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INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application...

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The ideal solution for highly corrosive onshore and offshore environments INDUSTRIAL DUTY FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste water treatment areas where corrosive vapors such as hydrogen sulfide or chlorine are present and offshore or coastal areas where salt-laden air or saltwater spray is prevalent. Beyond the benefit of corrosion resistance, Bebco utilizes industrial grade core and finish materials that are Class 1 flame retardant, provide exceptional UV resistance, and are available in a wide variety of colors. Construction Method Bebco Industrial Duty Fiberglass Shelters are provided with optional bases and doors to form a complete structure, ready for use and occupancy. Options such as windows, bulkheads, interior and exterior lighting systems and a complete range of accessories may be added upon request. The shelters feature individual wall and roof sections, featuring 18 gauge galvanized sheet metal frames. The frame consists of a perimeter "C" shaped channel and ribs positioned vertically on two foot maximum centers, formed from two "C" shaped channels fitted back to back. The space between all ribs of roof and wall sections are filled with precision- cut and mitered polyisocyanurate insulation sheeting. Prior to erection, the interior surface of all sections are spray coated with a glass fiber and resin composite mixture to form a Class A flame-retardant coating. When fully cured, the wall and roof sections are crane lifted into positions and lag bolt fastened together. All exterior surfaces then receive glass fiber, resin and gel coatings to form a sealed, monolithic structure. The result is a totally bonded surface that provides exceptional, industrial level strength and ensures a life- time of service in extremely corrosive environments. Bebco Industrial Duty Fiberglass Shelters are also available in bottom or top lifting configurations. Bottom lift shelters are manufactured as noted above and bolted to an angle iron frame which is welded to a Bebco shelter base. Top lift shelters permit the optional inclusion or exclusion of a Bebco shelter base, and they feature a seal-welded tubular steel frame. The frame features fixed or removable lifting eyes, positioned as required for balanced weight load distribution. The frame of each wall section is stitch-welded within the tubular steel frame. The roof section is then stitch- welded to the top of the tubular steel frame prior to the application of the exterior surface glass fiber and gel resin coating. Visit our website to download generic specifications for your next project quotation request! Incredibly durable monolithic fiberglass buildings in virtually any shape or size for analyzer, control room, laboratory, switchgear, pump or metering station applications, in single and double wide (split body) configurations! Technical Bulletin IDFS-R2.0 © 9.26.2015
Transcript
Page 1: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

The ideal solution for highly corrosive onshore and offshore environments

INDUSTRIAL DUTYFIBERGLASS SHELTERS

Shelter Application

Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste water treatment areas where corrosive vapors such as hydrogen sulfide or chlorine are present and offshore or coastal areas where salt-laden air or saltwater spray is prevalent. Beyond the benefit of corrosion resistance, Bebco utilizes industrial grade core and finish materials that are Class 1 flame retardant, provide exceptional UV resistance, and are available in a wide variety of colors.

Construction Method

Bebco Industrial Duty Fiberglass Shelters are provided with optional bases and doors to form a complete structure, ready for use and occupancy. Options such as windows, bulkheads, interior and exterior lighting systems and a complete range of accessories may be added upon request. The shelters feature individual wall and roof sections, featuring 18 gauge galvanized sheet metal frames. The frame consists of a perimeter "C" shaped channel and ribs positioned vertically on two foot maximum centers, formed from two "C" shaped channels fitted back to back. The space between all ribs of roof and wall sections are filled with precision-cut and mitered polyisocyanurate insulation sheeting. Prior to erection, the interior surface of all sections are spray coated with a glass fiber and resin composite mixture to form a Class A flame-retardant coating. When fully cured, the wall and roof sections are crane lifted into positions and lag bolt fastened together.

All exterior surfaces then receive glass fiber, resin and gel coatings to form a sealed, monolithic structure. The result is a totally bonded surface that provides exceptional, industrial level strength and ensures a life-time of service in extremely corrosive environments.

Bebco Industrial Duty Fiberglass Shelters are also available in bottom or top lifting configurations. Bottom lift shelters are manufactured as noted above and bolted to an angle iron frame which is welded to a Bebco shelter base. Top lift shelters permit the optional inclusion or exclusion of a Bebco shelter base, and they feature a seal-welded tubular steel frame. The frame features fixed or removable lifting eyes, positioned as required for balanced weight load distribution. The frame of each wall section is stitch-welded within the tubular steel frame. The roof section is then stitch-welded to the top of the tubular steel frame prior to the application of the exterior surface glass fiber and gel resin coating.

Visit our website to download generic specifications for your next project quotation request!

Incredibly durable monolithic fiberglass buildings in virtuallyany shape or size for analyzer, control room, laboratory,

switchgear, pump or metering station applications, insingle and double wide (split body) configurations!

Technical Bulletin IDFS-R2.0 © 9.26.2015

Page 2: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Technical Specifications1.0 - Fabrication Materials: Bebco Industrial Duty Fiberglass Shelters shall be fabricated with materials that meet or exceed the following specifications:

1.1 - Wall & Roof Section Framing: Perimeter and rib frame members of each individual wall section and the roof section shall be formed from 18 gauge galvanized steel sheet metal, which has been machine cut and bent to form “C” shape channels of various widths and depths as specified under Section 2.1.

1.2 - Base Angle: Base angles shall attach wall sections to bottom lift shelters featuring an open, grated, sump or deck style base. Base angles shall be formed from ASTM A-36 forged angle iron with a minimum profile of 3” x 3” x 1/4”, a minimum tensile strength of 36,000 PSI and a minimum yield strength of 58,000 PSI.

1.3 - Tubular Framing: Tubular steel shall be utilized as a structural frame surrounding each wall section of top lift shelters, formed from ASTM A-500 Grade C forged beams with a minimum profile of 3” x 3” x 1/4”W, a minimum tensile strength of 58,000 PSI and a minimum yield strength of 39,000 PSI.

1.4 - Panel Insulation: All wall and roof section frames shall be filled with Dow Chemical Trymer® Brand 2000-I Rigid Polyisocyanurate sheeting material, in individual or laminated forms, ranging from 3” thick to 12” thick. Minimum properties shall include a compressive strength of 25.0 lb/in2, a density of 2.05 lb/ft3, and an R-Value of 5.3 per inch at 75°F, in accordance with ASTM Test Methods D1621, D1622 and C1303.

1.5 - Resin & Gel Coating Materials: Shelter coatings shall be formed with Reichhold, Incorporated DION FR® 7767 Flame-Retardant Resin and HK Research Corporation WHITE HydroShield® Light LHM-2900 LOW HAP NPG/ISO (100% NPG-Isophthalic) Marine Grade UV Resistant Gel Coating materials, and exhibit the following properties:

Bebco Industrial Duty Fiberglass Shelter Coatings PropertiesProperty ASTM Test Resin Gel CoatingTensile Strength @ 77°F: D-638 8,000 psi 11,600 psiTensile Modulus @ 77°F: D-638 5 40,000 psi 547,000 psiTensile Elongation @ 77°F: D-638 1.6% 3.8%Flexural Strength @ 77°F: D-790 14,200 psi 18,450 psiFlexural Modulus @ 77°F: D-790 540,000 psi 545,000 psiBarcol Hardness @ 77°F: D-2583 48 35Heat Distortion: D-648 172°F 174 °F

1.6 - Coating Reinforcement & Matting: Coating reinforcement shall consist of Type E gun roving random glass fibers ranging from 1” to 1.5” in length. Coating over frame members may be reinforced with 0.022” thick BTI Type CM-2415 stitch fiber matting. Widths shall range from 3” to 6”, as required.

1.7 - Bolt Fasteners: Wall sections shall be secured to base angles with 3/8” diameter SAE Grade 5 zinc plated steel carriage head bolts, flat washers, lock washers and hex nuts. The bolts shall have a proof load of 85,000 PSI and a minimum tensile strength of 120,000 PSI. Length shall range from 4” to 16”, as required.

1.8 - Screw Fasteners: Adjacent wall and roof sections shall be connected with Olympic extra heavy duty #3 Phillips truss screws, with a 0.435” head diameter, a 0.275” thread diameter and Olympic CR-10 corrosion resistant coating, per FM Standard 4470. Length shall range from 4” to 16”, as required.Trymer is a registered trademark of the Dow Chemical CompanyDION FR 7767 is a registered trademark of Reichhold, IncorporatedHydroShield is a registered trademark of the HK Research Corporation

2.0 - Section Framing Fabrication & Insulation: Bebco wall and roof section framing shall be formed, prepared, fitted, joined and insulated in accordance with the following specifications:

2.1 - Wall & Roof Section Frame Forming: Framing members shall be precision cut and formed into “C” shaped channels by CNC machinery to achieve a minimum flange profile of 1.5” O.D. and a web profile of 3” to 12” I.D. Machining tolerance shall not exceed a maximum variance of ±0.05”.

2.2 - Wall & Roof Section Frame Preparation: All wall and roof section frame members shall be cut to specific length and cleaned to remove all scale, oxidation, and surface contaminates, and shall be profiled with a soft-pad grinder to create a suitable profile for adhesion of gel resin coatings.

After forming by CNC Machinery, all perimeter and rib frame members are cut to specific length and profiled with a soft-

pad grinder to ensure adhesion of gel resin coatings.

2.3 - Wall & Roof Frame Fitting and Joining: Perimeter frame members of all wall and roof sections shall face inward, and wall and roof section frame ribs shall be formed from two frame members, facing back to back to form an “H” shape. Rib members shall be joined by 1” long stitch-welds, back to back, on 12” centers, along the entire length of the interior and exterior flange surfaces. Perimeter frame members shall be notched, fitted and tack-welded. Rib frame members shall be fitted and seal-welded to intersecting perimeter frame at centers not exceeding twenty four (24) inches, on both exterior flange surfaces.

The top, side and rib frame members are then carefully fitted, squared and tack-welded to pre-form individual wall

and roof sections, with a maximum rib spacing of 24”.

Bebco Industries, Incorporated IDFS-R2.0 Page 2 of 12

Page 3: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Bebco Industries, Incorporated IDFS-R2.0 Page 3 of 12

2.6 - Top Lift Shelter Tubular Frame Fabrication: Top lift shelters shall be fitted with a tubular steel frame that envelopes all exterior wall sections. Interior partition wall sections may or may not require tubular steel frames, depending on engineering requirements for lifting. The tubular steel frame shall be formed from materials as specified under Section 1.3, prepared in the same manner as wall and roof section framing under Section 2.2, and shall be fitted, squared and seal-welded. Wall sections shall then be fitted in the tubular steel frame and attached by 1” inch long stitch welds on centers not exceeding 12”, along the interior and exterior surfaces of each prefabricated wall section’s perimeter frame. (see figure 2.6-1)

2.7 - Additional Tubular Steel: Additional tubular steel shall be utilized to provide lifting support and structural integrity, within walls exceeding a length of fourteen (14) feet. (see figure 2.7-1)

2.8 - Lifting Provisions: Top lift shelters shall feature multiple lifting points for balanced weight load distribution, extending from the tubular steel frame of opposing long side walls through the roof section’s structure. The tubular steel extensions shall be capped by a steel plate of proportional thickness and incorporate a fixed or removable 316 grade stainless steel lifting eye bolt, rated as required, that is secured by a back-welded hex nut located under the tubular extension cap. (see figure 2.8-1)

2.4 - Insulation Forming & Fitting: Insulation of required thickness shall be precision cut and beveled to fill the voids between the perimeter and rib frame members of each section. The finished surface of all insulation shall be fitted such that the exterior surfaces of the insulation and all frame members are flush.The bottom perimeter frame member shall then be fitted and seal-welded along with all other frame member joints.

Insulation Panels are precision cut, beveled and utilized to fill all voids between perimeter and rib frame members

The bottom perimeter frame member is then fitted and seal-welded along with all other frame member joints

2.5 - Roof Section Fabrication: Roof sections shall be fabricated in several distinct styles of gable and shed roof designs. With specific regard to Low Eave Gable, Low Flush Gable, Eave Shed and Flush Shed Styles, the perimeter and rib frame members shall be fabricated to form a flat (or level) interior ceiling surface and a pitched (or angled) roof surface. The Insulation that fills the voids between the frame members shall be laminated and bevel cut, as required, to fill the entire area. With specific regard to High Eave and Flush Gable Styles, three segments of standard perimeter and rib frame members and standard sheet insulation shall be utilized to form a triangular shell, with a cavity area that is void of insulation. (see Standard Roof Styles on Page 6)

Page 4: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

3.0 - Interior Coating Applications: Wall and roof sections shall receive an initial interior surface coating in accordance with the following specifications:

3.1 - Interior Surface Preparation: Prior to coating application, CAB-O-SIL® fumed silica shall be applied to the interior surface of all wall and roof sections to fill any insulation sheeting pits and level all surface areas. The application shall be followed by orbital sanding as required to achieve a smooth surface prior to the coating application.

The interior surfaces of all wall and roof sections are filled, sanded and coated with two layers of glass fiber and resin,

followed by a gel finish coat in a flat horizontal position.

3.2 - Interior Surface Coatings: The interior surface of all wall and roof sections shall receive two coatings of resin and gun roving (chop-sprayed) glass fibers, to achieve a minimum thickness of 187 mils (0.1875 inches) ± 10%. Coatings shall be roller pressed during both applications to remove all trapped air and embed all fibers within the coating strata. The interior surfaces of all wall and roof sections shall then be orbital sanded as required to remove all protruding fibers and blemishes. CAB-O-SIL is a registered trademark of the Cabot Corporation

Close attention to to every aspect of

fabrication ensures absolute integrity. Our resolve makes

Bebco Industrial Duty Fiberglass Sheltersthe most resilientproducts available

on the world market!

Bebco Industries, Incorporated IDFS-R2.0 Page 4 of 12

4.0 - Wall & Roof Section Assembly: Wall and roof sections shall be assembled in accordance with the following specifications:

4.1 - Bottom Lift Shelter Wall Section Assembly: Wall section assembly shall require a shelter base. Assembly shall be preceded by attachment of a base angle as specified under Section 1.2, to the perimeter beam or deck plate of the shelter base. The base angle shall be attached to the shelter base by plug welds, through machine-punched or place-drilled 1/2” diameter holes on centers not exceeding 12”. The base angle shall then be prepared in the same manner as wall and roof section framing under Section 2.2. Wall sections shall then be attached to the base angle, utilizing bolt fasteners as specified under Section 1.7. (see figure 4.1-1)

4.2 - Top Lift Shelter Wall Section Assembly: Wall section assembly shall be initiated by lifting wall sections into place and applying tack-welds as needed to square all walls. If a shelter base is included, the bottom of each tubular steel frame shall be attached to the shelter base with 3” long stitch welds on 12” centers along the interior and exterior sides of each frame. A shelter base is optional, but exclusion may necessitate removable cross-braces to stabilize walls during transportation.

4.3 - Bottom Lift Shelter Wall Section Joining: Adjacent wall sections shall be joined by screw fasteners as specified under Section 1.8, on centers not exceeding 12”. Screws shall pass through the first wall’s perimeter frame and be threaded into the perimeter frame member of the adjoining wall. (see figure 4.3-1)

4.4 - Top Lift Shelter Wall Joining: Adjacent wall sections (as enveloped by tubular steel frames) shall be joined by 1” long stitch welds on centers not exceeding 12”, along the interior and exterior sides of an adjacent wall’s tubular steel framing.

4.5 - Roof Section Attachment: Bottom lift shelter roof sections shall be fastened by screws, as specified under Section 1.8 The screws shall pass through perimeter frame members of the roof section and thread into the top frame members of all exterior wall sections, on centers not exceeding 12”. Top lift shelter roof sections shall be fitted over all tubular steel extensions, and shall be joined by 1” long stitch welds on centers not exceeding 12”, at all points of roof section framing member contact with the exterior wall section tubular steel framing.

Page 5: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Bebco Industries, Incorporated IDFS-R2.0 Page 5 of 12

With our talentedworkforce, a greatfacility and a little

ingenuity, assemblyoccurs in only a

few hours, meaning you can get the best possible

quality and a very fast turnaround!

For this bottom lift building, assembly begins by positioning and securing the first wall.

The next wall is then lifted into position, as the process continues...

As the third wall is positioned, screws are added to join adjacent wall sections.

Precision construction makes the processof squaring the shelter walls very easy!

As the fourth wall is positioned,the shelter begins to take form!

The roof section is then carefully lifted into position to complete the shelter!

From that point, our technicians need only add additional fasteners to meet specifications.

In only a matter of hours, the shelter isready for exterior finish preparations!

Modular Assembly Made Easy!

Page 6: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

5.0 - Finish Coating Applications: Assembled shelters shall receive an interior and exterior finish coating in accordance with the following specifications:

5.1 - Interior Surface Finish Coating Preparation: Following assembly of the shelter, frame members shall be re-sanded as required to achieve a suitable profile for adhesion of resin coatings and CAB-O-SIL® fumed silica shall be applied to fill all joints between the interior surfaces of all wall and roof sections. CAB-O-SIL® fumed silica shall also be applied to fill all joints between the exterior surfaces of all wall and roof sections, to level all surfaces between frame members, and to fill any insulation blemishes. The interior and exterior surfaces shall then be lightly sanded, utilizing a combination of soft pad side grinders and orbital sanders to obtain a smooth finish.

The exterior surfaces of all wall and roof sections are filled and sanded prior to glass fiber and resin coating application.

5.2 - Exterior Glass Fiber & Resin Coating: The exterior surfaces of all wall and roof sections shall receive two coatings of resin and gun roving (chop-sprayed) glass fibers, to achieve a minimum thickness of 187 mils (0.1875 inches) ± 10%. Coatings shall be roller pressed during both applications to remove all trapped air and embed all fibers within the coating strata. The exterior surfaces of all wall and roof sections shall then be orbital sanded as required to remove all protruding fibers and blemishes.

Glass fiber and resin coatings are applied to all surfaces of the assembled shelter in a climate controlled area.

Bebco Industries, Incorporated IDFS-R2.0 Page 6 of 12

5.3 - Interior & Exterior Gel Coating: Color of the gel coating shall be specified by the client at time of order. After the exterior application of glass fiber and resin is fully cured, all interior and exterior surfaces shall receive a roller applied gel coating to achieve a minimum thickness of 6 mils (0.006 inches) ± 10%. Finish shall then be retouched as required after final assembly.

6.0 - Special Provisions: The following special provisions shall be applied, as required:

6.1 - Door, Cutout & Special Framing: All door and cutout openings shall be fitted with metal frame members with a minimum flange width of 1.5”, to accommodate the attachment of door hinges and trim, cutout covers and equipment. Flange width of frames may be increased and spacing or location may be altered upon request, or to accommodate special design provisions.

6.2 - Double Wide Shelter Trussing & Roof Bracing: Double wide shelter roofs shall incorporate truss members and be braced for shipment, dependent on the width and roof style selected.

6.3 - Double Wide Shelter Joining Seals: Sufficient materials and instruction shall be supplied to join and seal the seam of double wide shelters.

6.4 - Materials of Construction: Wall and roof section frame members, tubular steel framing, base angle and fastener materials shall be altered upon request to facilitate special design provisions, or to match shelter base material.

7.0 - Lifting & Loading Provisions: Shelters shall be provided with lifting attachment points or forklift pockets, to facilitate loading, transportation and placement.

7.1 - Bottom Lift Configuration Shelters: Bottom lift shelters shall require a shelter base that shall be provided with detachable side mounted lifting tees, end mounted lifting extensions or forklift pockets, dependent on weight load factors and Client preference.

7.2 - Top Lift Configuration Shelters: Top lift shelters shall be supplied with or without a shelter base, and shall be provided with fixed or removable lifting eye bolts at client’s preference, that are sized dependent on weight and lifting point factors.

8.0 - Shelter Design Load Provisions: All Bebco shelters shall meet or exceed the following load provisions:

Bebco Industrial Duty Shelter Design Load ProvisionsMinimum / Maximum Wind Speeds: 90 / 150 MPHWind Exposure Level: CMaximum Roof Live (Snow*) Load: 70 Lbs/Sq FtMaximum Concentrated Roof Load: 250 LbsMaximum Temperature Range: -40°F to 120°FSeismic Zone Rating: 4 (UBC)Exposure Level “C” defined as Flat Terrain with Scattered Obstructions

Snow Load applicable to High Eave & Flush Gable Roof SystemsSeismic Zone Rating per Uniform Building Code

Higher Design Load Provision Ratings available upon request

Please remember you can download these specifications in Microsoft Word ® format on our website!

Microsoft & Word are registered trademarks of the Microsoft Corporation

Page 7: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Bebco Industries, Incorporated IDFS-R2.0 Page 7 of 12

Optional Shelter Roof Styles

Style LEG - Low Eave Gable:For applications where climate is moderate to mild. Slope of one inch per foot (1/12) and a three inch (3”) eave. Suitable for light snow and all levels of rainfall. Offers limited protection to exterior wall mounted equipment. Suitable for the addition of gutter and downspout trim and Single and Double Wide Shelters.

Style LFG - Low Flush Gable:For applications where climate is moderate to mild. Slope of one inch per foot (1/12) with no eave. Suitable for light snow and all levels of rainfall. Offers no protection to exterior wall mounted equipment. Suitable for addition of gutter and downspout trim and Single and Double Wide Shelters.

Style HEG - High Eave Gable:For applications where climate is severe. Slope of 4 inches per foot (4/12) and a three inch (3”) eave. Suitable for heavy snow and all levels of rainfall. Offers limited protection to exterior wall mounted equipment. Suitable for addition of gutter and downspout trim and Single and Double Wide Shelters. This style will feature a void between separately framed roof and an interior ceiling section.

Style HFG - High Flush Gable:For applications where climate is severe. Slope of 4 inches per foot (4/12) and no eave. Suitable for heavy snow and all levels of rainfall. Offers no protection to exterior wall mounted equipment. Suitable for addition of gutter and downspout trim and Single and Double Wide Shelters. This style will feature a void between separately framed roof and an interior ceiling section.

Style ES - Eave Shed:For applications where climate is mild. Slope of one inch per foot (1/12) and a three inch (3”) eave. Suitable for all levels of rainfall. Offers limited protection to exterior wall mounted equipment. Suitable for the addition of gutter and downspout trim and Single Wide Shelters, not exceeding a width of 14 feet.

Style FS - Flush Shed:For applications where climate is mild. Slope of one inch per foot (1/12) and no eave. Suitable for all levels of rainfall. Offers no protection to exterior wall mounted equipment. Suitable for addition of gutter and downspout trim and Single Wide Shelters, not exceeding a width of 14 feet.

Style FF - Flush Flat:For applications within another building or under a separately covered space. Single Wide Shelters exceeding a width of 14 feet and Double Wide Shelters may require interior support columns or partitions. Not intended for addition of gutter and downspout trim.

IMPORTANT NOTE:Standard gable or shed eaves are four inches wide, but can

be extended on one or both sides as required, to provide additional protection for exterior wall mounted equipment.

Bebco offers a complete range of roof styles to satisfy any particular requirement!

Simply use our Model Number Matrix to selectthe roof style that best meets your needs.

Page 8: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Bebco Industries, Incorporated IDFS-R2.0 Page 8 of 12

Standard Sizes & Terms of Sale

Availability:• Standard Shelters: 6-8 Weeks

• Custom Shelters: 8-10 Weeks

• Expedited Delivery: * 4-6 WeeksAll availabilities based on Bebco’s receipt of approved construction drawings and are dependent on openings in our existing production schedule.

* Availability subject to parts stock and prior commitments. Charges may vary, dependent on overtime requirements.

Quotations:• Standard Shelters, utilizing Bebco Specifications: Client may furnish placement diagrams to specify location of doors and cutouts in Shelter Walls & Roof.

Quotation typically issued within three business days.

• Custom Shelters, utilizing Client Specifications:Client must submit one (1) set of specifications and drawings.

Quotation typically issued within six business days.

Considering a Double Wide Shelter?

Visit our website for

a copy of our Multiple Section

Shelter Assembly Guide!

Unsure about howbest to handle it?

Ask a Bebco sales associate

about our on-siteshelter installation

consulting services!

Warranty:Bebco offers exemplary warranties against premature corrosion, finish degradation and defects in materials, parts and craftsmanship. Warranties cover all parts and labor required for repair, in the unlikely event of a confirmed failure.

• Standard Term: 5 YearsDisclaimer: This information does not imply specific terms of warranty, and is presented strictly as a guideline for our Clients. Please refer to your particular quotation’s terms for complete and detailed conditions of implied Bebco Product Warranty.

Shipping:• Transportation by Bebco:Upon request, Bebco can coordinate and assume full responsibili-ty for insurance, permits, escorts, loading and transportation.

• Transportation by Client:Clients can arrange all transportation services, assuming full responsibility upon successful shelter loading at Bebco’s facility.

Page 9: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Manufacturing Capabilities:We produce every aspect of our products in an expansive facility featuring fully-equipped metal forming and welding shops, an indoor bead blasting system, a massive climate controlled coating application unit, and a 40 ton overhead bridge crane.

Our 110,000 Square Foot Facility is fully equippedto manufacture Industrial Duty Fiberglass Shelters!

Our Coating Application Unit measures 80’ long, 20’ high and 30’ wide!

Our Production Area is 70’ wide and 1000’ long!

Our 40 Ton Bridge Crane will lift and load most shelters with ease!

Learn more about our amazing facility by visiting the About Us section on our website!

COPYRIGHT PROTECTION & CLIENT RELEASEThis document is protected by copyright registration with the United States Copyright Office.

Unauthorized duplication or use of any text, images or illustrations herein is strictly prohibited. Violators will be prosecuted to the fullest possible extent under Federal Law.

Clients of Bebco Industries, Incorporated are hereby released from the aforementioned copyright protection, to develop fiberglass building construction specifications.

Bebco Industries, Incorporated IDFS-R2.0 Page 9 of 12

Inquiry & Ordering Processing

Getting Started:The sales team at Bebco works very hard to ensure the process of getting a quotation for our Industrial Duty Fiberglass Shelters is simple, fast and easy, by using any of the following methods:

Give us a call...Simply pick up your phone and call us at 1-800-OK-BEBCO (that’s 652-3226) to speak with a sales application specialist.

Our receptionist will answer and transfer your call immediately! An associate will then be honored to carefully guide you through a simple inquiry process, and get you a quotation as quickly as possible.

Send us an e-mail...E-mail us at [email protected], provide a description of the shelter, attach specifications and drawings, and indicate if you prefer us to reply by e-mail or call you.

We’ll contact you for any questions, and send a fully detailed quotation.

Use our on-line inquiry form...This comprehensive form allows you to select or specify every facet of design, select numerous options and amenities, and upload multiple documents and images.

Upon submission, you’ll get a fast reply and a highly detailed quote.

Basic Inquiry Requirements:Please use the Model Number Designations on Page 8 to determine a product model number, and please be prepared to indicate the quantity, type, size and location of doors, windows and bulkheads you require, along with a preference for top or bottom crane lifting or forklift pocket provisions.

You may also request any other amenities, such as electrical fixtures, interior and exterior lighting, cabinets, equipment mounting strut, cabinets, safety equipment and other critical features.

Project Management & Service Expectations:Through years of experience, we have developed an aggressive project management program to ensure you have an opportunity to approve all aspects of design and construction before any work begins. You’ll then receive weekly status reports and images during the manufacturing process. Finally, we’ll be honored to provide exceptional service after shipment, by assisting you during installation, promptly addressing any warranty claim and providing parts and service thereafter to ensure your ultimate satisfaction.

You can rest assured your project will be carefully managedevery step of the way by a professional management

team, with over 40 years of practical experience.

Page 10: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Bebco Industries, Incorporated IDFS-R2.0 Page 10 of 12

Product Applications

See more highly detailed applicationsin the Finished Examples Section

of our dynamic website!

NOx CEMS UnitAnalyzer House

UV DisinfectionFacility Building

Carbon Black PlantDCS Building

Sour Gas PlantGas Turbine Building

Waste-WaterAnalyzer House

Page 11: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Bebco Industries, Incorporated IDFS-R2.0 Page11 of 12

Fiberglass Metering Pump Shelter

Chlorine PlantControl Station

Sulfur DioxideAnalyzer Building

Hydrogen Sulfide Analyzer Shelter

Offshore Drilling RigControl Room

Cooling TowerPump House

Any size and shape, for virtually any purpose...

Page 12: INDUSTRIAL DUTY FIBERGLASS SHELTERS · 2018. 1. 2. · FIBERGLASS SHELTERS Shelter Application Bebco Industrial Duty Fiberglass Shelters are intended for chemical processing or waste

Bebco Industries, Incorporated IDFS-R2.0 Page 12 of 12

Shelter Accessories Shelter Bases

Materials: Painted Steel, Galvanized Steel, Aluminum & 304 or 316 Stainless SteelStyles: Open, Plated Deck Grating Deck or Sump

Shelter DoorsMaterials: Fiberglass, Galvanized Steel, Aluminum & 304 or 316 Stainless SteelStandard Sizes: 2’, 3’ & 4’ wide x 7’, 8’, 9’ & 10’ high, or as specified by ClientStyles: Single or Double, with Full Hardware & Windows, as specified by ClientFrame: Integrated into Fiberglass Shelter Wall SystemCustom Features: Removable Transoms, Door Operators & Air Curtains

HVAC, Pressurization & Gas Phase FiltrationStandard Types: Wall, Roof, Split, Remote or Pad MountSuitability: General Purpose & Hazardous (Classified) Areas

Interior & Exterior Lighting SystemsStandard Types: Incandescent, LED or FlorescentSuitability: General Purpose & Hazardous (Classified) Areas

Equipment Packaging ServicesPower: Disconnects, Shunt-Trips, Breakers, Switches & ReceptaclesSafety: Fire Alarm & Suppression, Gas Detection, Ventilation, Showers & First AidWiring: General Purpose EMT & Hazardous (Classified) Area ConduitPneumatic: Process Compression Tubing & Pipe (threaded or welded)Equipment: Racks, Cable Tray, Enclosures, Cabinets & Lab Bench TopsInstrumentation: Analytical, Process, Laboratory & Control Systems

Single Pane Fixed & Operating WindowsSingle Pane Standard Sizes: 1’ - 6’ wide x 1’ - 3’ high In H Type GasketSingle Hung (1 over 1) Standard Sizes: 2’ & 3’ wide x 2’, 3’, 4’ & 5’ highHorizontal Sliding Standard Sizes: 3’ high x 3’, 4’, 5’ & 6’ wideStyles: 1/8” or 1/4” Laminated Safety Glass, with optional Wire ReinforcementOperating Window Frames: Anodized Aluminum with Latch & Screen

Wall BulkheadsMaterials: Galvanized Stael, 3003 Aluminum & 304 or 316 Stainless SteelStandard Sizes & Styles: 12” wide, 12”, 24” 36”, 48” & 60” highAttachment: Exterior Flat Plate or Concealed Interior Recessed PanStyles: Bolt Fastened in Blank or Custom Pre-Punched Configurations

Flooring(Applicable only for Shelters furnished with a Deck Base)

Paint: Plain or Slip Resistant Polyurethane or Epoxy PaintVinyl Sheeting or Tile Thickness: 1/8” or 1/4” for Moderate to Heavy TrafficAccess (Raised) Flooring: 2’ Square Tiles with elevations ranging from 6” to 36” Access Flooring Weight Capacity: 250, 500 and custom up to 2500 lbs/sq ftVinyl Sheeting, Tile or Access Flooring Color & Pattern: As specified by Client

Suspended Ceilings SystemsStyle: 2 sq ft Flush or Recessed Tiles & Full Grid FramingColor & Pattern: Grid and Tile Colors & Tile Pattern as specified by Client

AwningsMaterials: Galvanized Steel, 3003 Aluminum & 304 or 316 Stainless SteelStandard Sizes: 24 •, 36” & 48” Wide with Drip LedgeStyles: Partial, Full Length or Wrap-AroundAttachment: Fixed or Detachable

Equipment PlatformsWeight Capacity: 250 - 2500 lbs/sq flMaterials: Galvanized Stael, 3003 Aluminum & 304 or 316 Stainless SteelStyles: Level or Elevated, Open, Plate or Grating, DeckAttachment: Fixed or Detachable

Mounting StrutLength & Weight Capacity: Horizontal: 8’-12’ - 400 lbs, Vertical: 8’-12’ - 2500 lbsMaterials: Galvanized Steel, 3003 Aluminum & 304 or 316 Stainless SteelPlacement: Interior & Exterior, Fixed or Detachable

Gutters & DownspoutsMaterials: Fiberglass, Galvanized Steel, Aluminum & 304 or 316 Stainless Steel Styles: Seamless or Standard Length Sections & FittingsAttachment: Fixed or Detachable

Interior LinerMaterials: Wood Paneling or Vinyl Laminated SheetrockType: As specified by Client

Shelter Base & Metal Part FinishesMaterials: Polyurethane or Epoxy PaintColor: As specified by ClientThickness: 6 Mil Standard, or as specified by Client

Model Number Designations Example: IDFS-08-10-20-T-04-LEG-02-06

SeriesIDFS - Industrial Duty Fiberglass Shelter

Ceiling HeightXX - 08-12 Feet, Standard

WidthXX - 06-14 Feet (Single Wide) - 16-28 Feet (Double Wide

LengthXX - 06-50 Feet

ConfigurationB - Bottom Crane LiftF - Forklift PocketsT - Top Crane Lift

Wall Thickness03 - 03 Inches (R-15.9)04 - 04 Inches (R-21.2)06 - 06 Inches (R-31.8)09 - 09 Inches (R-47.7)12 - 12 Inches (R-63.6)

Roof StyleLEG - Low Eave GableLFG - Low Flush GableHEG - High Eave GableHFG - High Flush GableES - Eave ShedFS - Flush ShedEF - Eave FlatFF - Flush Flat

Door OpeningsXX - Specify Quantity

Windows & CutoutsXX - Specify Combined Quantity

DESIGNATION & ORDERING NOTES

Custom dimensions may be specified by number substitution.

Custom wall thickness may be specified by number substitution.

Standard gel coating color is white.

Client may specify custom gal coating color upon order.

Client must specify door, window, bulkhead and cutouts locations.

Width & Length specify exterior dimensions of shelter.

Height specifies interior (ceiling) dimension of shelter.

Overall height of shelter dependent on roof style.

R-Value of 5.3 per inch calculated at 75° F (see Specification 1.4).

Complete shelter requires utilization of Bebco shelter doors andBebco shelter base.

Exception: Top lift shelters are suitable for placement on slab or other stable surface without a base.

Single Wide Shelters are shipped as one (1) piece.

Double Wide Shelters are shipped as two (2) separate pieces.

IMPORTANT NOTESAll specifications subject to change without notice.

Warranty & Liability policies available upon request.Resin, Gel Coating & Insulation MSDS available upon request


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