IN THE NEXT FIVE YEARS…
Priority of CIOs is to drive more business insight3
40% of skilled manufacturing workers will retire 1
50b Machines will connect to the Internet2
Sources: 1. Wall Street Journal, 11/2/11; 2. More than 50 billion connected devices, ERICSSON, 2011; 3. The Essential CIO, IBM, 2011
The new generation of workers expects answers at their fingertips
#1
OEMS FACE AN MARKET EVOLVING
SHIP IT & SUPPORT IT SMARTPHONE EXPERIENCE
HERE TODAY, GONE…
LONG-TERM RELATIONSHIP
REQUIRED FOCUS ON FORM AND FUNCTION
ACCELERATING RATE OF TECHNOLOGY
CHANGE
OUR MISSION
EMPOWERING PEOPLE WITH TOOLS
THAT ENABLE NEW
LEVELS OF PRODUCTIVITY
CONNECTING OEM EQUIPMENT AND BIG DATA
ON THE INDUSTRIAL INTERNET FOR BETTER,
FASTER ANSWERS
DELIVERING HIGH PERFORMANCE AUTOMATION FOR A CONNECTED WORLD
OIL AND GAS IS A VERY CONSERVATIVE INDUSTRY … FOR ALL THE RIGHT REASONS
… AND PRESSED TO EVOLVE
DEMOGRAPHIC SHIFT
40% OF SKILLED
MANUFACTURING WORKERS WILL RETIRE
OVER THE NEXT FIVE
YEARS.
New workforce was “born digital” … Collaborative
tools dramatically improve
quality and velocity of output
Expectation
RISE OF THE “M2M NETWORK”
MORE THAN 100B
CONNECTED DEVICES EXPECTED BY 2020 … IF
IT CAN BE MEASURED, IT
WILL BE CONNECTED
Integration of equipment with “the world” securely and
affordably enables new
levels of performance, uptime and productivity
Expectation
TECHNOLOGY CYCLE ACCELERATION
Affordable computing power allows for simpler/practical resolution of complex problems enabling new levels of process performance
Opportunity
THE PRODUCTION LIFE
OF A CPU CHIP IS LESS THAN ½ OF
THE EXPECTED LIFE OF
THE CONTROL SYSTEM USING IT.
OUR POINT OF
VIEW
THE NEXT ROUND OF LARGE-SCALE EFFICIENCY AND PRODUCTIVITY GAINS WILL LEVERAGE THE TECHNOLOGY PRINCIPLES POWERING INFORMATION AGE COMPANIES AND COMBINE THEM WITH THE UNIQUE REQUIREMENTS OF OUR INDUSTRY
THE INDUSTRIAL INTERNET
BRILLIANT MACHINES
Connect machines, facilities,
fleets and networks with
advanced sensors, controls
and software applications
Combine the power of
physics-based analytics,
predictive algorithms, and
deep domain expertise
Connect people at work any
place, any time for intelligent
operations
ADVANCED ANALYTICS
PEOPLE AT WORK
@#GEINT&*
GE Internal
10 November 26, 2013 GE Internal - For internal distribution only.
INTEGRATION
SIMPLICITY
THE RIGHT
CONNECTIONS
INDUSTRIAL INTERNET
INTEGRATION
DESIGNED-IN
UPGRADEABILITY
MORE POWER AT THE POINT Of
Control
@#GEINT&*
GE Internal
11 November 26, 2013
PERFORMANCE
ROBUSTNESS
ECOSYSTEM
Profinet Networked I/O
@#GEINT&*
GE Internal
12 November 26, 2013
Development & Operation In The Cloud
Manage digital content Our cloud based platform automatically manages all application content. Single platform for total lifecycle management accessible anywhere, anytime with “Internet age” support tools
CREATE
CONFIGURE
DEPLOY
OPERATE
Single point of connect Create, configure, simulate, deploy and operate your controls from a single point of connect, on any device with a browser.
Collaborate Create and join communities to exchange ideas and content in a secure environment. Build, reuse and share entire applications or snippets … Get more done working with others
@#GEINT&*
GE Internal
13 November 26, 2013
13 RtOI
11/26/2013
Advanced Information
HHA
HA
L Dev
S Dev
Setpoint
LA
LLA
S Dev
L Dev
Temperature
High High Alarm
High Alarm
Low Alarm
Low Low Alarm
Small Deviation
Large Deviation
Time
Trusted Sources
• Connectivity • Provisioning • Exception based • Cloud to Site
service delivery
Industrial Mobility Collaboration
BEYOND SCADA … RTOI
From data everywhere to actionable knowledge at the right place, right time & right person
Role Based - GEO Awareness Mobility - Integrated Analytics
@#GEINT&*
GE Internal
14 November 26, 2013 GE Internal - For internal distribution only.
ACTIONABLE INFORMATION
@#GEINT&*
GE Internal
15 November 26, 2013 GE Internal - For internal distribution only.
ONLY
GE
50+ YEARS EXPERTISE
+ UNMATCHED R&D INVESTMENT
+ DEEP DOMAIN EXPERTISE
+ VISION
Solutions Update
Mark VIeS Safety Management System
17
© 2011, General Electric Company. Proprietary. All Rights Reserved.
17
Mark VIeS components are certified IEC 61508 compliant
Application specific design is certified for IEC 61511 compliance
Input I/O packs
I/O net communications
- Logic solver -
Process Measurement Instrument Process Control Device
Field cables Field cables
Output I/O packs
- Application specific logic - “Branded” & loaded into logic server
- Configuration ToolboxST
- Field elements -
I/O net communications
- Stand alone safety control system
- Provides a SIL layer of protection
- H/W, F/W & S/W are EXIDA Certified
Mark VIeS safety management system SIL 3 certified safety controller
18
© 2011, General Electric Company. Proprietary. All Rights Reserved.
18
Current GE certifications
Posted online by exida® for reference
Safety Systems 61511
Safety Systems 61511
Safety Controllers 61508
19
© 2011, General Electric Company. Proprietary. All Rights Reserved.
19
• Plant emergency shutdown
• Burner management & boiler safety
• Critical process control
• Fire and gas-critical control applications
• Turbomachinery control
Positioning overview… Mark VIeS safety applications
20 GE Title or job number
11/26/2013
Target Markets for Mark VIeS
Oil & Gas Safety Process Safety Power Generation Other
• Refining • Petrochemical • On shore production &
processing • Off shore production &
processing • Offshore platform • Subsea • LNG • Tank farm • Underground gas storage • Compressor • Turbine • Pipeline
Providing: • ESD • Turbine/compressor
control • Fire & Gas • Critical Process Control • Burner Management
• Fertilizer plants • Ship/tanker truck loading • Hazardous chemical
production (halogens & halogenated compounds, alkalies & acids, nitrogenous, phosphorous, etc)
• Hazardous chemical storage • Tank farm Providing: • ESD • Fire & Gas Protection &
Suppression • Critical Process Control • Burner Management
• ESD for boiler shutdown • Power boiler burner
management • Recovery boiler burner
management • Boiler water pump
protection
Turbomachinery Protection • Speed control • Surge control • Vibration protection • Generator protection Providing: • ESD • Turbine/compressor control • Fire & Gas • Burner Management
• Crane safe-load indicator • Water infrastructure in desert
regions
21
© 2011, General Electric Company. Proprietary. All Rights Reserved.
21
Mark VIeS Control Modes – IEC 61508
Triple Modular Redundant (TMR) • TMR (2oo3) SIL3 high / low demand for de-energize to trip • TMR (2oo3) SIL2 low demand for energize to trip • TMR degraded (1oo2) SIL3 high / low demand for de-energize to trip • TMR degradation sequence (2oo3) to (1oo2) to Fail Safe
Dual Redundant • Dual (1oo2) SIL3 high / low demand for de-energize to trip • Dual (1oo2) SIL2 low demand for energize to trip • Dual (2oo2) SIL2 low demand for energize / de-energize to trip
Simplex • Simplex (1oo1) SIL2 low demand for de-energize to trip
22 GE Title or job number
11/26/2013
Safety Controller • Easy, automatic redundancy up to TMR • Operating Temperature –30 to 65°C (-22 to 149 °F) • Hazardous location, Class I Division 2 • Achilles Level 1 certified (communications
robustness benchmark)
Safety IO Packs • Easy, automatic redundancy up to TMR • Operating Temperature –30 to 65°C (-22 to 149 °F) • Hazardous location, Class I Division 2
Safety IO network switch • Operating Temperature –30 to 65°C (-22 to 149 °F) • Choice of 8 port or 16 network ports, fiber or copper
Mark VIeS hardware components
23 GE Title or job number
11/26/2013
GE device manager essentials Diagnostic and maintenance of intelligent field devices
• Field device type/device type manager (FDT/DTM) used for device definitions
• Diagnostics and monitoring
• Parameterization of devices
• Advanced alert monitoring
HART is a registered trademark of HART Communication Foundation. PROFIBUS is a registered trademark of PROFIBUS International.
*Trademark of General Electric Company.
*
24 GE Title or job number
11/26/2013
• Define a philosophy
• Define performance KPIs and lifecycle approach
• Improve user experience both visually and functionally
• Provide a decision support infrastructure
Alarm reduction
Current technology
FlexEfficiency
FlexEfficency* 50
Alarm reduction steps
Analyze - Frequency and cause
Rationalize - Operator action required
Prioritize - Severity of consequence
Modify - Setpoints, dead bands, logic
1)
2)
3)
4)
Mark* VIe alarm reduction tools
ISA 18.2
*Trademark of General Electric Company.
25 GE Title or job number
11/26/2013
Extending platform lifecycle
Architected for long lifecycle
GMR Lifecycle (Mature) Oct 2012
Modernization to Mark VieSP Packages Modernization to Mark VieS Packages
Mark VIeS Lifecycle – Architected for Long Life
Mark VieS
GMR
Mark VIeS safety management system - World wide growing presence
* Mark is a trademark of the General Electric Company
27 GE Title or job number
11/26/2013
Highly Available, Scalable Safety
Mark VIeS Hardware – Standalone or High Availability
Toolbox ST Software & Lifecycle Management
Connected– Open standard + secure, safe peer-to-peer
Services – Your Expert Partners through the whole lifecycle
Affordable, high availability safety with no compromises.
Solutions Update
Wellhead RTU’s
29 GE Title or job number
11/26/2013
Wellhead RTUs
Tough by design Extreme conditions are part of the job, so we designed a solution with great environmental specs, integrated safety & control, frugal power and with the right certifications.
Performance out of the box Go beyond wellhead control on day one with integrated industry standard operational metrics and built-in well integrity tests.
Well connected GE wellhead RTUs are designed for seamless connections, so you can manage operations with real data.
Digital Oilfield ready Connect local assets and control systems with enterprise information to enrich field operations
30 GE Title or job number
11/26/2013
Typical Wellhead Controls Architecture
Control Room 1
Redundant
SCADA
Operator Stations
Disaster Recovery
Historian Asset
Intelligence
Control Room 2
Redundant
SCADA
Operator Stations
Historian Asset
Intelligence
NOC
SOC
OPC
Mohamad EL LAKKIS
31 GE Title or job number
11/26/2013
Oil & Gas company achieves reliable wellhead operations
Applicable
photo
CHALLENGES
• Remote installation in harsh environmental conditions
• Integrated safety & control required
RESULTS • Increased uptime • Fast deployment • Real-time & reliable information • Optimized installation…reduced footprint
“The best purpose fit solution for remote monitoring applications” ~ OEM Wellhead
Manufacturer
32 GE Title or job number
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Portable PACSystems engine
32
Single control engine, scalable platforms
• One engine with broad feature set to solve discrete to hybrid to process applications
• Scalable – one engine, multiple system architectures designed to best meet a wide variety for customer requirements – from compact, fully distributed to VME open control
Highest performance high reliability architecture
• Reflective memory architecture delivers simple to configure, highest performance synchronized redundancy
• Dual to Quad redundancy for ultimate system uptime
Rich configuration tools deliver productivity…
• Application creation and deployment tools for simple discrete logic through complete hybrid DCS control
• Simple configuration of hardware, IO, redundancy, networking
• Reusable control and graphic objects… build once, reuse across applications
• Control and HMI database integration eliminates rework, errors
Higher Performance
Uptime
Lower TCO
$
THANK
YOU
