+ All Categories
Home > Technology > Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by...

Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by...

Date post: 15-Jan-2015
Category:
Upload: yole-developpement
View: 477 times
Download: 1 times
Share this document with a friend
Description:
Infineon CoolMOSTM C7 7th generation Superjunction MOSFET Infineon has improved the epitaxy process with a direct impact on Rdson, 20% lower. The CoolMOSTM C7 from Infineon is the 7th generation high-voltage Superjunction structure power MOSFET. With a breakdown voltage of 650V for a current of 7A (100°C), the C7 is optimized for hard switching topologies such as Power Factor Correction, solar boost circuit applications. The CoolMOSTM C7 offers a very low on-resistance (between 19mΩ and 225mΩ), and a fast switching speed, more than 100KHz. The C7 differs from the C6 via a new multi-epitaxy technology and an original contact solution. The C7 wafer cost is 10% higher than the C6 but the current density is 25% higher and the power losses 20% lower. This reverse costing report provides an estimation of the production cost of the IPD65R225C7, a discrete CoolMOSTM transistor. More information on that report at http://www.i-micronews.com/reports/Infineon-CoolMOS-C7-7th-generation-Superjunction-MOSFET/12/440/
Popular Tags:
11
DISCLAIMER : System Plus Consulting provides cost studies based on its knowledge of the manufacturing and selling prices of electronic components and systems. The given values are realistic estimates which do not bind System Plus Consulting nor the manufacturers quoted in the report. System Plus Consulting is in no case responsible for the consequences related to the use which is made of the contents of this report. The quoted trademarks are property of their owners. © 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 1 Electronic Costing & Technology Experts www.systemplus.fr 21 rue la Nouë Bras de Fer 44200 Nantes – France Phone : +33 (0) 240 180 916 email : [email protected] April 2014 – Version 1 – Written by Sylvain Hallereau
Transcript
Page 1: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

DISCLAIMER : System Plus Consulting provides cost studies based on its knowledge of the manufacturing and selling prices of electronic components and systems. The given values are realistic estimates which do not bind System Plus Consulting nor the manufacturers quoted in the report. System Plus Consulting is in no case responsible for the consequences related to the use which is made of the contents of this report. The quoted trademarks are property of their owners.

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 1

Electronic Costing & Technology Experts

www.systemplus.fr21 rue la Nouë Bras de Fer44200 Nantes – France Phone : +33 (0) 240 180 916 email : [email protected]

April 2014 – Version 1 – Written by Sylvain Hallereau

Page 2: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 2

Glossary1. Overview / Introduction 4

– Executive Summary

– Comparison of C6 and C7 generations

– Reverse Costing Methodology

2. Companies Profile 8– Infineon Profile

3. IPD65R225C7 Characteristics 10– IPD65R225C7 Characteristics

4. IPD65R225C7 Physical Analysis 13– Physical Analysis Methodology

– Package Views & Dimensions

– Package Cross-Section

– Leadframe

MOSFET

– Die View, Dimensions & Marking

– Gate Supply Line

– Guard Ring

– Delayering

– Metal Layers

– Source and Gate

– Cross-Section

– Source Cross-Section

– Substrate and Epitaxy Layers

– Superjunction Structure

– Backside

– MOSFET Characteristics

5. Manufacturing Process Flow 46– Global Overview

– MOSFET Front end Unit

– MOSFET Tests Unit

– Transistor Process Flow

6. Cost Analysis 56– Synthesis of the cost analysis

– Main steps of economic analysis

– Yields Hypotheses

– MOSFET Epitaxy Cost

– MOSFET Front-End Cost

– MOSFET Wafer Cost

– MOSFET Cost per process steps

– MOSFET : Equipment Cost per Family

– MOSFET : Material Cost per Family

– MOSFET : Back-End : Probe and

– IPD65R225C7 - Package

– IPD65R225C7 - Final Test

7. Price Estimation 76

Contact 80

Page 3: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 3

• This full Reverse Costing study has been conducted in order to give insight on technology data,manufacturing cost of the CoolMOS 650V MOSFET used in the IPD65R225C7 from Infineon.

• The IPD65R225C7 package contains 1x CoolMOS 650V. The IPD65R225C7 drives 11A at 25°C for225mohms and 7A at 100°C.

• The component is provided in a standard 3-pins DPAK package, compatible with SMD process.

• The MOSFET has a current density of 1.06A per mm² at 100°C under 650V.

• The power component is designed and manufactured by Infineon.• The manufacturing of the MOSFET is assumed to take place in a 200mm wafer fab unit in

Malaysia.• The packaging and final test are realized by Infineon and are assumed to take place in a plant

in Malaysia.

• The component can be used for :• PFC stages,• Hard switching PWM stages,• Computing, Server,• Telecom,• UPS,• Solar inverters.

Page 4: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 4

The reverse costing analysis is conducted in 3 phases:

Teardown analysis

• Package is analyzed and measured• The dies are extracted in order to get overall data: dimensions, main blocks, pad number and pin out, die marking• Setup of the manufacturing process.

Costing analysis

• Setup of the manufacturing environment• Cost simulation of the process steps

Selling price analysis

• Supply chain analysis• Analysis of the selling price

Page 5: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 5

• The CoolMOS is assembled in a DPAK package.

• Dimensions : 6.6mm x 6mm x 2.3mm

• Marking Code :

65C7225 ( 650V – C7 – 225mOhm)

HRC339 (H = ROHS + halogen free;

RC = Lot number

339 = 2013 – 39 week)

(Logo Infineon) R

• On the packaging label :

– CoO: Malaysia (production country)

Module top view Package back view

DPAK exposed leadframe to enhance the heat dissipation.

Lateral view

Page 6: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 6

Die in the DPAK after acid etching.

Gate bond

Source bond

The Drain is directly soldered on the package leadframe with SAC

solder.

2 Aluminum wire bonds :1 Gate bond : Xmm and Xµm of diameter in aluminum.2 Source bond : Xmm and Xµm of diameter in aluminum.

ResinBonding

The lateral areas of the MOSFET, are covered by a polyimide layer, the yellow on the picture.

Pad for the test

Page 7: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 7

• Die size : XXmm x XXmm (XXsq mm)

• Source pad:• - Size: XXmm x XXmm

• Gate pad:• - Size: XXsq mm

• Die thickness: XXµm

XXmm

Mark of the polyimide on the die.

Optical views : Die

XXmm

Page 8: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 8 Drawing not to Scale

Page 9: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 9

Page 10: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

Infineon IPD65R225C7 – CoolMOS 7 generation

Return to TOC

© 2014 by SYSTEM PLUS CONSULTING, all rights reserved. 10

Reverse costing analysis represents the best cost/price evaluation given the publically available data, and estimates completed by industry experts.

Given the hypothesis presented in this analysis, the major sources of correction would lead to a +/- 10% correction on the manufacturing cost (if all parameters are cumulated).

These results are open for discussion. We can reevaluate this circuit with your information. Please contact us:

European & USA Office

• Yole Développement Headquarter, France: David Jourdan, Sales Coordination & Customer Service, Tel: +33 472 83 01 90, Email: [email protected]

Japan Office• For custom research: Yutaka Katano, General Manager, Yole Japan & President, Yole K.K.

Phone: (81) 362 693 457 - Cell : (81) 80 3440 6466 - Fax: (81) 362 693 448 - Email: [email protected]

• For reports business: Takashi Onozawa, Sales Asia & General Manager, Yole K.K.Email: [email protected]

Korea Office • Hailey Yang, Business Development Manager, Phone : (82) 2 2010 883 - Cell: (82) 10 4097 5810

- Fax: (82) 2 2010 8899 – Email: [email protected]

Page 11: Infineon CoolMOS C7 7th generation Superjunction MOSFET 2014 teardown reverse costing report by published Yole Developpement

ORDER FORM

PAYMENT

Please process my order for “Infineon CoolMOS C7” Reverse Costing Report ” Reverse Costing Analysis” Reverse Costing Analysis:

Multi user license price: EUR 2,990*

*For price in dollars please use the day’s exchange rate *All reports are delivered electronically in pdf format *For French customer, add 20 % for VAT

SHIP TO PAYMENT

Name (Mr/Ms/Dr/Pr):

......................................................................................

Job Title:

......................................................................................

Company:

......................................................................................

Address:

......................................................................................

City: State:

......................................................................................

Postcode/Zip:

......................................................................................

Country*:

......................................................................................

*VAT ID Number for EU members:

......................................................................................

Tel:

......................................................................................

Email:

.....................................................................................

Date:

.......................................................................................

Signature :

......................................................................................

BILLING CONTACT

First Name: .................................................................. Last Name: ............................................................................

Email:............................................................................ Phone:.....................................................................................

Credit Card:

Name of the Card Holder:

Credit Card Number:

Card Verification Value (3 last digits except AMEX: 4 last digits) :

Expiration date:

By bank transfer:BANK INFO: HSBC, 1 place de la Bourse, F-69002 Lyon, France,

Bank code : 30056, Branch code : 00170

Account No : 0170 200 1565 87,

SWIFT or BIC code : CCFRFRPP,

IBAN : FR76 3005 6001 7001 7020 0156 587

Return order by: • FAX: +33 (0)472 83 01 83

• MAIL: YOLE DEVELOPPEMENT,

75 Cours Emile Zola, 69100 Lyon - Villeurbanne.

Contact: David Jourdan, [email protected], Tel: +33 (0)472 83 01 90

The present document is valid till 27th May 2015.

Our Terms and Conditions of Sale are available www.yole.fr/Terms_and_Conditions_of_Sale.aspx.

Visa Mastercard Amex

ABOUT YOLE DEVELOPPEMENT

Beginning in 1998 with Yole Développement, we have grown to become a group of companies providing market research, technology

analysis, strategy consulting, media in addition to finance services. With a solid focus on emerging applications using silicon and/or micro

manufacturing Yole Développement group has expanded to include more than 50 associates worldwide covering MEMS, Microfluidics &

Medical, Advanced Packaging, Compound Semiconductors, Power Electronics, LED, and Photovoltaic. The group supports companies,

investors and R&D organizations worldwide to help them understand markets and follow technology trends to develop their business.

CUSTOM STUDIES

• Market data, market research &

marketing analysis

• Technology analysis

• Reverse engineering & reverse

costing

• Strategy consulting

• Corporate Finance Advisory

(M&A and fund raising)

MEDIA

• Critical news, Bi-weekly: Micronews, the

magazine

• In-depth analysis & Quarterly Technology

Magazines: MEMS Trends – 3D Packaging

– PV Manufacturing – iLED – Power Dev'

• Online disruptive technologies website:

www.i-micronews.com

• Exclusive Webcasts

• Live event with Market Briefings

TECHNOLOGY & MARKET

REPORTS

• Collection of reports

• Players & market databases

• Manufacturing cost simulation

tools

• Component reverse engineering &

costing analysis

More information on www.yole.fr


Recommended