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Improved business and energy efficiencies through the use of innovative modelling and Asset Knowledge Management Solutions
Delivering Capital Expenditure efficiencies and reduced environmental impact through the use of 3D & Asset KnowledgeManagement.
Answers for the Environment - Coventry - June 2010
Presenters
Navitas PLMNigel Harper – Managing Director
Anglian Water Services Rachel Dobson - Continuous Improvement Manager
Siemens PLMAdam Summers – Utilities and Infrastructure Manager
Answers for the Environment - Coventry - June 2010
Purpose of Presentation
• To demonstrate how Anglian Water’s @one alliance are using Siemens’ PLM tools to:
Deliver improved efficiency of their CapEx programmeDeliver robust solutions for their new assetsSupport their sustainability and waste reduction agenda
• To demonstrate how Siemen’s PLM tools are used to:Save money through energy efficiency initiatives in operationsCapture asset knowledge to improve operational efficienciesBetter understand CO2 issues
Product lifecycle management is an integrated, information-driven approach to all aspects of a product’s or Plant’s life -- from its design inception through its manufacture, deployment and maintenance, culminating in its removal from service and final disposal.”
University of Michigan PLM Development Consortium
What is PLM?
Page 4 Siemens PLM Software
“
Answers for the Environment - Coventry - June 2010
Virtual
Real
Linking Virtual and Real Worlds
Intel P&ID
Configuration / Testing / Optimization
Control / Documentation
Data Acquisition / Information Request
Testing (Control /Documentation) / System Status
Simulation/Design
SCADA
Typical IT Landscape
Business Process and Knowledge(information silos)
Answers for the Environment - Coventry - June 2010
Navitas PLM Solutions LimitedNavitas PLM Solutions Limited
“The Asset Lifecycle”
Strategy
Asset Planning
DesignDecommission
Optimise
MaintainBuild (incl Products
& Logistics)
Commission
Operate
Support
Replace
Answers for the Environment - Coventry - June 2010
Typical PLM lifecycle – Infra / Utilities company
9
Siemens PLM Evolution Across Industries
Consumer Products. Retail & Life
Sciences
AUTOMOTIVETRANSPORT
MACHINERY& INDUSTRIAL
PRODUCTS
HIGH TECHELECTRONICS
AEROSPACE DEFENSE
Energy & Utilities
time
Answers for the Environment - Coventry - June 2010
Siemens: Enabling High Level Utility Process
Strategy
Asset Register/Policy& Asset Management
Score, Cost, evaluate
Investments
Strategic optimisation of
investments and projects
Programme Requirements Management
Asset Creation Asset Creation
Option Selection
Single Option Development
Design
Pro and On-Site Assembly
Plant Operation
SCADA
Service Event Management
Planning and Execution Strategy
Scheduling and Survey
Operational Validation
Asset Planning
Planning/Maintenance Execution
Field Operation
Asset Knowledge Management
Asset Knowledge Management
Call Centre
Design Validation
Refurbish ment Projects
Refurbish mentProjects
Customer Supply Initiatives
Customer Supply Initiatives
Investment Programmes
Commissioning
TechnicalEnquiries
Billing (ERP)
Repair & Mnt
Intelligent P&ID
NetworkOptimisationNetworkOptimisation
Contractor Scheduling
Operation
Asset Register/PolicyAsset Management
EnergyManagement
PLC’s
MCC’s
Sensors/Loggers/Flow
Maintenance /Logistics opt
Maintenance /Logistics opt
GIS
Answers for the Environment - Coventry - June 2010
Rachael Dobson - @one Alliance (Anglian Water)
Some History…..
2008 – AMP 5 Plan for Outperformance
• Ofwat (and AWS) are expected to set even more challenging performance targets for AMP5.
• AMP5 capital programme is likely to be different from AMP4.
• The crisis in the financial markets is likely to lead to an economic downturn in the UK and to greater competition amongst AWS’s suppliers and sub-contractors.
Answers for the Environment - Coventry - June 2010
AMP 5 Business Drivers
Delivering efficiency and commercial targets
Whole life asset performance
Customer
Sustainability
Health and Safety
KEY DELIVERABLES
• Efficiency• Cost base understanding• Predictable cash flow
• RICs out-performance• Operable solutions• Reliable programme delivery
• Resilient solutions• Serviceability targets delivered• Effective project delivery
• Reduced carbon impact• Optimised energy usage• Waste materials re-used
• Accident Frequency
Answers for the Environment - Coventry - June 2010
AMP 5 Capital Delivery – Opportunities (Why PLM?)
12 - 21Total
% EFFICIENCY (AMP5)
OPPORTUNITYAREA
1 to 2• Rationalised overhead structure and removal of fee on fee.
Commercial
PLM enabled areas
Answers for the Environment - Coventry - June 2010
@one & PLM – Asset Creation
Benefits – Do it once, do it right – before we build
PLM enables…. • Integrated models• Model then build• 1:1 object oriented• Open system
Answers for the Environment - Coventry - June 2010
@one & PLM – Supporting Delivery Process
Benefits – Say what we do, do what we say – visual transparency
Commit to Design
Stage 1Sub-programme
definition
Stage 2Option selection
Stage 3Single optiondevelopment
Stage 4Detailed
Integration
Stage 5Assembly
and installation
Stage 6Commissioning
andhandover
Stage 7Operation
andmaintenance
Stage Enabling activities
Mandate Approval
Commit toConstruct Acceptance
R&V 2 R&V 4 R&V 5 R&V 6 R&V 7
PLM enables…• Transparency at stage-gates• Reliability & honesty• Decisive process• Design progress obvious• Integrated teams
Answers for the Environment - Coventry - June 2010
@one & PLM – Product Development
Benefits – Design & engineer once – repeat many times
PLM enables…• Supplier integration• Single source• Managing process
@one & PLM – Supply Chain & Logistics
Benefits – Share and capture expert knowledge & innovation -- Right material ,to the right place, at the right time – every time
PLM enables…• Supplier input & collaboration• Virtual design• Prod Dev process• Cost & CO2 led process• Innovation & Integration• Accurate BoM• At the right time deliveries• Intelligent data
Answers for the Environment - Coventry - June 2010
@one & PLM – Supporting Risk & Value Process
Benefits – Challenging and buying in the stakeholders as we go
PLM enables…• Collaboration, visibility• Stakeholder buy-in• Option development• Right first time• Optimising value
Answers for the Environment - Coventry - June 2010
@one & PLM – Eliminating Rework
Benefits – Do it once, do it right
PLM enables…• Error – proofing• Right first time• Visual punchlists
Answers for the Environment - Coventry - June 2010
@one & PLM – Reducing Embedded CO2
Benefits – Lowest possible embedded carbon
PLM enables…• CO2 tracking• Standard product process• Integration of requirements• Interactive BoM
284
11/08/2007 16:331Roof Part 3.par
11/08/2007 13:541Gutter 1.par
11/08/2007 15:421Roof Part 2.par
11/08/2007 14:311Gutter 2_11082007142441_24.par
11/08/2007 15:391Roof Infill 2.par
11/08/2007 15:361Roof infill.par
11/08/2007 14:461Gutter3_11082007144224_25.par
11/08/2007 16:341Roof.asm
08/08/2007 10:501Window frame.par
08/08/2007 10:501Window Sash.par
08/08/2007 10:501Glazing 1.par
08/08/2007 10:504Window Sash 1.asm
08/08/2007 10:501Window Sash 2.par
08/08/2007 10:501Glazing 2.par
08/08/2007 10:502Window Sash 2.asm
08/08/2007 10:50182035 x 2035 Window.asm
10/08/2007 22:521Sash for 1035 x 1035 Window.par
10/08/2007 22:4511035x1035 Outside Frame.par
10/08/2007 22:521Glass for 1035 x 1035 window.par
10/08/2007 22:521Glass for 1035 x 1035.par
10/08/2007 22:5311035x1035 Window.asm
10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par
10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par
10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par
10/08/2007 23:0411135x2035 Window.asm
11/08/2007 11:391Ground Floor Windows.asm
11/08/2007 17:281External Walls 1st to 2nd_11082007114244_18.par
11/08/2007 15:5027200x400x2400 Column_11082007154649_1.par
11/08/2007 15:541Second to Roof Columns_11082007154858_10.asm
07/08/2007 18:441Internal Walls Gr Floor 2.par
12/08/2007 08:521Second Floor Slab.par
11/08/2007 17:161Single Door Frame_11082007171403_1.par
11/08/2007 16:211Door Leaf Frame.par
11/08/2007 16:251Door Glass.par
11/08/2007 17:161Single Door Assembly.asm
12/08/2007 08:5212nd Floor Assembly.asm
07/08/2007 18:131Ground to First Columns.par
10/08/2007 17:102Handrail.par
10/08/2007 17:104Handrail 2_10082007162535_10.par
10/08/2007 16:1022400 x 2400 x 200 Landing.par
10/08/2007 15:444Stair 1flight.par
10/08/2007 15:442Stair Landing 1500 x 3000 x 200 .par
10/08/2007 17:102End Hand Rail.par
11/08/2007 16:531Roof Over Stairs.par
11/08/2007 16:532250 x 250 x 13400 Column.par
10/08/2007 17:102Opposite Handrail_10082007165659_14.par
10/08/2007 17:101End Handrail Small.par
10/08/2007 17:101Side Handrail Small.par
12/08/2007 08:521Stair Assembly.asm
08/08/2007 10:501Window frame.par
08/08/2007 10:501Window Sash.par
08/08/2007 10:501Glazing 1.par
08/08/2007 10:504Window Sash 1.asm
08/08/2007 10:501Window Sash 2.par
08/08/2007 10:501Glazing 2.par
08/08/2007 10:502Window Sash 2.asm
08/08/2007 10:50182035 x 2035 Window.asm
10/08/2007 22:521Sash for 1035 x 1035 Window.par
10/08/2007 22:4511035x1035 Outside Frame.par
10/08/2007 22:521Glass for 1035 x 1035 window.par
10/08/2007 22:521Glass for 1035 x 1035.par
10/08/2007 22:5311035x1035 Window.asm
10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par
10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par
10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par
10/08/2007 23:0411135x2035 Window.asm
11/08/2007 11:391Ground Floor Windows.asm
02/08/2007 18:191200x200x3350 Column.par
10/08/2007 17:1326200x400x3350 Column.par
11/08/2007 15:541Ground to First Columns.asm
02/08/2007 17:261Base Slab 1.par
11/08/2007 16:171Door Frame.par
11/08/2007 16:212Door Leaf Frame.par
11/08/2007 16:252Door Glass.par
11/08/2007 16:251Door Assembly.asm
07/08/2007 18:441Internal Walls Gr Floor 2.par
11/08/2007 11:351External Walls.par
12/08/2007 08:521Ground Floor Assembly.asm
31/07/2007 23:001Foundations.par
10/08/2007 22:081Ground Beams.par
12/08/2007 08:521Foundations Assembly.asm
11/08/2007 17:311External Walls 1st - 2nd_11082007172640_16.par
02/08/2007 18:191200x200x3350 Column.par
10/08/2007 17:1326200x400x3350 Column.par
11/08/2007 15:541Ground to First Columns.asm
12/08/2007 08:521Second Floor Slab.par
07/08/2007 18:441Internal Walls Gr Floor 2.par
11/08/2007 17:161Single Door Frame_11082007171403_1.par
11/08/2007 16:211Door Leaf Frame.par
11/08/2007 16:251Door Glass.par
11/08/2007 17:161Single Door Assembly.asm
08/08/2007 10:501Window frame.par
08/08/2007 10:501Window Sash.par
08/08/2007 10:501Glazing 1.par
08/08/2007 10:504Window Sash 1.asm
08/08/2007 10:501Window Sash 2.par
08/08/2007 10:501Glazing 2.par
08/08/2007 10:502Window Sash 2.asm
08/08/2007 10:50182035 x 2035 Window.asm
10/08/2007 22:521Sash for 1035 x 1035 Window.par
10/08/2007 22:4511035x1035 Outside Frame.par
10/08/2007 22:521Glass for 1035 x 1035 window.par
10/08/2007 22:521Glass for 1035 x 1035.par
10/08/2007 22:5311035x1035 Window.asm
10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par
10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par
10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par
10/08/2007 23:0411135x2035 Window.asm
11/08/2007 11:391Ground Floor Windows.asm
12/08/2007 08:5211st Floor Assembly.asm
12/08/2007 09:182Straight Sided Landing_12082007091631_8.par
10/08/2007 17:102Handrail.par
10/08/2007 15:444Stair 1flight.par
10/08/2007 15:442Stair Landing 1500 x 3000 x 200 .par
10/08/2007 17:104Handrail 2_10082007162535_10.par
10/08/2007 17:101Side Handrail Small.par
10/08/2007 17:102Opposite Handrail_10082007165659_14.par
10/08/2007 17:102End Hand Rail.par
10/08/2007 17:101End Handrail Small.par
12/08/2007 09:181Internal Stair Assembly.asm
ModifiedQuantityFile Name
Bill of Materials For Main Model.asm
284
11/08/2007 16:331Roof Part 3.par
11/08/2007 13:541Gutter 1.par
11/08/2007 15:421Roof Part 2.par
11/08/2007 14:311Gutter 2_11082007142441_24.par
11/08/2007 15:391Roof Infill 2.par
11/08/2007 15:361Roof infill.par
11/08/2007 14:461Gutter3_11082007144224_25.par
11/08/2007 16:341Roof.asm
08/08/2007 10:501Window frame.par
08/08/2007 10:501Window Sash.par
08/08/2007 10:501Glazing 1.par
08/08/2007 10:504Window Sash 1.asm
08/08/2007 10:501Window Sash 2.par
08/08/2007 10:501Glazing 2.par
08/08/2007 10:502Window Sash 2.asm
08/08/2007 10:50182035 x 2035 Window.asm
10/08/2007 22:521Sash for 1035 x 1035 Window.par
10/08/2007 22:4511035x1035 Outside Frame.par
10/08/2007 22:521Glass for 1035 x 1035 window.par
10/08/2007 22:521Glass for 1035 x 1035.par
10/08/2007 22:5311035x1035 Window.asm
10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par
10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par
10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par
10/08/2007 23:0411135x2035 Window.asm
11/08/2007 11:391Ground Floor Windows.asm
11/08/2007 17:281External Walls 1st to 2nd_11082007114244_18.par
11/08/2007 15:5027200x400x2400 Column_11082007154649_1.par
11/08/2007 15:541Second to Roof Columns_11082007154858_10.asm
07/08/2007 18:441Internal Walls Gr Floor 2.par
12/08/2007 08:521Second Floor Slab.par
11/08/2007 17:161Single Door Frame_11082007171403_1.par
11/08/2007 16:211Door Leaf Frame.par
11/08/2007 16:251Door Glass.par
11/08/2007 17:161Single Door Assembly.asm
12/08/2007 08:5212nd Floor Assembly.asm
07/08/2007 18:131Ground to First Columns.par
10/08/2007 17:102Handrail.par
10/08/2007 17:104Handrail 2_10082007162535_10.par
10/08/2007 16:1022400 x 2400 x 200 Landing.par
10/08/2007 15:444Stair 1flight.par
10/08/2007 15:442Stair Landing 1500 x 3000 x 200 .par
10/08/2007 17:102End Hand Rail.par
11/08/2007 16:531Roof Over Stairs.par
11/08/2007 16:532250 x 250 x 13400 Column.par
10/08/2007 17:102Opposite Handrail_10082007165659_14.par
10/08/2007 17:101End Handrail Small.par
10/08/2007 17:101Side Handrail Small.par
12/08/2007 08:521Stair Assembly.asm
08/08/2007 10:501Window frame.par
08/08/2007 10:501Window Sash.par
08/08/2007 10:501Glazing 1.par
08/08/2007 10:504Window Sash 1.asm
08/08/2007 10:501Window Sash 2.par
08/08/2007 10:501Glazing 2.par
08/08/2007 10:502Window Sash 2.asm
08/08/2007 10:50182035 x 2035 Window.asm
10/08/2007 22:521Sash for 1035 x 1035 Window.par
10/08/2007 22:4511035x1035 Outside Frame.par
10/08/2007 22:521Glass for 1035 x 1035 window.par
10/08/2007 22:521Glass for 1035 x 1035.par
10/08/2007 22:5311035x1035 Window.asm
10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par
10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par
10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par
10/08/2007 23:0411135x2035 Window.asm
11/08/2007 11:391Ground Floor Windows.asm
02/08/2007 18:191200x200x3350 Column.par
10/08/2007 17:1326200x400x3350 Column.par
11/08/2007 15:541Ground to First Columns.asm
02/08/2007 17:261Base Slab 1.par
11/08/2007 16:171Door Frame.par
11/08/2007 16:212Door Leaf Frame.par
11/08/2007 16:252Door Glass.par
11/08/2007 16:251Door Assembly.asm
07/08/2007 18:441Internal Walls Gr Floor 2.par
11/08/2007 11:351External Walls.par
12/08/2007 08:521Ground Floor Assembly.asm
31/07/2007 23:001Foundations.par
10/08/2007 22:081Ground Beams.par
12/08/2007 08:521Foundations Assembly.asm
11/08/2007 17:311External Walls 1st - 2nd_11082007172640_16.par
02/08/2007 18:191200x200x3350 Column.par
10/08/2007 17:1326200x400x3350 Column.par
11/08/2007 15:541Ground to First Columns.asm
12/08/2007 08:521Second Floor Slab.par
07/08/2007 18:441Internal Walls Gr Floor 2.par
11/08/2007 17:161Single Door Frame_11082007171403_1.par
11/08/2007 16:211Door Leaf Frame.par
11/08/2007 16:251Door Glass.par
11/08/2007 17:161Single Door Assembly.asm
08/08/2007 10:501Window frame.par
08/08/2007 10:501Window Sash.par
08/08/2007 10:501Glazing 1.par
08/08/2007 10:504Window Sash 1.asm
08/08/2007 10:501Window Sash 2.par
08/08/2007 10:501Glazing 2.par
08/08/2007 10:502Window Sash 2.asm
08/08/2007 10:50182035 x 2035 Window.asm
10/08/2007 22:521Sash for 1035 x 1035 Window.par
10/08/2007 22:4511035x1035 Outside Frame.par
10/08/2007 22:521Glass for 1035 x 1035 window.par
10/08/2007 22:521Glass for 1035 x 1035.par
10/08/2007 22:5311035x1035 Window.asm
10/08/2007 23:0412035 x 1135 Frame_10082007225520_1.par
10/08/2007 23:041sash for 2035 x 1135_10082007225550_2.par
10/08/2007 23:041glass for 1135 x 2035_10082007225656_3.par
10/08/2007 23:0411135x2035 Window.asm
11/08/2007 11:391Ground Floor Windows.asm
12/08/2007 08:5211st Floor Assembly.asm
12/08/2007 09:182Straight Sided Landing_12082007091631_8.par
10/08/2007 17:102Handrail.par
10/08/2007 15:444Stair 1flight.par
10/08/2007 15:442Stair Landing 1500 x 3000 x 200 .par
10/08/2007 17:104Handrail 2_10082007162535_10.par
10/08/2007 17:101Side Handrail Small.par
10/08/2007 17:102Opposite Handrail_10082007165659_14.par
10/08/2007 17:102End Hand Rail.par
10/08/2007 17:101End Handrail Small.par
12/08/2007 09:181Internal Stair Assembly.asm
ModifiedQuantityFile Name
Bill of Materials For Main Model.asm
Answers for the Environment - Coventry - June 2010
@one & PLM – Mechanised Design
Benefits – Reducing rework & error free design
PLM enables…• Open access to legacy data• Mechanised processes• Automated as-builts• Automated Laser scanning,
P&IDs and GIS import
Answers for the Environment - Coventry - June 2010
@one & PLM – Construction Planning
Benefits – Ensuring reliable, efficient , lean delivery – planned pre-site
PLM enables…• Plan before build• Stakeholder buy-in• Efficient delivery• H&S planned visually
Answers for the Environment - Coventry - June 2010
@one & PLM – Single Version of the Truth
Benefits – All asset data based around a 3D model in one place – available to all
• Single view• Easy retrieval• Information relationships
• Version control• Access security• Audit Tracking• Process control• Collaborate with
Partners/SuppliersCAD
Version
Assembly (Asset)
Facility/Infrastructure
Engineering Changes
Simulation
Facility Docs
Quality Docs
Design Specs
Customer Reqt’s
Test Results
General Docs
CAD
Visualization
Component (Asset)
Equip. Procedures
Testing Procedures
Drawings
Docs
Workflow Processes
Industry Standards
PLM enables…• Controlled data• Compliance• All stakeholder access• Accurate data
Answers for the Environment - Coventry - June 2010
AMP 5 Capital Delivery – Opportunities (Why PLM?)
12 - 21Total
% EFFICIENCY (AMP5)
OPPORTUNITYAREA
1 to 2• Rationalised overhead structure and removal of fee on fee.
Commercial
PLM enabled areas
Answers for the Environment - Coventry - June 2010
PLM – Strategic Investment Optimisation
Benefits – Save time & money, increase transparency and make better decisions
PLM enables…• Team to assess, rank & manage
the investment decision process• Decision trade-offs between performance and sustainability etc
• Portfolio management• Real-time project status
Where should we
put our investment?
Strategy
Score, Cost, evaluate
Investments
Strategic optimisation of
investments and projects
Programme Requirements Management
Planning and Execution Strategy
EnergyManagement
Asset Knowledge Navigation
PLM enables:• Transparency across process / gateways• Traceable decision making• Clear hand-off asset creation > Ops• Single source of data• Ops have clear visibility of build data
Plant Operation
SCADA
Planning/Maintenance Execution
Asset Knowledge Management
Commissioning
NetworkOptimisation
Operation
Asset Register/PolicyAsset Management
EnergyManagement
PLC’s
MCC’s
Sensors/Loggers/Flow
Maintenance/Logistics opt
GIS
Benefits – Single source of the truth, available to all
Answers for the Environment - Coventry - June 2010
Operator Training
PLM enables:• ‘Jack’ ergonomically accurate
training material for Ops• H&S scenario planning• What-if scenarios
Plant Operation
SCADA
Planning/Maintenance Execution
Asset Knowledge Management
Commissioning
NetworkOptimisation
Operation
Asset Register/PolicyAsset Management
EnergyManagement
PLC’s
MCC’s
Sensors/Loggers/Flow
Maintenance/Logistics opt
GIS
Benefits – Simulate real world scenarios virtuallyAnswers for the Environment - Coventry - June 2010
Operational Optimisation
Plant Operation
SCADA
Planning/Maintenance Execution
Asset Knowledge Management
Commissioning
NetworkOptimisation
Operation
Asset Register/PolicyAsset Management
EnergyManagement
PLC’s
MCC’s
Sensors/Loggers/Flow
Maintenance/Logistics opt
GIS
Benefits – Simulate complex real world scenarios virtually & simplyAnswers for the Environment - Coventry - June 2010
PLM Simulation enables:• Use of existing & real time operational data to run simple or complex scenarios• Multiple inputs, multiple
prioritised outputs• Energy cost saving• CO2 monitoring/trade offs
Process & Resource Optimisation•People/Resources•Transport•Logistics
Water Network Modelling•Building block library•Pumping regimes•Energy /cost optimisation•New demand scenarios
SCADA•OPC interface •Bi-directional data flow•Virtual commissioning
Commissioning
PLM enables:Virtual commissioning….• Reduced ramp up time• Error detection in PLC coding• Reduced training costs• Sensitivity analysis
Operational optimisation……• Simulate scenarios• Plan for infrequent events
Plant Operation
SCADA
Planning/Maintenance Execution
Asset Knowledge Management
Commissioning
NetworkOptimisation
Operation
Asset Register/PolicyAsset Management
EnergyManagement
PLC’s
MCC’s
Sensors/Loggers/Flow
Maintenance/Logistics opt
GIS
Benefits – Bring your assets online quickly & “right first time”
Plant Layout
Simulation PLC
Predictive Maintenance
PLM enables:Gathering of real-time data from multiple systems:• SCADA• Maintenance records• SAP Integration• Trends/analysis against historic • Operational experience…
Run rule based simulation to scenario plan predictive maintenance needs
Benefits – Plan for maintenance not reaction
Asset Register/Policy& Asset Management
Service Event Management
Scheduling and Survey
Planning/Maintenance Execution
Field Operation
Call Centre Repair & Mnt
Contractor Scheduling
Asset Register/PolicyAsset Management
Mechanise the Maintenance Process
PLM enables:Taking multiple inputs eg:• Scheduling metrics• HR skills sets• Programmes• Process step times
& Optimising for multiple scenarios:• Bottleneck analysis• Critical resource savings
Benefits – Plan for maintenance not reaction
Asset Register/Policy& Asset Management
Service Event Management
Scheduling and Survey
Planning/Maintenance Execution
Field Operation
Call Centre Repair & Mnt
Contractor Scheduling
Asset Register/PolicyAsset Management
Siemens: Enabling High Level Utility Process
Strategy
Asset Register/Policy& Asset Management
Score, Cost, evaluate
Investments
Strategic optimisation of
investments and projects
Programme Requirements Management
Asset Creation Asset Creation
Option Selection
Single Option Development
Design
Pro and On-Site Assembly
Plant Operation
SCADA
Service Event Management
Planning and Execution Strategy
Scheduling and Survey
Operational Validation
Asset Planning
Planning/Maintenance Execution
Field Operation
Asset Knowledge Management
Asset Knowledge Management
Call Centre
Design Validation
Refurbish ment Projects
Refurbish mentProjects
Customer Supply Initiatives
Customer Supply Initiatives
Investment Programmes
Commissioning
TechnicalEnquiries
Billing (ERP)
Repair & Mnt
Intelligent P&ID
NetworkOptimisationNetworkOptimisation
Contractor Scheduling
Operation
Asset Register/PolicyAsset Management
EnergyManagement
PLC’s
MCC’s
Sensors/Loggers/Flow
Maintenance /Logistics opt
Maintenance /Logistics opt
GIS
Why PLM for Infrastructure & Utilities?
• Proven :PLM is robust technology providing a platform for major performance improvement for other industries eg A&D, Auto and High Tech.
• Scalable, Flexible & Open:Can be deployed in phased approach against measured business benefitsWill compliment existing business systems with interoperability
• Out of the Box:Integrated suite of modular solutions with core standard industry capabilities
• Enabler for Asset Knowledge:Collate existing Asset Knowledge and capture during Capital improvement projects to improve operational efficiencies
© Siemens AG, 2009 All Rights Reserved
Adam Summers
Utilities & Infrastructure Manager
Siemens PLM
Knoll Road
Camberley
GU15 3SY
Phone: 01276 702000
Fax: 01276 702100
Mobile: 07989 549523
E-mail: [email protected]
Thank You