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Industrial Management System

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    1. INTRODUCTION

    1.1 Organization Profile

    Sumka Sons Insturmentation is a part of Sumka Group of Companies establishedin 1994 has been producing quality castings in ferrous (Gray,Steel,Ductile and

    Non Ferrous aluminum) from coimbatore India. The Group is managed by

    Founders Mr. Angou Mourougane and Mr. M.Muthukumar, Engineering

    Graduates from Pondicherry University. Head Quartered in Coimbatore, India,

    the Company has established Clients all over South-India and Parts of North

    India.

    The Company is dedicated to providing Quality Marketing and

    Services to India's Leading Universities and Institutions needing

    Biotechnology based Instrumentation Products. Since its inception, the

    company has earned good co-operation from all corners - Their Principals,

    Their Customers and Their vendors.

    Due to this, they are all the more committed to Providing Quality

    Products with competitive pricing giving the purchase advantage to their

    clients. They are able to attain an annual turnover of 35 million Indian

    rupees (close to 1 million US Dollars).They are constantly striving for better

    Products and wider Market reach.

    Sumka Sons Instrumentation is a Marketing and Service Company

    dealing with Research and BioTechnological based Instrumentation

    Products.Sumka Sons Inc is a Global Company satisfying Customers with

    Quality Castings.

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    2. SYSTEM CONFIGURATION

    2.1 Hardware Configuration

    Processor - Pentium IV

    Clock Speed - 900 MHZ

    RAM capacity - 256MB

    Hard Disk - 40GB

    Monitor Type - 17 Inch Color Monitor

    Mouse Type - Scroll mouse

    Keyboard - Logitech

    Floppy Disk - 1.44 MB

    2.2 Software Configuration

    Operating System - Windows NT 4.0

    Front End - Visual Basic. NET

    Back End - MS SQL Server 2000

    Report Tool - Crystal Report

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    About Visual Basic.Net

    Platform: .NET Framework

    The .NET Framework is an environment for building, deploying, and

    running Web Services and other applications. It is the infrastructure for the

    overall .NET platform. The framework consists of there main parts: the

    Common Language Runtime (CLR), the Class Libraries, and ASP.NET.

    The Common Language Runtime and Class Libraries includes

    Windows Forms, ADO.NET and ASP.NET which are combined together to

    provide services and solutions that can be easily integrated within and across

    a variety of systems. The .NET Framework provides a fully managed,protected and feature rich application execution environment, simplified

    development and deployment and seamless integration with a wide variety

    of language.

    Microsoft Visual Basic.NET

    Visual Basic Dot Net offers full Object-Oriented Language

    features, including implementation and inheritance. It also allows developers

    to create highly scalable code with explicit free threading and highly

    maintainable code with the addition of modernized language constructs like

    structure exception handling.

    Microsoft Visual C#.Net

    Microsoft C#.Net is a modern, object oriented, type safe language. It

    enables programmers to quickly build a wide range of applications for the

    new Microsoft.Net platform. More than anything else, C# pronounced C

    Sharp is designed to bring rapid development to the C++ programmer

    without sacrificing the power and control that have been a hallmark of C and

    C++.

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    Microsoft Visual C++.Net

    Visual C++ provides deep support for creating XML web services

    including ATL servers and a new project type for creating powerful server-

    based applications. With attribute based programming any function can be

    easily exposed as an XML web service. Traditional unmanaged C++ and

    new managed C++ code can be mixed freely within the same application.

    Existing components can be wrapped as .NET components by using the

    managed extension. This preserves investment in existing code while

    integrating with the .NET Framework.

    ADO.NET

    ActiveX Data Objects.NET (ADO.NET), formerly known as ADO+ is

    a new set of classes that expose the data access services of the .NET

    Framework. ADO.NET is a natural evolution of ADO and is built around N-

    Tier application development.ADO.NET has been created with XML at its

    core.

    The ADO.NET object model is composed of two central

    components: the connected layer, which consist the classes that comprises

    the .NET Data Provider and the disconnected layer, which is rooted in the

    Dataset.

    .NET Data Providers includes the following components: the

    Connection Object, the Command Object, the Data Reader, and the Data

    Adapter. The first two should be familiar to existing ADO Programmer; they

    are used to open a connection to a data source and execute a command

    against it. The Data Reader loosely corresponds to a forward-only, read-only

    record set. It is a highly optimized, no buffering and fire host-style interface

    for getting the results of a query executed against the data source. The Data

    Adapter provides the dataset.

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    The Dataset is a local buffer of tables or a collection of disconnected

    record sets.

    Integrated Development Environment

    Visual Studio.NET provides a single Integrated Development

    Environment (IDE) that helps developers build solutions faster using key

    productivity features accessible by any .NET language. The IDE is a

    completely customizable cockpit that enables the highest performance for

    developers. It provides unified access to the designer, editors, and tools of

    Visual Studio from any .NET language.

    About Microsoft SQL Server 2000

    Microsoft SQL Server 2000 extends the performance, reliability,

    quality and ease-of-use of Microsoft SQL Server version 7.0. Microsoft SQL

    Server 2000 includes several new features that make it an excellent database

    platform for large-scale online transactional processing (OLTP), data

    warehousing and e-commerce applications. Internet Integration

    The SQL Server 2000 database engine includes integrated XML

    support. It also has the scalability, availability and security features required

    to operate the data storage component of the largest web sites. SQL Server

    2000 supports features such as English Query and the Microsoft Search

    Service to incorporate user-friendly queries and powerful search capabilities

    in web applications.

    Scalability and Availability

    The database engine can be used across platform ranging from laptop

    computers running Microsoft Windows 98 through large, multiprocessors

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    servers running Microsoft Windows 2000 Data Center Edition. SQL Server

    2000 Enterprise Edition supports features such as federated servers, indexed

    views and large memory support that allow it to scale the performance levels

    required by the largest web sites.

    Enterprise- Level Database Features

    The SQL Server 2000 relational database engine supports the features

    required to support demanding data processing environments. The database

    engine protects data integrity while minimizing the overhead of managing

    thousands of users concurrently modifying the database.

    Data WarehousingSQL Server 2000 includes tools for extracting and analyzing

    summary of the data for online analytical processing. SQL Server also

    includes tools for visually designing databases and analyzing data using

    English-based questions.

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    3. SYSTEM STUDY AND ANALYSIS

    ERP for INDUSTRIAL MANAGEMENT SYSTEM is a highly

    enhanced form of the existing system because the existing system was

    being done in FoxPro. The customers are provided with user-friendly

    interactive system. It automates the company to easily use the details.

    The company enhances the facilities with implementing latest

    technologies. This application enables the company to use the

    information in a better way, which increases their services and

    satisfaction. Organizational process and information distribution for

    Industrial Management System is implemented using .NET

    architectures. Technologies enable the application with scalability and

    extended performance measurements for the industrial management.

    The ERP-Industrial Management System is designed to enable the

    strategic, operational, and tactical processes that support sales and

    purchase information. The movement of sales and purchase

    information is vital to modern system and can produce competitive

    advantage and analytical status of the transactions. Without an

    effective and efficient ERP-Industrial Management System, all

    transactions are operating sub-optimally and manually. Managing

    transaction is now a major management task requiring professional

    experts for implementing cost benefit transactions for a modern

    system.

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    3.1 Existing System

    FoxPro is a one of the leading database management system an enhanced

    and updated version of the Fox base+ software. To get a share of the

    expanding dams market for the pc segment. Fox software Inc come out with

    fox based that was almost compatible with database 111 plus. Then it was

    updated and the new software was called FoxPro.

    FoxPro is also called the relational database management

    system. FoxPro helps you to design database files as per the requirements

    and as per the specified format. It also helps you enter and manage data in

    database files.

    FoxPro also helps you to edit view change data in the database

    through simple built in commands. FoxPro is very simple to learn the use.

    The commands and simple the FoxPro commands are very powerful and

    flexible.

    Draw Backs:

    It is a case sensitive.

    It required special computer knowledge.

    It is difficult to maintain.

    It insures lengthy processing.

    Security is not available.

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    3.2 Proposed System

    This project ERP-Industrial Management System mainly focus on all

    transactional activities like sales order, purchase order, buyer details,

    sales invoice, and purchase invoice. The problem mainly concerns to

    produce the sales and purchase transaction of a company. To manage

    the data more accurately and promptly and to maintain a large amount

    of data stored safely for further reference.

    Advantages of proposed system:

    File maintenance is easy

    Information can be retrieved within a fraction of seconds

    Overcomes the lack of accuracy.

    It enhances the security mechanism.

    Redundancy of data.

    Lack of time.

    Lack of employees.

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    4. SYSTEM DESIGN

    Data Flow Diagram

    The data flow diagram (DFD) is one of the most important tools

    used by system analysts. Data flow diagrams are made up of a number

    of symbols that represents system components. Most data flow

    modeling methods use four kinds of symbols. These symbols are used

    to represent four kinds of system components. Processes, data stores,

    data flows and external entities. Circles in DFD represent processes.

    Data flow is represented by a thin line in the DFD and each data store

    has a unique name and square or rectangle represents external entities.

    Unlike detailed flowchart, data flow diagrams do not supply

    detailed description of the modules but graphically describes a

    systems data and how the data interact with the system.

    To construct a data flow diagram we use,

    Arrow

    Circles

    Open end box

    Squares

    An arrow identifies the dataflow in motion. It is a

    pipeline through which information is flown like the rectangle in the

    flowchart. A circle stands for process that converts data into

    information. An open-ended box represents a data store, data at rest or

    a temporary repository of data. A square defines a source or

    destination of system data.

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    Five rules for constructing a data flow diagram:

    1. Arrows should not cross each other

    2. Squares, circles and files must bear names.

    3. Decomposed data flow squares and circles can have same

    names.

    4. Choose meaningful names for data flow.

    4.1 Database Design

    Database is the heart of this application. All information

    entered into the system is stored into the database in the form of Tables. A

    proper database design will facilitate immediate and fast access of data into

    and out of the tables. The development of the database system is not a major

    breakthrough in the computer technology rather it is a logical development

    in the method used by the computer to access and manipulate data shared in

    various parts of computer system. The overall objective in the development

    of database technology are to treat data as an organizational resource as an

    integrated whole. The software package, which helps the user to integrate

    with the contents of database, is known as Database Management System.

    Data Integration

    Data integrity

    Data independency

    Data integration refers to the logical interactive of deferent piece of

    data scatted in the entire system in the data base information from several

    files are coordinately accessed and operated upon as through it is in single

    file. Logically the information is centralized physically the data may be

    located on deferent devices and is widely scatted geographically connected

    through data communication facility. Data independence is the insulations of

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    application programs from the changing aspect of the physical data

    organization. This is essential because deferent application need the same

    data in different forms. If all the data kept in all this different forms it will

    result in wastage of space due to increase in redundancy

    Various tables designed for this purpose are attached in Annexure

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    4.2 Input Design

    Input is one of the expensive phases of the operation of computerized

    system. The input data are the life blood of a system and has to be analyzed

    and designed with almost care and consideration. Input system design

    features can ensure the reliability of the system and generate correct reports

    from the accurate data. It also determines whether the user can interact

    efficiently with the system. Different types of problem occurs with the

    system usually be traced back to faculty input design method. The input data

    is validated, edited, organized in an acceptable form by the system before

    being processed.

    Wrong messages were displayed in the screen when any invalid data

    was given as input in the system. In entering data operation one needs to

    know the following:

    Allocated space for each field

    The field sequence, which must be in source document

    The format in which data field were entered

    The name of the item for the specified code

    Input design are attached in APPENDIX

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    4.3 Output Design

    Output design produces the hardcopy regarding the information

    requested or displays the output in a predefined format. It is the direct source

    of information to the end user. Efficient and intelligible outputs improve the

    systems relationships with the users and help in decision-making. Computer

    output is most important and direct source of information to the user.

    Efficient and intelligible output design should improve the systems

    relationship with the user and help in design making. The nature of

    processing and procedure related to the system were classified and gives the

    output results.

    Output from the computer storage is required primarily communicate

    the result of processing to the users and provide permanent copy of the

    results for later consultation. While designing the output, the type of the

    output, concern format, frequency responses etc., have been taken into

    consideration.

    The output reports play a major role in the system. Reports are printed

    periodically in order to help the authorities of the company to make

    decisions and to get over all information about the system.

    The various reports generated by the system are attached in Annexure.

    Computer output is the most important direct sources of information

    to the user efficient. Intelligible output design should improve system

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    relationship with the user and help in decision making. Hard copy is

    preferred since it is to be used by the management for the future references.

    The output design, various output layouts are made.

    The objectives of output specification are:

    To interpret and communicator the results of the computer in a way in

    which they can understand.

    To communicate the output design specification to the user in which

    unambiguous and comprehensive errors may not occur. Outputs from a computer system are required primarily to

    communicate the results of processing to user.

    Outputs are also used to provide a permanent copy of these results for

    later consultation.

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    5. SYSTEM DEVELOPMENT

    Development is the state in the project where the theoretical

    design is turned into a working system. The most crucial stage is achieving

    a successful system and confidence on the new system for the user that it

    will work efficiently and effectively.

    The system can be developed only after when testing is done and if it

    is found to work to the specifications.

    It involves careful planning, investigation of the current system and its

    constraints on development of education and training of users and testing the

    system. System development is an important phase in the software

    engineering process. Various approaches are there for developing a system.

    Individual application approach is one of the well-known approaches for

    system development. This involves the development of individual computerbased application the system serve in a specific application area in an

    isolated way.

    The first step in which the analyst must undertake is to understand the

    current system by gathering all information about it. The required datas are

    collected by several methods like:

    Interviews with the management.

    Questionnaires

    Study of the current manuals

    Observation of the functioning

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    Sampling and

    Research

    In a system development phase, all the codes of the application are

    generated. This approach has got a number of advantages. The system is

    easier to develop and implement because applications are small and

    relatively simple.

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    6 TESTING AND IMPLEMENTATION

    6.1 System Testing

    System testing makes a logical assumption that if all the paths of thesystem are correct, the goal will be successfully achieved. System testing is

    aimed at ensuring that the system works accurately and efficiently before it

    can be operated on live data. The logical design is thoroughly done and

    continuously examined. Inadequate testing may lead to error may explode

    into a much larger problem in course of time if not needed properly. The

    proper choice of test is as important System Testing makes a logic

    assumption that if all the paths of as test itself.

    The main objective for testing is described as follows:

    Testing is a process of executing a program with the intent of finding

    an error.

    A good test case is one that has a high probability of finding an as-yet

    undiscovered error. A successful test is on e that uncovers as-yet undiscovered errors.

    Software is the only one element of a large computer-based system.

    Ultimately, software is incorporated with other system elements (e.g.,

    hardware, people, information), and a series of system integration and

    validation tests are conducted. These tests fall outside the scope of the

    software process and are not conducted solely by software engineers.

    However, steps taken during software design and testing can greatly improve

    the probability of successful software integration in the larger system.

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    TESTING METHODOLOGIES

    1. UNIT TESTING

    Unit testing focuses verification efforts on the smallest unit of

    software Design, the module. This is also known as Module Testing. The

    modules are tested separately. This testing is carried out during

    programming stage itself. In this testing step each module is found to be

    working satisfactorily as regard to the expected output from the module.

    2. INTEGRATION TESTING

    Data can be lost across an interface. One module can have an adverse

    effort on the other. Sub functions, when combined, may not

    produce the desired major functions. Integration testing is a

    systematic testing for constructing he program structure, while at

    the same time conducting tests to uncover errors associated within

    the interface. The objective is to take unit tested module and build a

    program structure. All the modules are combined and tested as a

    whole. Here correction is difficult because the vast expense of the

    entire program complicate the isolation of causes. Thus in the

    integration testing step, all the errors are uncovered are corrected

    for the next testing steps.

    3. VALIDATION TESTING

    After Integration Testing, the software is completely assembled as a

    package, interfacing errors have been uncovered and corrected and then test

    of software is conducted i.e., Validation Test. Validation Test succeeds

    when the software function in a manner that can be reasonably expected by

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    the client. Software validation is achieved through series of Black Box

    Testing, which confirms with the requirements.

    4. BLACKBOX TESTING

    Black box testing is conducted at the software interfaces. This test

    through is designed to uncover errors interfaces. This test through is

    designed to uncover errors interfaces, is also used to demonstrate that

    software functions are operational, input is properly accepted, output

    are produced correctly and that the integrity of external information

    are maintained.

    Black Box Testing attempts to find errors in the following categories:

    Incorrect or missing functions.

    Interface errors.

    Errors in Database Structure.

    Performance and termination errors.

    5. OUTPUT TESTING

    After performing the validation testing, the next step is output testing

    of the proposed system since no system could be useful if it does not

    produces the required output in the specific format. The outputs generated or

    displayed by the system under consideration are tested by asking the user

    about the format required by them. Here, the output format is considered in

    two ways, one is on the screen and another is printed format.

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    6. USER ACCEPTANCE TESTING

    User acceptance testing in a system is the key factor for the success of any

    system. The system under consideration is tested for user acceptance by

    constantly keeping in touch with the prospective system users at time of

    developing and making changes wherever required.

    This is done with regard to the following points:

    Input screen design

    Output screen design

    The above testing are done taking various kinds of test data.

    Preparation of test data plays vital role in the system testing. After preparing

    the test data the system under study is tested using that test data. While

    testing the system by using test data errors are again uncovered and

    corrected by using above testing steps.

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    6.2 System Implementation

    Implementation is the process of converting a new or revised system

    design into an operational one. Thus it can be considered to be the chanciest

    stage in achieving a successful new system and its vital to assure the user

    confidence that the proposed new system will never cause impairs and it will

    be effective. If implementation is not carefully planned and controlled, it can

    cause chaos.

    Consultation and a demonstration were given to them about the

    working of the system. The aim of the system illustration was to identify any

    logical miss-working of the system when various combinations of test data

    were fed. Processing accuracy and reliability checking were also made.

    The first task in implementation is the implementation planning, that

    is deciding on methods to be adopted. This is done in view of any last

    minute changes that will be necessary in the formats. After the approval of

    the system by the user and the system manager, the system was implemented

    in the user department.

    The three approaches of implementation are direct, parallel and

    changeover. In the first approach, the existing system is rejected and the new

    system is completely implemented. In parallel approach both existing system

    and new system will be working simultaneously. Direct method of

    implementation is followed in this project.

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    7. CONCLUSION

    The Developed system is highly interactive and user friendly. The

    project was tested under different conditions was found to be effective. The

    project ERP- INDUSTRIAL MANAGEMENT SYSTEM was designed

    and developed to save time gives lesser strains and generates quicker and

    accurate results. Reports have been generated so that it meets user

    requirements to the maximum possible extents. The system provides

    accurate updating, data validation and integrity.

    The system has been designed and run to satisfy the needs of the

    entire organization. The existing system makes the job very difficult. The

    new system reduces work and also results in quick retrieval of information,

    which is very vital to the progress of an organization. The project has been

    successfully completed and tested using the sample database information.

    The system has been developed with the present working conditions. The

    industrial environment is very fast with new features, styles etc are expected.

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    8 SCOPE FOR FURTHER DEVELOPMENT

    This system is very flexible so that the maintenance and furtheramendments based on the changing environment and requirements can be

    made easily. Any changes that may lead to the system failures are prevented

    with security measures. The project will support multi user environment

    that is, more than one user can access a single application simultaneously.

    It can be further developed to include more operations and analysis, as

    changes are required in the system to adapt to the external developments that

    is, when the company carry out local sales in future. The sales module can

    be included and the transactions involved in local sales can also be

    maintained. Further enhancements can be made to the system at any later

    point of time.

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    9 BIBLIOGRAPHY

    1. Billy Hollis, Rockford Lhotka, PROGRAMMING IN VB.NET, Public

    Beta Release, 2001.

    2. Elias M.Award, System Ana1ysis And Design, Galgotia 2000.

    Paul Nielsen, Microsoft SQL server 2000 Bible, Wiley Publishing, Inc.

    3. Roger S.Pressman, Software Engineering, Tata Macgraw Hill 1999

    4. Kalani Kirk Hausman, Ed Tittel,, Development and Implementation

    With Visual Studio.Net ,QUE Publishing,2003

    5. Matthew MacDonald, Bill Hamilton, ADO.NET in a Nutshell,

    O'Reilly,2003

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