Industrial ControlsEngineering Department

SM18 Control Systems overview

Jeronimo ORTOLARoberto SPERONI

EN/ICE Technical Committee25th June 2015

Industrial ControlsEngineering Department

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BACKGROUND

Development started ~ 2002 Many people involved. From C. Dehavay to D. Willeman All systems inherited Mainly protection systems but also process control Many small systems interconnected 20 PLCs under our responsibility 1500 I/Os

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

Industrial ControlsEngineering Department

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SM18 Now

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

Industrial ControlsEngineering Department

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HW layout

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

Industrial ControlsEngineering Department

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Controls layout

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

Power ConvertersWater system

FRESCA2

HORIZONTAL TEST BENCH

BLOC4 (Cluster G)

LONG Cryostat

SC Link Station (Pipe)

DIODE Cryostat

SIETGAL Cryostat

POTAIN

MATRIX

PXI DAQ

POTAIN

MATRIX

PXI DAQ

POTAIN

MATRIX

PXI DAQ

POTAIN

MATRIX

PXI DAQ

POTAIN

MATRIX

PXI DAQ

HV Mobile Rack 2

HV Mobile Rack 1

EF

C B A

ARTC1

ARTC2

ARTB1

ARTB2

ARTA1

ARTA2

ARTF1

ARTF2

ARTE1

ARTE2

CU

CFBC2 CBFC1 CFBB2 CBFB1 CFBA2 CFBA1

CFBF2 CBFF1 CFBE2 CFBE1

CTH

HV1

HV2

SE-F SE-E

SE-C SE-B SE-A

FRESCA2

BLOC4

HFM Cryostat

Cluster D15 kA

Industrial ControlsEngineering Department

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Control system status

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

FRESCA2 In operation 6 weeks a year Migrated to CPC6 (David Willeman) No major development foreseen

Industrial ControlsEngineering Department

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Control system status

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

BLOC4 In operation Developed in CPC5 Migration to CPC6 ready Future HFM cryostat already in the control system. Future activities:

Risk Analysis Safety Instrumented System implementation CPC6 + Safety program

Industrial ControlsEngineering Department

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Control system status

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

HORIZONTAL TEST BENCH Functional analysis Risk Analysis done Safety System implemented + CPC6 (Cluster C) PLC reorganization: from 6 PLCs (1 per cluster + CU) to 1. HV mobile rack refurbished. WinCCOA layer implemented Under commissioning

Industrial ControlsEngineering Department

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Control system status

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

HORIZONTAL TEST BENCH Future activities:

Cluster A, B, E, F protection system implementation Safety consolidation in all clusters. CU integration in Safety PLC Improve data exchange across systems 10 ART PLCs to be migrated to CPC6 Improve documentation

Industrial ControlsEngineering Department

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Control system status

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

Cluster D 2 possible solutions:

QPS + PIC Potain + Matrix + Safety PLC

Industrial ControlsEngineering Department

11

Controls layout

25th of June 2015 J. Ortola, R. Speroni (EN/ICE)

Power ConvertersWater system

FRESCA2

HORIZONTAL TEST BENCH

BLOC4 (Cluster G)

LONG Cryostat

SCLink (Pipe)

DIODE Cryostat

SIETGAL Cryostat

HFM Cryostat

POTAIN

MATRIX

PXI DAQ

POTAIN

MATRIX

PXI DAQ

POTAIN

MATRIX

PXI DAQ

POTAIN

MATRIX

PXI DAQ

POTAIN

MATRIX

PXI DAQ

HV Mobile Rack 2

HV Mobile Rack 1

EF

C B A

ARTC1

ARTC2

ARTB1

ARTB2

ARTA1

ARTA2

ARTF1

ARTF2

ARTE1

ARTE2

CU

CFBC2 CBFC1 CFBB2 CFBB1 CFBA2 CFBA1

CFBF2 CBFF1 CFBE2 CFBE1

CTH

HV1

HV2

SE-F SE-E

SE-C SE-B SE-A