INDUSTRY 4.0
David MauerProject Sales Manager Stiles Machinery
Shawn MaberryRSA Solutions
Industrial Revolutions
4th Industrial RevolutionCombination of physical products and the intelligence in data
3rd Industrial RevolutionProgrammable logic controller (PLC)
2nd Industrial RevolutionLinear assembly systems
1st Industrial RevolutionSteam machine
Com
plex
ity
1784 1870 1969 Today
• Industry 4.0 is a collective term embracing a number of automation, data exchange and manufacturing technologies. It draws together Cyber-Physical Systems, the Internet of Things and the Internet of Services.
• Jim Chase of Texas Instruments offers the following definition:
“The IoT creates an intelligent, invisible network fabric that can be sensed, controlled and programmed. IoT-enabled products employ embedded technology that allow them to communicate, directly or indirectly, with each other or the internet.” (September 2013)
What is Industry 4.0
Common examples for IoT-enabled devices
NEST – Smart Thermostats
• Most people leave the house at one temperature and forget to change it. So the Nest Learning Thermostat learns your schedule, programs itself and can be controlled from your phone, tablet or PC. It is claimed that if you teach it well the Thermostat can lower your heating and cooling costs by up to 20%.
Common examples for IoT-enabled devices
Industry 4.0 facilitates the vision and execution of a "Smart Factory".
• Within a modular structured Smart Factories of Industry 4.0, cyber-physical systems monitor physical processes and make decentralized decisions.
• Over the Internet of Things, cyber-physical systems communicate and cooperate with each other and with humans in real time.
Smart Factories
In summary..
The basic principle of Industry 4.0 is that by connecting machines, smart work pieces and systems, businesses are creating intelligent networksalong the entire value chain that are able to communicate with one another independently.
Summary
SMART FactoryService App:Maintenance & Service
Eco Plusresource efficiency
Power touchErgonomic design
MESNetworked production
Software for Order Processing
The digital workpiece
Networked Production
There are six design principles in Industry 4.0
• Interoperability
• Virtualization
• Decentralization
• Real-Time Capability
• Modularity
• Service Orientation
Design Principles
There are six design principles in Industry 4.0
• Interoperability
• Virtualization
• Decentralization
• Real-Time Capability
• Modularity
• Service Orientation
Design Principles
There are six design principles in Industry 4.0
• Interoperability
• Virtualization
• Decentralization
• Real-Time Capability
• Modularity
• Service Orientation
Design Principles
There are six design principles in Industry 4.0
• Interoperability
• Virtualization
• Decentralization
• Real-Time Capability
• Modularity
• Service Orientation
Design Principles
Design Principles
There are six design principles in Industry 4.0
• Interoperability
• Virtualization
• Decentralization
• Real-Time Capability
• Modularity
• Service Orientation
Design Principles
There are six design principles in Industry 4.0
• Interoperability
• Virtualization
• Decentralization
• Real-Time Capability
• Modularity
• Service Orientation
Stiles’ approach to Industry 4.0
Industry 4.0 and the internet of things
Industry 4.0 POS / Web Order Entry
Industry 4.0 Design / Engineering / CAD\CAM
Industry 4.0 Optimization / Nesting / Scrap Control
Industry 4.0 MES
A manufacturing execution system (MES) is a control system for managing and monitoring work-in-process on a factory floor.
An MES keeps track of all manufacturing information in real time, receiving up-to-the-minute data from robots, machine monitors and employees.
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AB
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Data Enhancement / Sorting / Routing
Kitting
Tracking
FEED BACK
HOMAG powerTouch Controller
Scan part labelSee part detailsSee parent productSee parent work orderSee position in articleSee associated hardware
Visualization
Interactive Production Alerts
Report damaged parts real timeAutomated alertsB/O & damage tracking
See part statusSee part positionSee associated hardwareDon’t start assembly with missing parts
Assembly
Shipping
• Industry 4.0 facilitates the vision and execution of a "Smart Factory".
• Industry 4.0 enables you to operate a manufacturing environment that constantly re-evaluates itself and makes logic decisions based on real-time data.
• Today you lay the groundwork for tomorrow’s success.
Takeaway Points
Industry 4.0
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Thank you.
Industry 4.0