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Product Presentation, Induction Machines

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Induction machinesHV Induction

Motors

� Cast iron� M3BM/M3GM, standard motors

� HXR, engineered motors

� Modular� AMA

� AMI

� AMK/AML, slipring

� Flameproof� AMD

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DCDC ACAC SynchronousSynchronous4&6 p4&6 p >>8 p8 pEExEEx--dd

SCIMSCIMModularModular

SCIM / WRIMSCIM / WRIM

InductionInduction

TEFCTEFC

DMI

LAN AMD

AMA AMK

AMIAML

AMC

AMZAMS

Trac

tion

1

10

100

1000

10000

100000

kW : motor application,kVA : generator application

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terå

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wi n

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BU Machines Product PlatformsHV Induction

Motors

©B

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High Voltage Cast Iron Motors

Product presentation

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HV cast iron, product strategy

� Standard cast iron motor:� Utilization of proven low voltage

M3BP platform

� Standardized, cost efficient motor

� Best fit for serial OEM’s

� Reliable, with 3 years warranty time

� Marketing and sales through Machines sales channels

� Engineered cast iron motor HXR� According to customer specifications

HV Cast Iron Motors

©B

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HV Cast Iron Motors Wide product range

Product strategy: HXR engineered motorM3BM standard catalogue productU / V

Frame size

1 kV

280 400 450

6,6 kV

315 355 500 560

10 kV

M3BM (HV)

3 kV

M3BP (LV)

HXR

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� Built up from non-standardized or partly modularized parts based on customer’s requirements

� Price add

� Longer delivery time

HV Cast Iron Motors – Product Concept

� Catalogue data� Electrical performance� Mechanical construction

and features� Standard accessories� Limited optional features

and accessories

� Can be customized electrically andmechanically for selected serial OEMs.

Standard Motor M3BMStandard Motor M3BM Engineered Motor HXREngineered Motor HXR

HV Cast Iron Motors

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Availability

� Standard motors M3BM� Own production line

� Max capacity 1000 pcs/year

� Lead time 40 working days

� Possibility for shorter delivery time with agreement (serial OEM’s)

� Engineered motors HXR� Lead time 10 – 16 weeks

HV Process Performance Cast

Iron Motor

©B

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Cast Iron MotorsHV Cast

Iron Motors

High Voltage Process Performance Cast Iron Motor

High Voltage Cast Iron Motor, HXR

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M3BM standard motor

� Selection and dimensioning by using ABB standard tools

� Ordering concept similar to LV process performance motors

� Catalogue data, dimension drawings and other documentation available on web-pages.

HV Process Performance Cast

Iron Motor

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Product Range

� M3BM

� 110 - 750 kW at 50 Hz

� 150 - 950 HP (SF 1.15) at 60 Hz

� 2.3 - 10.0 kV

� Shaft heights: IEC 315 – 450NEMA 506AT – 728

� 50/60 Hz

� 2 to 8 poles

� IM 1001, IM 3011, IM 2001

� IC 411 / IP 55

� Horizontal, vertical, foot & flange

� IEC, NEMA, CSA

IEC

NEMA

HV Process Performance Cast

Iron Motor

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Motors for Hazardous Areas

� M3GM� Fulfils the latest Ex-standard

(IEC/EN 60079-15 (2005), IEC/EN 61241-1 (2004))

� IEC� Non-sparking: Ex nA II T3� Dust ignition proof:

� Ex tD A22 IP55 / IP65 T125°C (for zone 22)� Ex tD A21 IP65 T125°C (for zone 21)

� ATEX� Non-sparking: Ex nA II T3 (category 3 G)� Dust ignition proof:

� Ex tD A22 IP55 / IP65 T125°C (for zone 22)� Ex tD A21 IP65 T125°C (for zone 21)

� NEMA, CSA certificate� Non-sparking: Class I Division 2 Group ABCD T3 or Class I Zone 2

Ex nA II T3 � Dust ignition proof: Class II Division 2 Group FG or Class III

� GOST, CQST

Zone 2 /Category 3in abnormal conditions

Zone 1/Category 2Occasionally

Zone 0 Category 1

Continuously

HV Process Performance Cast

Iron Motor

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Simplicity with Performance

� High quality with simplicity

� Low noise

� Low vibration

� Excellent starting properties

� Low starting current

� 50°C ambient temperature design available

� High efficiency

HV Process Performance Cast

Iron Motor

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Simplicity with Reliability

� Long life bearings

� Tested for IP 65

� Labyrinth seal as standard

HV Process Performance Cast

Iron Motor

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Frame

� Simple and rigid construction

� Fixing holes near bearing housing

� Minimized thermal resistance

� Large cooling ribs

� Corrosion proof surface treatment for any environment

HV Process Performance Cast

Iron Motor

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Stator

� Reliable form wound windings

� Firmly supported coil ends

� The complete stator impregnated using VPI (Vacuum Pressure Impregnation)

� Tight fit by heat shrinking the frame on stator core

� High thermal capacity

HV Process Performance Cast

Iron Motor

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Insulation System

� Micadur® - Compact Industry insulation system� Both turn and main insulation

applied using dry mica tapes� VPI gives the insulation final

electrical, thermal and mechanical properties

� Insulation exceeds the requirements of class F

� Excellent mechanical strength� High moisture resistance� Basic impulse level exceeds

IEC requirements� VPI method used since 1977

HV Process Performance Cast

Iron Motor

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Rotor

� Pressure die-cast aluminum rotor

� ABB’s component factory with long experience

� Balancing with half key according to ISO 1940/1 G2.5.

HV Process Performance Cast

Iron Motor

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Flexible Terminal Box

� IEC: 6.6 & 11 kV, 400 A as standard

� NEMA:� type I as standard

� type II as option, with star point (excl. foot & flange)

� Easy to rotate even on site� Left-hand side, right-hand side

� Separate star point box available as option

� Separate terminal boxes for auxiliary connections

� Delivery without main terminal box available

IEC

NEMA,type I

HV Process Performance Cast

Iron Motor

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Bearings and Lubrication

� Antifriction bearings as standard

� Long lifetime� L10h up to 100 000 h

� SPM-nipples and grease valves as standard

� Tested for IP 65

� Labyrinth seal as standard

� Optional:� roller bearings for radial loads

D-end close

D-end open

HV Process Performance Cast

Iron Motor

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Standard Accessories

� Grease nipples for bearings� Grease relief valves

� SPM nipples for bearings� 1 pcs/bearing

� Dowel holes

� Pt 100s (6 pieces) inside stator slots

� Aluminum auxiliary box - 1 pcs� Cable glands M20×1.5 (2 pcs)

� External earthing bolt

� Jacking screws

HV Process Performance Cast

Iron Motor

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Other Optional Features

� 12 pcs Pt100s for stator winding

� Bearing RTDs(100 Ohm plat., 1/bearing)

� Space heater with separate terminal box

� Roller bearing at D-end

� Motor designed for ambient temperatures -20°C to -40°C

� Protection classes IP 56 and IP 65

� Dial type thermometer for bearings

� Provision for vibration sensors

� Additional tag no. plate

HV Process Performance Cast

Iron Motor

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Applications

� Standard optimized designs for� Pumps

� Fans

� Compressors

� Customer specific modifications available for serial OEM’s

Photo: Atlas Copco

HV Process Performance Cast

Iron Motor

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Sum-up

� Standard motor

� Simplicity – straightforward design

� Significantly lower price

� Best of two good motors combined

� Short lead times

� Simple ordering process

HV Process Performance Cast

Iron Motor

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High Voltage Process Performance Motor

Simplicity on Request!

HV Process Performance Cast

Iron Motor

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Cast Iron Motors,HXR

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Wide Range of Designs

� 100 - 2250 kW at 50 Hz

� 150 - 3000 HP at 60 Hz

� Low voltage to high voltage up to 11.5 kV

� Shaft heights: 355 mm - 560 mm 14.5 '' - 22 ''

� Horizontal or vertical

� IEC, NEMA, CSA

HV Cast Iron Motor, HXR

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The first HV ATEX motor in the world from ABB Helsinki factory, certified by VTT Technical Research Center of Finland

Motors and generators for classified areas

� Certified motor for hazardous areas- IEC/EN, ATEX:

E(E)x nA, E(E)x e, E(E)x p, DIP- NEC, CEC:

Class I Div 2, Class II Div 2, Class III

� Marine approved designs, e.g. DnV, ABS, LRS

HV Cast Iron Motor, HXR

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High efficiency and low noise

� Each motor and generator individually optimized for customers application

� Copper bar rotor for highest efficiency

� High efficiency

� Low noise

0

10000

20000

30000

40000

50000

60000

70000

80000

1 2 3 4 5 6 7 8 9 10

Operating years

$

Microsoft PowerPoint

SlideShow

HV Cast Iron Motor, HXR

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Rigid cast iron frame

� Simple and rigid construction

� Fixing holes near bearing housing

� Minimized thermal resistance

� Large cooling ribs

� Adaptable mounting dimensions

� Corrosion proof surface treatment for any environment

HV Cast Iron Motor, HXR

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Optimized stator design

� Specific design for each application

� Reliable form wound windings

� Firmly supported coil ends

� The complete stator impregnated using VPI (Vacuum Pressure Impregnation)

� Tight fit by heat shrinking the frame on stator core

� High thermal capacity

HV Cast Iron Motor, HXR

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� Micadur® - Compact Industry insulation system� Both turn and main insulation

applied using dry mica tapes� VPI gives the insulation final

electrical, thermal and mechanical properties

� Insulation exceeds the requirements of class F

� Excellent mechanical strength� High moisture resistance� Basic impulse level exceeds

IEC requirements� VPI method used since 1977

Insulation systemHV Cast

Iron Motor, HXR

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Advanced rotor design

� Cage designed for each application

� Copper cage (4 or more poles)

� Aluminium cage (2 poles)

� Copper alloys for high starting torque

� Copper rings silver brazed

� Aluminium rings continuously welded

� Bars swedged to the slot

� High thermal capacity

� Full speed dynamic balancing

HV Cast Iron Motor, HXR

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Flexible terminal box arrangements

� IEC or NEMA

� Easy to rotate even on site

� Optional designs available:star point box, phase insulated, separated or segregated…

� Separate terminal boxes for auxiliary connections

HV Cast Iron Motor, HXR

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Bearing and lubrication designs

� Antifriction bearings as standard� Long lifetime� SPM-nipples and grease valves as

standard� Insulated N-end bearing shield as

standard� Tested for IP 56 � Optional:

� sleeve bearings, self or force lubricated� roller bearings for radial loads� bearing arrangements for high axial thrust

applications

HV Cast Iron Motor, HXR

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Variable Speed Drives

� Large number of different applications

� Choice of field weakening point

� Optimal design for converter drive

� Sufficient insulation level for IGBT converter even without output chokes or dU/dt filters

� Insulated N-end bearing

� Rating plates for converter drive

HV Cast Iron Motor, HXR

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Suitable for various applications

� Generators

� Pumps

� Fans

� Compressors

� Conveyors

� Crushers

� Cranes

HV Cast Iron Motor, HXR

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The HXR Cage Induction MotorHV Cast

Iron Motor, HXR

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Different applicationsHV Cast

Iron Motor, HXR

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HXR keeps your operation runningHV Cast

Iron Motor, HXR

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High Voltage Modular Induction Motors

Product presentation

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General

� Reliable, high efficiency motors for constant and adjustable speed drives in demanding operating conditions

� Modular platform

� Engineered according to each individual customer requirement and application

� Wide range of applications including compressors, pumps, fans, blowers, conveyors, mills, crushers, refiners and ship thrusters

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General

� Comprehensive range of motors ranging up to 15 kV and 22 000 kW / 30 000 HP

� Motor types AMA, AMI and AMC� Shaft heights 400 to 1120 mm� Poles 2 to 24� 50 and 60 Hz� Ambient -50°C to +60°C

Ambient -58°F to +140°F� Suitable for IEC and NEMA

standards� Motors for safe and hazardous

areas� Motors for onshore and offshore

applications� Horizontally or vertically mounted

Examples of output for AMI900

Power

02468

1012141618202224

4p 6p 8p 10p 12p 14p 16p

Pole number

MW

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Advantages

� Optimized electrical design� Vacuum pressure impregnated

stator winding� Reliable and rugged heavy-duty

construction� Low vibration and noise levels� Fit for frequency converter

supply� Designed for tough ambient

conditions� Easy installation and

maintenance� Wide range of accessories� Local worldwide customer

support

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Rotor

� Copper, copper alloy or aluminum bars

� Robust construction

� Dynamically balanced up to full operating speed

� Swaged rotor bars provide additional stiffness enabling motors to withstand long periods of heavy use

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Stator

� Welded stator core

� Radial air ducts ensure uniform and efficient cooling

� Complete stator is vacuum-pressure impregnated (Micadur® Compact Industry insulation system)

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Terminal boxes

� Can be mounted on either side of the motor

� Designed to facilitate cable connection and shorten installation time

� Provided with a pressure relief device as an added safety feature

� Optional design available:� Oversized main terminal box

� Separate star point box

� Phase insulated, phase separated or phase segregated design

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Frame

� Compact, rigid, welded frame construction

� Provides high lateral and torsional stability

� Ensures low vibration levels in all operating conditions

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Bearings

� Designed for reliable, continuous operation and ease of maintenance

� Antifriction bearings � Predicted service life over

100 000 hours� SPM-nipples and grease

valves as standard� Tested for IP 56 protection

� Sleeve bearings� Self contained or circulating

oil lubricated� Oil ring as standard

� Special bearings available as option

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Accessories

� ABB offers an extensive accessories program for different industrial segments, applications and environments

� Typical accessories are e.g.� PT100 for bearings and

cooling air� Separate auxiliary boxes for

heater etc.� Water leakage detectors� Temperature transmitters� Surge voltage arresters� Digital pulse encoder� Vibration monitoring

(Bently Nevada, SPM)

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Cooling system

� Efficient cooling has to be achieved in all industrial ambient conditions. Therefore ABB includes a range of alternative cooling systems.

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Slot wedge

Epoxy mica slot insulation

Insulatedconductor

Fill and/or R.T.D.

Slot cross section

Micadur® Compact Industry insulation system

� Uniform system within ABB� More than 25 years experience

of VPI

� Service proven design

� Voidless insulation construction

� Tight fit in the slots

� Very low partial discharge intensity

� High thermal conductivity

� Good moisture resistance

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Motors for Variable Speed Drives

� Converters provide rapid, accurate and stepless control from zero to full speed

� Optimal design for DTC (Direct Torque Control)

� Easy to adapt to any industrial process

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Motors for every application

� Blowers

� Chippers

� Compressors

� Conveyors

� Extruders

� Fans

� Hoists

� Mill stands

� Mixers

� Pulpers

� Pumps

� Refiners

� Shredders

� Thrusters

� etc.

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� Air separation

� Cement

� Chemical, oil and gas

� Industrial gas and steam turbines

� Marine

� Metals and minerals

� OEM’s

� Power utilities (excluding generators)

� Pulp and paper

� Water and wastewater

Industries served

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Product designition code

� Example: AMA450L4A BATH� AM = AC Machines� A Indicates the type of machine and generation� A = squirrel cage induction machine with modular

construction, shaft heights 315, 355, 400, 450, 500

� C = squirrel cage induction machine with modular construction, shaft heights 1000 and

1120� I = squirrel cage induction machine with modular

construction, shaft heights 560, 630, 710, 800, 900

� K = wound rotor induction machine with modular construction, shaft heights 400, 450 and 500

� L = wound rotor induction machine with modular construction, shaft heights 560, 630 and 710

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Product designition code

� Example: AMA450L4A BATH� 450

� Shaft centre height in mm; 315, 355, 400, 450, 500, 560, 630, 710, 800, 900, 1000, 1120, 1250,

� L� Frame length; S = small, M = medium or L = long

� 4� Number of poles; for 2-speed machines pole numbers separated

with a slash, e.g. 4/6

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� Example: AMA450L4A BATH� A Stands for the IC/IP combination;

� A = IC611 / IP54 (55) [TEAAC] air-to-air cooled

� D = IC01 / IP23 [WP I] open (“drip proof”)

� L = IC81W / IP54 (55) [TEWAC] air-to-water cooled

� P = IC11, 21, 31 / IP23, 54, (55) [OPV, TEPV] pipe ventilated

� R = IC411 / IP54 (55) [TEFC] rib cooled

� T = IC511 / IP54 (55) tube cooled

� W = IC01 / IPW24 [WP II] weather protected

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� Example: AMA450L4A BATH� B Mounting arrangement

� B = IM1001 (Horizontal) [F1or F2] V = IM4011 (Vertical)

� A Bearing type;� A = antifriction S = sleeve

� T Indication of special construction (1 or more digits, not obligatory)� E = Exe T = separate ventilation X = electrically

special� N = Exn F = frequency converter drive Y =

mechanically special� P = Exp M = marine application Z = special

material

� H Location of manufacture� C = Champagne (France) H = Helsinki (Finland)� I = India M = Vittuone (Milan, Italy)� V = Västerås (Sweden)

Product designition code

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