High-Speed Compact Modular Mounter

Nov.2015/Rev.00

※Please refer to the product specifications for details.

■Specification

The RX-6R/RX-6B is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.

●The machine complies with the “Juki Group Green Procurement Guidelines” on the use of hazardous substances, which is stricter than other restrictions, such as those of the RoHS Directive.

For details of JUKI ECO PRODUCTS, refer to: http://www.juki.co.jp/eco_e/index.html※The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances(lead, hexavalent chromium, mercury, cadmium,PBB and PBDE) in electrical and electronic equipment. The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones which also adversely affect the environment.

※1 Only available for RX-6B 6 nozzle head.※2 Supported only with a single lane conveyor specification.※3 Availability TBD.※4 Component handling and feeders are Electronic type only.

■Options

※4

※2

※4

Model

Item

※1　Single lane conveyor specification mode max 360 × 450 mm※2　Option※3 When using the single lane conveyor specification※4　Placement speed of IC components is estimated value when placing 36 pieces QFP component (dimension 10mm square or smaller) on M size PWB overall,picking from both front and rear side with all nozzles simultaneously.※5　Under the JUKI condition※6 Machine width measure (D) does not include display. Machine height measure (H) does not include signal light and display.

Board size

Component height

Component size

Placement speed

Placement accuracy

Component loading quantity

Power supply

Apparent power

Operation air pressure

Air consumption

Machine dimensions (W×D×Ｈ）

Mass (approximately)

Single lane conveyor

Dual lane conveyor

Laser recognition

Vision recognition

Chip

IC

Laser recognition

Vision recognition

Single lane conveyor

Dual lane conveyor

Standard camera

High-resolution camera

Optimum

IPC9850

6×6 nozzle head

-

6/12/20㎜

0402(01005)～□50㎜

□3～□33.5㎜1005～□20㎜

52,000CPH

29,000CPH

14,000CPH

±0.04㎜（Cpk≧1）※5

±0.04㎜

1,800kg

-

50×50～ 610×590/905×590㎜（2times clamping)

Max.160 in case of 8mm tape(on a Electric double tape feeder)

200～ 415VAC，3-phase

3.5kVA

0.5±0.05MPa

100L/min

1,250×2,095×1,440㎜

6×3 nozzle head

0402（01005）～□33.5㎜

□3～□100㎜ /50×180㎜1005～□48㎜ /24×72㎜

34,000CPH

23,000CPH

11,000CPH

±0.03㎜

High-Speed Compact Modular Mounter

Recognitions system

Oparations system

Inspection function

Conveyor

Electrical protection

Force Contol

Others

Software

Component handling and feeders

High-resolution camera(27mm view camera) / Component recognition Camera(VCS）(54mm view camera)

Rear-side operation unit

Coplanarity sensor / Component Verification System(CVS) / SOT detection check function

Conveyor extention

Ground-fault interrupter

Force control nozzle

Offset placement after solder screen-printing Solder lighting/ FCS calibration jig / Mini signal light tower /

Super foot/ Placement monitor Inspection function※1 /Fluxer unitLiner Type) / Rotary Type Caster / Nozzle

IS※2※3 / IS Lite※3 / IFS-NX※3 / EPU

Feeder Trolley / Electric tape feeder / Electric stick feeder/High Speed Matrix Tray Server TR7DN /

Matrix Tray Server TR8S / Tray Holder / IC collection belt / Trash box / Tape reel mounting baseFeeder trolley /

Feeder stocker / Splicing jig / Feeder Calibration Jig with MonitorTray holder /Electric Trolley Power Station /

Auto tape cutter

※3

※2

※6

1,800kg

1,830kg

RX-6R RX-6B

50×50～ 360×250㎜※1

6/12/20/25/33㎜

±0.04㎜（Cpk≧1）

Improved Productivity.High Speed, High Quality Flexible Line Solution

6×6 nozzle head

0402(01005)～□50㎜

□3～□33.5㎜1005～□20㎜

42,000CPH

26,000CPH

14,000CPH

±0.04㎜

Equipped with standard Placement Monitor inspection function.※

Further improvement of production quality.

Replaceable heads allow you to configure a production line best suited to the current requirements.

High-speed component placement using high-speed non-stop vision recognition

Compact footprint: the width is just 1.25 m

※Only available for 6 nozzle headOption for RX-6B.

※Option for RX-6B

※

High-Speed Compact Modular Mounter

※RX-6R

The space saving design tray server will allow the user to apply tape feeders also on the rear side of the machine. This design enables the rear side to supply both tray and tape components, and the improved component capability and productivity will realize more flexible and productive machine.Maximum number of tape feeder is 14 pieces for 8 mm tape. Wide type tape feeder is also available.

When TR8S is attached

Space saving design tray supply device TR8S

side recognitionBack light recognition

bottom recognition

An ultra-miniature camera built into the head section captures component pick-and-place images in real time. An analysis is run for presence/absence and traceability information can be temporarily saved. This unique function prevents defective PWBs and reduces the time for root cause failure analysis.

<Component presence check>The images are analyzed automatically. If a missing component is detected, the machine will stop automatically and an error will be displayed.

PWB before placement

PWB after component placement

PWB after component placement

<Component upside down>If a component is placed upside down, an error is displayed an the machine is stopped automatically.

Correct component orientation

Component placed upside down

Error message and details displayed to operator.

<Root cause failure analysis function※ (option)>Root cause failure analysis uses image analysis to quickly identify problems in the production process and reduce the time for corrective action.

Rapid solutionAnalysis including the following items: date/time, cause of an error, nozzle, feeder number, head number and barcode (option)

A tombstone error occurs. Cause analysis

Cause of the error visible in images. ※Availability TBD

Reduce errors due to solder paste alignment(Offset Placement After Solder printing)

The OPASS function uses the machine's downward looking camera to check the location of solder paste vs. the pads and corrects the placement accordingly. This function reduces defects caused by misalignment of the paste on the pads.

[A printing misalignment occurs.]

Solder

Pad

With OPASS function

Without OPASS function

Reduction in the percentage defective

Placement based on solder location

Placement based on pad location

Incorrect component prevention (Component Verification System (CVS))

By measuring the resistance, capacitance, or polarity before production starts, the machine can prevent incorrect components from being placed. The new CVS unit can check six components simultaneously, reducing the check and changeover times.

Check the Resistance,Capacitance and Polaritybefore production starts.

Prevents incorrect component placement

Electrodes (A) used to checkpolarity or measure components

Machine construction for high-speed component placement and small-footprint designHigh-speed component placement in a very compact footprint: 1.25-mm wide Each machine is equipped with two heads, each with its own laser sensor. Components are centered in-flight between the pick and placement locations. Direct travel between the pick and placement position enables high speed placement with great accuracy.

Vision recognition technology for high-speed component placement

Simultaneous component pick by six nozzles

camera

Dual cameras enables high speed placement of large and odd-form components

Dual centering technology: Each head includes a laser centering module. In addition, dual upward looking strobing cameras capture images in high speed for large, fine pitch, or odd-form components.

Dual centering methods allow the machine to use the fastest and best method for each component type, based on size, shape, and design.

nozzle

camera

component

【existing recognition】pause for each component recognition

【non-stop Vision recognition】non-stop recognition for each component

Dual cameras for high speed High-speed non-stop vision recognition technology Centering technologies

Prevent defective PWBs and support rapid cause analysis to provide corrective action

Equipped with two cameras

IC component Placement

speed14,000 CPH

(Optimum)

Chip component Placement

speed 52,000 CPH

(Optimum)※RX-6R

The PWB transport wait time is minimized, which can improve the effective tact for high-speed production. And users can create a high-speed, high-quality production line by combining RV-1 and RX-7.

This is applicable to dual-lane production.

stand-by

discharge

boardA（finished placment）

stand-byboardA（during placment)

movement the headboard B（during placement)

【before production starts】

1.25m wide small-foot design Two heads and two beams per machine

option

option

option

Optiononly available

RX-6B

only availableRX-6B

Direct travel to the placement position

Wide component range

RX-6R supports components from 0402 (01005) up to 50mm square. The 3 nozzle head configuration can support an even wider variety: from 0402 (01005) chips up to 100mm square or 50 mm×180 mm long connectors.Maximum supported components height is 33 mm.RX-6R is designed to handle a wide variety of components from ultra miniature resistors to large ICs or connectors.

Easy data creation

Component data can be created easily when you enter the fo l lowing: outer dimensions, component type and packing style. The dimensions, number of leads and pitch can be auto-measured to reduce programming time and prevent errors. General-purpose vision teaching greatly simplifies creation of data for odd-form components.

The rear head can be changed between a 6 nozzle head and a 3 nozzle head, giving greater flexibility to configure the production line to according to the current requirements.

3 nozzle head

6 nozzle head

3D or Package-on-package (PoP) placement is possible using the optional fluxer units. Support for both flux or solder paste is available.

Rotary fluxer Linear fluxerPoP placement

Easy load control

Precise placement force is available using precision designed nozzles along with a load cell. Placement force up to 50N

※ is available for components requiring

press-in.

Placement force up to 50N available※.

Large PWB support

Board size up to 905 mm×590mm※ is

standard. LED lights or LED back lights are easily handled with no special hardware.

New laser sensor

New generation laser sensor, LNC120

Light emitter

Light receiver

New LNC120 laser sensor

Independent Z and θ-axes control

Each nozzle has independent Z and theta control for superior flexibility, accuracy, and redundancy. The height and angle of each nozzle can be controlled precisely.

Highly-precise placement angle is possible using servo motors

0402chip

JUKI is proud to offer laser centering technology for high speed, accurate placement.

The machine can recognize components of various shapes: from an ultra miniature components such as 0402 (01005) chips up to 50mm

※ square components such as PLCCs, SOPs, BGAs, and QFPs. When

the machine recognizes a component with laser, variations such as shape, color, and reflection do not matter.

The component check function improves the quality of component placement. Component presence is monitored by the laser from pick to placement, reducing the chance for missing components.

Reliable, high-precision recognition

●Height measurement functionA non-contact laser sensor measures the height of the PWB to prevent excessive force on components and reduce the risk of damage. This sensor can also measure the pick height more accurately and faster than other methods.

HMS measuring the height

●Flexible lighting improves fiducial measurement accuracy

The OCC is a downward looking camera used for fiducial recognition and bad mark detection. Flexible lighting allows the machine to accurately recognize poor contrast fiducials, pattern recognition, and flexible printed circuits (FPC). It can also detect bad board marks to prevent waste of components.

Poor contrast fiducial mark read by OCC

Bad board mark detection by OCC

On-the -fly component detection

LaserLaser detects presence of components.

Component state checkCompare the dimensions and ratio of component data to the component picked for confirmation of pick orientation.

Compare the dimensions of the part picked to the component data to ensure the right part is picked.

Component dimension check

Release check

Laser checks if the component is properly released on the board after placement.Laser

Component fall check

Laser checks if the component falls before placement.

Laser

with JUKI OCC camera

Using ordinary lighting

Flexibility by changing the head unit

Component range from 01005 ( 0402 metric) to 50mm square .(6nozzle head)

Up to 100mm square or 50 ×180 mm. (3 nozzle head)

Component density

Advanced functionality

Recognition algorithm

Laser calculates the following data for each component:

component shapeAngleCenter Width

PoP (Package on Package) support

□50

※when using the single lane conveyor specification.

※when using the 6-nozzle head.

※Option for RX-6B 3nozzle head.

option

option

only availableRX-6B

□33.5□20

3 nozzle head placement range

6 nozzle head placement range