Industrial plug-in Heavy-duty plug-in connectors HEAVYCON · C M Y C M Y C M Y C M Y 2 PHOENIX...

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Industrial plug-in

connectors

Heavy-duty plug-in connectors HEAVYCON

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KEY 15 KEY 16KEY 14KEY 13KEY 12KEY 11KEY 10KEY 9KEY 8KEY 7KEY 6KEY 5KEY 4KEY 3KEY 2KEY 1 KEY 17 KEY 18 KEY 19 KEY 20 KEY 21 KEY 22 KEY 23 KEY 24 KEY 25 KEY 26 KEY 27 KEY 28 KEY 29 KEY 300.5 1 2 3 4 5 0.5 1 2 3 4 5 0.5 1 2 3 4 5 0.5 1 2 3 4 5KOMORI Part No.T35MS440

GRAY K C M Y C+YM+Y C+M PGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YGRAY K C M YM Y GRAY K C M Y 50 50 GRAY K C M Y 50 50 GRAY K C M Y 25 25 GRAY K C M Y 25 25 75 75GRAY K C M Y 75 75C+YM+Y C+M P 50 50 50 50 25 25 25 25 75 7575 7550 50 25 25 25 25 75 7575 75 C+YM+Y C+M P 50 50 50 50 25 25 25 25 75 7575 75GRAY K C M Y GRAY K C M Y GRAY K C M Y GRAY K C M Y GRAY K C M Y GRAY K C M Y GRAY K C M Y GRAY K C M Y GRAY K C M Y GRAY K C M Y

130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Schöndruck Black 02.04.2013 09:21:24130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Schöndruck Cyan 02.04.2013 09:21:24130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Schöndruck Magenta 02.04.2013 09:21:24130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Schöndruck Yellow 02.04.2013 09:21:24


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2 PHOENIX CONTACT

HEAVYCON –heavy-duty plug-in connectors

Heavy-duty plug-in connectors in the

HEAVYCON series can be used in extremely

harsh conditions such as dirt, water,

vibrations and high mechanical strain and

are tight up to IP69K degree of protection.

The robust plastic and metal housings are

available with single or double locking latch

or with screw locking. In addition to terminal

adapters, contact inserts with different

connection methods are available in versions

with a fixed number of positions and as

modules for side-by-side mounting.

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130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Widerdruck Black 02.04.2013 09:21:30130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Widerdruck Cyan 02.04.2013 09:21:30130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Widerdruck Magenta 02.04.2013 09:21:30130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Widerdruck Yellow 02.04.2013 09:21:30


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PHOENIX CONTACT 3

Make use of these benefits

The advantages Your benefits

A wide range of contact inserts and

terminal adapters

• With screw, crimp, spring-cage, push-in, and IDC displacement connection

• High-quality materials

• Suitable for conductors with or without splicing protection

• Quicker and more secure connection of conductors

• Long-term stability

• Tool-free connection

• Suitable for solid and stranded conductors

Modularity of the contact inserts

• Up to six different contact inserts in one HEAVYCON housing

• Efficient and individual design of contact inserts

• Transmit data, signals, and power via one plug-in connector

Rugged plug-in connector for the

most demanding requirements

• Housing with IP65 to IP69K protection

• Use of corrosion-resistant aluminum die-cast alloys or polyamide

• Can be used in particularly harsh environments, e.g. the chemical industry, rail, offshore, the automotive industry, machine building and systems manufacturing

• Ensures effective protection (e.g. against corrosion, EMC, and strain-cracks)

• Reliable and safe operation

Housing with single and

double locking latch

• Sleeve housings, panel/box mounting bases,and coupling housings with all locking methods

• Space-saving

• Ease of use

• Saves a significant amount of time

• Replaceable latch

• Flexible mounting

ADVANCE housings

• No panel mounting base required

• Compatible with standard panel cutouts

• Screw locking

• Up to 50% more cabling space

• Cost savings

• Space-saving structure

• Convenient cabling

• Fast and reliable housing locking

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4 PHOENIX CONTACT

The evolution of heavy-duty industrial plug-in connectors

Switch to HEAVYCON EVO now and save

storage costs. With the new plastic plug-

in connector, you just need one sleeve

housing for every possible application.

The use of high-quality materials and full

compatibility with the industry standard

enable failsafe use in a wide range of

applications.

Keep track of developments and find out

about the many advantages of the new

HEAVYCON EVO plastic plug-in

connectors.

Easy seal

The supporting base elements in the EVO series have compression stops at the four screw connections for the corresponding flat gaskets. This enables easy positioning of the seals and they do not slip when the housings are screwed on.

High resistance to loads

The plastic housings made from PA are tested in accordance with IP65 protection and shock-tested to IK08 standard. Fire protection add-ons in accordance with UL94 V0 are guaranteed halogen-free.

New PT inserts

The push-in connection technology, which has been proven a million times over with modular terminal blocks, offers easy and safe handling thanks to the convenient plug-in principle.

Energy savings in the manufacturing

process

Considerably less energy is needed to manufacture plastic than to manufacture aluminum.

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PHOENIX CONTACT 5

Complete range

IP65-protected sleeve and coupling housings are available in B6, B10, B16, and B24 design with double and single locking latch. The associated supporting base elements are available as a panel mounting base and box mounting base with and without protective cover.

Safety thanks to capacitive PE contact

Two metal inlays are used to hold the contact inserts and coding screws. They form the electrical bridge between the PE contacts, thereby ensuring compliance with standards. Capacitive PE contact is ensured even when connected at an angle.

Improved cable routing

Thanks to the angled, asymmetrical cable outlet, closer cable routing along the wall is possible when using the straight outlet.

Effortless mounting

When mounting the plug-in connectors, prior bending of the often unwieldy cable is not required. Thanks to the angled outlet, both outlet directions can be used conveniently.

Integrated

marking options

The new housings have marking grooves on the sleeve housing and panel mounting base as standard for easier identification.

HEAVYCON EVO

bayonet locking

The cable gland, which is separate from the housing, is securely locked with just a twist of the wrist thanks to the bayonet locking.

Simply choose the orientation based on your space requirements and all it takes is just a twist of the wrist:

Attach from the side, turn, and snap in...

...and you're done! Attach straight on, turn, and snap in....

...and you're done!

The HEAVYCON EVO product overview starts on page 20.

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KEY 15KEY 16 KEY 14 KEY 13 KEY 12 KEY 11 KEY 10 KEY 9 KEY 8 KEY 7 KEY 6 KEY 5 KEY 4 KEY 3 KEY 2 KEY 1KEY 17KEY 18KEY 19KEY 20KEY 21KEY 22KEY 23KEY 24KEY 25KEY 26KEY 27KEY 28KEY 29KEY 300.5123450.5123450.5123450.512345

KOMORIPart No.T35MS440

GRAYKCMYC+Y M+YC+MP GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY GRAYKCMY MYGRAYKCMY5050GRAYKCMY5050GRAYKCMY2525GRAYKCMY25257575 GRAYKCMY7575 C+Y M+YC+MP50505050252525257575 7575 5050252525257575 7575C+Y M+YC+MP50505050252525257575 7575 GRAYKCMYGRAYKCMYGRAYKCMYGRAYKCMYGRAYKCMYGRAYKCMYGRAYKCMYGRAYKCMYGRAYKCMYGRAYKCMY

130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Schöndruck Black 02.04.2013 09:21:24 130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Schöndruck Cyan 02.04.2013 09:21:24 130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Schöndruck Magenta 02.04.2013 09:21:24 130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Schöndruck Yellow 02.04.2013 09:21:24




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6 PHOENIX CONTACT

You can find an overview of the combination options for the different contact inserts and housings in the cross-reference list on pages 12/13. Further information on the HEAVYCON program can be found in the current PLUSCON catalog and on the Phoenix Contact website.

System configuration – HEAVYCON plug-in connectors

ADVANCE plug-in connectors are characterized by the fact that the supporting base element is not required when using an ADVANCE housing with panel mounting flange. The ADVANCE housings with screw locking are suitable for the most stringent requirements, such as particularly aggressive

atmospheres and sensitive interfaces. The range is further extended by the fact that modular contact inserts or those with a fixed number of positions can be used, e.g. to transmit signals, data, and power in one plug-in connector.

ADVANCE

plug-in

connectors

Modular contact inserts(pages 16 – 17)

Hinged retaining frames and accessories(pages 18 – 19)


ADVANCE sleeve housings (pages 24 – 25)

Contact inserts with a fixed no. of positions

(pages 14 – 15)

Panel mounting flanges(page 24)

Screw connections (page 30)

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130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Widerdruck Black 02.04.2013 09:21:30 130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Widerdruck Cyan 02.04.2013 09:21:30 130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Widerdruck Magenta 02.04.2013 09:21:30 130844_Phoenix_Bro_Pluscon_EN_HQ_52004928 1 Widerdruck Yellow 02.04.2013 09:21:30




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PHOENIX CONTACT 7

The rugged metal housings of the standard

plug-in connectors feature an extremely resistant epoxide powder coating, which is resistant to dirt, water, and high mechanical stresses. Standard housings have a single or double locking latch. Various supporting base elements such as panel/box mounting bases or coupling housings are available for a

range of requirements. In addition to contact inserts with a fixed number of positions, modular contact inserts for individual assembly, e.g. for the transmission of signals, data, and power in one plug-in connector, are also available.


Hinged retaining frames and accessories(pages 18 – 19)


Standard sleeve housings (pages 26 – 27)

Contact inserts with a fixed no. of positions

(pages 14 – 15)

Supporting base element(pages 26 – 27)

Screw connections (page 30)

Standard

plug-in

connectors

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8 PHOENIX CONTACT

The ADVANCE range

HEAVYCON ADVANCE heavy-duty

plug-in connectors with screw locking

are particularly suitable for demanding

requirements in aggressive environments.

The panel mounting base usually used has

been replaced by a panel mounting flange,

thereby reducing assembly and material

costs.

The ADVANCE plastic housings with

molded cable glands offer additional

potential savings. The ADVANCE range is

rounded off with the EEE supporting base

elements for universal use.

ADVANCE plastic housings

The plastic housings made from polyamide are equipped with screw locking and a molded screw connection. A replaceable label simplifies marking. The robust design meets the requirements for IP67 protection.

The uniform panel mounting flanges for ADVANCE housings ensure less material variance and simplified logistics. Eliminating the panel mounting base and locking latch has meant that significantly more cabling space is available in the housing. Special metal inlays in the housing ensure capacitive PE contact and conformance with standards.

The ADVANCE plastic housings are available in sizes B6, B10, B16, and B24. Like all HEAVYCON housings, they can accommodate both standard and modular HEAVYCON contact inserts and terminal adapters.

Areas of application for ADVANCE plug-in connectors include machine building and systems manufacturing, the automotive industry, control cabinet engineering or wind power plants.

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EMC

PHOENIX CONTACT 9

The ADVANCE range in die-cast aluminum

Standard version, STA

For extremely demanding requirements, e.g. in the automotive industry, in machine building and systems manufacturing, and in measurement and control technology

- Housing material: aluminum die-cast alloy

- Sealing material: NBR

- Degree of protection of screw locking: IP68/IP69K, Degree of protection of locking: IP67

Version for increased environmental requirements,

EUA

For particularly aggressive environmental conditions and harsh climatic atmospheres in all areas of application, e.g. chemicals, railways

- Housing material: corrosion-resistant aluminum die-cast alloy

- Sealing material: Viton

- Degree of protection of screw locking: IP68/IP69K, Degree of protection of locking: IP67

Version for offshore and EMC applications, EEE

- Housing material: aluminum die-cast alloy

- Seawater-resistant, with EMC-conductive NBR seal

- Degree of protection of screw locking: IP68/IP69K,Degree of protection of locking: IP67

Supporting base elements for offshore and

EMC applications

The range includes supporting base elements for particularly demanding requirements, such as areas subject to electromagnetic interference. Coupling housing, box mounting bases, and panel mounting bases are available.

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10 PHOENIX CONTACT

Contact inserts with a fixed number of positions and modular contact inserts

Contact inserts are available both as

versions with a fixed number of positions,

even for mixed assembly, and as modular

contact inserts for the widest range of

parameters, such as number of positions,

connection cross section, rated voltage,

and rated current. Contact inserts

are available for the A / B / BB / BBB/D /

DD / HS / HV / K/Q, and M series. Inserts

with screw, crimp, spring-cage, push-in, and

IDC displacement connection are available.Quick coding

It is often necessary to protect identical plug-in connectors which are located next to each other from being interchanged. In contrast to previous coding methods, such as coding bolts, pins or sockets, HEAVYCON contact inserts are quickly coded by snapping in coding profiles.

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PHOENIX CONTACT 11

Connection technologies for HEAVYCON contact inserts

Screw connection

The distinguishing features of this connection, which is designed for the most stringent requirements, are its maintenance-free conductor connection and the frequently-required multi-conductor connection. Copper cables can be clamped without pretreatment or with ferrules.

The current-carrying metal parts of the screw connections are made of high-grade, strain-crack and corrosion-proof copper

alloys. This eliminates the possibility of electrolytic corrosion in the presence of humidity and the risk of rusting and its consequences.

A further advantage is the low temperature rise due to good electrical conductivity.

Crimp connection

The wire/crimp contact connection is established using a crimping tool suitable for both the conductor cross-section and the crimp contact by the deliberate deformation of the crimping area of the crimp contact, and the wire. The wire is stripped, the crimp contact positioned in the crimping tool, the wire inserted, and the crimping tool closed. Done! The crimping method results in consistent crimp quality and therefore constantly

low-contact resistances. Snapped-in crimp contacts in the contact inserts can be released using a contact removal tool.

Push-in connection

Stranded conductors with splicing protection or solid conductors can be directly inserted into the connection without tools. A screwdriver is only required for the connection of smaller cross-sections and to release the conductor. The connection space is opened using the screwdriver. The push-in connection provides easy handling, extremely short connection time, and a gas-tight, vibration and shock-proof

connection. All metal parts of the connection are made of corrosion-resistant materials.

IDC displacement connection

With this connection method, an unstripped wire is guided into the connection space in front of the insulation displacement contact of the QUICKON connection and then levered into the gap using a screwdriver, thereby severing the wire insulation and creating a gas-tight contact between the wire and contact. Done! This means that the wire does not have to be stripped in advance, which reduces the connection time by at least 60%.

With this method, wires can be connected up to 10 times. The used wire-end should be cut off before connecting again.

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12 PHOENIX CONTACT

System cross-reference list: HEAVYCON housings/HEAVYCON contact inserts

HEAVYCON contact inserts

Series O B BB BBB

No. of positions 3 4 10 16 2x16 6 10 16 24 2x16 2x24 10 18 32 46 2x32 2x46 40 64

Size D7 D7 D15 D25 D50 B6 B10 B16 B24 B32 B48 B6 B10 B16 B24 B32 B48 B16 B24

Rated voltage

Rated current

230/400 250 500 500 500

16 16 16 16

Connection methods:

UT = Screw UT UT

CT = Crimp CT CT CT CT

PT = Push-in PT

Z = Spring-cage

Q = IDC / QUICKON Q

L = Fiber optics

A = Axial screw

P = Pneumatics

Series O B BB BBB

No. of positions 3 4 10 16 2x16 6 10 16 24 2x16 2x24 10 18 32 46 2x32 2x46 40 64

Metal Plastic Page 15 14 14 14

AD

VAN

CE

hous

ing Size STA EUA EEE PL

B6 • • • •

24/25

• •

B10 • • • • • •

B16 • • • • • • •

B24 • • • • • • •

B32 • • •

B ho

usin

g

B6 • •

20 ff.

• •

B10 • • • •

B16 • • • • •

B24 • • • • •

B32 • • •

B48 • • •

D h

ousi

ng D7 • •

*

• •

D15 • •

D25 • •

D50 • •

The system cross-reference list illustrates in a simple manner which contact insert matches which housing type.

The top rows describe the contact

insert according to the number of positions, voltage, current and connection method.

The marking in the columns denotes

the matching housing type.

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PHOENIX CONTACT 13

* Housing type D and contact inserts type K can be found on the Phoenix Contact website.

For further information about the HEAVYCON program, please refer to the Phoenix Contact website.

D DD HV HS Q K M

7 8 15 25 40 2x25 64 2x40 2x64 24 42 72 108 2x72 2x108 3+2 6+2 10+2 6 12 2 5 7 12 variable variable

D7 D7 D15 D25 B16 D50 B24 B32 B48 B6 B10 B16 B24 B32 B48 B10 B16 B24 B16 B32 D7 D7 D7 D7 B10 – B24 B6 – B48

250 50 250 250 830 500 400 230/ 400 400 160 – 830 50 – 5000

10 10 16 35 40 16 10 10 – 80 5 – 200

UT UT

CT CT CT CT CT CT

PT

Z

L L L L

A O O

P

D DD HV HS Q K M

7 8 15 25 40 2x25 64 2x402x64 24 42 72 108 2x722x108 3 6 10 6 12 2 5 7 12 variable variable

14 14 14 14 15 * 16/17

• •

• • • • •

• • • • •

• • • • •

• • • •

• •

• • • •

• • • • • •

• • • • •

• • • •

• • •

• • • • • •

•

•

•

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14 PHOENIX CONTACT

Contact inserts with a fixed number of positions

Housing size B06 B10 B16 B24 B32 B48

Series Connec-tion

Connection cross section

Rated current

Rated voltage No. of positions 6 10 16 24 2x16 2x24

B

Screw UT 0.5 - 2.5 mm2 16 A 500 V

Socket1648128 1648186 1648241 1648306 1648241 1648306

– – – – 1584884 1584949

Pin1648115 1648173 1648238 1648296 1648238 1648296

– – – – 1584871 1584936

CrimpCK 2.5

CT 0.5 - 4.0 mm2 16 A 500 V

Socket1648160 1648225 1648283 1648348 1648283 1648348

– – – – 1584923 1584981

Pin1648157 1648212 1648270 1648335 1648270 1648335

– – – – 1584910 1584978

Push-in PT 0.14 - 2.5 mm2 16 A 500 V

Socket1407727 1407729 1407731 1407735 1407731 1407735

– – – – 1407733 1407737

Pin1407728 1407730 1407732 1407736 1407732 1407736

– – – – 1407734 1407738

IDC Q 0.34 – 2.5 mm2 16 A 400 V

Socket1605556 1605569 1605572 1605585 1605572 1605585

– – – – 1605598 1605608

Pin1605611 1605624 1605637 1605640 1605637 1605640

– – – – 1605653 1605666

10 18 32 46 2x32 2x46

BBCrimpCK 2.5

CT 0.5 - 4.0 mm2 16 A 500 V

Socket1687435 1687451 1687477 1687493 1687477 1687493

– – – – 1687477 1687493

Pin1687448 1687464 1687480 1687503 1687480 1687503

– – – – 1687480 1687503

40 64 2x40 2x64

BBBCrimpCK 2.5

CT 0.5 - 4.0 mm2 16 A 500 V

Socket– – 1409930 1409914 1409930 1409914

– – – – 1409930 1409914

Pin– – 1409921 1409901 1409921 1409901

– – – – 1409921 1409901

40 64 2x40 2x64

DCrimpCK 1.6

CT 0.14 – 2.5 mm2 10 A 250 V

Socket– – 1584428 1584444 1584428 1584444

– – – – 1584428 1584444

Pin– – 1584415 1584431 1584415 1584431

– – – – 1584415 1584431

24 42 40 64 2x40 2x64

DDCrimpCK 1.6

CT 0.14 – 2.5 mm2 10 A 250 V

Socket1584046 1584062 1584091 1584130 1584091 1584130

– – – – 1584101 1584143

Pin1584033 1584059 1584075 1584114 1584075 1584114

– – – – 1584088 1584127

3 6 10

HV

Push-in PT 0.14 - 2.5 mm2 16 A 830 V

Socket– 1407743 1407744 1407745 – –

– – – – – –

Pin– 1407739 1407740 1407741 – –

– – – – – –

CrimpCK 2.5

CT 0.5 - 4.0 mm2 16 A 400/690 V

Socket– 1773349 1773381 1773420 – –

– – – – – –

Pin– 1773336 1773378 1773417 – –

– – – – – –

6 12

HS Screw UT 0.5 - 6.0 mm2 35 A 500 V

Socket– – 1773132 – 1773132 –

– – – – 1674561 –

Pin– – 1773129 – 1773129 –

– – – – 1674574 –

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PHOENIX CONTACT 15

Housing size D7 D7 D15 D25 D50

No. of positions 3 4 10 16 2x16

O

Screw UT 0.5 - 2.5 mm2 16 A 250 V

Socket

1773093 1774908 1773077 1677005 1677005

– – – – 1677047

– – – – –

Pin1773080 1774911 1773051 1677021 1677021

– – – – 1677063

CrimpCK 2.5 CT 0.5 - 4.0 mm2 16 A 250 V

Socket– – 1676983 1677018 1677018

– – – – 1677050

Pin– – 1676996 1677034 1677034

– – – – 1677076

7 8 15 25 2x25

DCrimpCK 1.6 CT 0.14 - 2.5 mm2 10 A 250 V

Socket1584347 1584363 * 1584389 1584402 1584402

– – – – 1584402

Pin1584334 1584350 * 1584376 1584392 1584392

– – – – 1584392

2

Q

Axial screw O 4.0 - 10.0 mm2 40 A 400 V

Socket1586264 – – – –

– – – – –

Pin1586277 – – – –

– – – – –

5

CrimpCK 2.5 CT 0.14 - 2.5 mm2 16 A 230/400 V

Socket1687820 – – – –

– – – – –

Pin1687817 – – – –

– – – – –

7

CrimpCK 2.5 CT 0.14 - 2.5 mm2 10 A 400 V

Socket1408588 – – – –

– – – – –

Pin1408575 – – – –

– – – – –

12

CrimpCK 2.5 CT 0.14 - 2.5 mm2 10 A 400 V

Socket1409419 – – – –

– – – – –

Pin1409422 – – – –

– – – – –

Housing size B06 B10 B16 B24 B32 B48

Series Connec-tion

Connection cross section

Rated current

Rated voltage No. of positions 6 10 16 24 32 48

B-A

Screw UT 0.5 - 2.5 mm2 16 A 500 V

Socket, PE left 1648018 1648030 1648042 1648054 – –

Socket, PE right 1648066 1648078 1648090 1648102 – –

Pin, PE left 1648024 1648036 1648048 1648060 – –

Pin, PE right 1648072 1648084 1648096 1648108 – –

Push-in DT 0.5 - 2.5 mm2 16 A 500 V

Socket, PE left 1648377 1648416 1648458 1648490 – –

Socket, PE right 1648351 1648393 1648432 1648474 – –

Pin, PE left 1648380 1648429 1648461 1648500 – –

Pin, PE right 1648364 1648403 1648445 1648487 – –

40 64

D-A

Screw UT 0.5 - 2.5 mm2 10 A 250 V

Socket, PE left – – 1584253 1584295 – –

Socket, PE right – – 1584279 1584321 – –

Pin, PE left – – 1584240 1584282 – –

Pin, PE right – – 1584266 1584318 – –

Push-in DT 0.5 - 2.5 mm2 10 A 250 V

Socket, PE left – – 1580147 1774869 – –

Socket, PE right – – 1580163 1774526 – –

Pin, PE left – – 1580150 1774872 – –

Pin, PE right – – 1580176 1774513 – –


* 250 V only in conjunction with plastic housing

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16 PHOENIX CONTACT

Number of contacts 1 1 2 2Connection Axial screw Axial screw Axial screw Axial screw

Current 200 A 200 A 100 A 70 AVoltage 1000 V 1000 V 1000 V 1000 V Cable diameter 40 – 70 mm2 25 – 40 mm2 16 – 35 mm2 14 – 22 mm2Module slots 2 2 2 1Socket 1636897 1637171 1605001 1585731

Pin 1636884 1637168 1605000 1585728

Number of contacts 2 2 2 3Connection Axial screw Axial screw Crimp (CK 4.0) Crimp (CK 4.0)

Current 70 A 40 A 40 A 40 AVoltage 1000 V 1000 V 1000 V 500 VCable diameter 6 – 16 mm2 2.5 – 8 mm2 1.5 – 10 mm2 1.5 – 10 mm2Module slots 1 1 1 1Socket 1585715 1679359 1587519 1645972

Pin 1585702 1679346 1587506 1645969

Number of contacts 3/4 4 2 6Connection Crimp (CK 4.0/CK 1.6) Crimp (CK 4.0) Crimp (CK 2.5) Crimp (CK 2.5)

Current 40/10 A 40 A 16 A 16 AVoltage 830 V 830 V 2900 V/5000 V 830 VCable diameter 1.5 – 6 mm2/ 0.14 – 2.5 mm2 1.5 – 6 mm2 0.5 – 4 mm2 0.5 – 4 mm2Module slots 1 1 2 1Socket 1585786 1585605 1604999 1636460

Pin 1585799 1585618 1604998 1636457

Number of contacts 6 20 5 8Connection Crimp (CK 2.5) Crimp (CK 2.5) Spring-cage Crimp (CK 2.5)

Current 16 A 16 A 16 A 16 AVoltage 500 V 500 V 400 V 400 VCable diameter 0.5 – 4 mm2 0.5 – 4 mm2 0.14 – 2.5 mm2 0.5 – 4 mm2Module slots 1 2 1 1Socket 1663462 1636936 1647721 1605003

Pin 1663459 1636923 1647718 1605002

Modular contact inserts

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PHOENIX CONTACT 17

Number of contacts 12 17 25Connection Crimp (CK 1.6) Crimp (CK 1.6) Crimp (VS-CD 1.0)

Current 10 A 10 A 5 AVoltage 250 V 160 V 50 VCable diameter 0.14 – 2.5 mm2 0.14 – 2.5 mm2 0.08 – 0.5 mm2Module slots 1 1 1Socket 1663323 1636486 1605005

Pin 1663310 1636473 1605004

Number of contacts 2 8 9 2Connection EMC (CK 1.6) Ethernet Cat5 (VS-CD 1.0) Crimp (VS-CD 1.0) Profibus RS485

Current 10 A 5 A 1 A 5 AVoltage 50 V 50 V 50 V 50 VCable diameter 0.14 – 2.5 mm2 0.08 – 0.5 mm2 0.08 – 0.5 mm2 0.08 – 0.5 mm2Module slots 2 1 1 1Socket 1678570 1636091 1587726 1587700 1647543 1636444

Pin 1678567 1636088 1587713 1587690 1647530 –

Number of contacts 4 4Connection Coax Coax

Current 1.5 A 1.5 AVoltage 50 V 50 VCable diameter 50 Ohm 75 OhmModule slots 1 1Socket 1676789 1676815 1676789 1686245

Pin 1676792 1676802 1676792 1686258

Number of contacts 2 3Connection Pneumatic Pneumatic

Tube insidediameter

6 mm 1.6 mm; 3 mm; 4 mm

Module slots 1 1Socket

1674998 1663475Pin


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36,5

M3x10

ab

34,4 27 F|E|DC|B|A 1 2 3 4 5 6

60

24

20

57

,9

Ø26,5

21,8

44,1

37

18

Ø4

,3

21,8

22

,4

36

,9

54

18 PHOENIX CONTACT

Housing for modules with 14.6 mm width

With PE marking Without PE marking

Sleeve housings 1408520 1408546

Panel mounting base 1408533 1408559

Coding pin

1408562

Hinged retaining frames

For sleeve housing For panel and box mounting bases, and coupling housings

Module slots Housing size Dimensions Type

a (mm) b (mm) Labeling: A, B, C … Labeling: a, b, c …2 B06 44.0 51.0 HC-M-MHR-...2-N 1679249 1679281

3 B10 57.0 64.0 HC-M-MHR-...3-N 1679252 1679294

4 B16 77.5 84.5 HC-M-MHR-...4-N 1679265 1679304

6 B24 104.0 111.0 HC-M-MHR-...6-N 1679278 1679317

Hinged retaining frames and accessories for modular contact inserts

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94

45

31,7 - 33,2

13,7 31,5

A D

123,4

45

31,7 - 33,2

13,7 31,5

A F

123,4

45

31,7 - 33,2

13,7 31,5

f a

94

45

31,7 - 33,2

13,7 31,5

d a

Ø6

,5

Ø1

2

5,8Ø4,2

14,6

34

,4

18,5

12,623,7

44

,5

45

5

3,4

23,7

53

43

PHOENIX CONTACT 19

Dummy module and module retainer

Dummy module for filling free module slots in the retaining frame

1676828

Module retainer without strain relief 1676844

Module retainer with strain relief 1676831

Docking frames

Floating

for 4 module slots 1587454


Fixed assembly



Special washer for mounting the floating docking frame with a standard M4 screw

1587496


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20 PHOENIX CONTACT

EVO housings with double locking latch with IP65 protection

Height B10 B16 B24

Sleeve housing for double locking latch

Low 1407628

Tall 1407629 1407643 1407657

Sleeve housing with double locking latch

Low 1407630

Tall 1407631 1407644 1407658

Screw connection Cable feed-through Tightening

torqueOrder No.

Cable gland with bayonet locking

M 20 7 mm … 13 mm 4 Nm 1407669

M 25 9 mm … 17 mm 6 Nm 1407670

M 32 11 mm … 21 mm 10 Nm 1407671

M 40 19 mm … 28 mm 17 Nm 1407672

HEAVYCON EVO housings are equipped with a single locking latch or double locking latch. This ensures maximum possible flexibility depending on the application.

Housings with a double locking latch support particularly space-saving alignment sideways.

All box mounting bases and coupling housings are designed as a tall version.

HEAVYCON EVO offers a complete product range for all possible applications.

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PHOENIX CONTACT 21

B10 B16 B24

Panel mounting base

With double locking latch without cover

1407634 1407648 1407661

For double locking latch with cover

1407635 1407649 1407662

Screw connection B10 B16 B24

Box mounting base

With double locking latch without cover

2 x M32 1407638

2 x M40 1407652 1407665

For double locking latch with cover

2 x M32 1407639

2 x M40 1407653 1407666

B10 B16 B24

Coupling housing with double locking latch

1407641 1407655 1407668

Plug-in connector sets with push-in connection

Size B10 with M25 screw connection

HC-EVO-B10PT-BWD-HL-M25-PLRBKOrder No. 1407711


HC-EVO-B16PT-BWD-HH-M25-PLRBKOrder No. 1407712


HC-EVO-B24PT-BWD-HH-M32-PLRBKOrder No. 1407713


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22 PHOENIX CONTACT

EVO housings with single locking latch with IP65 protection

Height B6 B10 B16 B24

Sleeve housing for single locking latch

Low 1407619 1407626

Tall 1407620 1407627 1407642 1407656

Screw connection Cable feed-through Tightening

torqueOrder No.

Cable gland with bayonet locking

M 20 7 mm … 13 mm 4 Nm 1407669

M 25 9 mm … 17 mm 6 Nm 1407670

M 32 11 mm … 21 mm 10 Nm 1407671

M 40 19 mm … 28 mm 17 Nm 1407672

HEAVYCON EVO housings are equipped with a single locking latch or double locking latch. This ensures maximum possible flexibility depending on the application.

Housings with a single locking latch can be aligned right under one another.

All box mounting bases and coupling housings are designed as a tall version.

The housings are plug-in and functionally compatible with all housing solutions available on the market.

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PHOENIX CONTACT 23

B6 B10 B16 B24

Panel mounting base with single locking latch

Without cover

1407621 1407632 1407646 1407659

With cover

1407622 1407633 1407647 1407660

Screw connection B6 B10 B16 B24

Box mounting base with single locking latch

Without cover

2 x M32 1407623 1407636

2 x M40 1407650 1407664

With cover

2 x M32 1407624 1407624

2 x M40 1407651 1407663

B6 B10 B16 B24

Coupling housing with single locking latch

1407625 1407640 1407654 1407667

Plug-in connector sets with push-in connection


HC-EVO-B06PT-BWSC-HL-M20-PLRBKOrder No. 1407710


HC-EVO-B10PT-BWSC-HL-M25-PLRBKOrder No. 1408791


HC-EVO-B16PT-BWSC-HH-M25-PLRBKOrder No. 1408793


HC-EVO-B24PT-BWSC-HH-M32-PLRBKOrder No. 1408794


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24 PHOENIX CONTACT

Standard version (STA)Version for increased environmental requirements

(EUA)Screw connection B6 B10 B16 B24 B6 B10 B16 B24

Sleeve housings

1 x M20 1604052 1604049

1 x M25 1604117 1690040 1644630 1604104 1690037

1 x M32 1690121 1690202 1690367 1690118 1690192 1690354

1 x M40 1690286 1690448 1690273 1690435

1 x M50

1 x M20 1604081 1604078

1 x M25 1604146 1690082 1644643 1604133 1690079

1 x M32 1690163 1690244 1690406 1690150 1690231 1690396

1 x M40 1690325 1690480 1690312 1690477

1 x M50

ADVANCE sleeve housings with screw locking with IP68/IP69K protection

Technical data

STA EUA EEE PL

Housing material Die-cast aluminum Die-cast aluminum,seawater-resistant

Die-cast aluminum,seawater-resistant Polyamide

Surface material Powder-coated, gray Powder-coated, black Uncoated –

Lock material Stainless steel Stainless steel Stainless steel V2A

Sealing material NBR Viton NBR, conductive NBR

Ambient temperature (operation) -40°C … 125°C -40°C … 200°C -40°C … 125°C -40°C … 100°C

Type of protection(when plugged in)

IP65 / IP68 (0.2 bar, 24h) / IP69K

IP65 / IP68 (0.2 bar, 24h) / IP69K

IP65 / IP68 (0.2 bar, 24h) / IP69K

IP65 / IP67

Panel mounting flanges for ADVANCE housing

For screw locking, 2 required for every plug-in connector

1686533

For screw locking, set (2 flanges, 4 self-tapping M4 Torx20 screws)

1604638

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PHOENIX CONTACT 25

Version for offshore and EMC applications (EEE) Plastic version (PL)

Screw connection B6 B10 B16 B24 B32 B6 B10 B16 B24

Sleeve housings

1 x M20 1580480 1404222

1 x M25 1408229 1580486 1404225 1404227

1 x M32 1580477 1580483 1587661 1580504 1580516 1404229 1404231 1404235

1 x M40 1580507 1460359 1580518 1404233 1404238

1 x M50 1580522

1 x M20 1587645 1404224

1 x M25 1460356 1587658 1404226 1404228

1 x M32 1460357 1587674 1587687 1580517 1404230 1404232 1404237

1 x M40 1460358 1460360 1580519 1404234 1404239

1 x M50 1580521

Box mounting bases

2 x M20 1408630 1408737

2 x M25 1408656 1408753 1408834 1408931

2 x M32 1408850 1408957

2 x M40 1408973

Coupling housings

1 x M20 1408685 1408782

1 x M25 1408698 1408795 1408889 1408986

1 x M32 1408892 1408999

1 x M40 1409008

The box/panel mounting bases and coupling housings can be used with all ADVANCE housings.


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26 PHOENIX CONTACT

Standard housings with single locking latch with IP65 protection

Screw connec-tion

B6 B10 B16 B24 B48Screw connec-tion

B6 B10 B16 B24 B48

Sleeve housings

1 x Pg13.5 1460340

1 x M20 1460339 1460034 1 x Pg16 1460341 1460036

1 x M25 1460258 1460039 1460100 1460189 1 x Pg21 1460101 1460190

1 x M32 1460095 1460297 1 x Pg29 1460293

1 x M25 1460027 1460054 1 x Pg21 1460021 1460048 1460118 1460342

1 x M32 1460029 1460056 1460124 1460212 1647349 1 x Pg29 1460023 1460050 1460120 1460207 1675159

1 x M40 1460126 1460214 1647310 1 x Pg36 1675175

1 x M50 1460337 1 x Pg42 1460300

1x Pg13.5 1460348

1 x M20 1460346 1460035 1 x Pg16 1460349 1460041

1 x M25 1460347 1460040 1460102 1460191 1 x Pg21 1460103 1460193

1 x M32 1460109 1460192 1 x Pg29 1460194

1 x M25 1460028 1460055 1 x Pg21 1460022 1460049 1460119 1460206

1 x M32 1460030 1460057 1460125 1460213 1647336 1 x Pg29 1460024 1460051 1460121 1460208 1675162

1 x M40 1460127 1460215 1647323 1 x Pg36 1675188

1 x M50 1460351 1 x Pg42 1460303

Box mounting bases

1 x M20 1604721 1646269 1 x Pg16 1675214 1673449

1 x M25 1604722 1604749 1604784 1646337 1 x Pg21 1673698 1674134

1 x M25 1604725 1646395 1 x Pg21 1678114 1677636 1677869 1677966

1 x M32 1646845 1646418 1646299 1645752 1604875 1 x Pg29 1678127 1677649 1677843 1677979

1 x M40 1646311 1645765

2 x M20 1604723 1646272 2 x Pg16 1675230 1673452

2 x M25 1604724 1604785 1646340 2 x Pg21 1673708 1674147

2 x M25 1460195 1646285 1460166 2 x Pg21 1678130 1677652 1677872 1677982

2 x M32 1646858 1646421 1646308 1604832 1460228 2 x Pg29 1678143 1677856 1677995 1675120

2 x M40 1646324 1645778 1604876 2 x Pg36 1460248

Coupling housings

1 x Pg13.5 1460168

1 x M20 1460137 1460316 1 x Pg16 1460287

1 x M25 1460267 1 x Pg21 1460198

1 x M32 1460264 1460229 1 x Pg29 1460226

1 x M25 1460283 1460291 1 x Pg21 1460280 1460260 1460306

1 x M32 1460284 1460292 1460172 1460325 1 x Pg29 1460281 1460289 1460307 1460250

1 x M40 1460309 1460326 1 x Pg36

Panel mounting bases Cover

Without 1771134 1771338 1771590 1771930 1772175

Plastic 1771147 1771354 1771613 1771943 1772188

Metal 1645464 1645477 1645480 1645493

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PHOENIX CONTACT 27

Screwcon-nection

B10 B16 B24 B32Screwcon-nection

B10 B16 B24 B32

Sleeve housings

1 x M20 1460061 1 x Pg16 1460063

1 x M25 1460066 1460128 1460218 1 x Pg21 1460129

1 x M32 1460134 1460222 1 x Pg29 1460332

1 x M25 1460080 1 x Pg21 1460074 1460146 1460350

1 x M32 1460082 1460155 1460243 1645383 1 x Pg29 1460076 1460148 1460239 1675081

1 x M40 1460157 1460245 1647307 1 x Pg36 1460138

1 x M50 1460197 1 x Pg42 1460179

1 x M20 1460062 1 x Pg16 1460068

1 x M25 1460067 1460130 1460219 1 x Pg21 1460131 1460224

1 x M32 1460160 1460223 1 x Pg29

1 x M25 1460081 1 x Pg21 1460075 1460147 1460238

1 x M32 1460083 1409354 1409367 1645150 1 x Pg29 1460077 1460149 1460240 1675094

1 x M40 1460158 1460246 1645451 1 x Pg36 1644818

1 x M50 1585980 1 x Pg42 1460180

Box mounting bases

1 x M20 1604752 1 x Pg16 1673481

1 x M25 1460152 1604788 1604835 1 x Pg21 1673740 1674176

1 x M32 1604789 1 x Pg29 1678428

1 x M25 1604755 1 x Pg21 1677717 1677924 1678046

1 x M32 1604756 1604793 1604836 1604867 1 x Pg29 1678415 1460167 1678402 1675036

1 x M40 1645419

2 x M20 1604753 2 x Pg16 1673494

2 x M25 1604754 1604790 1646353 2 x Pg21 1673753 1674189

2 x M32 1604791 2 x Pg29 1678457

2 x M25 1604757 2 x Pg21 1677720 1677937 1678059

2 x M32 1645820 1604794 1604837 1604868 2 x Pg29 1678444 1460187 1678431 1675049

2 x M40 1460169 1645723 1604869

Coupling housings

1 x M20 1460151 1 x Pg16 1460042

1 x M25 1460089 1 x Pg21 1460217

1 x M32 1460093 1460276 1 x Pg29 1460251

1 x M25 1460301 1460315 1 x Pg21 1460298 1460313 1460329

1 x M32 1460302 1460312 1460335 1647284 1 x Pg29 1460299 1460314 1460330

1 x M40 1460336 1647297

Panel mounting bases Cover

Without 1771325 1771587 1771927 1775693

Standard housings with double locking latch with IP65 protection


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28 PHOENIX CONTACT

Crimp contacts and tools

Silver Gold

Seriesfor cross section [mm2]

AWG Socket Pin Pinlagging Socket Pin

CK 1,6-ED

0.14 – 0.37 26 – 22 1663394 1663336 1674969 1674901

0.5 20 1663404 1663349 1674480 1672453

0.75 18 1663417 1663352 1672440 1674914

0.75 – 1.0 18 1663420 1663365 1674943 1674888

1.5 16 1663433 1663378 1674930 1674875

2.5 14 1663446 1663381 1674985 1674927

CK 2,5-ED

0.14 – 0.37 26 – 22 1585634 1585650 1585647 1585663

0.5 20 1663640 1663572 1674859 1674804

0.75 18 1663653 1663585

0.75 – 1.0 18 1663666 1663598 1663857 1674833 1674781

1.5 16 1663679 1663608 1663860 1674820 1674778

2.5 14 1663682 1663611 1663873 1674862 1674817

4 12 1663705 1663637 1674846 1674794

CK 4,0-ED

1.5 16 1663271 1663239

2.5 14 1663284 1663242

4 12 1663297 1663255

6 10 1663307 1663268

10 8 1586198 1586183

VS-CD 1,0

0.08 – 0.2 28 – 24 1688997 1688971

0.2 – 0.5 24 – 20 1688984 1688968

FO POFfor 1 mm Ø

Pneumatic

for 1.6 mm Ø

for 3.0 mm Ø

for 4.0 mm Ø

for 6.0 mm Ø

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PHOENIX CONTACT 29For further information about the HEAVYCON program, please refer to the Phoenix Contact website.

Thermo contacts Fiber optics Pneumatic

Constantan (CuNi) Iron (Fe) Without valveWithvalve Professional

crimping tool with positioning

tool

Basic crimping tool

Removal toolSocket Pin Socket Pin Socket Pin Socket Pin Socket

Crimping tool without

positioning toolDies

1212113 1212072 1212075 1884869

1212113 1212072 1212075 1662722

1585757 1585744 1585773 1585760

1212113

1212072

1212075

1662735

1212114 1212076

1205448 1658794

1885004 1884995 1584839 1884869

1663514 1663488 1663543

1663527 1663491 1663556

1663530 1663501 1663569

1676763 1676750 1676776

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30 PHOENIX CONTACT

Cable Ø Screw connection Order No.

Plastic/metal/EMC screw connection

Plastic, IP65

12 mm … 21 mm M 32 1407673

16 mm … 28 mm M 40 1407674

Metal, IP68

9 mm … 13 mm M 20 1690561

11 mm … 16 mm M 20 1645998

11 mm … 16 mm M 25 1690574

14 mm … 21 mm M 25 1646007

14 mm … 21 mm M 32 1690587

19 mm … 27 mm M 32 1646010

19 mm … 27 mm M 40 1690590

27 mm … 34 mm M 40 1607729

EMC, IP68

5 mm … 12.5 mm M 20 1690503

7.5 mm … 16.5 mm M 25 1690516

11 mm … 21 mm M 32 1690529

19 mm … 28 mm M 40 1690545

Screw connection Order No.

Plastic filler plug

For metric screw openings

M 32 1410754

M 40 1410767

Reduction Order No.

Plastic reducing adapter

For metric screw openings

M32 to M25 1410712

M32 to M20 1410725

M40 to M32 1410738

M40 to M25 1410741

ØOutside/inside

Bending radiusStatic/dynamic Order No.

Plastic protective hose

Black, plastic, PA 6.6 HB

21.2 mm/16.5 mm 45 mm/75 mm 3240683

28.5 mm/23 mm 55 mm/100 mm 3240684

34.5 mm/29 mm 65 mm/120 mm 3241088

42.5 mm/36 mm 90 mm/150 mm 3241089

Outside Ø Order No.

Screw connection for plastic protective hoses

Screw connection, IP66, straight, with metric thread, for protective hose outside diameter

21.2 mm M 20 3241220

28.5 mm M 25 3241221

34.5 mm M 32 3241222

42.5 mm M 40 3241223

Accessories

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PHOENIX CONTACT 31

B6 B10 B16 B24

Cover plate

For HEAVYCON panel cutouts, height: 3.5 mm

1660368 1660371 1660384 1660397

Replacement latch

Single locking latch, plastic, for HEAVYCON EVO plastic housing

1407697 1407698 1407700 1407701

Double locking latch, plastic, for HEAVYCON EVO plastic housing

1407696 1407696 1407696

Replacement flat gasket

Replacement flat gasket, for HEAVYCON EVO plastic panel mounting base

1407702 1407703 1407704 1407705

Replacement profile gasket

Replacement profile gasket, for HEAVYCON EVO plastic supporting base element

1407706 1407707 1407708 1407709

Marking label

Unmarked, UniSheet, 0.5 mm thick, 70-section, lettering field size: 20 x 9 mm, white

0829439

B6 B10 B16 B24 B32

Plastic protective cover

Protective cover, for panel mounting base, box mounting base, and coupling housing with single locking latch, with retaining cord, without seal

1660180 1660177 1660151 1660148

Protective cover, for panel mounting base, box mounting base, and coupling housing with double locking latch, with retaining cord, without seal

1772586 1772599 1772609 1646120

Protective cover, for sleeve housing without single locking latch, with retaining cord, with seal

1678282 1678295 1678318 1678334

Protective cover, for sleeve housing without double locking latch, with retaining cord, with seal

1678305 1678321 1678347

Protective cover, for sleeve housing with double locking latch, with retaining cord, with seal

1687260 1687273 1687286


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IC 2

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Always up-to-date, always available to you. Here you'll find everything on our products, solutions and service:

phoenixcontact.net

Product range

PHOENIX CONTACT GmbH & Co. KG32825 Blomberg, GermanyPhone: +49 (0) 52 35 3-00Fax: +49 (0) 52 35 3-4 12 00phoenixcontact.net

• Cables and connectors• Controllers and PLCs• DIN rail power supplies and UPS• Electronic reversing contactors and

motor control• Electronics housing• Ethernet networks• Fieldbus components and systems• Functional safety• HMIs and industrial PCs

• I/O systems• Industrial communication technology• Industrial lighting• Installation and mounting material• Marking and labeling • Measurement and control technology• Modular terminal blocks• Monitoring and signaling• PCB terminal blocks and

PCB connectors

• Plug-in connectors• Protective devices• Relays• Sensor cables and connectors• Software• Surge protection devices• System cabling for DCS and PLC• Tools• Wireless data communication

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Date post:	17-Sep-2019
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Industrial plug-in Heavy-duty plug-in connectors HEAVYCON · C M Y C M Y C M Y C M Y 2 PHOENIX...

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