Every industry is different, as is every plant. The processing of raw materials, minerals and ores requires plant machinery and equipment to be operating efficiently at all times. REMA TIP TOP Industrial Solutions gives gold plant operators a complete range of conveyor belting and components, wear protection and surface protection solutions tailored to the specific needs of your plant.
GoldShaping the future
Industrial SolutionsMining
Industrial SolutionsMining
2 REMA TIP TOP
Demands around the world for gold continues to grow, with the mineral used in a diverse range of applications from jewllery, electronics, dentistry, coins & other industrial components.
Australia is among one of the world's largest gold producers, with a number of large, long-established mining regions. The challenges for these mine operators is maintaining the efficiency of their plant & prolonging its lifecycle to ensure their continued productivity & profitability.
Gold 3
Australia also has a healthy greenfield approach to meeting global gold demands, with major projects in every stage from exploration & feasability, through to construction & production. Implementing Smart Solutions in these new plants will be key to their success.
From the ground to the f inal product , REMA TIP TOP of fer s e f fec t ive produc t s and engineered solutions paired with our 'Smart Industry Solutions' & preventative maintenance strategies to guarantee the performance, lifecycle, and maintenance costs of operating your plant.
Gold
Mining
Coal Copper Gold Iron Ore Lithium Minerals
*Please contact your local REMA TIP TOP representative for availability
YOUR REMA TIP TOP PRODUCTS & SERVICES PORTFOLIO
Belting Idlers, Rollers & Trackers
Belt Cleaning Systems
Anti-Caking
24/7 Service
Pulley Lagging
Bearings* Ceramics
Impact Bed/Bars
Pulleys
Adhesives
Mill Lining
Engineering
REMA Technology & Monitoring
Skirting Systems
Heavy Wear Protection
Screening Mats
Tools Repair System
Wear Rubber Linings
Safety Equipment*
Rubber Steel Plates
Vulcanisation Presses
Fluoro-polymer Linings
Coatings Corrosion Rubber Linings
Brick Linings
Combined Linings
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CHUTE
WEAR PROTECTIONRUBBER LINING
• REMALINE• PERFORMANCE LINE
CERAMICS• REMALOX
• REMALOX HD
CONE CRUSHER
WEAR PROTECTIONCERAMICS• REMALOX• REMALOX HD
MOULDED PARTS• REMASTEEL• REMA MODULAR SYSTEM
1 VIBRATING FEEDER
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
SCREENING• REMASCREEN
1
1 SECONDARY CRUSHER
WEAR PROTECTIONCERAMICS
• REMALOX• REMALOX HD
MOULDED PARTS• REMASTEEL• HDL PLATES
• REMA MODULAR SYSTEM
2
SODIUM CYANIDE TANK
CORROSION PROTECTION
RUBBER LINING• CHEMOLINE
COATINGS• COROFLAKE
• COROPUR
3 CIL TANKS
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
LOADED CARBON SCREEN
CARBON SAFETY SCREEN
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
3 3 LOADED CARBON CHUTE
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
3
1PRODUCTION FEEDPRODUCTS & SOLUTIONS
MILLING & SCREENINGPRODUCTS & SOLUTIONS
GOLD LEACHINGPRODUCTS & SOLUTIONS
REFININGPRODUCTS & SOLUTIONS
2
3
4
TRASH
CARBONFINES
SAG MILL & BALL MILL
MILL LININGREMAMILL SYSTEM
• RUBBER LINING• LIFTER BARS
• PROFILES• DISCHARGE PLATES
SLURRY HANDLING• MATERIAL HANDLING HOSE
• HDL PLATES
2 MILL DISCHARGE CHUTE
WEAR PROTECTIONCERAMICS• REMALOX• REMALOX HD
STEEL PLATES• REMASTEEL• HDL PLATES
2 CLASSIFICATION CYCLONE & GRAVITY CONCENTRATOR
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
CERAMICS• DIRECT BOND TILES
2 TRASH SCREEN
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
STEEL PLATES• REMASTEEL• HDL PLATES
2 LEACH FEED THICKENER
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
COATINGS• COROFLAKE• COROPUR
3
ACID & ELUTION COLUMNS
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
BRICK LINING• CERAMIC BRICKS
3 TAILS CHUTE
WEAR PROTECTIONRUBBER LINING• REMALINE• PERFORMANCE LINE
MOULDED PARTS• REMASTEEL• HDL PLATES• REMA MODULAR SYSTEM
4 PREGNANT SOLUTION TANK
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
COATINGS• COROFLAKE• COROPUR
4 ELECTROWINNING CELL
CORROSION PROTECTIONRUBBER LINING• CHEMOLINE
COATINGS• COROFLAKE• COROPUR
4 FILTER PRESS
CORROSION PROTECTIONCOATINGS• COROFLAKE• COROPUR
WEAR PROTECTIONPOLYURETHAN• REMATHAN
4
Gold Process
CONVEYOR SYSTEM
PIPING
EXCAVATION
WEAR PROTECTIONCERAMICS
• REMALOX• REMALOX HD
1
RUBBER LINING• REMALINE
• PERFORMANCE LINE
POLYURETHAN• REMATHAN
TYRES
TYRE REPAIREMERGENCY SEALING• SEALASTIC
PREVENTIVE SEALING• TT-SEAL XXL
PERMANENT REPAIR• RADIAL PATCH RAD100 SERIES• CEMENT OTR
1 ROM PRIMARY SIZE CRUSHER
WEAR PROTECTIONCERAMICS• REMALOX• REMALOX HD
RUBBER LINING• REMALINE• PERFORMANCE LINE
POLYURETHAN• REMATHAN
1
Industrial SolutionsMining
Eliminating wear, increasing throughput
The installation of a REMA Modular System at a gold plant in Western Australia has significantly increased throughput by eliminating wear in processing equipment.
Ensuring integrity and longevity
At the beginning of 2018, REMA TIP TOP undertook an entire overhaul of mill feed screens at an Olympic Dam mine in South Australia.
Safey approach to shutdown
Our safety approach to a recent major shutdown period at Olympic Dam's processing facility drew praise from the highest levels of site management.
Long lasting rubber lining
At a gold ore processing plant in Papua New Guinea, REMA TIP TOP undertook a project to implement over 16,000m2 of CHEMOLINE rubber lining.
REMA MODULAR SYSTEMS REMA SCREEN SERVICE CHEMOLINE
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Mining
Gold 7
Case Studies
The flexibility of the REMA Modular System allowed the lining to be installed quickly and efficiency in a variety of equipment sizes. Additionally the highly wear resistant nature of the product has completely eliminated wear in the equipment, reducing maintenance costs and increasing throughput.
To b egin wi t h t he e x is t ing p aint c o a t ing w a s sandblasted of f the screens, both internally and externally. Then using an airless sprayer, the screens were coated with an industrial enamel paint, purpose designed to prevent corrosion, ensuring the integrity and longevity of the screen until its next scheduled maintenance.
The shutdown saw the belts on the mill feed conveyor and the elevated conveyor system replaced without incident. All 14 conveyors within the concentrator were also inspected and serviced resulting in the replacement of more than 800 rollers. The work on the shutdown was widely congratulated by the mine's management, impressed by the teams approach to the job setup and safety.
Despite a short time frame and challenging weather conditions including unpredictable rain and extreme humidity, the REAM TIP TOP team were able to plan and execute the project with precision and efficiency. To this day, the CHEMOLINE rubber lining is still performing strong and there have been no reported issues.
Increased throughput Safety approach with our MATESAFE culture
CHEMOLINEPurpose designed to prevent corrosion
Quick and efficient installation Rollers replaced Challenging conditionsEnsured integrity and longevity
Highly wear resistant Conveyors inspected Quick and efficient installation
800
16,000m2
14
Coal Copper Gold Iron Ore Lithium Minerals
Industrial SolutionsMining
The REMA TIP TOP group of products are specifically designed with your plant and assets in mind. From wear and surface protection to conveyor technology and components, our products paired with out service solutions guarantee to dramatically increase the lifecycle or your assets, lower your maintenance costs and improve the availability of your system.
Driving your Performance
OUR SERVICE PROMISEFor decades we have been working on-site with our customers and partners in the development of industry best practice installation, maintenance, and upkeep strategies to optimise your site beyond the benchmarks of your competitors. From developing methodologies and undertaking engineering audits, to implementing data collection technologies and tapping into The Internet of Things, we have the know-how and experience to keep you up and running longer, safer, and more efficiently.
Construction
Quarries
Mining
Energy
Recycling
Chemicals
Pulp & Paper
Water Treatment
Food Processing
Ports
REMA TIP TOP AUSTRALIA15 Warabrook Boulevard, Warabrook NSW 2304Tel: +61 (0)2 4935 0200E: [email protected]
