711900 .......................2-824712000 ................1-4, 2-224712600 .......................2-974740171 .......................2-224740181 .........................1-74740229 .........................1-74740242 .......................2-224740274 .......................2-314740362 .........................4-54740397 ..............2-82, 2-924740400 .......................3-224740444 .......................2-654740461 .........................1-44740505 .........................1-74740509 .........................3-84740518 .......................2-314750600 2-74, 2-75, 2-87, 2-

93

4750800 1-4, 1-7, 2-82, 2-88, 2-94, 3-27

4751000 2-57, 2-69, 2-82, 4-64751400 2-22, 2-31, 2-65, 2-

66, 2-74, 2-78, 2-82, 4-5, 4-7, 4-11, 4-14, 8-4, 8-10, 8-14

4751500 2-22, 2-69, 2-78, 2-86, 2-92, 3-22, 3-29, 4-11

4751600 ..1-7, 1-22, 2-57, 2-63, 2-66, 2-69, 2-70, 2-78, 3-3, 3-12, 4-5

4751800 2-61, 2-78, 4-9, 4-114752000 .............. 2-20, 2-294755000 ......................... 1-74760600 2-82, 2-87, 2-88, 2-

93, 2-944761400 ....................... 2-654761500 ....................... 5-194770600 .............. 2-74, 2-754791400 2-3, 2-31, 2-86, 2-924811600 .............. 2-24, 2-824811700 ................ 2-24, 4-54811900 .....2-23, 2-24, 2-794812000 .............. 2-23, 2-244812100 .....2-20, 2-22, 2-244821397 ....................... 4-114831400 ......................... 4-74831900 ....................... 2-244832000 ....................... 2-224846383 ......................... 1-44846423 ....................... 3-224846429 ....................... 3-224846431 ....................... 3-224846452 ......................... 4-44846453 ......................... 3-84846484 ....................... 3-274846485 ....................... 3-224846552 ....................... 2-314846561 ......................... 4-64846573 ....................... 3-294846637 ......................... 1-44846673 .........4-4, 4-5, 4-114846753 ....................... 3-224846945 ....................... 2-314846946 ....................... 2-314860236 ......................... 1-94891400 ....................... 3-274891500 ....................... 2-824891600 ..2-23, 2-31, 3-9, 3-

22, 3-294891800 2-31, 2-74, 2-75, 2-

86, 2-92, 3-12, 3-22, 3-29, 5-21

4892000 1-9, 2-11, 2-82, 3-8, 3-11

3
121263 1500SJ 11-9


PagePart Number PagePart Number PagePart Number PagePart Number4892400 ....................... 2-114892600 ....................... 3-294921850 ....................... 10-44922641 2-88, 2-94, 7-21, 7-

244922716 ....................... 7-144922718 ....................... 7-144922738 ....................... 7-224922780 ....................... 7-144922781 ....................... 7-144922972 .....2-86, 2-92, 7-234923256 ....................... 7-144923468 .............. 2-31, 7-164923592 .............. 2-31, 7-164933218 ......................... 7-24933253 ......................... 7-24933262 ......................... 7-25241200 .............. 1-12, 1-165250608 ....................... 2-245250808 ....................... 2-2470000342 ..................... 3-1670000619 ............ 2-85, 2-9170000780 ..................... 2-6170000793 ..................... 2-3070000801 ..................... 1-2570000802 ..................... 1-2570000803 ..................... 1-2570000804 ..................... 1-2570000805 ..................... 1-2570000806 ..................... 1-2570000810 ..................... 1-1170000811 ..................... 1-1170000812 ..................... 1-1170000813 ..................... 1-1170000816 ..................... 1-1170000817 ..................... 1-1170000818 ..................... 1-1170000819 ..................... 1-1270000820 ..................... 1-1170000821 ..................... 1-1170000822 ..................... 1-1170000823 ..................... 1-1170000824 ..................... 1-1170000825 ..................... 1-1170000826 ..................... 1-1170000834 ..................... 1-1170000835 ..................... 1-1170000836 ..................... 1-1170000838 ..................... 1-1170000839 ..................... 1-1170000840 ..................... 1-1170000841 ..................... 1-1170000842 ..................... 1-1170000843 ..................... 1-1170000844 ..................... 1-1170000845 ..................... 1-1170000846 ..................... 1-1170000847 ..................... 1-1170000848 ..................... 1-11

70000849 ......................1-1170000852 ......................1-1970000853 ......................1-1970000854 ......................1-1970000855 ......................1-1970000856 ......................1-1970000857 ......................1-1970000858 ......................1-1970000859 ......................1-1970000860 ......................1-1970000861 ......................1-1970000862 ......................1-1970000863 ............ 2-86, 2-9170000916 ......................2-3270000917 ......................2-3270000998 ........................2-470000999 ........................2-470001000 ........................2-470001001 ........................2-470001017 ............ 2-22, 2-3070001100 ............ 2-86, 2-9170001101 ......................2-6170001102 ......................2-6170001128 ......................2-3270001129 ......................2-3270001130 ......................2-3270001131 ......................2-3270001384 ............ 2-86, 2-9170001385 ............ 2-86, 2-9170001435 ......................2-3270001696 ............ 2-86, 2-9270001697 ......................3-1670001850 ......................2-3270001867 ......................2-3270001868 ......................2-3270001872 ......................7-1770001930 ........................2-770001939 ......................1-2170001941 ......................2-6970001952 ......................2-4270001953 ......................2-9170001955 ......................2-5170001956 ......................2-5170001958 ......................2-4970001966 ............ 2-86, 2-9170001968 ............ 2-37, 2-4370001972 ......................2-8670001973 ............ 2-86, 2-9270001974 ............ 2-86, 2-9270001976 .............. 1-21, 2-770002015 ......................1-1570002016 ......................1-1570002018 ......................1-1570002019 ......................1-1570002020 ......................1-1570002021 ......................1-1570002026 ......................1-1570002027 ......................1-1570002029 ......................1-15

70002030 ..................... 1-1570002031 ..................... 1-1570002032 ..................... 1-1570002033 ..................... 1-1570002034 ..................... 1-1570002035 ..................... 1-1570002036 ..................... 1-1570002037 ..................... 1-1570002039 ..................... 1-1570002040 ..................... 1-1570002041 ..................... 1-1570002042 ..................... 1-1570002043 ..................... 1-1570002044 ..................... 1-1570002045 ..................... 1-1570002046 ..................... 1-1570002047 ..................... 1-1570002048 ..................... 1-1570002049 ..................... 1-1570002050 ..................... 1-1570002052 ..................... 1-1570002088 ..................... 2-9170002132 ..................... 2-4870002133 ............2-48, 2-5170002134 ..................... 2-4870002135 ..................... 2-4870002136 ..................... 2-4870002137 ..................... 2-4870002138 ..................... 2-4870002139 ..................... 2-4870002140 ..................... 2-4870002141 ..................... 2-4870002142 ..................... 2-4870002143 ..................... 2-4870002145 ..................... 2-4870002148 ..................... 2-4870002150 ..................... 2-4870002151 ..................... 2-4870002152 ..................... 2-4870002153 ..................... 2-4870002154 ..................... 2-4870002155 ..................... 2-4870002156 ..................... 2-4870002157 ..................... 2-4870002158 ..................... 2-4870002159 ..................... 2-4870002160 ..................... 2-4870002161 ..................... 2-4870002162 ..................... 2-4870002163 ..................... 2-4870002164 ..................... 2-4870002165 ..................... 2-4970002168 ..................... 2-4970002174 ..................... 2-4970002175 ..................... 2-4970002177 ..................... 2-4970002178 ..................... 2-4970002179 ..................... 2-4970002231 .....2-20, 2-28, 9-1

7000224 ....................... 2-1470002247 ..................... 1-1670002248 ..................... 1-1670002249 ............ 1-15, 1-1670002255 ..................... 2-9270002290 ............ 2-86, 2-9270002293 ..................... 2-9770002294 ..................... 2-9770002295 ..................... 2-9770002296 ..................... 7-2570002297 ............ 2-86, 2-917000236 ....................... 2-147000239 ....................... 2-1470002393 ..................... 1-1170002394 ..................... 1-1170002395 ..................... 1-1170002396 ..................... 1-1170002397 ..................... 1-1270002398 ..................... 1-1170002399 ..................... 1-117000240 ....................... 2-1470002460 ............ 2-86, 2-9270002569 ..................... 2-4470002576 ..................... 2-5570002577 ..................... 2-5570002578 ..................... 2-5170002579 ..................... 2-5170002580 ..................... 2-5170002581 ..................... 2-5170002582 ..................... 2-5170002583 ..................... 2-5170002584 ..................... 2-5170002585 ..................... 2-5170002586 ..................... 2-5170002587 ..................... 2-5170002588 ..................... 2-5170002589 ..................... 2-5170002590 ..................... 2-5170002591 ..................... 2-5270002592 ..................... 2-5270002593 ..................... 2-5270002594 ..................... 2-5270002595 ..................... 2-5270002596 ..................... 2-5270002597 ..................... 2-5270002598 ..................... 2-5270002599 ..................... 2-5270002600 ..................... 2-4870002601 ..................... 2-4870002602 ..................... 2-4870002604 ..................... 2-4970002605 ..................... 2-4970002606 ..................... 2-4970002607 ..................... 2-4970002609 ..................... 2-4970002610 ..................... 2-4970002612 ..................... 2-4970002616 ..................... 2-4970002617 ..................... 2-49

11-10 1500SJ
3121263


PagePart Number PagePart Number PagePart Number PagePart Number70002618 ..................... 2-4870002619 ..................... 2-4870002620 ..................... 2-4870002621 ..................... 2-4970002622 ..................... 2-4970002623 ..................... 2-4970002674 ..................... 1-157000272 ....................... 2-1470002724 ..................... 4-1970002725 ..................... 4-1970002726 ..................... 4-1970002727 ............4-19, 4-2070002728 ..................... 4-1970002729 ..................... 4-207000273 ....................... 2-1470002730 ..................... 4-1770002731 ..................... 4-1770002732 ..................... 4-1770002733 ..................... 4-1770002734 ..................... 4-1770002735 ..................... 4-177000274 ....................... 2-147000275 ....................... 2-1470002758 ....................... 2-870002759 ..............2-8, 3-3470002760 ....................... 2-87000281 ....................... 2-1470002818 ............2-88, 2-9470002819 ............2-88, 2-9470002820 ............2-88, 2-9470002821 ............2-88, 2-9470002822 ............2-88, 2-9470002823 ............2-88, 2-9470002824 ............2-88, 2-9470002825 ............2-88, 2-9470002826 ............2-88, 2-9470002829 ..................... 2-2570002830 ..................... 2-2570002831 ..................... 2-2570002832 ..................... 2-2570002833 ..................... 2-2570002834 ..................... 2-2570002835 ..................... 2-2570002837 ..................... 2-2570002853 ..................... 3-1570002854 ..................... 3-1570002855 ..................... 3-1570002857 ..................... 3-1570002858 ..................... 3-1670002859 ..................... 3-157000287 ....................... 2-147000288 ....................... 2-1470003017 ..................... 3-3370003018 .....2-8, 3-31, 3-3370003019 ............3-31, 3-3370003020 ..................... 3-3370003021 .....2-8, 3-31, 3-3370003022 ..................... 3-3370003023 ............3-31, 3-33

70003024 ..................... 3-3370003025 ..................... 3-3170003026 .............. 3-31, 9-170003027 ..................... 3-3170003028 ..................... 3-3170003029 ..................... 5-2270003030 ..................... 5-2270003031 ..................... 5-2270003032 ..................... 5-2270003045 ..................... 5-1970003046 ..................... 5-1970003047 ..................... 5-1970003048 ..................... 5-1970003049 ..................... 5-1970003050 ..................... 5-1970003051 ..................... 5-1970003052 ..................... 5-1970003053 ..................... 5-1970003155 ..................... 3-1270003156 ..................... 3-1270003163 ............ 2-36, 2-3770003164 ............ 2-36, 2-3770003165 ..................... 2-3870003166 ..................... 2-3970003167 ..................... 2-3970003168 ..................... 2-3970003169 ..................... 2-3970003170 ..................... 2-3870003172 ..................... 2-3770003173 ..................... 2-3670003174 ..................... 2-3670003175 ..................... 2-3670003176 ..................... 2-3670003177 ..................... 2-3670003407 ..................... 7-1870003450 ..................... 2-8670003451 ..................... 2-8670003452 ..................... 2-8670003483 ....................... 4-670003484 ..................... 2-6170003485 ..................... 2-6170003523 ..................... 2-1570003524 ............ 2-15, 2-1670003533 ....................... 4-770003534 ....................... 4-770003535 ....................... 4-770003536 ....................... 4-770003555 ............ 2-22, 2-3070003617 ..................... 2-9770003628 ..................... 1-1970003629 ..................... 2-1570003630 ....................... 2-770003631 ............ 2-86, 2-9170003784 ..................... 4-1470003913 .............. 3-21, 9-170003914 ..................... 3-2170003915 ..................... 3-2170003917 .............. 3-20, 9-170003918 ..................... 3-20

70003923 ..............3-12, 9-170003924 .....................3-127000625 .........................4-67000731 ..............2-15, 2-1670007439 .....................2-497001900 .......................2-147001902 .......................2-147001904 .......................2-147001906 .......................2-147001917 .......................2-147001918 .......................2-147001920 .......................2-147001921 .......................2-147001922 .......................2-147001923 .......................2-147001924 .......................2-147001926 .......................2-147001927 .......................2-147001928 .......................2-147001929 .......................2-1470020329 .....................2-3770020336 .....................2-3970021867 ............2-36, 2-4370022147 ..............3-33, 9-170022286 .....................2-5170022287 .....................2-517002821 ..............7-25, 10-37002822 .......................10-47002823 ..............7-25, 10-37002828 ..............7-25, 10-47003655 ...... 2-22, 2-30, 9-17003928 .......................4-177003933 .......................4-197003935 .......................4-197003941 .......................4-197003946 .......................4-197003953 .......................4-177003969 .......................4-197003972 .......................4-207003973 .......................4-207003976 .......................4-177003977 .......................4-177003980 .......................4-207003982 .......................4-207003983 .......................4-207003986 .......................4-197003989 .......................4-207003992 ..............4-17, 4-197003993 ..............4-17, 4-197003994 .......................4-197004035 .......................2-157004037 .......................2-157004043 .......................2-157004044 .......................2-157004275 .......................10-47004276 .......................10-47007207 ..............2-48, 2-517007415 .... 2-49, 2-51, 2-527007418 .......................2-48

7007419 ....................... 2-487007420 ....................... 1-197007426 ....................... 2-527007427 ....................... 2-527007429 ....................... 2-527007437 ....................... 1-197007438 ....................... 1-197007439 ....................... 1-197007446 .....1-19, 2-48, 2-517007489 ....................... 2-557007645 ....................... 2-147007646 ....................... 2-147007648 ....................... 2-147010467 ....................... 2-147010543 .............. 1-25, 5-197010545 ....................... 5-117010639 ......................... 2-47010640 ......................... 2-47010795 ....................... 2-157010924 ......................... 2-47011043 ......................... 2-47011044 ......................... 2-47011048 ......................... 2-47011112 ................ 5-7, 5-137011185 ................ 5-7, 5-137011311 ................ 2-7, 5-227011313 ....................... 5-217011320 ....................... 2-157011346 ................ 1-21, 2-77011354 .................. 2-7, 9-17011367 ....................... 5-217011368 ....................... 5-217011370 ....................... 5-217011371 ....................... 5-217012513 ....................... 2-817012514 ....................... 2-817012558 ....................... 2-817012706 .............. 2-36, 2-427012709 .............. 2-36, 2-427012715 ....................... 2-427012770 ................ 1-21, 2-77012773 ................ 1-21, 2-77012903 ....................... 3-337012941 ....................... 1-257012942 ....................... 1-257012944 ................ 1-25, 9-17012955 ....................... 1-257012967 ....................... 1-257012998 ....................... 1-257015003 ....................... 2-227015013 ....................... 2-227015014 ....................... 2-227015015 ....................... 2-227016314 ....................... 2-587016322 ....................... 2-747016328 ................ 2-32, 9-17016331 ................ 2-32, 9-17016374 ....................... 2-747016628 ....................... 2-69

3
121263 1500SJ 11-11


PagePart Number PagePart Number PagePart Number PagePart Number7016654 ....................... 10-47016655 ....................... 10-47017072 ....................... 2-147017082 ....................... 2-147017085 ....................... 2-157017094 ....................... 2-147017142 ....................... 3-167017158 ....................... 3-167017159 ....................... 3-157017162 ....................... 3-157017163 ....................... 3-157017164 ....................... 3-157017183 ....................... 3-157017193 ....................... 3-157017195 ....................... 3-157017402 .............. 3-31, 3-337017405 ....................... 1-257017451 .................. 2-7, 9-17017495 ......................... 2-77018936 ....................... 2-457018942 ......................... 2-77018968 ......................... 2-77018986 ......................... 2-87018991 .........1-21, 2-7, 9-17019103 ....................... 4-197019110 ....................... 4-197019111 .............. 4-17, 4-197019112 ....................... 4-197019114 ....................... 4-197019115 ....................... 4-197019141 ....................... 4-177019142 ....................... 4-177019143 ....................... 4-177019144 ....................... 4-177019145 ....................... 4-177019147 ....................... 4-177019149 ....................... 4-177019150 ....................... 4-177019151 ....................... 4-197019154 ....................... 4-197019155 ....................... 4-197019160 ....................... 4-197019161 ....................... 4-197019162 ....................... 4-197019164 ....................... 4-207019165 ....................... 4-207019166 ....................... 4-207019167 ....................... 4-207019168 ....................... 4-197019171 ....................... 4-177019174 ....................... 4-177019177 ....................... 4-177019194 ....................... 4-207019197 ....................... 4-177019680 ....................... 2-817020108 ....................... 2-817020109 ....................... 2-817020110 ....................... 2-817020111 ....................... 2-81

7020175 .............. 2-65, 4-147020176 .............. 2-65, 4-147020190 ........................2-817020193 ........................7-217020414 ........................2-327020459 ........................2-327020465 ........................2-327020468 ........................2-327020471 ........................2-327020479 ........................2-327020486 ........................2-327021249 ........................1-197021256 ........................2-497021265 ........................2-497021275 ..... 1-19, 2-48, 2-527021293 ........................2-497021375 ..........................2-77021636 ..........................2-77022300 ........................2-497022301 ........................2-487022311 ........................1-197022313 ........................1-197022314 ........................1-197022321 ........................1-197022340 ........................2-517022368 ........................1-197022371 ........................1-197022390 .............. 3-31, 3-337022608 ........................2-497022808 ........................4-177022812 .............. 4-19, 4-207022814 ........................4-177022815 ........................4-177022816 ........................4-177022817 ........................4-177022818 ........................4-177022819 ................ 4-17, 7-87022822 ........................4-197022823 ........................4-197022824 ................ 4-19, 7-87022825 ....... 4-19, 4-20, 7-87023306 ........................2-577023347 ........................2-587023881 ........................2-437023922 ........................3-337023962 ........................2-517023964 .............. 2-51, 2-527024005 ........................2-447024038 .............. 2-36, 2-427024042 .............. 2-42, 2-437024043 .............. 2-42, 2-437024044 .............. 2-36, 2-427024064 .............. 2-37, 2-437024065 .............. 2-37, 2-437024068 ........................2-447024069 ........................2-457024070 ........................2-437024071 .............. 2-37, 2-437024072 .............. 2-37, 2-43

7024073 ..............2-37, 2-437024075 ..............2-37, 2-437024076 ..............2-37, 2-437024077 ..............2-37, 2-437024078 ....................... 2-447024079 ..............2-38, 2-447024080 ..............2-38, 2-447024081 ..............2-38, 2-447024083 ....................... 2-447024084 ....................... 2-447024085 ....................... 2-447024086 ....................... 2-447024087 ....................... 2-447024088 ....................... 2-447024089 ....................... 2-447024097 ....................... 2-437024135 ....................... 2-157024182 ..............2-15, 2-167024183 ....................... 2-147024184 ....................... 2-147024185 ....................... 2-157024186 ....................... 2-157024187 ....................... 2-157024188 ..............2-14, 2-157024189 ....................... 2-167024190 ....................... 2-167024191 ....................... 2-167024192 ....................... 2-167024193 ....................... 2-167024194 ....................... 2-167024195 ....................... 2-167024196 ....................... 2-167024197 ....................... 2-167024362 ....................... 3-217024363 ....................... 3-217024364 ....................... 3-217024365 ..................1-3, 9-17024366 ......................... 1-37024367 ....................... 3-207024368 ....................... 3-207024374 ....................... 2-587024375 ................2-58, 9-17024379 ....................... 2-157024380 ....................... 2-157024381 ....................... 2-157024390 ....................... 2-157024391 ....................... 2-157024392 ....................... 2-157024393 ....................... 2-157024394 ....................... 2-157024395 ....................... 2-157024396 ....................... 2-157024439 ....................... 2-577024440 ....................... 2-577024441 ....................... 2-577024442 ....................... 2-577024443 ....................... 2-587024444 ................2-57, 9-17024445 ....................... 2-57

7024446 ....................... 2-587024452 ....................... 2-707024484 .............. 2-86, 2-917024485 .............. 2-86, 2-927024486 ....................... 2-927024488 .............. 2-85, 2-917024489 .............. 2-85, 2-917024561 .............. 2-86, 2-917024565 ....................... 2-327024570 ......................... 2-77024571 .................. 2-7, 9-17024573 ......................... 2-77024574 ......................... 2-77024579 ....................... 2-327024580 .............. 2-28, 7-167024581 ..... 2-21, 2-28, 7-167024582 .............. 2-28, 7-167024583 .............. 2-28, 7-167024584 .............. 2-28, 7-167024598 ....................... 2-747024763 ....................... 2-157024800 ....................... 2-497024865 ....................... 1-197024867 ....................... 1-197024868 ....................... 1-197024883 ................ 3-33, 9-17024885 ....... 3-31, 3-33, 9-17024899 .............. 3-31, 3-337024905 ....................... 2-377024906 .............. 2-38, 2-447024907 ....................... 2-377024908 .............. 2-38, 2-447024909 ....................... 2-377024910 .............. 2-38, 2-447024911 .............. 2-37, 2-437024912 ....................... 2-427024913 .............. 2-36, 2-437024914 ....................... 2-427024915 ....................... 2-427024916 ....................... 2-427024917 .............. 2-36, 2-427024918 .............. 2-36, 2-427024919 ....................... 2-427024920 .............. 2-36, 2-427024921 ....................... 2-427024922 .............. 2-36, 2-437024924 ......................... 2-77024925 ......................... 2-77024927 ....................... 1-217024950 ....................... 2-367026000 ......................... 2-77026001 ......................... 2-77026002 ......................... 2-77026003 ......................... 2-77026004 ......................... 2-77026005 ......................... 2-77026006 ......................... 2-77026007 ......................... 2-77026008 ......................... 2-7

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PagePart Number PagePart Number PagePart Number PagePart Number7026016 ......................... 2-77026028 ....................... 1-217026029 ....................... 2-617026030 ....................... 2-617026031 ................2-61, 9-27026032 ....................... 2-617026188 ..............2-86, 2-927026571 ....................... 2-577026597 ..............2-86, 2-927026608 ....................... 2-327026802 ....................... 2-257026803 ....................... 2-257026804 ....................... 2-257026805 ....................... 2-257026811 ................2-25, 9-17026812 ....................... 2-257026813 ....................... 2-257026820 ....................... 2-257026821 ....................... 2-257026822 ....................... 2-257026829 ....................... 2-257026830 ................2-25, 9-17026833 ....................... 2-257026839 ....................... 2-257027034 ..............2-21, 7-167027035 ..............2-21, 7-167027039 ..............2-21, 7-167027235 ....................... 2-327027236 ....................... 2-327027239 ....................... 2-327027240 ....................... 2-327027276 ....................... 2-327027412 ....................... 2-237027740 ....................... 1-197027790 ....................... 2-327027791 ....................... 2-327027792 ....................... 2-327027793 ....................... 7-167027796 ....................... 7-167027799 ..............2-86, 2-927027887 ....................... 2-8277363244 ..................... 7-2480334251 ..................... 2-6180934174 ..................... 2-388303541 ....................... 2-248310070 ....................... 3-278310235 ....................... 3-228405009 ....................... 2-578405104 ....................... 2-228406101 ....................... 2-248406105 ..............2-24, 3-298410013 ....................... 2-3188662193 ....................... 2-888662523 ............3-12, 3-2988662530 ..................... 3-2791083128 ..................... 2-2291403244 ..................... 2-2391471226 ..................... 3-1191471227 ..................... 3-11

91554014 ............ 7-15, 7-17

3
121263 1500SJ 11-13


PagePart Number PagePart Number PagePart Number PagePart Number

11-14 1500SJ
3121263

Corporate OfficeJLG Industries, Inc.

1 JLG DriveMcConnellsburg PA. 17233-9533

USA (717) 485-5161 (717) 485-6417

JLG Worldwide Locations

JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444Australia

+61 2 65 811111

+61 2 65 813058

JLG Latino Americana Ltda.Rua Eng. Carlos Stevenson,80-Suite 7113092-310 Campinas-SPBrazil

+55 19 3295 0407

+55 19 3295 1025

JLG Industries (UK) LtdBentley HouseBentley AvenueMiddletonGreater ManchesterM24 2GP - England

+44 (0)161 654 1000

+44 (0)161 654 1001

JLG France SASZ.I. de Baulieu47400 FauilletFrance

+33 (0)5 53 88 31 70

+33 (0)5 53 88 31 79

JLG Deutschland GmbHMax-Planck-Str. 21D - 27721 Ritterhude - IhlpohlGermany

+49 (0)421 69 350 20

+49 (0)421 69 350 45

JLG Equipment Services Ltd.Rm 1107 Landmark North39 Lung Sum AvenueSheung Shui N. T.Hong Kong

(852) 2639 5783

(852) 2639 5797

JLG Industries (Italia) s.r.l.Via Po. 2220010 Pregnana Milanese - MIItaly

+39 029 359 5210

+39 029 359 5845

Oshkosh-JLG Singapore Technology Equipment Pte Ltd29 Tuas Ave 4,Jurong Industrial EstateSingapore, 639379

+65-6591 9030

+65-6591 9031

Plataformas Elevadoras JLG Iberica, S.L.Trapadella, 2P.I. Castellbisbal Sur08755 Castellbisbal, BarcelonaSpain

+34 93 772 4700

+34 93 771 1762

JLG Sverige ABEnkopingsvagen 150Box 704SE - 176 27 JarfallaSweden

+46 (0)850 659 500

+46 (0)850 659 534

www.jlg.com

3121263

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