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INDUSTRIAL BAKERY THE NETHERLANDS
INDUSTRIAL BAKERY
THE NETHERLANDS
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Contents
Background ............................................................................................................. 4
General description .................................................................................................. 5
Tin bread line .............................................................................................................
Ingredient storage and distribution ............................................................................ 7
Dough preparation .................................................................................................... 8
First proofer ............................................................................................................ 10
Long moulder and decoration ................................................................................. 11
Final proofer ........................................................................................................... 13
Bun & roll line.............................................................................................................
Dough preparation .................................................................................................. 14
Dough moulding ..................................................................................................... 15
Final proofer ........................................................................................................... 16
Oven ...................................................................................................................... 17
Tin bread line .............................................................................................................
Unloading, depanning ............................................................................................. 18
Tin storage.............................................................................................................. 19
Cooling and packing ............................................................................................... 20
Bun & roll line.............................................................................................................
Unloading, depanning, cooling ................................................................................ 21
Packing ................................................................................................................... 22
Tray cooling and return transport ............................................................................ 23
Other equipment; ingredient distribution ....................................................................
Big bag station ........................................................................................................ 24
Yeast installation..................................................................................................... 25
Other equipment; steam boiler .............................................................................. 26
Other equipment; crate washing and storage system ............................................ 27
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Background
This industrial bakery is supplying bread to a supermarket chain in the Netherlands. Due to the
huge success of their fresh baked bread, a new facility is being built and the current bakery
can be sold. There is a line for tin bread and a line for buns and rolls. The capacity of the tin
bread line is 2800 pieces per hour, the capacity of the bun roll line is 18.000 pieces per hour.
The bakery is from the year 2000 and is currently still in production. The equipment will be
available from the end of 2015.
The bakery has been extremely well maintained, all manuals, maintenance logs and electrical
schedules are available.
About Dubet
Dubet has been approached by the owner of the bakery to take over the process of selling the
bakery. Our many years of experience in the worldwide bakery sector means that we know
how to find our way. The right contacts and a worldwide network ensure that we always find a
solution that is appropriate to your needs.
But Dubet does more.
Engineering can be deployed in many ways. Dubet is able to work with you on solving
problems. For example, determining the most suitable set-up for the production lines or
machines that you have purchased. Dubet can also engineer a complete production line with
various machines, being new as well as used.
After completion of the sale, Dubet can also assist in the disassembling and installation of the
production line. Expert and experienced staff are available for this throughout the world. Dubet
can also handle the logistic aspects, from packaging to arranging the appropriate documents
and transportation. That is the convenience of a partner like Dubet.
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General description
Tin bread line
Consisting of:
-Spiromatic Silo installation, 4x 32 ton
-H2 recipe dosing installation
-Diosna linear mixing system, SPV-240A, 8 stainless steel bowls
-Diosna bowlifter
-Benier 4 pocket divider, Benier Check weigher, Benier conical rounder, Benier pre-proofer, —-
-Benier longmoulder MI 600
-Transport with tiger paste decoration
-Final proofer, elevator system infeed/discharge
-Transport with tin detection and scoring unit + 4 decoration stations
-Tromp Decojet water scoring, Kaak marking unit
Transport, suction depanner, Kaak bread in pan detection, transport bread to cooling conveyor
Pan cooling conveyor, robot pan storage system, 2x pan turning units, Bakon pan greasing
unit, Return transport to moulder
Bun & roll line
Consisting of:
-H2 recipe dosing installation
-2 Diosna mixers with bottom discharge, SP 200 E
-Konig pre-portioning hopper ,Trö 160
-Konig bun & roll line, Industrial II, Type T/6/5-S-1/1-70/g ZB 800, 6 rows, make up for buns
and rolls, retracting belt, tray dimension 60x80 cm
-Final proofer, elevator system infeed/discharge, bypass system
-Transport to Daub oven and transport with scrabble depanner to cooling conveyor
Transport, plate brush cleaning unit, crumble suction, plate cooling tunnel, plate buffer system
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General description
Daub oven
Combined for tin breads and buns & rolls
Oven elevator loader, Daub Hanseat Thermo oil oven, 4 levels, total baking surface152 m²,
elevator unloader
Cooling conveyor
Combined for tin bread and buns & rolls
Cooling transport in 2 lanes, 5 levels, splitting for tin bread and buns & rolls
Packaging tin bread
Consisting off:
-Safe line metal detector
-Crate filling system
-Crate lift
-Discharge transport bread in crate
-Robot crate stacker
Packaging bun & rolls
Consisting off:
-Safe line metal detector
-Double loading station
-Hartmann Flowpacker GMD 420
-Robot crate stacker
Additional equipment
TU big bag station for 6 bags
Packo Yeast installation
Prokal steam boiler
Numafa crate cleaner
Crate buffer system, capacity 10.000 pcs
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Silo installation
Spiromatic silo installation: 4 polyester silos, capacity 32 ton per silo. Transportation through
central piping system for both tin bread and bun roll line.
H2 central recipe and dosing system.
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Tin bread line - dough preparation
Diosna automatic linear mixing system
3 mixers SPV-240A , max. capacity 240 KG dough / 150 KG flour per mixer
9 stainless steel bowls, diameter 1000mm, contents 355 L per bowl
Diosna bowlifter HK300 with dough scraper. Lifting capacity 600 KG, tipping height approx.
3000mm
New (2014) Teflon coated hopper with automatic sliding latch, on stainless steel platform
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Tin bread line - dough preparation
Benier 4 pocket divider B9340, capacity 2400-4000 dough pieces / hour, weight range 200-
1100 gram (depending on dough type) Teflon coated hopper foot, thermometer in hopper foot
with digital termperature display above divider.
Benier checkweigher BC 6000, 60 programmes, LCD screen with all product information. Com-
plete with BU 6000 rejecting unit with dough collection buckets for removal of dough pieces
outside the weight tolerance.
Benier All-round conical rounder, Teflon coated, infeed South, output East, with adjustable
tracks.
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Tin bread line - first proofer
Benier 2100 first proofer. Capacity 2800 pieces / hour, proofing time 45 minutes, net content
2100 pieces. 195 stainless steel swings with 12 nylon gauze cups each, double infeed. Free-
standing isolated cabinet , outside measurements 6300x4580x4400mm (lxwxh) with 2 doors.
Recirculation climate unit TH-DH 1,0 incl. Defensor steam generator and stainless steel ca-
nals.
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Tin bread line - long moulder
Dough transport from first proofer to longmoulder, with double-pieces detection.
Benier MI-600 longmoulder, belt width 600mm, working width max. 450mm, pressure board
2000mm long, foldable and height adjustable, brush with scraper on bottom of belt, dough
pieces recognition and digital numerator.
Central control unit for the hopper, divider, check weigher, rounder, transport, first proofer,
climate unit, transport and moulder.
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Tin bread line - decoration
Movable Tiger paste dosing unit, 4 air powered nozzles
Tromp Decojet decoration unit
4 movable strewing units: poppy seed, sesame seed, wheat flakes, sunflower seed. All includ-
ing storage box, collector and adjustable partitioning
Water scoring unit, 4 nozzles for 4 diagonal scores per loaf. Including storage barrel, water
pump, filter etc. Needs demineralised water at a temperature of approx. 20º C.
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Tin bread line - final proofer
Multistep final proofer, Number of decks 17 + 15, distance between decks 180mm, product
height including tin max. 140mm. Number of positions per deck 21, maximum number of tins in
proofer 672. Infeed height 310mm, outfeed height 1270mm. Proofing time 70 minutes
(nominal).
Programmable climate control; humidity 70-90%, temperature 30-35º C, incl. Trane air cooling
unit with evaporator, compressor and condensator, Medium R22. Complete with isolated cabi-
net 13065/10285 x 5000 x 4900mm, with 2 doors 900 x 2000mm.
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Bun & roll line - dough preparation
Diosna automatic mixing system SP 200 E-2. Capacity 1080 KG dough / hour, 9 charges per
hour at a capacity of 18.000 buns of 60 gram.
2 spiral mixers SP200E with bottom discharge, capacity 200 KG dough / 125 KG flour per mix-
er, contents 300 L, . HB6000 horizontal dough collection / transport below both mixers, belt
width 275mm. Including temperature sensor PT 100 and bowl scraper.
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Bun & roll line - dough moulding
König Industrial II divider rounder, Type T/6/5-S-1/1-70/9 ZB 800, 6 rows, retracting belt, tray
dimensions 60x80 cm. Dough filling through pre-portioning hopper Trö 160. 2 strewing units
with storage box and collector .
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Bun & roll line - final proofer
Multistep final proofer, number of decks 2 x 24, distance between the decks 125mm, max.
product height incl. tin max. 85mm. Number of positions per deck 14, max. number of tins in
proofer 672. Infeed height 950mm, outfeed height 950mm, Proofing time 80 min. (nominal)
Programmable climate control; humidity 70-90%, termperature 30-35º C, incl. Trane air cooling
unit with evaporator, compressor and condensator, Medium R22. Complete with isolated cabi-
net 14600/11490 x 5130 x 4900mm, with 2 doors 900 x 2000mm.
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Oven
Oven loader, elevator system. Transport for trays, height 680mm. Transport for tins, height
1260mm. 2 pusher beams to push trays and tins on the oven elevator.
Daub Automatic-Hanseat type CBTO 25.152.4. 4 deck oven, deck 1 for bun & roll, other 3
decks for tin bread. Wire mesh belt
Usable dimensions: 2500mm width, 15200 length (19 steps of 800mm), inner height 180mm.
Total backing surface 152 m2
Heating through thermal oil, boiler type KO 1000, max. capacity 1000 kW. 1 Weishaupt gas
burner type G7, burner capacity 1160 kW
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Tin bread line - unloading, depanning
Oven unloader, elevator system. Outfeed height 2120mm, transport in on rolls, out on chains.
Suction depanner
Bread-in-pan detection
Cooling conveyor for bread to packaging area, cooling conveyor for tins to tin storage.
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Tin bread line - tin storage system
Cooling conveyor from suction depanner to storage. Tin cooling tunnel on conveyor, insulation
panels 40mm, Trane air cooler with ventilators. Tin pair type detection system.
Tin storage system for 4 different types of tin pairs, 1200 pcs per type. Tipping unit including
blow out system. Hoisting crane for loading of the tins.
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Tin bread line - cooling and packing
Safeline metal detector on cooling conveyor. Packing of loafs in crates. Crate filling system,
crate lift, discharge transport bread in crate, Robot crate stacker.
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Bun & roll line - unloading, depanning, cooling
Scrabbler to take products of trays, with adjustable brush to prevent tipping and sliding back.
Cooling conveyor to packaging area. Metal detector on cooling conveyor.
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Bun & roll line - packing
Hartmann GBK420 flow pack machine. Packaging in plastic or paper bags, integrated clipping
unit. Product dimensions 100-400m length x max. 260mm width x 30-170mm height. Capacity
30-70 cycles / min (depending on product)
Packing in crates, robot crate stacking.
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Bun & roll line - tray cooling and return transport
Transport from empty trays. Brushing machine for trays, with adjustable brush and suction unit
for removal of rest material.
Tray cooling tunnel on conveyor, insulation panels 40mm, Trane air cooler with ventilators.
Transport conveyor under tray greasing machine, greasing with brush. Transport to start of
line.
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Big bag station
Technology Unlimited Big bag station for dosing of ingredients for dough preparation.
Suitable for 6 bags.
Year of manufacturing 2008
Bag dimensions 900 x 900 x 1700mm, capacity 1000 KG maximum. Transportation of the in-
gredients to the central dosing system is done by Busch vacuum pumps.
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Yeast installation
Packo liquid yeast system with Roma isolated cabinet.
4 storage barrels, with automatic switching if one of the barrels is empty.
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Description of the equipment— steam boiler
Manufacturer Viesmann Werke Berlin
Year of manufacturing 1985
Capacity 1425 kg / h (930 kW), heating surface 24 m2
Weishaupt burner
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Description of the equipment— Numafa crate
washing and storage system
Crate lift from distribution centre to crate storage. Automatic, robot controlled storage of crates
in 7 rows. Automatic removal of crates and transport to crate emptying system (removal of
trash / paper that may be left in crate) Automatic transport to Numafa crate washer.
Type RWM400, including blow dry system. System specifically designed for (Dutch standard)
Broban crates with dimensions 700 x 496 x 190mm
Year of manufacturing 2000
Dimensions of the installation (LxBxH) 9500 x 1700 x 1800mm
Capacity max. 900 crates per hour. Water capacity 2 x 300 liter
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For more information:
Dubet B.V.
Architronlaan 1
5321 JJ Hedel
The Netherlands
Tel: +31 73 534 08 40
