19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Industry 4.0: philosophy, components and use cases in
German industry
Markus Kunze, Bosch Rexroth AG
1
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Megatrend: Connected Things
1995 2005 2015
6.6 billion connected things in 2015 0.062 billion connected vehicles
0.019 billion connected telemedical devices
0.070 billion connected security systems
0.120 billion connected electric meters
0.260 billion smart TVs
0.625 billion tablets
3.000 billion smartphones
1.498 billion laptops
0.895 billion desktop PCs
0.044 billion servers
Higher processing capacity
Higher bandwidth
Higher speed
Driver
2
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Every industry has specific needs
We have deep industry knowledge
Factory Automation
Machinery Applications and Engineering
Renewable Energies
Mobile Applications
Reflect specific needs and requirements of markets and industries
Bundle relevant technologies, application expertise and services
Global presence combined with local know-how
Proximity to customer
3
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Manufacturing Location
Sales Branch
Sales & Distribution Point
Service Point
4 manufacturing locations High quality product manufacturing in 3 cities
Wujin
Beijing
Xi’an
2
5 sales branches support china market for sales & service
Shanghai
Dalian
Chengdu
Guangzhou
Locations in China
Sales, distribution and service network throughout
40 cities
4
Freely programmable control units
PLC and PC based control units
Field busses (ethernet based)
Flexible production systems
Electronic data storage
Usage of internet standards
Integrated IP-connection
Identifiable and communicating objects
Mobile operation Scalable systems (cloud as storage, ..)
Self-optimizing systems
Cyber physical systems
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Connected Industry: The Next Industrial Revolution
Industry 1.0
2. Industrial Revolution
3. Industrial Revolution
4. industrial revolution
Industry 2.0 Industry 3.0
Mech. control (cam disc, cam)
Energy: water / steam power
Punch cards as program memory
Conveyer belts Master shafts Energy: electrical
1. Industrial Revolution
Mechanization
Electrification
Digitization
Connection / Internet
The transformation of Industry 3.0 to Industry 4.0 (connected industry) occurs gradually
Industry 4.0
5
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Fusion of the physical world of production with the virtual world of information technology and the internet.
Humans, machines, objects and systems are connected via ICT and the internet and communicate in a dynamic, with real time optimization and in a self-organized way. In these intelligent production systems, all instances of the added value chain from the supplier over logistics to the customer are connected across the company.
The industrial production can implement customized customer requests with high quality, while reaching higher flexibility and robustness as well as optimal resource allocation.
Connected Industry: Definition
6
Connected Industry: Criteria and Chances
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
OPEN STANDARDS
REAL TIME CONTEXT INTEGRATION
International Conference on Sustainable Manufacturing
AUTONOMOUS BEHAVIOUR
RAPID CONNECTION
New added value networks
DECENTRALIZED INTELLIGENCE
7
Bosch Perspectives
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Technology and solution supplier for OEMs and end users
LEAD PROVIDER System manufacturer view / production resource view
LEAD OPERATOR Product manufacturer view / product view
First in the realization of integrated concepts with equipment providers
Big Data Business processes Decentralized
intelligence
Machine models
Software
Added value networks
Connection
Production models
8
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Example Demonstrator from Hannover Trade Show
9
Connected Industry: Homburg Plant Example
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Automotive manufacturer
Supplier LEAD OPERATOR
Product manufacturer view / product view
-30 % Stock
reduction
+10 % Productivity
10
Connected Industry: Bosch Rexroth Example
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing,
distribution, as well as in the event of applications for industrial property rights.
Real time ethernet Sercos III
Motion-Logic-Systems
Intelligent electric-mechanical
and electric hydraulics
Connected Industry (Industrie
4.0) Connection to
CPS
CENTRAL INTELLIGENCE
No network High mechanical
content
AC servo motors Multi-axis control Intelligent drives
LEAD PROVIDER System manufacturer view / production resource view
1969
1979
2012ff.
International Conference on Sustainable Manufacturing
1992
2002
PC-based control units
MTC 200, typ 3 osa Sercos Electric hydraulics
DECENTRALIZED INTELLIGENCE
11
The bridge between automation and IT
Open Core Engineering
Enhanced access to controls core,
even real-time applications
Open for high level languages C/C+ el
al.
Open for operating systems of smart
devices like Apple iOS and Google
Android for native Apps
Realization of individual functions
is possible
Seamless connection to IT world
International Conference on Sustainable Manufacturing
| © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,
as well as in the event of applications for industrial property rights. 12
Systematic approach for energy efficiency
International Conference on Sustainable Manufacturing
Rexroth for Energy Efficiency
4 levers
Energy System Design: Systemic
overall view, design, simulation,
consulting
Efficient Components: Products and
systems with optimized efficiency
Energy Recovery: Recovery and storage
of excess energy
Energy on Demand: Energy usage on
demand, stand-by mode
| © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,
as well as in the event of applications for industrial property rights. 13
Collaboration for solutions adapted to Chinese
needs
International Conference on Sustainable Manufacturing
智能工厂自动化
Smart Factory Automation
AMTC
Bosch Rexroth in China
| © Robert Bosch GmbH 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution,
as well as in the event of applications for industrial property rights. 14
19.03.2014 | DC-IA/ENG-CN | © Bosch Rexroth AG 2014. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event
of applications for industrial property rights.
International Conference on Sustainable Manufacturing
Summary
Connected Industry (Industrie 4.0): The future topic in the industry with high relevance and big effect on the entire added value chain
Bosch is in an excellent starting position; big opportunities from the point of view as lead provider as well as lead operator
Success requires fast, exploratory action; creativity and synergies realized by intensive cooperation of all involved parties
265 Bosch plants
worldwide as
Produkt manufacturer
Machine operator
Plant operator
Interface to customers and
suppliers
Pilot projects to Connected
Industry (Industrie 4.0) started
Software Innovations
Packaging Technology
RFID@Bosch
BOSCH ATMOSoftware + Hardware Solutions
CR/APAMachine Platforms
Technology and solution supplier
for OEMs und end users
LEAD PROVIDERSystem manufacturer view / production resource view
LEAD OPERATORProduct manufacturer view / product view
First mover in the realisation of integrated
concepts with equipment providers
Summary
