Every industry is different, as is every plant. The processing of raw materials, minerals and ores requires plant machinery and equipment to be operating efficiently at all times. REMA TIP TOP Industrial Solutions gives mineral plant operators a complete range of conveyor belting and components, wear protection and surface protection solutions tailored to the specific needs of your plant.
MineralsTransforming the future
Industrial SolutionsMining
Industrial SolutionsMining
YOUR REMA TIP TOP PRODUCTS & SERVICES PORTFOLIO
2 REMA TIP TOP
As commodities that cannot be grown or created, the mining of minerals is essential for the needs of the ever growing and developing world population. It is the challenge of the industry to extract and process these minerals in a sustainable ecological manner for future generations.
From extraction to end product, REMA TIP TOP offers effective products and engineered solutions paired with our leading preventative maintenance strategies to guarantee the performance, lifecycle, and maintenance costs of operating your plant.
Minerals 3
Belting Idlers, Rollers & Trackers
Belt Cleaning Systems
Anti-Caking
24/7 Service
Pulley Lagging
Bearings* Ceramics
Impact Bed/Bars
Pulleys
Adhesives
Mill Lining
Engineering
REMA Technology & Monitoring
Skirting Systems
Heavy Wear Protection
Screening
Tools Repair System
Wear Rubber Linings
Safety Equipment*
Rubber Steel Plates
REMA Press
CoatingsFluoro-polymer Linings
Corrosion Rubber Linings
Brick Linings
Combined Linings
Minerals
Mining
Coal Copper Gold Iron Ore Lithium Minerals
*Please contact your local REMA TIP TOP representative for availability
ORE BIN
WEAR PROTECTIONCERAMICS• REMALOX• REMALOX HD
STEEL PLATES• REMASTEEL
CHUTE
WEAR PROTECTIONRUBBER LINING
• REMALINE• PERFORMANCE LINE
CERAMICS• REMALOX
• REMALOX HD
CONE CRUSHER
WEAR PROTECTIONCERAMICS• REMALOX• REMALOX HD
MOULDED PARTS• REMASTEEL• REMA MODULAR SYSTEM
1 VIBRATING FEEDER
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
SCREENING• REMASCREEN
1 1
1 SECONDARY CRUSHER
WEAR PROTECTIONCERAMICS
• REMALOX• REMALOX HD
MOULDED PARTS• REMASTEEL• HDL PLATES
• REMA MODULAR SYSTEM
2
SODIUM CYANIDE TANK
CORROSION PROTECTION
RUBBER LINING• CHEMOLINE
COATINGS• COROFLAKE• COROPUR3
3 CIL TANKS
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
LOADED CARBON SCREEN
CARBON SAFETY SCREEN
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
3 3 LOADED CARBON CHUTE
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
3
1PRODUCTION FEEDPRODUCTS & SOLUTIONS
MILLING & SCREENINGPRODUCTS & SOLUTIONS
LEACHINGPRODUCTS & SOLUTIONS
REFININGPRODUCTS & SOLUTIONS
2
3
4
TRASH
CARBONFINES
SAG MILL & BALL MILL
MILL LININGREMAMILL SYSTEM
• RUBBER LINING• LIFTER BARS
• PROFILES• DISCHARGE PLATES
SLURRY HANDLING• MATERIAL HANDLING HOSE
• HDL PLATES
2 MILL DISCHARGE CHUTE
WEAR PROTECTIONCERAMICS• REMALOX• REMALOX HD
STEEL PLATES• REMASTEEL• HDL PLATES
2 CLASSIFICATION CYCLONE & GRAVITY CONCENTRATOR
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
CERAMICS• TILES
2 TRASH SCREEN
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
STEEL PLATES• REMASTEEL• HDL PLATES
2 LEACH FEED THICKENER
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
COATINGS• COROFLAKE• COROPUR
3
ACID & ELUTION COLUMNS
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
BRICK LINING• CERAMIC/CARBOIN BRICKS
3 TAILS CHUTE
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
MOULDED PARTS• REMASTEEL• HDL PLATES• REMA MODULAR SYSTEM
4 PREGNANT SOLUTION TANK
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
COATINGS• COROFLAKE• COROPUR
4 ELECTROWINNING CELL
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
COATINGS• COROFLAKE• COROPUR
4 FILTER PRESS
CORROSION PROTECTIONCOATINGS• COROFLAKE• COROPUR
WEAR PROTECTIONPOLYURETHAN• REMATHAN
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RECLAIM CONVEYOR
CONVEYING SOLUTIONSPULLEY LAGGING
• REMAGRIP
SKIRTING RUBBER• REMASKIRT
FEEDING SYSTEM• REMASLIDE
ANTI CAKING• REMAFLON
• REMALEN
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BELTING• STEEL CORD
• FABRIC• SOLID WOVEN
COMPONENTS• IDLERS
• ROLLERS• TRACKERS• CLEANERS
TECHNOLOGIESREMA M3
• BELT THICKNESS
MONITORING• SCS STEEL CORD
SCANNER• RIP GUARD DETECTION
CLEANING• REMADUST
• REMACLEAN
REPAIR MATERIAL• COLD & HOT
SPLICING• POLURETHAN
SOLUTION• ADHESIVES
TYRES
TYRE REPAIREMERGENCY SEALING• SEALASTIC
PREVENTIVE SEALING• TT-SEAL XXL
PERMANENT REPAIR• RADIAL PATCH RAD100 SERIES• CEMENT OTR
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Minerals Process
4 REMA TIP TOP Minerals 5
Industrial SolutionsMining
6 REMA TIP TOP
Mining
Minerals 7
Case Studies
Eliminating wear, increasing throughput
The installation of a REMA Modular System at a gold plant in ... has significantly increased throughput by eliminating wear in processing equipment.
Ensuring integrity and longevity
At the beginning of 2018, REMA TIP TOP undertook an entire overhaul of BHP’s mill feed screens at their Olympic Dam site in South Australia.
Safey approach to shutdown
Our safety approach to a recent major shutdown period at Olympic Dam's processing facility drew praise from the highest levels of BHP's site management.
REMA MODULAR SYSTEMS REMA SCREEN SERVICE CHEMOLINE
The flexibility of the REMA Modular System allowed the lining to be installed quickly and efficiency in a variety of equipment sizes. Additionally the highly wear resistant nature of the product has completely eliminated wear in the equipment, reducing maintenance costs and increasing throughput.
To b egin wi t h t he e x is t ing p aint c o a t ing w a s sandblasted of f the screens, both internally and externally. Then using an airless sprayer, the screens were coated with an industrial enamel paint, purpose designed to prevent corrosion, ensuring the integrity and longevity of the screen until its next scheduled maintenance.
The shutdown saw the belts on the mill feed conveyor and the elevated conveyor system replaced without incident. All 14 conveyors within the concentrator were also inspected and serviced resulting in the replacement of more than 800 rollers. The work on the shutdown was widely congratulated by BHP management, impressed by the teams approach to the job setup and safety.
Increased throughput Safety approach with out MATE-SAFE culture
Purpose designed to prevent corrosion
Quick and efficient installation Rollers replacedEnsured integrity and longevity
Highly wear resistant Conveyors inspected
800
14
Long lasting rubber lining
At a gold ore processing plant in Papua New Guinea, REMA TIP TOP undertook a project to implement over 16,000m2 of CHEMOLINE rubber lining.
Despite a short time frame and challenging weather conditions including unpredictable rain and extreme humidity, the REAM TIP TOP team were able to plan and execute the project with precision and efficiency. To this day, the CHEMOLINE rubber lining is still performing strong and there have been no reported issues.
CHEMOLINE
Challenging conditions
Quick and efficient installation
16,000m2
Coal Copper Gold Iron Ore Lithium Minerals
Industrial SolutionsMining
REMA TIP TOP AG Gruber Strasse 65 · 85586, Poing, GermanyPhone: +49 8121 707-100 Fax: +49 8121 707-10 222 [email protected]
BAUMA slogan...
The REMA TIP TOP group of products are specifically designed with your plant and assets in mind. From wear and surface protection to conveyor technology and components, our products paired with out service solutions guarantee to dramatically increase the lifecycle or your assets, lower your maintenance costs and improve the availability of your system.
OUR SERVICE PROMISEFor decades we have been working on-site with our customers and partners in the development of industry best practice installation, maintenance, and upkeep strategies to optimise your site beyond the benchmarks of your competitors. From developing methodologies and undertaking engineering audits, to implementing data collection technologies and tapping into The Internet of Things, we have the know-how and experience to keep you up and running longer, safer, and more efficiently.