In Technical Support with

WETEC-TOOLS Germany

PUNE PLANT SOLAPUR PLANT

Sholapur PlantPune Plant

Manufacturing Plants

Our Journey 1992 Established Rudrali International for manufacturing

natural diamond tools for the Jewelry industry

1995 Started manufacturing tools for the Watch industry,

and began exporting to Swiss companies

1998 Developed specialized diamond tools for silicon wafer

cutting applications in the Semiconductor industry

2001 Ventured into manufacturing tools for Contact lens

cutting and other Ophthalmologic applications

2004 Incorporated as Rudrali Hi Tech Tools Pvt. Ltd.

and kicked off a phase of rapid expansion and growth

2009

2012 Received the prestigious 'Entrepreneur of the Year

Award’ from the Government of Maharashtra.

2013 Aacquired Germany, a 3-decade old

German PCD & CBN tools Mmanufacturing company

2015 Established a Manufacturing facility at Pune to cater to

major Auto and Engineering OEMs

2018 Entered into a strategic technical collaboration with

WETEC Tools Germany

2021 Separate setup to offer complete solution for Projects

with Tooling Package for Automotive/Engineering Industry.

We have expanded our range products by acquiring

DECOTA Tools Detroit(USA) and entered into

PCD/CBN Tools

Directors-

32 yes of diversified business experience

Vice president –

35+ years experience in sales and marketing in Multi National Cutting tool companies Like Kennametal , SECO ,Guhring , Ceratizit

Production Manager -

26 years of experience from various industries, including 14yrs in Motherson Sumitomo.

Design –

Tool Design Manager is having 15 yrs. + experience in tool design supported by.

5 Senior Designers highly experienced

Application cum Sales Engineer –

Team of 14 Sales and Application Engineer

Total Workforce - 102

Dealers – 16 across India

Our Key Team

We are committed to full customer satisfaction by

manufacturing and supplying of ‘Cutting Tools’ as per their

requirements and schedule.

We have implemented ‘Quality Management System – ISO

9001:2015 Revalidated up to 12/05/2022

We are also implementing following techniques for Enhancing

overall quality of our system and products.

5S,

Kaizen,

Jishu-hozen.

Quality Policy

Why do we need PCD?

Materials:

Hardness (cutting-speed)

PCD

CBN

Cermet

Carbide

HSS

bending-strength (feed-rate)

Cutting Edge Sharpness

(MCD-PCD-Carbide Tools)

Magnification 500 x:Monocrystalline diamond

cutting edge, ground

Magnification 500 x:PDC-Finest grain size,

ground super fine

Magnification 500 x:Carbide-mixed grain size,

normal grind

Industries:

Furniture:

Where do we need PCD-tools?

Automobile:

Electronics:

Infrastructure Manufacturing

Infrastructure Inspection

PCD Rotary Tools

Ball Nose

Reamer

Parent Bore

Reamer

BT Integral

Reamer

PCD Milling

Cutter

Spherical Dom Profile

Cutter

HSK Integral

Reamer

HSK Integral

Reamer

Bell Mouth Type

Cutter

Treppaning Tool OD Profile

Tool

PCD/CBN Special Tools

PCD/CBN Inserts

Natural Diamond Tools Milling Cutter

Products Range

Applications for PCD Tools;

Automotive;-Cylinder Head, Cylinder Block,

Transmission Housing, Crank Case, Steering

Housing,

Master Cylinders, Valve Bodies, Throttle Bodies,

Carburetors, Fuel Pumps, Oil Pumps Bodies,

Air Conditioning Compressors & Housings,

Starter Motor Housing,Pistons & Alloy Wheels.

Aerospace;Wing Tips, Ducts, Floor Posts,

Cowling, Structural Components, Trim Panels

Application for CBN Tools

Automotive;-

Gears, Axles, Shafts, Bearings,

Engine Blocks, Valve Seats,

Brake Rotors, Brake Drums,

Clutch Plates, Transfer

Housings

Aerospace :

Combustion Case, Shafts,

Landing Gear,Bolts, Struts,

Cylinders, Turbine Disk, Turbine

Blades, Turbine, Shrouds,

Engine Shafts, Turbine Vanes

Engineering : Steel Rolle,

Pumps, Impellers, Shafts

• Ophthalmology

• Machining

• Electronic Industry

• Optoelectronics

• Tool-and-die Industry

• Mining

• Woodworking

• Automotive Industry

• Jewelry Manufacturing

• Watchmaking

Applications of mono crystal diamond tools

Mono Crystal Diamond Tools

Design & Development Department

Team of 6 highly Experienced Engineers in Design & Development Department

1

2

3

4

5

6

Customized Tools as per Application…

Solutions for Auto-Mobile Industry

Customized PCD Tools

Customized PCD Tool Engineering Ind

Solutions for Automotive Industry

Milling Solutions

Cast Iron Machining Aluminum Machining

Cylinder HeadCylinder Block

Brazed Milling Cutter

Valve Guide Reamer

Valve Seat Bite

Valve Seat & Valve Guide Machining

Cylinder Head

4W Cyl.Head

4W Cyl. Block

2W Cyl. Head

Cyl. Head & Block Machining

PCD/CBN Tools

Crank Case

Transmission Housing

Cr. Case & Trsm. Housing Machining

PCD Reamers

Success Stories 1

Milling operation for Oil pump housing of leading 4 wheeler manufacturer done

by RUDRALI Integrated milling cutter tool and got the following results against

German competitor:

Trial Tool Ø40 Milling Cutter

Component Oil Pump Housing

Material Aluminum (Si-11%)

Machine Makino a51

Machine Type HMC

RUDRALI COMPETITOR

CUTTING SPEED 942 m/min CUTTING SPEED 800 m/min

RPM 7500 RPM 6370

FEED 3500 mm/min FEED 3000 mm/min

LIFE 50000 LIFE 33000

ROUGHNESS 0.15 ROUGHNESS 0.2

CYCLE TIME 171 sec. CYCLE TIME 200 sec.

Face and Side wall Milling

FM-012

Cost Saving

Rudrali Competitor

Tool Life 50000 33000

Tool Cost 70000 80000

Component mfg./day 270 270

CPC 1.4 2.42

Cost Saving yearly due to cycle time

6.75 lacks

Cost saving due to tool performance and cost

0.83 lacks

Total Saving yearly / Machine

7.58 lacks

Finishing operation for Valve Seat Ring Chamfering of the renowned Two

Wheeler company done by RUDRALI VSR CBN Bite and got the following results

against Japanese competitor:

Trial Tool 90 ̊ VSR Bite

Component Cylinder Head

Material Sintered steel

Machine MTD

Success Stories 2

RUDRALI COMPETITOR

CUTTING SPEED CUTTING SPEED m/min

RPM 623 RPM 623

FEED 40 mm/min FEED 40 mm/min

LIFE 10220 LIFE 8000

CYCLE TIME 30 sec. CYCLE TIME 30 sec.

VSR Finishing

BA-062

Cost Saving

Rudrali Competitor

Tool Life 10220 8000

Tool Cost 2500 3000

CPC 0.25 0.38

Saving/Component 0.52

0

2000

4000

6000

8000

10000

12000

Tool Life

Life comparison

Rudrali Competitor

ID Boring operation for Hardened Bush of a Korean 4 wheeler company done by

RUDRALI CBN insert and got the following results against Swedish competitor:

Trial Tool 2NU CNGA 120408 RHB 313

Component Bush

Material Hardened Steel (SCM 415)

Machine Mazak Quick Turn Smart 150 SHardness 58-60 HRC

Success Stories 3

Interrupted ID boring

RUDRALI COMPETITOR

CUTTING SPEED 67 m/min CUTTING SPEED 67 m/min

RPM 270 RPM 270

FEED 0.2 mm/rev FEED 0.15 mm/rev

LIFE 200 LIFE 120

CYCLE TIME 2.5 min CYCLE TIME 3 min

HM-694

Cost Saving

Rudrali Competitor

Tool Life 200 120

Tool Cost 2300 3000

CPC 11.5 25

Saving/Component 13.5

Yearly Saving /Machine 3.24 Lacks

0

50

100

150

200

250

Tool Life

Life comparison

Rudrali Competitor

RHB322

RHB312&834

RHB313

&835

Soft Heavy

Cu

ttin

g S

pe

ed

(m

/min

[sfm

])

RHB321

[820]

[558]

[410]

250

170

125

Continuous CuttingInterrupted Cutting

Recommended Grades for Hard Part Turning

RHB312

RHB834

RHB321

RHB313

RHB835

RHB320

CBN Grades for Hard Part Turning

Corporate Sales Office

Rudrali Hitech Tools Pvt. Ltd.Plot No. 113/7, ‘S’ Block, MIDCBhosari, Pune – 411026 (MAH.) INDIA

Northern Region New DelhiContact : +91 88888 07065

Southern RegionBangaloreContact : +91 88888 07063

Rudrali Network

Our Customers in India

300+ Customers

in India

Pune

Aurangabad

Kolhapur

Kota

Haridwar

Waluj

Pantnagar

Chennai

Nagpur

Mumbai

Agra

Patiala

Ghaziabad

Biwadi

Rajkot

Jamnagar

Gurgoan

Kolar

Hyderabad

Alwar

Ahmednagar

Delhi

Satara

Chennai

Coimbatore

Ranipur, Hardiwar

Hubli

Jamshedpur

Rewari

Nashik

Bengaluru

Solapur

Noida

Kolkata

Sultanpur

Surat

Thane

Navi-Mumbai

Faridabad

Dadara and Nagar

Haveli

Udham Singh Nagar,

Ludhiana

Ghaziabad

Kanchipuram

300+Customers

in India

Indian Customers…

Canada

Russia

USA

UK

Switzerland

Spain

Belgium

Germany

Italy

Turkey

Srilanka

Japan

Hong Kong

INDIAThailand

Malaysia

IndonesiaSingapore

Our Overseas Customers

Services

Tool Re-Sharpening

We re-sharpen the

diamond, PCD and CBN

tools, which helps to

achieve the optimum

tool life and makes it

cost effective, further

reducing the tool cost

per piece in the present

competitive market.

Re-conditioning and

re-tipping of the tool

We recondition old tools.

After our reconditioning

of tools, the tool life is as

good as new tools.

Turnkey Projects

We Have experienced

Application

Engineering Team

Doing Turnkey

projects for

Automobile/Engineering

Components. We also

undertake productivity

Improvement Projects

also.

.

Future plan - New Factory

With excellent support

from our customers and

growth in Pune, planed to

build a new and larger

facility in Chakan and

move our Solapur

production facility to

upcoming new Plant.

So as to consolidate and

smoothen our business

activity for better services

to our customers.

Thank You..!