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Industrial Energy-Related Technologies and Systems A Technology Collaboration Programme established under the auspices of the International Energy Agency
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Page 1: Industrial Energy-Related Technologies and Systems · PDF fileof industrial energy-related technologies and systems” ... Process integration in the iron and steel industry ... services

Industrial Energy-Related

Technologies and Systems

A Technology Collaboration Programme

established under the auspices of the International

Energy Agency

Page 2: Industrial Energy-Related Technologies and Systems · PDF fileof industrial energy-related technologies and systems” ... Process integration in the iron and steel industry ... services

© 2012

Countries participating in IETS

Belgium: University of Liège and VITO - Flemish Institute for Technological Research NV

Denmark: Danish Energy Agency

Germany: Forschungszentrum Jülich GmbH

Korea: Korea Institute of Energy Technology Evaluation and Planning (KETEP)

Netherlands: RVO Netherlands Enterprise Agency

Norway: ENOVA SF

Portugal: Instituto Superior Técnico, University of Lisbon

Sweden: Swedish Energy Agency

United States: U.S. Department of Energy

Page 3: Industrial Energy-Related Technologies and Systems · PDF fileof industrial energy-related technologies and systems” ... Process integration in the iron and steel industry ... services

IETS Mission and strategic objectives

“To foster international co-operation among OECD and non-OECD

countries for accelerated research and technology development

of industrial energy-related technologies and systems”

To strengthen international cooperation on energy saving and GHG

mitigation in industry

To include all industrial sectors and technologies/systems in the

IETS area

To facilitate cooperation between different industrial R&D disciplines

To improve knowledge transfer and information between countries,

researchers, and industries

To develop international networks within an industry sector or within

cross-cutting technology or system areas

For more information about IETS: http://www.iea-industry.org/

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To meet the 2ºC target it is not sufficient to stop emissions of

CO2, most likely we need negative emissions by the end of the

century.

Emissions falling before 2020

50-90% reduction by 2050

After 2070: totally negative emissions

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© 2012

Contribution to environmental protection

Worldwide energy use for different sectors 2012 (left), and CO2 emissions from different sectors 2012 (right). CO2 emissions from electricity use is included. (Source: IEA Key World Energy Statistics 2014)

Industry 28%

Transport 28%

Other 35%

Non-energy 9% Industry

38%

Residential 17%

Transport 24%

Other 21%

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The IETS Annexes

The core of the IETS activities is carried out in so called Annexes.

Current on-going Annexes include:

Annex IX - Energy Efficient Separation Technologies Systems

Annex XI - Industry-based Biorefineries

Annex XIII - Industrial Heat Pumps

Annex XIV - Process integration in the iron and steel industry

Annex XV - Industrial Excess Heat Recovery

Annex XVI - Energy Efficiency in SME´s

Annex XVII - Membrane filtration for energy-efficient separation of

lignocellulosic biomass components

For more information about IETS: http://www.iea-industry.org/

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Important Industry Types in IETS

• Iron and Steel Industry

• Chemical/Petrochemical Industry

• Oil Refineries

• Pulp and Paper Industry

• Cement Industry

• SME:s

• Industrial Clusters

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© 2012

Examples of important Areas

Good participation from industry and international networks in:

Industrial heat pumps

Energy systems in Iron and steel industry

Biorefineries in different industry types

Membranes for biomass products

Industrial excess heat

Energy systems in SME:s

Biomass dewatering

Separation systems

Process integration

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© 2012

Final Reports Examples

System and integration aspects and technology developments of industrial heat pumps

Process integration tools and methodology approaches in the iron and steel industry

Potentials, technology developments and climate aspects of industrial excess heat

Energy end-use policies and programs, methods and tools as well as energy services and business models for industrial SMEs

Page 10: Industrial Energy-Related Technologies and Systems · PDF fileof industrial energy-related technologies and systems” ... Process integration in the iron and steel industry ... services

Three research packages: • Thermochemical conversion of biomass • Chemical and biochemical conversion of biomass • Process integration ENERGY COMBINE

Page 11: Industrial Energy-Related Technologies and Systems · PDF fileof industrial energy-related technologies and systems” ... Process integration in the iron and steel industry ... services

Network Annex 14

Sweden Swerea MEFOS (research) Luleå Univ Technology (academia) SSAB (industry)

Japan Tohoku University (academia) JFE (industry) NSSMC (industry)

Finland Ruukki [now SSAB] (industry) Åbo Akademi (research)

Italy Scuola Superiore Sant’Anna (research)

Korea Posco (industry) RIST (research)

France ArcelorMittal R&D (industry)

Australia BlueScope Steel (industry) CSIRO (research)

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Key Conclusions Annex 14

• Specific conclusions from the collaboration are summarized:

• Static site models are quite well developed, good for scenario modelling.

• Lack of industry standard tools for process metallurgy modelling & lack of model interconnectivity will inhibit cooperation

• Methods are more designed for strategic analysis, not developed for day-to-day optimization of the production sites.

• Optimization of energy use requires further method development, on-line real time modeling, dynamic modelling.

• Acceptance of models and model results are important hurdles to overcome for successful implementation.

• PI is being successfully applied, but there is much more potential to be realized

• A critical mass of researchers and engineers is needed

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IETS Annex 15 – Industrial Excess Heat Recovery Technologies and Applications

Participating Countries: Denmark, Germany, Norway, Portugal, Sweden and USA

Annex Manager: Sweden Thore Berntsson and Anders Åsblad

Chalmers Industry Technology, Industriell Energi

End of Phase 1: February 2015

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Four Main Topics

1. Determine potential of excess heat recovery in participating countries

2. Document development of existing and emerging technologies/systems

3. Determine and use effective modes of information dissemination

4. Understand government policy and regulations

14

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Excess heat amounts and levels

A compilation of existing studies on:

--Excess Heat Amounts

--Excess Heat Temperature Levels

--Excess Heat Aggregation State (steam, water, air, gases)

in 8 different countries

Industry types included:

--Food

--Pulp and paper

--Chemical

--Iron and steel

--Cement

--Oil refineries

--Aluminium

15

Page 16: Industrial Energy-Related Technologies and Systems · PDF fileof industrial energy-related technologies and systems” ... Process integration in the iron and steel industry ... services

Suggestion for a Second Task

IEA, IETS, Annex 15, Task 2 – Opportunities for Industrial Excess Heat: Available Resources and Possible Future Economy

Subtask 1: In-depth evaluation and inventory of excess heat levels

Subtask 2: Methodology on how to perform an inventory in practice

Subtask 3: Possible policy instruments and the influence on future use of excess heat

Participating Countries: Norway, Sweden, Denmark, Germany, Austria,

Portugal

16

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Workshops and Conferences-Examples

Joint workshop on System Aspects of Biomass Based Gasification,

with Bioenergy Implementing Agreement, Task 33, Gothenburg

November 2013

International Jubilee Process Integration Conference, Gothenburg

March 2013

Joint workshop on Industrial Carbon Capture and Storage, CCS,

with IEA Greenhouse Gas (IEAGHG) Implementing Agreement,

Lisbon March 2015

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CCS in Process Industries

• Joint workshop with IEA, GHG IA

• Lisbon, March 10-11

• 65 participants from policy making, industry and academia

• 18 presentations, of these 6 from industry and 5 from national/international organisations

• Panel discussion led by Simon Bennett, IEA

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Some Findings

• CCS in industry needed, in addition to other measures, for reaching the 2 C goal

• CCS for fossil and biobased CO2 equal in terms of GHG mitigation (use the most economic…)

• Long-term technology, 2030 and beyond

• Economy very dependent on policy instrument development

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© 2012

Long-standing Annexes

Industry sector oriented ones:

Annex XIV: Process integration in the iron and steel industry

Annex XVI: Energy efficiency in small and medium enterprises (SMEs)

Cross-cutting ones:

Annex XI: Industry-based biorefineries

Annex XIII: Application of industrial heat pumps

Annex XV: Industrial excess heat recovery

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Benefits for participants

There are numerous advantages to international energy technology

RD&D collaboration through the IETS, some of them are

Synergy effects - reduced costs and avoidance of duplication of

work

Access to synthesis and analysis reports

Networking and direct communication with leading research

groups

Strengthened national RD&D capabilities

Accelerated development and deployment

Knowledge transfer between countries and industries

For more information about IETS: http://www.iea-industry.org/

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Vice Chair

Maurits Clement, NL Energie en Klimaat, Agentschap NL

The Netherlands

[email protected]

Vice Chair

Clemente Pedro Nunes, Instituto Superior Tecnico

Portugal

[email protected]

IETS Secretariat (Sweden)

Administration & information: Emmi Voogand, Chalmers Industriteknik

[email protected]

Technical support: Per-Åke Franck, CIT Industriell Energi

[email protected]

For IETS delegate contacts, visit http://www.iea-industry.org

IETS Executive Committee Chair Prof. Thore Berntsson, Chalmers University of Technology, Sweden

[email protected]


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