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Industrial Chem by Tekk

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!" !" !" !"# # # #$% $% $% $% $ Natural resource: &'" ()* +, -" ". + / Steps to answering this question: 1. Name a limited natural resource (guano) 2. Discuss issues associated with the increased need for the resource 3. Identify replacement materials and/or current research into replacements 4. Use appropriate structure for discussion (opening argument, discussion of issues and concluding remarks) )0 1 ! " #$%$&%$%$ Recall: 2 %3 # $ 1 4 /51 Factors which affect the equilibrium in a reversible reaction: % , % 1 6 1 1  71  71  7 1 11 % $ % (.(2%31 $ " ! '"( "" 81# dD cC bB aA + +
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Page 1: Industrial Chem by Tekk

8/6/2019 Industrial Chem by Tekk

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!"!"!"!"####$%$%$%$%

$

Natural resource: &'"

()*+,

-"

".

+

/

Steps to answering this question: 1.  Name a limited natural resource (guano) 2.  Discuss issues associated with the increased need for the resource 3.  Identify replacement materials and/or current research into replacements 4.  Use appropriate structure for discussion (opening argument, discussion of issues and concluding remarks) 

)01!"#$%$&%$%$

Recall: 2 %3 # $ 1 4

/51

Factors which affect the equilibrium in a reversible reaction: %

,

% 1 6

11

•  71

•  71

•  7 1

11

%

$

%

(.(2%31

$

"!'"(""

81#

dDcC bBaA +↔+

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)

7,6

%(

"

.#

K  B A

 DC ba

d c

=][][

][][

Interpretation of the equilibrium constant: 

11

91

15

711.

/1

1,:1

,:

&"')(&"

(1

11#

 

Recognise: 1,

"

$:;

$:<

$:=1

>+*

+#

• #?,

• 

•  !0

•  #

•  .

! !

 &!

 Process of sulfur extraction: .

+,

+@*%"

%

5

7.

1AABC

 

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>

Property of sulfur which allow its extraction: +.8#

•  $>%"@*%"

/

•  +$

•  +

Environmental issues: 7./.

 

8

,1

D55

.

* 42SO H 

Steps to producing sulfuric acid: %$

 -#&!

+..#

 H gSOgOsS ∆+↔+ )()()( 22

Conditions necessary: .

.

..

****%!***%.

2SO 3SO

 .#&!!!

+...".

.52

OV  "..1.

kJ gSOgOsSOOV 

197)(2)()(2322

52 +    →←+

Conditions necessary: +.

$

$

%1!**5BB**%"5)"

,.9..1

 /#0!

."

722 OS H  "1$.

"

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!

$1.

)()()(722423

lOS H lSO H gSO →+

 1#&

AC

)(2)()(422722

lSO H lO H lOS H  →+

  2SO 3SO

Conditions necessary for producing  2SO : 

 H gSOgOsS ∆+→+ )()()( 22

.

..1EEE"

****%!***%. 2SO 3

SO

 

Conditions necessary for producing  3SO : 

kJ gSOgOsSO OV 197)(2)()(2 322

52 +    →←+

+.$

$

%1!**5BB**%"5)",

...1

9.. 1

,1./5)"

.1

.,.

0"  2SO 3SO

$.

.1

kJ gSOgOsSO 197)(2)()(2322 +↔+

+.

$

,.

."BB**%!***%AFC.

/"

!#$!2%$

Sulfuric acid as an oxidizing agent: +./"(

.

G# )()()(2)( 2

2g H aq Znaq H s Zn +→+

++

# )()()()( 2442 g H aq ZnSOaqSO H s Zn +→+

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B

"

./.

)()(2)()()(2)(2)(2

422

2

4 aqSOlO H gSOaqSnaq HSOaq H sSn−+−+

+++→++

Sulfuric acid as a dehydrating agent: %$

#

)()()()(2424252 lO H g H C lSO H lOH  H C  +→+

%#

)(11)(12)( 2112212 gO H sC sO H C  +→

!!

Describe the exothermic nature: 7

.

heat aq HSOaqO H lO H lSO H  ++→+−+

)()()()( 43242

Explain the exothermic nature: "

#

+

8# )()()()( 43242 aq HSOaqO H lO H lSO H −+

+→+

+# )()()()(2

4324 aqSOaqO H lO H aq HSO−+−

+↔+

$-5"

.".

-H

.

3#

$"

)(2)(2)(232

aqO H lO H aq H ++

→+ 1

.2182−

−=∆ molkJ  H hydration

Concerns with sulfuric acid:   7..

8.

Safety precautions #+

I"

,,/

)  +

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@

Safety precautions #%1

0

+3$

4&&•  %)C"

%1

•  (

"

•  %$

+

.

!.1!&"

Electrolysis: The process of driving a non-spontaneous redox reaction to occur by means of electrical energy, to separate ions at molten state.Electrolytic cell: an electric cell in which the process of electrolysis occurs 

Galvanic and electric cells: &.&

.

9

$5.

89

.

82

.#

*!

"

General terms: $./+

 Main features: %"./

Anode reaction: −−

+→ egClaqCl 2)()(2 2

+"

..

Cathode reaction:  )(2)(2)(2 22 aqOH g H elO H  −− +→+  

# )(2)()()(2)(2 222 aqOH g H gCllO H aqCl−−

++→+

7# )(2)(2)()()(2)(2)(2 222 aqOH aq Nag H gCllO H aqClaq Na−+−+

+++→++  

81# )()()(2)(2)(2 222 g H gClaq NaOH lO H aq NaCliselectrolys

++      →  +  

!!#$%$%$%

&&&

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F

The Mercury Process .

Description of equipments: ,..

1

.

Basic chemistry (must memorize equations): $-

,

Cathode reaction:  )(2)(2)(2 Hgindissoved  Nal Hgeaq Na →++−+

%

Anode reaction: −−

+→ egClaqCl 2)()(2 2

,5

# )(2)()(2)(2 / 2 22 l Hgg H aq NaOH lO H  Hg Na ++→+

# )()(22)(222 222 gClg H OH  NalO H Cl Na +++→++−+−+

 Advantages: •  $

•  $.

•  (

 

Technical difficulties: •  1

.

•  J1.

•  2

•  G-

 

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Environmental difficulties: •  ,.

+

•  %.

#

•  $

•  +..

The Diaphragm Process $1

.

Description of equipments: ,,

5.

.

Basic chemistry (must memorize equations): $""

./

Anode reaction: −−

+→ egClaqCl 2)()(2 2

+"

..

 

Cathode reaction:  )(2)(2)(2 22 aqOH g H elO H −−

+→+  

#

)(2)(2)()()(2)(2)(2 222 aqOH aq Nag H gCllO H aqClaq Na−+−+

+++→++

.

 Advantages: 

Page 9: Industrial Chem by Tekk

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A

•  1G-

•  21

Technical difficulties: 

•  -% 5".

1

• 

C".

•  ,

1

 Environmental difficulties: 

 

The Membrane Process $5

%

Basic chemistry (must memorize equations): "

7

..

.

G%"

Anode reaction: −−

+→ egClaqCl 2)()(2 2

Cathode reaction:  )(2)(2)(2 22 aqOH g H elO H −−

+→+  

Overall:  )()()(2)(2)(2 222 g H gClaq NaOH lO H aq NaCl iselectrolys ++      →  +

Technical and environmental difficulties in comparison to other processes: #

•  5

•  G.

• 

.

Page 10: Industrial Chem by Tekk

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*

-

5

Model response: “Evaluate changes in industrial production methods for sodium hydroxide” (6 marks HSC2002) 

+

#

1

G-

(#

".G-"

G-*

/

0#

GH.G-

-

5

&

G-

 To identify chlorine: ,G>$

,%

To identify hydrogen gas: ,,

,K3

To identify NaOH: $G--

-G-

Hazards: •  7

•  7

0!"

913

The decomposition of molten molten molten molten NaCl to its elements: 

)()(2)(2 2 gCll Nal NaCl +→

%# )(l Nae Na →+−+

,#−−

+→ egClCl 2)(2 2

The decomposition of aqueous aqueous aqueous aqueous NaCl to its elements: 

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)()()(2)(2)(2)(2 222 gClg H aqOH aq NalO H aq NaCl +++→+−+

%#−−

+→+ OH  H eO H  222 22

,#−−

+→ egClCl 2)(2 2

B+&

Saponification is described as the hydrolysis of fats and oils under alkaline conditions (OH) to produce glycerol and salts of fatty acids.+.L-"L%-"

.

OH  RCOO ROH  RCOO R baba −+−→+−−−−

For example:  H.→ H"

 

Process in the school laboratory: ,

G-K3G%

Procedure:   B2)*2!*0G-B**2

)  .>*

>  7.

!  *G%

B  .>

@  +.

Safety risk: •  G-

G-

•  -.G-

Conditions: •  0

•  1

•  +.

Industrial process:   0.G-"K3

)  +4..

>  -1

!  1.

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)

B  7

Conditions: 

•  $

•  0.

•  +1

Comparison in summary: In the School lab: •  6

•  6

•  +

•  ?

•  +.

 0

Structure of soap: +.

"

K53".K3"K3

K3".

Account for soap’s cleaning action: 75

5

5

.

5

.

+

 4.

,4

4

Model response: “describe the molecular structure of soap and use this structure to account for the cleaning action of soaps” 

7,5% 5

7"

5"

."

5

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>

,44

!

Emulsion: the dispersion of small droplets of an immiscible liquid in another +.

+

Formation of micelles: 5

.

#$%$%$

$5%$

Anionic detergents: detergents which have a negative charged head. Eg. soap Cationic detergents: detergents with a positively charged head. Eg. alkyl ammonium group 

Non-ionic detergents: detergents with a polar head rather than ionic head groups such as alcohol and ethoxy functional groups.Surfactant: substance that decreases the surface tension of water or, alternatively, that ‘solubilises’ dirt and grease 

Structure and chemical compositions:  ++++"""" %%%%

,

+"

2

L%LGH"

,

("

2

"

L?LL+)LLGH"

G5

2

4L%-)L%-)LL".

5

%

("

2

GLG?>H"

%% 5

 Effect in hard water and uses:  99990)H%)H" DDDD

+ "

, 8.

"

0

$

1111

,

.

G5 G

9

8

Page 14: Industrial Chem by Tekk

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!

+

45

% G

9

--

.

%

.

,

%

 ,$&

 

6

%.#,"

/

8...

+#•  &

•  # COOH CH CH  1423)(

•  +# COOH CH CH  1623 )(

•  # COOH CH CH CH CH CH  72723)()( −=−

•  2# COOH CH CH CH CH CH CH CH CH  722423)()( −=−−=−

&&&!&

Soaps: +

.

Early detergents: 9AB*K@*

+"

.

.

.

 Recent detergents: 0""""

-

/.

"..

1

%

Non-ionic detergents: 05

Page 15: Industrial Chem by Tekk

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B

Assessment/Judgment: ,

'

,

77

(

B+@*&

Raw materials: G%""

Products: ( )3CaCl ( )32CO Na

,

#

•  &&&&#.

."

•  7777#+

$"

•  +#+#+#+#+.

.".

5

•  +#+#+#+#

•  ,,,,/#/#/#/#+/&"&&&#$%$

%$%$&

Flowchart: 

Sequence of steps in the Solvay process   6G%"

 Chemistry of brine purification: 

Page 16: Industrial Chem by Tekk

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@

6

$#

#

)()()( 3

2

3

3 sCaCOaqCOaqCa →+−+

-.

)()()(2)( 2

2sOH  MgaqOH aq Mg →+

−+

)()()(3)( 33 sOH FeaqOH aqFe →+ −+

,

>  %."

 Chemistry of hydrogen carbonate formation: 7.%)

#

)()()(3222

aqCO H lO H gCO ↔+

""#

)()()()( 34323 aq HCOaq NH aqCO H aq NH −+

+↔+

#

)()()( 33 s NaHCOaq HCOaq Na ↔+−+

#

)()()()()()(43232 aqCl NH s NaHCOlO H g NH gCOaq NaCl +→+++

 Chemistry of sodium carbonate formation: 8#

)()()()(222323

gO H gCOsCO Nas NaHCO heat ++    →  

.

 Chemistry of ammonia recovery: 

,."

.+

2#

)()()(23 gCOsCaOsCaCO +→

..#

)()()()( 22 aqOH CalO H sCaO →+

....

Ammonia recovery:  )(2)(2)()(2)()(32242

g NH lO H aqCaClaqCl NH aqOH Ca ++→+

The overall reaction for the Solvay process: 

)()()()(22323 aqCaClsCO NasCaCOaq NaCl

ammonia+      →  +  

&&!

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F

General statement: ,+.

 Thermal pollution: +.

.

.

Waste products: ,7

+

,5

Conclusion: +

 How the issues are addressed: +

,$&&&&

7,-.8!

Procedure for modeling reaction of ammoniacal brine with carbon dioxide: D%):"

.G%G-!%G)%>

Safety risks: %)&5G->

9,

Difficulties with laboratory modeling: $*%G->

$

G->

4&&&!

Criteria used: #

  1

)  L.

 Example- the Solvay process: +1G%

,4

911

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81

.

.

1


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