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IMERYS - Graphite Drilling Fluid

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IMERYS Oilfield Minerals Functional additives for drilling fluids
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Page 1: IMERYS - Graphite Drilling Fluid

IMERYS Oilfield Minerals

Functional additives for drilling fluids

Page 2: IMERYS - Graphite Drilling Fluid

Introduction to IMERYS

Page 3: IMERYS - Graphite Drilling Fluid

Leading supplier of industrial minerals

d Essential raw material provided to a wide

range of industrial sectors

Logistic Logistic

Mining

Process:Beneficiate

& Transform

Page 4: IMERYS - Graphite Drilling Fluid

Consumer goods � 43%

d Hundreds of applications for daily life

� Fused aluminum oxide for polishing computer screens

� Diatomite to filter wine

� Kaolin for coated papers

d Carbonates for baby diaper

� Carbonates for toothpaste

� Ball clays for tableware

� Graphite for batteries…

Page 5: IMERYS - Graphite Drilling Fluid

d Variety of products for every stage

of construction work

� Red clay for roof tiles and bricks in France

� Kaolin for paint

� Bodies for floor tiles

� Fused aluminum oxide for polishing

walls

� Carbonates for window profiles…

Construction � 34%

Page 6: IMERYS - Graphite Drilling Fluid

d Infinite usages

in industrial equipment

� Refractory linings for high temperature

industries (steel, aluminum making)

� Abrasives for polishing turbine blades

� Refractory minerals for investment

casting

� Minerals for oilfield drilling fluids and

cementing

� Pigments for industrial plastics,…

Industrial goods � 23%

Page 7: IMERYS - Graphite Drilling Fluid

Group snapshot

d 2010 Key figures

ROCE

13.0%

Operating margin

12.5%

Sales

€3,347 million15,090 employees

in 47 countries

More than

240 industrial

facilities

7 main research

centers

d Listed on NYSE Euronext Paris stock market

� Market capitalization: €3.8 billion (February 2011)

� 56% held by Pargesa/GBL

� SBF 120, DJ Eurostoxx 600, FTSE4Good index

� General mining sector

Page 8: IMERYS - Graphite Drilling Fluid

Market leader positions in four business groups

Main competitorsMain competitorsMarket positionMarket position

� World #1 in kaolin for paper� World #2 in ground calcium carbonate (GCC) for paper

Pigments Pigments for Paperfor Paper

(23% of sales(23% of sales(1)(1)))

Vale/CADAM, BASF KaMin, AKW, ThieleOmya, Mineral Technologies

� French #1 in clay roof tiles, bricks � World #1 in alumino-silicate monolithic refractories

Materials Materials & & MonolithicsMonolithics

(28% of sales(28% of sales(1)(1)))

Terreal, MonnierWienerberger, Bouyer-LerouxVesuvius, RHI

� World #1 in minerals for refractory applications � World #1 in minerals for abrasives� World #1 in fused zirconia� World #1 in high performance graphite

Minerals for Minerals for Ceramics, Ceramics,

RefractoriesRefractories, , Abrasives Abrasives & Foundry& Foundry

(32% of sales(32% of sales(1)(1)))

AKW, Sibelco, GoonveanAlmatis, Rio TintoSaint-GobainWashington Mills,Nacional de Grafite

Performance & Filtration

Minerals

(17% of sales(17% of sales(1)(1)))

� World #1 in diatomite and perlite for filtration� World #1 in minerals for breathable polymer films� World #1 in mica for engineered plastics and high

performance coatings

BASF, Huber, AKWSibelco, Goonvean, OmyaEagle Picher, CECAGrefco

(1) Group sales FY2010: €3,347 million

Page 9: IMERYS - Graphite Drilling Fluid

62%

29%

3%6%

Strategic acquisitions to enlarge our portfolio of minerals and applications

48%

21%

5%

26%

d About €1.2 bn invested in 69 operations since 2001

d Growing presence in emerging countries

Emerging countries

Japan/Australia

North America

Western Europe

3,347 M€*

2,898 M€

* Sales by sales destination

2001 2010

Page 10: IMERYS - Graphite Drilling Fluid

10

R&D and Innovation

d Strong Emphasis on the future

� 7 main research centers (UK, US, France,

Austria, Switzerland)

� 18 regional labs focusing on specific markets

� 270 engineers and researchers

Villach (CARRD-Aust.) Refractories & Abrasives

+ High Temperature

St Austell (UK)Paper Pigments,

Performance Minerals and

Ceramics

Bodio(TIMCAL-Switz)

Graphite/Carbon blacks

Lompoc (US)Filtration

Sandersville (US)Paper Pigments,

Performance Minerals

Limoges (France)

Ceramic center

St Quentin Fallavier(France)

Monolithic Refractories

Page 11: IMERYS - Graphite Drilling Fluid

IMERYS for drilling fluids

Page 12: IMERYS - Graphite Drilling Fluid

IMERYS drilling fluids mineral additives

Diatomite

Bentonite Mica

Ball Clay

d Minerals are supplied as

� Powders

� Unmilled granulates/lumps

� Liquid dispersions

Calcium Carbonate

Graphite Perlite

Page 13: IMERYS - Graphite Drilling Fluid

More than 30 production mines or plants

Page 14: IMERYS - Graphite Drilling Fluid

Drilling fluids applications

WeightingAgent

Viscosifier LubricantLost

Circulation Materials

Drill-in Fluids

Bentonite

Diatomite

Graphite

Mica

Carbonates

FiltrateReducers

CompletionFluid

Filtration

SimulatedDrill Solids

Ball Clay

Perlite

Page 15: IMERYS - Graphite Drilling Fluid

Ball Clay

Our product How it works Benefits

d Ball clays are

mineralogically and

morphologically similar to many types of shale

d Hymod Prima consists

primarily of fine particle

size disordered kaolinite,

quartz, mica and some

swelling smectites

d Consistent reproduction of

effects of drill solids on

� Fluid loss

� Rheology

� Stability

d Our Hymod Prima is a

ball clay product that has

been used widely in

ceramic applications for

many years due to its

consistent quality

d It is widely used to

simulate drill cuttings in

laboratory mud

formulations

1µm

Page 16: IMERYS - Graphite Drilling Fluid

Bentonite

d ECCAgel, our bentonite is sourced from South Africa

d It is a non-treated (or natural) sodium bentonite

d API specification13A/ISO 13500 section 11 (OCMA grade)

Our product How it works

d Bentonite provides

viscosity and gelling characteristic to WBM

d Rheological properties: bentonite suspensions

develop a yield stress

and show strong shear

thinning behavior

d Viscosifier to suspend

weighting agent and

cuttings

d Filtrate reducer to

decrease fluid loss from

a wellbore fluid, forming

a thin tough filter cake

1µm

Benefits

Page 17: IMERYS - Graphite Drilling Fluid

Calcium Carbonate

Our products How it works Benefits

d Carbonates can be used

� As weighting agents for

reservoir drilling fluids

� As bridging agents

d Particle size range enables

� Bridging of fractures and

formation pores

� Building a filter cake at

the entrance of the

fracture to seal it up

d Prevent formation damage

d Control seepage and

circulation losses

d Easily removed by acids or

chelants

d Calcium carbonates from Marble, Limestone

and Chalk sources

d Dolomites (Ca/Mg CO3)

d Wide range of particle

size distributions

available worldwide

d Fully Acid soluble

2% HCl5 min

Page 18: IMERYS - Graphite Drilling Fluid

Carbonates, our portfolio

Marblemite

RO-4050

OZ White

XO White

30-50 White

40-200D 110D 110

Microwhite 100DR 80 CImercarb 35

# 10 WhiteFeria 15

DRB 8/25

YBB 4DrikaliteFeria 10DRB 30

Imercarb 10CalwhiteImercarb 10GCarbital 140Imercarb 10L

Imercarb 2GDRB 20Imercarb 2Gamaco

Feria 1Carbital 115Imercarb 2L

Region

Can beused as

Fine

0.520.380.20.2Acid Insolubility (%)

>500Coarse

150

Medium

20

10

<5

Particule Size Distribution (µm)

AsiaAmericasMiddle EastSouthern

Europe/ Africa

NorthernEurope

Page 19: IMERYS - Graphite Drilling Fluid

Mica

Our product How it works Benefits

d Coarser grades are

effective to control losses, pumped as a pilltreatment to plug fractures

d Fine grades pass through

shaker screens, so they

can be used as a pre-treatment to control seepage losses

d Stop lost circulation

d Prevent fluid loss and

formation damage

d Mica consists of high

aspect ratio, flake-shaped particles

d Imerys has a range of

controlled particle size distribution products

1µm

Page 20: IMERYS - Graphite Drilling Fluid

Mica, our portfolio

PLMPLM 2USA

Suzorite15-Z

Suzorite25-Z

Suzorite40-Z

Canada

ND 500ND 300France

CoarseMediumFine

Morvan, France

Spruce Pine, NC

Boucherville, Canada

0

20

40

60

80

100

10 100 1000 10000Microns (µm)

Cu

mu

lati

ve %

Fin

er

than

ND300

ND500

PLM 2

PLM

Suzorite 40-Z

Suzorite 25-Z

Suzorite 15-Z

Page 21: IMERYS - Graphite Drilling Fluid

Graphite

Our product How it works Benefits

d Reduce torque and dragin deviated wells

d Control lost circulation

d Strengthen wellbore by

the ‘stress-cage’ effect

d Imerys offers a large

range of natural flake graphite

d Our range includes a high degree of crystallinity,

which equates to near

theoretical true density,

high thermal and electric

conductivity

d Graphite particles bridge and block fractures

d Particles form a strong

plug, but with sufficient

flexibility to withstand

changes in wellbore

pressure

d Graphite is an efficient

lubricant between

drillstring and wellbore

Page 22: IMERYS - Graphite Drilling Fluid

Graphite, our portfolio

Graphite range

KS5-44

KS5-75TT

C-LUB 310

PP10PP25 PP44

LSG 6 LSG 10 LSG 44

M20020x5050x100

80x150

KS6

KS5-25

KS4KS10

KS15

KS25 KS44KS75

C-LUB 306C-LUB 302

C-LUB 304C-LUB 320

C-LUB 330

0,01

0,1

1

10

1 10 100 1000d50 (µm)

Max a

sh c

onte

nt

(%)

Natural graphite grades

Synthetic graphite grades

Page 23: IMERYS - Graphite Drilling Fluid

Diatomite / Perlite

Our product How it works Benefits

d Diatomite and perlite are

a natural filter aidsthanks to their structure

d Combined with other

materials such as organic

fibers, they can be used

as a pill or "squeeze" treatment.

d Filtration of completion

fluids

� Crystal Clear fluids at low

cost

d Control of losses

� Rapid bridging and shut-

off of large loss zones

d Diatomite is a natural

silica mineral made from

skeletons of single celled

organism called diatoms

d Our diatomite is calcinedto remove impurities

d Perlite is volcanic glasswhich is expanded into

bubbles, then milled to a

powder of extremely low density

Filter mesh

Primary Bed

Secondary Bed

Diatomite Perlite


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