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Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3...

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4/16/2015 1 Improving Aging Infrastructure Case Study of Barrigada Tanks Barrigada Team Members Owner Construction Manager Project Designer General Contractor Tank Builder
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Page 1: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

4/16/2015

1

Improving Aging InfrastructureCase Study of Barrigada Tanks

Barrigada Team Members

Owner

Construction Manager

Project Designer

General Contractor

Tank Builder

Page 2: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Project Overview: June 2005 1.0MG steel tank fails due to

corrosion. Tank failure damages existing 2.0MG & 3.0MG

tanks. GWA takes action and performs

assessment of existing tanks. Guam’s unique environment is evaluated.

Highly Corrosive High Seismic High Wind

Replacement: 2.0MG AWWA D110 Type I Prestressed

Concrete Tanks are selected for construction due to their proven track record in all of the above conditions.

DN Tank’s first project in 1962

In Service for more than 50 years

Highly Corrosive Environment

High Seismic

DN Tanks has constructed over 600 tanks along Coastal Pacific Rim to date

Point Loma, CA – 8 x 4.0 MG

AWWA D110 Type I Prestressed Concrete Tank History

Page 3: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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AWWA D110 Type I Tank Overview

Operational Water Level200PSI

• Inner 10” concrete core

• Horizontal prestressingproviding compression: Efficient use of Materials

• Flexible floor‐wall connection

• Secondary Assurance of Water‐Tightness:Vertical post tensioning

Wall Footing

Seismic Cables

PVC Waterstop

Page 4: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Completed Floor

PVC Waterstop

Bearing Pad

Seismic Cables

Improves Operational Performance

Enhances Ductility

Page 5: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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PVC Waterstop

Bearing Pad

Seismic Cables

Pour Window

Vertical Threadbars

Injection Tube

Wall Rebar & Vertical Threadbars

Page 6: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Seismic Reliability

Los Angeles, CaliforniaJanuary 1994, Northridge 6.8M

Tested Proven

Pour Windows

Page 7: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Column Construction

Cast-in-Place Flat Slab Roof

Page 8: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Cast-in-Place Flat Roof

Construction Outline

Wall Footing and Floor

Cast-in-place Corewall Columns

Vertical Prestressing Roof Horizontal

Prestressing

Page 9: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Wall-to-Roof Connection

Wall Can

Improves Operational Performance

Enhances Ductility

Resists Secondary Bending Due to Thermal Differential

Vertical Post-Tensioning

Electronic Recorder Hydraulic Ram

Continuous Electronic Monitoring137.3 Kips – 1 1/4’’ 173.9 Kips - 1 3/8’’

Biaxial Compression

Improves Ductility

Page 10: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Electronic Recording

Epoxy grout following Post-Tensioning

Vertical Post-Tensioning: Epoxy Grout

Page 11: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Specialty Prestressing Operations Overview

PrestressingSequence Sand Blasting

Circumferential prestressing

Automated Shotcrete

Cab

Tower

Base

Page 12: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Sand Blast Removes oils and roughens

surface for shotcrete application

Circumferential Prestressing

Page 13: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Quality Control - Calibration Equipment

7-wire galvanized strand

Wraps at 14,950 pounds Instantaneous Force

Application Correction ±1.5% tolerance

Differential gear gripping head

Circumferential Prestressing - Stressing Head

Page 14: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Circumferential Prestressing - Stressing Head

7-wire galvanized strand

Wraps at 14,950 pounds Instantaneous Force

Application Correction ±1.5% tolerance

Differential gear gripping head

Circumferential Prestressing - Lockoffs

22,000 ft.

Page 15: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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Circumferential Prestressing - Continuous Electronic Recording

Automated Shotcreting

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Automated Shotcreting

No Structural Coatings Required!• Improved, lasting performance without

relying on the maintenance of a coating.

• Less maintenance required over the life of the tank.

Durability

Quality

Efficiency

Value

Flexibility

Aesthetics

Technical expertise

Investment in the Local

Economy

An AWWA D110 Type I Tank Means:

Page 17: Improving Aging Infrastructure · AWWA D110 Type I Prestressed Concrete Tank History. 4/16/2015 3 AWWA D110 Type I Tank Overview Operational Water Level 200PSI •Inner 10” concrete

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