In-Sight® Track & TraceHealthcare packaging identification and data verification
Presentation Topics
What is In-Sight Track & Trace?
Where can In-Sight Track & Trace be used?
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How does In-Sight Track & Trace work?
What is In-Sight Track & Trace?
Enterprise-level
Plant-level
ERP System
(SAP, Oracle)
Manufacturing
Execution System (MES)
Serialization
System
Part 11 Compliance
Database
Out to Logistics /
Supply Chain
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Machine-level
Line-level Audit Message ServerCognex
HMI Display
Line Management
Software
Cognex VisionView In-Sight Track & Trace
100% Label Identification and Data Validation
Reads 1-D and -2D codes
Validates ID code data using GS1 Application Identifiers� GTIN (01)
� Batch / Lot (10)
� Expiration date (17)
� Production date (11)
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� Production date (11)
� Best Before date (15)
� Serial Number (21)
� Price (390)
Grades Data Matrix code marking process
Verifies printed text (OCV)
Serialization on a Typical Packaging Line
Read Carton Code
Grade Code
Verify Printed TextRead
Codes in Bundle
Read
Bundle Code
Read Pallet CodeOff-Line Data Matrix Quality Verification
Read
Case Code
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Print Carton Code
And Human Readable DataPrint Bundle Code Print Pallet CodePrint Case Code
In-Sight Track & Trace Product Overview
Off-the-shelf “Job File” for In-Sight Vision Systems
� No programming required
� Easy to use
� Step-by-step setup
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Optimized for traceability
applications
� User access control
� Parameter change & event logging
� Simplifies validation procedures
� Conforms to industry standards (e.g. GS1)
Product Contents
Track & Trace job file� Touchscreen-friendly interface
� No programming required!
HMI Display Control for .NET
� Easy to integrate with any PC-based HMI or custom application
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� Easy to integrate with any PC-based HMI or custom application
� Includes sample application with source code
� Flexibility to add custom logic
Cognex Audit Server
� Audit trail support for 21 CFR Part 11 compliance
� Includes sample code and demo application
Audit Server
Electronic Records
� Camera boot-up
� Online/Offline events
� Login events
� Job changes
� Parameter changes
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� Parameter changes
IQ / OQ Validation Documentation
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In-Sight Hardware Compatibility
Models to meet any price / performance requirement
� In-Sight 5000 Series
� In-Sight 7000 Series
� In-Sight Micro Series
� In-Sight 5600 Series
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Track & Trace Operation
Identify and Validate Code Data
Read most types of ID codes
� 2-D codes, including Data Matrix and QR Code
� 1-D barcodes, including GS-128, GS1-Databar, Pharmacode,
and more
Validate ID code contents
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Validate ID code contents
� GS1 codes and securePharm codes
� Inspect data for GS1/securePharm standard compliance, including FNC1
� Detect S/N out of range, duplicate S/N in successive inspections
� Non-GS1 codes
� Match data to a known string
Grade Data Matrix Code Marking Process
Detect changes in print quality due to process “drift”
� Ensures code readability downstream
User-settable grading threshold
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On-screen display indicates detailed grades, areas of code damage and causes of grading failure
Verify Printed Text
Ensure accuracy of human readable information
� Robust OCRMaxTM tool inspects up to 6 lines of text
� Best read rates in industry
Match strings from:
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� GS1 code
� Manual data entry
� MES software or database
Fail inspection if
printed text is incorrect
Check Label Position
Detect vertical / horizontal misalignment and skew
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Locate label edges
Easy Runtime Operation
Enter new batch information Display batch statistics
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Use filmstrip to view / save recent failure images
View Batch Statistics
Quickly identify the most frequent
causes of failed inspections
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causes of failed inspections
Click Reset to begin statistics for the
current Operator
View / Save Recent Failure Images
Processing continues while
viewing the filmstrip
Zoom in for
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Save filmstrip images
for offline analysis
Click on a failed image in the frozen
filmstrip to identify the cause
Zoom in for
a closer look
Ready-to-Deploy With VisionView® HMI Platform
VisionView PC SoftwareVisionView 900
Operator Interface Panel
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…Or Integrate Into a Custom Application
Cognex HMI Display Control for .NET
� Includes API and sample code
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Connect to any PLC or PC Application
Supports standard and industrial Ethernet protocols � TCP/IP, EtherNet/IP, PROFINET, MC Protocol, ModbusTCP,
POWERLINK
Flexible data exchange� Receive batch information from MES software or serialization
database
� Send Inspection results to production database
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� Send Inspection results to production database
� Output audit messages to 21 CFR Part 11 audit trail
� Save images to remote FTP server
Discrete I/O� Acquire from camera trigger
� Signal outputs for up to 10 pass/fail conditions (using In-Sight I/O module)
FDA 21 CFR Part 11-ready
Secure user authentication� Multi-level user permissions
� Idle timeout after period of inactivity
� Secure communication protocols
� Double-blind and secondary authorization
Automatic audit trail message generation� Enables logging of user access, configuration changes and system
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� Enables logging of user access, configuration changes and system events
� XML data format is easy to import to any database
Easier to validate than PC-based ID/OCV vision systems� In-Sight smart camera vision systems operate independently of PC
� “Off-the-shelf” system minimizes documentation needed for validation
� IQ/OQ Validation templates*
*Available June 2013
In-Sight Track & Trace Is Up To The Challenge!
ID and data validation solution for product packaging� Rx drugs and delivery devices
� OTC medicines
� Diagnostic / test kits
� Medical devices
Ready for traceability
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Ready for traceability� Supports serialization and GS1 data standard
Ready for 21 CFR Part 11� Secure user authentication
� Automatically generates time stamped audit messages
Powerful and flexible� The world’s #1 family of In-Sight vision systems
© GS1 Global 2007
Our Business
Global Leaderin Machine Vision and Industrial ID 33
years in business
1,077employees
$354M 2013 revenue
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employees 2013 revenue
975,000systems shipped
Globaloffices in 20 countries
4,000direct customers
492channel partners
Q&A Discussion
Thank you…
Backup Slides (hidden)
Track & Trace 2.0 Enhancements
Serialization� Match-String table for ID code verification
� Support for bundle aggregation
� Supports GS1 and securPharm standards
Ease of use� Auto-tuning for OCR font training
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� Auto-tuning for OCR font training
� Flexibility for custom logic and new dialog
User Authentication� Integrated with new Cognex Directory Server
� Double-blind mode
Loads 2x faster than Track & Trace 1.0
Ease of Use
• Custom error conditions and failure logic
• Custom fixturing logic and input to inspection
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• Ability to add a custom dialog with functionality to
the Trace & Trace Setup screen
• Configuration status feedback for verification setup
Match-String Table
Reduced communication
� Line Management Software can send up to 500 “match strings”
in a single TCP/IP message.
� On each read, Track & Trace will check to verify if it’s a valid
code, then mark the code as “used” so another product won’t
be accepted valid if the code has already been used.
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Exception management
� In case of errors like duplication or missing codes, the user can
send a digital output using the Digital I/O screen to trigger a PLC.
� Duplicate/missing codes can be sent through Ethernet to
database.
Communications Screenshot
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Verification Screen
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Bundle Reader
Use one region to read a bundle of 2-D codes� Number of codes is user-configurable up to 128
Also read up to 4 OCV lines associated with each 2-D
code
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Bundle Reader Screen
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Easily Configure Inspection Results
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Define the content and format of the results string that
will be sent out after every inspection