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Incremental Volumetric Remapping Method - Analysis and Error Evaluation

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Incremental Volumetric Remapping Method: Analysis and Error Evaluation A.J. Baptista 1, J.L. Alves 2, M.C. Oliveira 1, D.M. Rodrigues 1, L.F. Menezes 1 1 CEMUC, University of Coimbra, Pólo II, Rua Luís Reis Santos, Pinhal de Marrocos, 3030-788 Coimbra, Portugal 2 Department of Mechanical Engineering, University of Minho, Campus de Azurém, 4800-058 Guimarães, Portugal Abstract. In this paper the error associated with the remapping problem is analyzed. A range of numerical results that assess the performance of three different remapping strategies, applied to FE meshes that typically are used in sheet metal forming simulation, are evaluated. One of the selected strategies is the previously presented Incremental Volumetric Remapping method (IVR), which was implemented in the in-house code DD3TRIM. The IVR method fundaments consists on the premise that state variables in all points associated to a Gauss volume of a given element are equal to the state variable quantities placed in the correspondent Gauss point. Hence, given a typical remapping procedure between a donor and a target mesh, the variables to be associated to a target Gauss volume (and point) are determined by a weighted average. The weight function is the Gauss volume percentage of each donor element that is located inside the target Gauss volume. The calculus of the intersecting volumes between the donor and target Gauss volumes is attained incrementally, for each target Gauss volume, by means of a discrete approach. The other two remapping strategies selected are based in the interpolation/extrapolation of variables by using the finite element shape functions or moving least square interpolants. The performance of the three different remapping strategies is address with two tests. The first remapping test was taken from a literature work. The test consists in remapping successively a rotating symmetrical mesh, throughout N increments, in an angular span of 90º. The second remapping error evaluation test consists of remapping an irregular element shape target mesh from a given regular element shape donor mesh and proceed with the inverse operation. In this second test the computation effort is also measured. The results showed that the error level associated to IVR can be very low and with a stable evolution along the number of remapping procedures when compared with the other two methods. Besides, the method proved to be very robust even in critical remapping situations such as poor geometrical definition of the mesh domain boundaries. Keywords: Remapping, Mesh Transfer Operator, Numerical Simulation, Deep-Drawing, Error Evaluation, Incremental Volumetric Remapping.
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Incremental Volumetric Remapping Method: Analysis and Error Evaluation Centro de Engenharia Mecânica da Universidade de Coimbra A.J. Baptista*, J.L. Alves**, M.C. Oliveira*, D.M. Rodrigues*, L.F. Menezes* * Department of Mechanical Engineering, University of Coimbra, PORTUGAL ** Department of Mechanical Engineering, University of Minho, PORTUGAL
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Page 1: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method:

Analysis and Error Evaluation

Centro de Engenharia Mecânica da Universidade de Coimbra

A.J. Baptista*, J.L. Alves**, M.C. Oliveira*, D.M. Rodrigues*, L.F. Menezes*

* Department of Mechanical Engineering, University of Coimbra, PORTUGAL

** Department of Mechanical Engineering, University of Minho, PORTUGAL

Page 2: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

Donor mesh Target mesh

Transfer operator

• Nodal Variables

(forces, displacements, etc.)

• State Variables

(tensions, densities, etc.)

Φ

Remapping types

• Remapping basis

Donor mesh Target mesh

Page 3: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

Original meshes Extrapolation Interpolation I Interpolation II

2N

i ig i ig

ig

I w x x x

1

1

, ,ng

i ig i ig

ig

N

• Finite element shape functions inversion

• Moving least squares interpolants

1

, ,n

j i j i

i

N

1

, ,n

ig j ig j

j

N

• Common remapping strategies

Page 4: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

Direct transfer of state variables using

a weighted average funtion

Incremental Volumetric Remapping Method

Φ(v)

• Weighted average remapping method

Page 5: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

Gauss Volume

Gauss Point

“constant variables”

i) Divide donor elements in Gauss Volumes

• Incremental volumetric remapping method

Page 6: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

ii) Divide each target element to remapp in Gauss Volumes

• Incremental volumetric remapping method

Page 7: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

DIFICULTY:

Calculus of the intersecting volumes

iii) Intersect each target Gauss Volume with the donor Gauss Volumes

• Incremental volumetric remapping method

Page 8: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

iv) Divide each target Gauss Volume in small parts and obtain their centroids

NL

Small volume part

• Incremental volumetric remapping method

Page 9: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

NL

Small volume part

3

1

1

NLi

jNGj

iii tot

V

V

Weighted average

Φ(v)

v) Find the donor Gauss Volume that contains the centroid of each small volume part

• Incremental volumetric remapping method

Page 10: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

T x

• Simetrical mesh relative to the perpendicular planes YOZ and XOZ

• N angular increments between [0°, 90°]

• N consecutive remapping operations

• Variable comparison, between the initial and N states, in the same Gauss points positions

2 2

2220 1 cos 2 ,x y

T r r ra

x

Test characteristics

• Test 1 – Remapping of rotated circular meshes

Page 11: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

Test ilustration: 3 rotation increments (α = 90°/3):

1st Remapping

Increment 1

1I

30

Initial state

• Test 1 – Remapping of rotated circular meshes

Increment 1

Page 12: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

Test ilustration: 3 rotation increments (α = 90°/3):

1st Remapping

Increment 1

1I

30

Initial state

• Test 1 – Remapping of rotated circular meshes

Increment 1

Page 13: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

2nd Remapeamento

Increment 1

1I

30

Test ilustration: 3 rotation increments (α = 90°/3): Increment 2

• Test 1 – Remapping of rotated circular meshes

Increment 2

Page 14: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

2nd Remapeamento

Increment 1

1I

30

Test ilustration: 3 rotation increments (α = 90°/3): Increment 2

• Test 1 – Remapping of rotated circular meshes

Increment 2

Page 15: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

3rd Remapping

Increment 2

1

I30

Test ilustration: 3 rotation increments (α = 90°/3): Increment 3

• Test 1 – Remapping of rotated circular meshes

Increment 3

Page 16: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

3rd Remapping

Increment 2

1

I30

Test ilustration: 3 rotation increments (α = 90°/3): Increment 3

• Test 1 – Remapping of rotated circular meshes

Increment 3

Page 17: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

Error evolution with the number of rotation increments (N)

Normalized RMS error Normalized maximum error

Method III – Incremental volumetric remapping (IVR)

Method II – Moving least squares interpolants

Method I – Extrapolation/Interpolation

• Test 1 – Remapping of rotated circular meshes

0.00

0.03

0.06

0.09

0.12

0.15

0.18

0 1 2 3 4 5 6 7 8 9

Número de incrementos de rotação

Err

o R

MS

[%

]

Método I Método II Método III

Number of rotation increments

Method I Method II Method III

RM

S e

rro

r [%

]

Err

o m

áx

imo

[%

]

115.7

219.7

0

4

8

12

16

20

0 1 2 3 4 5 6 7 8 9

Número de incrementos de rotação

Err

o m

áx

imo

RM

S [

%]

Método I Método II Método III

0.00

0.03

0.06

0.09

0.12

0.15

0.18

0 1 2 3 4 5 6 7 8 9

Número de incrementos de rotação

Err

o R

MS

[%

]

Método I Método II Método III

Err

o m

áx

imo

[%]

Method I Method II Method III

Number of rotation increments

Max

imu

m e

rro

r [%

]

Page 18: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

• Test 2 – Remapping between two meshes of different discretizations

1st Remapping

2nd Remapping

Page 19: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

• Test 2 – Remapping between two meshes of different discretizations

1st Remapping

Page 20: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

• Test 2 – Remapping between two meshes of different discretizations

1st Remapping

2nd Remapping

Page 21: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

• Test 2 – Remapping between two meshes of different discretizations

1st Remapping

2nd Remapping

Page 22: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

• Test 2 – Remapping between two meshes of different discretizations

1st Remapping

2nd Remapping

Page 23: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

• Test 2 – Remapping between two meshes of different discretizations

RMS error and CPU effort evolutions for each studied method

0.000

0.002

0.004

0.006

0.008

0.010

0.012

0 1 2 3 4 5 6 7 8 9 10

Variação do parâmetro nl (método III)

Err

o R

MS

[%

]

0

200

400

600

800

1000

1200

1400

1600

1800

Tem

po

de

CP

U [

s]

Erro RMS - Método I Erro RMS - Método II

Erro RMS - Método III Tempo de CPU - Método I

Tempo de CPU - Método II Tempo de CPU - Método III

RMS Error – Method I RMS Error – Method III

RMS Error – Method III CPU Time – Method I

CPU Time – Method II CPU Time – Method III

RM

S e

rro

r [%

]

CP

U T

ime

[s]

Parameter nl (Method III)

Page 24: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method: Analysis and Error Evaluation CEMUC

• The error level associated to IVR method can be very low and with a

stable evolution when increasing the number of remapping operations,

compared with the other two studied methods

• IVR method achieves good relations between accuracy and the

CPU effort

• The Extrapolation-interpolation method requires low CPU effort,

although it achieved the worst results in terms of the error level

• Moving least squares interpolants lead to slightly better results

of error level relatively to the extrapolation-interpolation method

• The algorithms included in IVR have proven their reliability and

robustness even in critical remapping situations, such as poor

geometrical definition of the mesh domain boundaries

• Conclusions

Page 25: Incremental Volumetric Remapping Method - Analysis and Error Evaluation

Incremental Volumetric Remapping Method:

Analysis and Error Evaluation

Centro de Engenharia Mecânica da Universidade de Coimbra

A.J. Baptista*, J.L. Alves**, M.C. Oliveira*, D.M. Rodrigues*, L.F. Menezes*

* Department of Mechanical Engineering, University of Coimbra, PORTUGAL

** Department of Mechanical Engineering, University of Minho, PORTUGAL


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