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Influence of ambient temperature on early age concrete behaviour of anchorage zones M. Sofi a,, P. Mendis a , D. Baweja b , S. Mak c a Department of Infrastructure Engineering, The University of Melbourne, Parkville, VIC 3010, Australia b School of Civil and Environmental Engineering, University of Technology Sydney, NSW 2006, Australia c Commonwealth Scientific and Industrial Research Organisation, Clayton South, VIC 3169, Australia highlights This research treats the anchorage zone behaviour post-tensioned slabs exposed to ambient conditions. The conclusions from the analytical study will help better predict bearing stresses in early age concrete members. The research findings are particularly important for design of post-tensioned members with early age concrete properties. article info Article history: Received 3 March 2013 Received in revised form 8 November 2013 Accepted 12 November 2013 Available online 12 December 2013 Keywords: Anchorage Early age concrete Post-tensioning abstract Many anchorage zone failures of post-tensioned concrete beams and slabs have occured in the recent past, during stressing stage, prompting urgent attention to investigate the performance of anchorage zone concrete at early age. The strength properties of early age concretes at the time of tendon stressing is significantly influenced by the fluctuation of ambient temperatures. The existing design equation for allowable bearing stress is a function of concrete compressive strength at the time of post-tensioning. This paper reports parametric studies based on finite element modelling to investigate the effects of var- iable temperatures on concrete strength. The model was validated against experimental results. Allow- able bearing stresses were calculated from compressive strength results between 1 and 7 days. These allowable bearing stresses can then be compared with average bearing stresses from the post-tensioning load to evaluate the bearing capacity of the local anchorage zone. Based on the illustrative example pre- sented, it is shown that the values of allowable bearing stress can be exceeded at the final stressing stage. Inadequate compressive strength at early age can contribute to failures of anchorage. Crown Copyright Ó 2013 Published by Elsevier Ltd. All rights reserved. 1. Introduction Concretes used in post-tensioned (PT) concrete slabs have early age strength requirements for initial and final stressing processes [1,2]. This is typically at 1-day age for initial stressing and 3–4- days age for final stressing. The age at which the final stressing is applied depends upon a confident prediction of in situ strength. The normal practice in many countries is to use a minimum com- pressive strength of 22 MPa for final stressing. After successfully transferring the post-tensioning load, the ends of the tendons are permanently anchored to the concrete at specified locations in the member. Despite the use of high early strength concrete as the obvious choice of construction material, many failures have been observed in the floor at anchorage zones. Naturally, the introduction of concentrated loads into the slab section produces highly concen- trated stress regions immediately ahead of, and surrounding, the anchorage plate. Anchorage failures generally occur at the time when the post-tensioning load is being transferred. Sometimes, they appear within a day or two after loading, in the form of a crack that propagates along the centreline of the anchorage zone for an arbitrary length. A typical dead-end anchorage failure is presented in Fig. 1. Observations of anchorage failures in multi-storey apartments dur- ing construction in Canberra and Melbourne have indicated that anchorage failures are mostly localised. Given that the failures occur abruptly, it is very difficult to establish the sequence of fail- ure; and, therefore, it is not easy to establish for certain the causes of failures. However, a combination of concrete crushing immedi- ately ahead of the anchor plate (referred to as the ‘‘local zone’’), shearing and debonding of the strand and wire (for dead-end anchors) appear to be the most plausible causes. In cases where the failures appear in the form of longitudinal cracks along the line of the tendon, they are most likely caused by transverse 0950-0618/$ - see front matter Crown Copyright Ó 2013 Published by Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.conbuildmat.2013.11.051 Corresponding author. Tel.: +61 3 9035 8472; fax: +61 3 8344 4616. E-mail addresses: [email protected] (M. Sofi), Daksh.Baweja@uts. edu.au (D. Baweja), [email protected] (S. Mak). Construction and Building Materials 53 (2014) 1–12 Contents lists available at ScienceDirect Construction and Building Materials journal homepage: www.elsevier.com/locate/conbuildmat
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  • Construction and Building Materials 53 (2014) 1–12

    Contents lists available at ScienceDirect

    Construction and Building Materials

    journal homepage: www.elsevier .com/locate /conbui ldmat

    Influence of ambient temperature on early age concrete behaviourof anchorage zones

    0950-0618/$ - see front matter Crown Copyright � 2013 Published by Elsevier Ltd. All rights reserved.http://dx.doi.org/10.1016/j.conbuildmat.2013.11.051

    ⇑ Corresponding author. Tel.: +61 3 9035 8472; fax: +61 3 8344 4616.E-mail addresses: [email protected] (M. Sofi), Daksh.Baweja@uts.

    edu.au (D. Baweja), [email protected] (S. Mak).

    M. Sofi a,⇑, P. Mendis a, D. Baweja b, S. Mak ca Department of Infrastructure Engineering, The University of Melbourne, Parkville, VIC 3010, Australiab School of Civil and Environmental Engineering, University of Technology Sydney, NSW 2006, Australiac Commonwealth Scientific and Industrial Research Organisation, Clayton South, VIC 3169, Australia

    h i g h l i g h t s

    � This research treats the anchorage zone behaviour post-tensioned slabs exposed to ambient conditions.� The conclusions from the analytical study will help better predict bearing stresses in early age concrete members.� The research findings are particularly important for design of post-tensioned members with early age concrete properties.

    a r t i c l e i n f o

    Article history:Received 3 March 2013Received in revised form 8 November 2013Accepted 12 November 2013Available online 12 December 2013

    Keywords:AnchorageEarly age concretePost-tensioning

    a b s t r a c t

    Many anchorage zone failures of post-tensioned concrete beams and slabs have occured in the recentpast, during stressing stage, prompting urgent attention to investigate the performance of anchoragezone concrete at early age. The strength properties of early age concretes at the time of tendon stressingis significantly influenced by the fluctuation of ambient temperatures. The existing design equation forallowable bearing stress is a function of concrete compressive strength at the time of post-tensioning.This paper reports parametric studies based on finite element modelling to investigate the effects of var-iable temperatures on concrete strength. The model was validated against experimental results. Allow-able bearing stresses were calculated from compressive strength results between 1 and 7 days. Theseallowable bearing stresses can then be compared with average bearing stresses from the post-tensioningload to evaluate the bearing capacity of the local anchorage zone. Based on the illustrative example pre-sented, it is shown that the values of allowable bearing stress can be exceeded at the final stressing stage.Inadequate compressive strength at early age can contribute to failures of anchorage.

    Crown Copyright � 2013 Published by Elsevier Ltd. All rights reserved.

    1. Introduction

    Concretes used in post-tensioned (PT) concrete slabs have earlyage strength requirements for initial and final stressing processes[1,2]. This is typically at 1-day age for initial stressing and 3–4-days age for final stressing. The age at which the final stressing isapplied depends upon a confident prediction of in situ strength.The normal practice in many countries is to use a minimum com-pressive strength of 22 MPa for final stressing. After successfullytransferring the post-tensioning load, the ends of the tendons arepermanently anchored to the concrete at specified locations inthe member.

    Despite the use of high early strength concrete as the obviouschoice of construction material, many failures have been observedin the floor at anchorage zones. Naturally, the introduction of

    concentrated loads into the slab section produces highly concen-trated stress regions immediately ahead of, and surrounding, theanchorage plate. Anchorage failures generally occur at the timewhen the post-tensioning load is being transferred. Sometimes,they appear within a day or two after loading, in the form of a crackthat propagates along the centreline of the anchorage zone for anarbitrary length.

    A typical dead-end anchorage failure is presented in Fig. 1.Observations of anchorage failures in multi-storey apartments dur-ing construction in Canberra and Melbourne have indicated thatanchorage failures are mostly localised. Given that the failuresoccur abruptly, it is very difficult to establish the sequence of fail-ure; and, therefore, it is not easy to establish for certain the causesof failures. However, a combination of concrete crushing immedi-ately ahead of the anchor plate (referred to as the ‘‘local zone’’),shearing and debonding of the strand and wire (for dead-endanchors) appear to be the most plausible causes. In cases wherethe failures appear in the form of longitudinal cracks alongthe line of the tendon, they are most likely caused by transverse

    http://crossmark.crossref.org/dialog/?doi=10.1016/j.conbuildmat.2013.11.051&domain=pdfhttp://dx.doi.org/10.1016/j.conbuildmat.2013.11.051mailto:[email protected]:Daksh.Baweja@uts. edu.aumailto:Daksh.Baweja@uts. edu.aumailto:[email protected]://dx.doi.org/10.1016/j.conbuildmat.2013.11.051http://www.sciencedirect.com/science/journal/09500618http://www.elsevier.com/locate/conbuildmat

  • Fig. 1. Dead-end anchorage failure at the bottom soffit of slab (view from thebottom of the slab).

    Table 1Concrete mix design.

    Mix ingredients Content

    Portland cement content kg/m3 305Fly ash content kg/m3 35 (10% Fly ash)Total cementitious kg/m3 340W/C ratio 0.5Water reducer ml/m3 1360Accelerator ml/m3 1360Air entraining agent ml/m3 020 mm aggregate kg/m3 55014 mm aggregate kg/m3 550Washed concrete sand kg/m3 770Slump mm 80 ± 15

    2 M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12

    tensile stresses (or bursting stresses) which occur at some distanceahead of the anchorage plate (referred to as the ‘‘general zone’’).The focus of this paper is on the evaluation of bearing strength atthe ‘‘local zone’’. The evaluation of transverse tensile stresses im-posed on the ‘‘general zone’’ is outside the scope of this paper.

    The tendon forces are transferred to the concrete using ananchorage device that is often proprietary. They are supplied withspecial bearing plates that have a complex geometry. Special bear-ing plates generate very high concentrated bearing pressures onthe ‘‘local zone’’. The behaviour of such special bearing plates isnot readily evaluated analytically. Therefore, their adequacy mustbe established by tests [3].

    The design equation (Eq. (1)) according to Post-TensioningInstitute (PTI) [4] for basic bearing plates is based on AASHTO[5]. Only the design provision for basic bearing plates which areused in conjunction with minimum local confinement reinforce-ment (total volumetric reinforcement ratio qs greater than 0.2%)is provided herein.

    fcpi ¼ 0:75f 0ciðA=AgÞ0:5 6 1:5f 0ci ð1Þ

    where fcpi is the allowable bearing stress under the maximumallowable tendon jacking force (Pjack ¼ 0:6Apsf 0s ), Aps is the nominalprestressing steel area, f 0ci is the characteristic compressive strengthof concrete cylinder at the time of tendon stressing, A is the distri-bution area, Ag is the gross bearing plate area, f 0s is the nominal min-imum tensile strength of prestressing steel.

    The compressive strength of the early age concretes at the timeof tendon stressing is significantly influenced by the fluctuation ofambient temperatures. It is commonly believed that uncertainweather patterns and fluctuating temperatures influence the cur-ing process of concrete.

    This paper investigates the effects of temperature variation onthe early age properties of concrete which influences the behaviourof the local anchorage zone at the time of post-tensioning. Anexperimental program which consists of temperature measure-ment of a block of concrete cured under laboratory conditionsand testing of concrete strength properties at early age is presentedin Section 3. The degree of reaction approach was adopted to mod-el the age-dependent strength properties of concrete. A finite ele-ment model (FEM) simulating the hydration reaction of concreteand temperature development of a concrete block is presented inSection 4. The temperature model was validated by comparisonwith the experimental data. Parametric studies of the effects of ini-tial temperature and the variation of ambient temperature at earlyages on the temperature and strength development propertieswere conducted based on ambient temperatures measured ontwo different construction sites in Melbourne, Australia (Section 5).It is noted that the variation of temperature ranging between 10and 35 �C used in this study represents the temperature variation

    in temperate zones. Therefore, the outcomes presented in this pa-per are limited to those regions, although the approach applied andthe methodology developed can be adopted for other regions. Thein situ compressive strength of concrete at early age was assessedby comparing the allowable bearing strength defined by Eq. (1)with imposed bearing stress at the time of load transfer (Section 6).This paper focuses on the effects of ambient temperature on bear-ing strength and the adequacy of concrete immediately ahead ofthe anchor plate. It is noted that there are other possible failuremechanisms surrounding the anchorage zone such as bursting fail-ure. Discussion of these failure mechanisms are outside the scopeof this paper.

    2. Research significance

    As mentioned earlier, catastrophic failures in anchorage regionsof post-tensioned slabs and beams have been observed in the re-cent past. An accurate estimation of strength properties of concreteat early ages is important in assessing its behaviour under post-tensioning load. The strength properties of concrete at early agesdepend greatly on the ambient conditions. This study investigatesthe effects of initial temperature and the daily variation of ambienttemperatures on the evolution of strength properties of concrete atearly ages. The strength of concrete at early ages is then evaluatedby comparison with imposed bearing stress at the time of post-ten-sioning load transfer. The material presented in this paper shouldassist designers in assessing the bearing capacity of concrete atthe time of pre-stressing in view of the daily ambient conditions.Authors are not aware of any other studies conducted before onbearing capacities of concrete at early age.

    3. Experimental procedure

    3.1. Strength properties

    A total of 70 specimens were tested to establish the material properties of con-crete at early ages. Preparation of the test specimens for each test was performed inaccordance with the relevant Australian Standard for testing of concrete. The testsincluded compressive, tensile, flexural strength, modulus of elasticity and Poisson’sratio for the concrete mix. The tests were carried out at 2, 3, 4, 7 and 28 days.

    The compressive and indirect tensile cylinders (100 mm diameter � 200 mmheight) were cast according to AS 1012.8.1 [6], which sets out the procedure formoulding, compacting and curing of compressive and indirect tensile test speci-mens. The flexural beams (300 mm � 100 mm � 100 mm) were cast according tothe requirements of AS 1012.8.2 [7] for making and curing the test specimens.

    All concrete samples were cast using ready mixed concrete, left in their mouldsfor 24 h under laboratory conditions, then transferred to a lime saturated bath untilthe time of testing. The samples were subjected to constant temperatures of23 ± 2 �C in accordance with AS 1012 [8].

    The concrete used is based on a common post-tension mix designed for winterconditions, with a characteristic compressive strength at 28 days (f 0c) of 32 MPa. Theconcrete mix details, which were originally presented in Sofi et al. [9], are presentedin Table 1.

  • Table 2Experimental results.

    Days Compressive strength (MPa) Splitting tensile strength (MPa) Flexural tensile strength (MPa) Modulus of elasticity (MPa) Poisson’s ratio

    2 27.0 2.7 3.7 15986 0.1727.5 2.6 3.9 N.A. N.A.28.0 2.8 N.A. 15484 0.21

    3 30.0 3.1 4.1 18089 0.2031.5 3.0 4.0 17570 0.2033.5 3.1 N.A. N.A. N.A.

    4 37.0 3.0 4.3 17921 0.1536.5 3.6 4.3 15689 0.1736.0 3.6 N.A. N.A. N.A.

    7 42.0 3.7 4.8 21458 0.1841.5 3.6 4.5 N.A. N.A.43.0 3.3 N.A. N.A. N.A.

    21 N.A. N.A. N.A. 21270 0.18N.A. N.A. N.A. 21827 0.18

    28 53.0 3.3 5.2 N.A. N.A.50.0 3.4 5.3 N.A. N.A.

    Fig. 2. Location of thermocouples to measure temperature development withrespect to surface (A).

    Fig. 3. Temperature development in Channels 1–3.

    M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12 3

    The test was performed in accordance with AS 1012.9 [10] for compressivestrength, AS 1012.10 [11] for splitting tensile strength, AS 1012.11 [12] for flexuraltensile strength, and AS 1012.17 [13] for modulus of elasticity and Poisson’s ratio. Itis noted that the above Australian Standard methods of testing is consistent withthe corresponding ASTM standards [14–16]. Results for 2, 3, 4, 7 and 28 days arepresented in Table 2.

    3.2. Temperature development

    In addition to testing of the concrete specimens outlined in Section 3.1, a blockof concrete was made and cured under laboratory conditions to monitor the tem-perature development in the concrete. The block of concrete was cast in a mouldconstructed using 16 mm black paint coated plywood. The sides and joints of themould were sealed using a transparent sealant to prevent bleeding effects and tocontrol moisture evaporation. Thermocouples were placed at different depths ofthe block. The concrete block dimensions and locations of thermocouples are pre-sented schematically in Fig. 2. One side of the block (indicated with a letter ‘‘A’’in Fig. 2) was exposed to air.

    The concrete block was cured under laboratory conditions with a constant tem-perature of 20 ± 3 �C, RH = 70%. The concrete temperature development was moni-tored over time using three channels at different depths as shown in Fig. 2.

    The measured temperature profiles are presented in Fig. 3. These temperatureprofiles will be used for validation of the finite element model presented in Sec-tion 4. Only temperature results for Channel 3 are presented in the subsequent sec-tions as its location is the furthest from the surface and it corresponds to anintegration point for one of the elements at which the temperature is calculated.

    4. Modelling early age thermal development in concrete

    The temperature of a concrete structural member is influencedby factors such as the fresh concrete temperature (initial tempera-ture), heat of hydration (which depends on the type and amount ofthe binder), ambient conditions, geometrical properties of themember, and the location and properties of formwork and adjacentstructural members that can provide thermal confinement to thehydrating concrete. In this study, only a single concrete block isconsidered ignoring the thermal confining effects of adjacent struc-tural members.

    A finite element model (FEM) simulating the hydration reactionof concrete and temperature development of a concrete block ispresented in this section. The temperature model is validated bycomparison with the experimental data. The FEM representingthe hydration of concrete and temperature development will thenform the basis for description of early age effects on mechanicallyloaded specimens.

    4.1. Temperature development in hydrating concrete: theoreticalbackground

    The temperature development in a hardening concrete due tohydration may be described by the Fourier differential equationfor heat conduction that is for a homogeneous and isotropic body:

    divðqÞ þ qc _T ¼ Q ð2Þ

    q ¼ �KrT ð3Þ

    where q is the heat flux, T is the temperature, _T is the rate of tem-perature, rT is the temperature gradient, q is the mass density, c is

  • 4 M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12

    the specific heat, Q is the rate of internal heat generation per unitvolume and K is the conduction coefficient.

    The temperature development in a newly cast member is deter-mined by the balance between the development of heat due tohydration and the exchange of heat with the surroundings. In finiteelement analysis, the coefficient of heat transfer represents theheat transfer between a surface and the environment. It dependson the type of material and thermal insulating properties used tomake the formwork. In addition, it depends on environmentaleffects such as ambient temperature, wind velocity and solar radi-ation. Studies by Van Breugel [17] report that, the effects of windand solar radiation on temperature developing young concreteare significant and must be taken into account in numerical simu-lations. For practical reasons, however, the effects of solar radiationand wind speed are often not measured on the construction site.For the common range of temperatures, the solar radiation is usu-ally accounted for together with convection, through a single con-vection–radiation coefficient [18].

    Convection refers to the heat transfer that occurs between theconcrete surface and a moving fluid (usually air) when a tempera-ture gradient is installed between both materials. According toNewton’s cooling law, the convective heat transfer can be ex-pressed as shown in Eq. (4) [18]:

    Q � n ¼ hðTf � TÞ ð4Þ

    where q is the convective heat flux per unit area, n is the vectorpointing outwards normal to the boundary, h is the heat transfercoefficient, T is the boundary temperature and Tf is the temperatureof the surroundings.

    4.2. Description of the model

    The finite element model simulation was undertaken using DIA-NA [19]. The simulation was based on the thermal properties andboundary conditions of the concrete specimen cured under labora-tory conditions. The schematic representation of the model isshown in Fig. 2. The FEM has interface elements for potential flowanalysis at all boundaries, simulating the heat flow to the outsideenvironment. The BT3HT and CTE30 elements are selected as theinterface and solid elements, respectively. Both temperature devel-opment and degree of reaction are parts of output from DIANAbased on thermal analysis of the FEM.

    4.2.1. Thermal properties of early age concreteSpecific heat capacity is an important parameter in modelling

    the temperature gradients in early age concrete. It refers to thecapacity of concrete to store heat. The specific heat capacity of con-crete during hydration has been the focus of extensive studies [20–25]. The values of the specific heat capacity of early age concretefrom the studies range between 0.85 and 1.92 kJ/kg K (2.04 � 106to 4.61 � 106 kJ/m3 K).

    Thermal conductivity is another important parameter whenevaluating the temperature gradients in early age concrete. It mea-sures the ability of the material to conduct heat and is defined asthe ratio of the flux of heat to temperature gradient [26]. Lofkvist[20] and Byfors [21] reported that there were no significant differ-ences between the conductivity of early age concrete comparedwith matured concrete. More recent studies [23,27,28] reportedan increasing trend of conductivity during the early ages. The stud-ies generally suggested values of thermal conductivity which rangefrom 1.2 to 3.5 W/mK.

    4.2.2. Heat transfer through concrete and the external environmentHeat diffusion occurs through boundary mediums such as form-

    work. In the experimental work, plywood was used as the form-work for curing the concrete. Fig. 4 presents a simple case where

    concrete is hydrating in a plywood box of 16 mm thickness thatthermally confines the concrete volume from five sides. The topsurface is exposed to air (laboratory temperature).

    Thermal conductivity (kplywood) varies with timber species;however, an average value of kplywood = 0.1154 W/(m �C) is re-ported in supplier’s datasheet [29]. Another source reports thatthe thermal conductivity of plywood is largely dependent on itsdensity and is likely to be in the range of 0.09–0.24 W/mK [30].

    Based on a nominal 16 mm thickness of plywood, the convec-tion coefficient (K) through plywood can easily be calculated bydividing the thermal conductivity of the plywood (kplywood) bythe thickness. The K values were found to be in the range between5.6 and 15.0 W/m2 �C.

    Thermal conduction between the hydrating concrete surfaceand the air is modelled by using ‘skin’ type elements (BT3HT)together with a heat transfer coefficient (h). Different values arereported in the literature. Between the external boundaries andthe environment, a heat transfer coefficient equal to 10 W/(m2 K)is considered reproducing stagnant air condition [18].

    As quoted by Faria et al. [18], based on the wind speed v (m/s),the heat transfer coefficient may be estimated from the followingequation [31]:

    hc ¼5:6þ 3:95m m 6 5 m=s7:6m0:78 m > 5 m=s

    8><>: ð5Þ

    The program DIANA was used to solve the differential Eq. (2) byadopting Galerkin weighting procedure. This weighting procedurewas shown to be unconditionally stable [32].

    4.2.3. Adiabatic temperature and degree of reactionTo model chemical reactions like cement hydration, the finite

    element program simulates heat generation based on the degreeof reaction. To determine heat production, the characteristic valuesof the conductivity, capacitance and temperature developmentover time under adiabatic hydration conditions are required. Theprogram DIANA will then generate the degree of reaction-depen-dent heat production (q(r,T)) from this input.

    A computer-based program called HYMOSTRUC was used togenerate the adiabatic temperature and degree of reaction for theconcrete mix. The program takes into account the effects of phys-ical interactions between hydrating cement particles on the rate ofhydration of individual cement particles. It makes allowance forthe effects of chemical composition, particle size distribution ofthe cement, w:c ratio, composition of concrete mix ingredientsother than the cement and the temperature regime [28]. The adia-batic temperature representing the concrete mix is presented inFig. 5.

    4.3. Validation of the model

    In order to accurately predict the concrete hydration and tem-perature development, the FEM is validated by comparing the tem-perature profiles from thermal analysis with the temperatureprofile recorded during the experiment. The recorded temperatureprofile is presented in Fig. 6.

    As the control samples were cured under laboratory conditions,the heat transfer coefficient was calculated using Eq. (5) to repre-sent the latent heat transfer to the controlled environment associ-ated with laboratory conditions. The effects of solar ration were notincluded. The air flow was assumed to be 0.5 m/s in accordancewith Faria et al. [18]. Both concrete thermal conductivity and heatspecific capacity were obtained from the literature summarised inSection 4.2.1. The activation energy was obtained from Eq. (6)based on studies by Chengju [33]:

  • (a) Concrete curing block (b) thermal conductivity through plywood

    ºC)

    Fig. 4. Thermal conductivity and boundary conditions.

    Fig. 5. Adiabatic temperature of the concrete mix.

    Fig. 6. Experimental ambient temperatures.

    Table 3Thermal properties of concrete and the boundary conditions.

    Parameter Value

    Concrete thermal conductivity (W/m �C) 2Concrete volumetric heat specific capacity (J/m3 �C) 4.6 � 106Convection-radiation coefficient between concrete and air

    (W/m2 �C)7.5

    Equivalent convection-radiation coefficient between concrete andformwork (W/m2 �C)

    6

    Arrhenius constant Ea/R 4000

    Fig. 7. Comparison of temperatures between the FEM and experimental results.

    Fig. 8. Degree of reaction for specimens cured following the standard method oftesting (curing temperature 23 �C).

    M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12 5

    Ea=RðKÞ ¼4000 T P 204000þ 175ð20� TÞ; T < 20

    8><>: ð6Þ

    The average temperature (T) was assumed to be 20 �C in thisproject.

    The thermal properties of concrete and the boundary conditionsin the numerical model are presented in Table 3.

    The input ambient temperatures were obtained from the exper-imental data shown in Fig. 6. Fig. 7 presents a comparison betweenthe recorded temperature profiles and those from model predictionat the level of Channel 3 in the concrete block. The temperatureprofiles are presented only for Channel 3 as its location is the fur-thest from the surface and it corresponds to an integration pointfor one of the elements at which the temperature is calculated.The model was shown to be in good agreement with the experi-mental results. Temperature profiles recorded from the experimentand the analyses were found to be very similar, with a maximumtemperature difference of about 2 �C.

    5. Results and discussions

    This section discusses experimental and finite element model-ling results. The experimental data presented in Section 3 wereused to produce predictions of strength based on the degree of

  • (a) Compressive strength (b) splitting tensile strength

    (c) modulus of elasticity (d) flexural tensile strength

    Fig. 9. Mechanical properties based on degree of reaction.

    Table 4Values of parameters defining the degree of hydration-based development of mechanical properties.

    Mechanical properties Values of parameters

    Compressive strength a = 1.00, ro = 0.160Splitting tensile strength c = 0.40, ro = 0.035Modulus of elasticity b = 0.12, ro = 0.623Flexural tensile strength d = 0.15, ro = 0.586

    (a) The Sentinel apartments, Melbourne

    (b) Austin Hospital, Melbourne

    Fig. 10. Temperature measurements from field investigation [9].

    6 M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12

    reaction (Section 5.1). Section 5.2 presents the outcome of theparametric studies investigating the effects of ambient tempera-ture and time of concrete pouring on the degree of reaction andhence the strength development of concrete.

    5.1. Degree of reaction and strength development

    Experimental results of the concrete specimens tested at ages 2,3, 4, 7 and 28-days following the standard method of testing at thecuring temperature 23 �C, were presented in Section 3. Themechanical properties of early age concrete include compressive,tensile and flexural strength development, as well as aging elastic-ity (modulus of elasticity and Poisson’s ratio). In this section, theexperimental results were used to establish the degree of reac-tion-based equations describing various properties of the currentmix, based on the models presented by de Schutter and Taerwe[34].

    Under adiabatic conditions, the concrete specimen is com-pletely heated. Hence, the heat evolution rate of concrete underadiabatic conditions in terms of time is proportional to the rateof temperature rise. Under isothermal and non-isothermal condi-tions, the heat evolution rate of concrete is no longer in linear pro-portion to the rate of temperature rise. Hydration models havebeen proposed to model the rate of heat development of concreteunder these conditions [35–39]. However, these models still relyon experimental data to define their modelling parameters.

    In this study, finite element analysis program was used to calcu-late the temperature development and the degree of reaction ofconcrete cured under isothermal and non-isothermal conditions.The hydration process of cement in DIANA is described by a vari-able r, the degree of reaction, which is equal to the cumulative heatproduction at time t divided by the cumulative heat of hydration ata reference time of 28 days, as shown below:

    r ¼R t

    0 qðr; sÞdsR 280 qðr; sÞds

    ð7Þ

    The quantity of produced heat is a function of temperature his-tory. The momentary heat production rate q can be defined as:

  • Fig. 11. Variation in ambient temperature ranges – The Sentinel apartments,Melbourne.

    Fig. 12. Variation in ambient temperature ranges – Austin Hospital, Melbourne.

    Fig. 13. Different pouring times during the day – The Sentinel apartments,Melbourne.

    Fig. 14. Different pouring times during the day – Austin Hospital, Melbourne.

    Fig. 15. Effects of initial temperature on adiabatic temperature.

    M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12 7

    qðr; sÞ ¼ aaqrðrÞqT ð8Þ

    where r is the degree of reaction, T is the temperature in �C, aa is themaximum value of the heat production rate, qr is the degree ofreaction-dependent heat production under adiabatic conditionsand can be defined by the following equation:

    qðTÞ ¼ CpdTðtÞ

    dtð9Þ

    where Cp is the specific heat of concrete (in kJ/kg �C), qT is the tem-perature-dependent heat production:

    qTðTÞ ¼ e�CA ðr;TÞTþ273 ð10Þ

    where CA(r, T) is the constant of Arrhenius, which is dependent ontemperature and/or degree of reaction.

    The program DIANA was used to simulate the hydration for theconcrete block presented in Fig. 2. The degree of reaction for thespecimens cured at 23 �C is presented in Fig. 8.

    The mechanical properties obtained from the experimental pro-gram presented in Section 3.1 such as compressive strength (fc),splitting tensile strength (fsps) and modulus of elasticity (Eco) wereused to establish the predictive equations based on the degree ofreaction. The normalised experimental results are plotted in Fig. 9.

    Regression analyses were undertaken to curve fit the experi-mental results to degree of reaction-based formulations. The pre-dictive equations based on the degree of reaction are defined byEqs. (11)–(14). Parameters obtained from the regression analysesare summarised in Table 4.

    fcðrÞfcðr ¼ 1Þ

    ¼ r � ro1� ro

    � �að11Þ

    where fc(r) is the compressive strength at degree of reaction r,fc(r = 1) is the compressive strength at degree of reaction r = 1,and a and ro are parameters.

    fspsðrÞfspsðr ¼ 1Þ

    ¼ r � ro1� ro

    � �cð12Þ

    where fsps(r) is the splitting tensile strength at degree of reaction r,fsps(r = 1) is the splitting tensile strength at degree of reaction r = 1,and c and ro are parameters.

    EcoðrÞEcoðr ¼ 1Þ

    ¼ r � ro1� ro

    � �bð13Þ

    where Eco(r) is the modulus of elasticity at degree reaction r,Eco(r = 1) is the modulus of elasticity at r = 1, b and ro areparameters.

    fctðrÞfctðr ¼ 1Þ

    ¼ r � ro1� ro

    � �dð14Þ

    where fct(r) is the flexural tensile strength at degree of reactionr, fct(r = 1) is the flexural tensile strength at degree of reaction r = 1,and d and ro are parameters.

    5.2. Influence of ambient temperature on temperature history anddegree of reaction

    In this section, parametric studies of the effects of initial tem-perature and the variation of ambient temperature at early ageson the temperature development and degree of reaction of con-crete are presented. In particular, the effects of curing in differenttemperature ranges and concrete pouring during different periods

  • Fig. 16. Strength development relationships for various ambient temperatures, for The Sentinel apartments, Melbourne.

    Fig. 17. Strength development relationships for various ambient temperatures, for Austin Hospital, Melbourne.

    8 M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12

    of the day are discussed. As the purpose of the study is to investi-gate the effects of ambient temperature on bearing strength of con-crete at early age, only the effects of temperature on thecompressive strength development are presented in this section.

    Parametric studies were conducted using the FEM presented inSection 4. The ambient temperature profiles were based on thetemperature recorded in the field investigation conducted by theauthors [9]. The temperature profile in the last cycle was repeated

    to achieve ambient temperatures with a period of seven days, aspresented in Fig. 10.

    To investigate the effects of curing temperature on the thermaldevelopment in the concrete block (Fig. 2), the temperature pro-files presented in Fig. 10 are shifted vertically in order to obtainvariable ranges of ambient temperature profiles. Since the mixinvestigated in this paper is especially designed for winter condi-tions in Australia, the range of the temperature profiles considered

  • Fig. 18. Strength development relationships, effects of time of pouring, The Sentinel apartments, Melbourne.

    Fig. 19. Strength development relationships, effects of time of pouring, Austin Hospital, Melbourne.

    1400 mm 1400 mm

    1400 mm

    250 mm50 mm

    350 mm

    Ag

    A

    Fig. 20. Slab anchorage showing gross bearing plate and distribution area.

    M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12 9

    was selected based on the range of typical temperatures during thewinter time. It is noted that the results of this study are only appli-cable to countries with similar climates. The curing temperatureranges considered in the parametric studies are presented inFigs. 11 and 12.

    The time of pouring can affect the initial temperature of theconcrete significantly and could potentially affect the temperaturedevelopment in the concrete. To investigate the effects of time ofpouring on the temperature development in the concrete, the

  • TENDON UNIT TYPE H A B CDimensions (mm)

    STR

    AN

    D

    TY

    PE 12

    .7m

    m

    5-3 230 50 8005-4 270 50 8005-5 350 50 800

    15.2

    mm

    6-3 230 50 8006-4 270 50 8006-5 350 50 800

    Fig. 21. Common strand type and anchorage size (VSL Construction Systems).

    Table 5Average bearing stress on anchorage plate.

    Tendon unit type Area of anchorage plate (mm2) Average bearing stress (MPa)

    At 1 day At 4 days

    Strand Type 12.7 mm 5–3 11500 10 38.55–4 13500 11 445–5 17500 10.5 42

    Table 6Allowable bearing stresses according to predicted compressive strength from the parametric studies and required strength according to PTIA [1].

    Age (days) Lower bound case Upper bound case Required strength (PTIA)

    f 0ci fcpi f0ci fcpi f

    0ci fcpi

    1 8.5 13 30 45 6 94 22.5 34 40 60 22 33

    10 M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12

    ambient temperature profiles presented in Fig. 10 were shifted inthe horizontal direction to produce initial temperatures whichrange from 10 to 23 �C. The temperature profiles considered inthe parametric studies are presented in Figs. 13 and 14. The tem-perature profiles starting with the peak (initial temperatures 20and 23 �C) represent pouring of the concrete in the afternoon,whilst those starting with the dip (initial temperatures 10 and15 �C) represent pouring of the concrete in the morning.

    The adiabatic temperatures of the concrete are presented inFig. 15. These adiabatic temperatures were significantly affectedby the concrete mix and the initial temperature. It was shown thatthe initial slope of the adiabatic temperature curves increases withthe increasing initial temperature, indicating accelerated hydrationreaction. As expected, the peak adiabatic temperature also in-creases with the increasing initial temperature.

    The temperature development, degree of reaction and compres-sive strength development are presented in Figs. 16–19 for theambient temperatures presented in Figs. 11–14, respectively. Asthe paper focuses on the behaviour of concrete immediately aheadof the anchorage zone, only the compressive strength results arepresented in this section. The compressive strength normalisedto the characteristic values (the compressive strength values whenthe degree of reaction equals 1.0) were calculated using Eq. (11).

    The effects of ambient temperature on temperature andstrength development of concrete are shown in Figs. 16 and 17.As expected, the temperature in concrete increases with theincrease in ambient temperature. Concrete cured at hightemperature is shown to hydrate much faster than concrete cured

    at lower temperature. As a consequence, the concrete develops itsstrength much faster when it is subjected to high ambienttemperatures.

    The effects of time of pouring on the temperature and strengthdevelopment of concrete are shown in Figs. 18 and 19. The resultsfrom the parametric studies indicate that pouring in the afternoon(initial temperature 20 and 23 �C) would result in a higher degreeof reaction and, consequently, a higher strength development.However, the peak temperature could also occur much earlier (atabout 10–15 h), and consequently could induce premature crackson the hydrating concrete.

    6. Comparison between allowable and imposed bearing stress

    Post-tensioning cables are commonly loaded to 25% of the jack-ing load when concrete is at 1-day age, and the remaining load isapplied when concrete age is between 4 and 7-days age. Therequired compressive strength according to Post-Tensioning Insti-tute of Australia (PTIA) at the time of loading is 6 MPa at 1-day and22 MPa at 4–7-days [1] while ACI 318 [2] recommends a highercompressive strength of 27 MPa at final pre-stressing. Results fromthe parametric studies show that compressive strength is signifi-cantly dependent on the ambient temperature. The values of con-crete compressive strength range between 8.5 and 30 MPa for1-day age and 22.5 and 40 MPa for 4-days age. The estimation ofthe compressive strength was based on the degree of reactionand compressive strength development presented in Figs. 16–19.

  • M. Sofi et al. / Construction and Building Materials 53 (2014) 1–12 11

    The concrete strength values when the degree of reaction equal to1.0 were calculated using Eq. (11). The compressive strength valuesfrom the parametric studies are shown to exceed the requiredstrength of 6 MPa and 22 MPa set by PTIA for all cases.

    The adequacy of slabs subjected to bearing stress can also beassessed by comparing the average bearing stresses with theallowable bearing stress. This is illustrated by an example of a slabanchorage with dimensions shown in Fig. 20. The compressiveforce imposed by the anchorage plates were determined basedon common tendon unit types supplied by VSL (Fig. 21) and abreaking load of 184 kN for a 12.7 mm wire strand. The strandscan be loaded up to 80% of the breaking load in accordance withAS 3600 [40] and ACI 318 [2]. It is shown in Table 5 that the aver-age bearing stress assuming standard plate size at the time of load-ing is about 11 MPa at 1-day and 43 MPa at 4–7-days, respectively.

    The allowable bearing stress assuming minimum local zonereinforcement qs > 2% is defined by Eq. (2) for basic bearing plates.The gross bearing plate area adopted was based on standarddimensions presented in Fig. 21, for tendon unit type H and strandtype 12.7 mm 5–5. The distribution area was defined assuming aslab thickness of 250 mm and spacing of 1400 mm between theanchorage plates. The distribution area (A) and the gross bearingplate area (Ag) for the specimen are shown in Fig. 20.

    The allowable bearing stresses (fcpi) were calculated based onthe lowest and highest values of compressive strength presentedin Figs. 16–19 at 1-day and 4-days. The lowest compressivestrength values are 8.5 MPa at 1-day age and 30 MPa at 4-dayage concrete (referred to as the lower bound case in Table 6).The highest compressive values are 30 MPa at 1-day age and40 MPa at 4-day age concrete (referred to as the upper bound casein Table 6). The results are presented in Table 6, along with theallowable bearing stresses based on the required compressivestrength values according to Post-Tensioning Institute of Australia(PTIA) requirements [1]. It is shown that the allowable bearingstress (fcpi in Table 6) generally exceeds the average bearing stressat 1-day (Table 5). Hence, the concrete slab can be deemed safewhen subjected to post-tensioning load at 1-day age. However,the values of allowable bearing stress (fcpi in Table 6) from theparametric studies were generally found to be exceeded by theaverage bearing stress at 4-days age (Table 5). The compressivestrength had not reached the required strength at 4-days age forthe temperature ranges investigated. It is noted that, the requiredstrengths as recommended by PTIA have been exceeded by thebearing stresses at both 1-day and 4-days. Thus, the loadingrequirements in accordance to PTIA can be deemed unsafe.

    7. Conclusions

    This paper focuses on the effects of ambient temperature andthe adequacy of concrete immediately ahead of the anchor platewhere anchorage bearing stresses are prevalent.

    Expressions to describe the mechanical properties of early ageconcretes, including compressive, tensile, and flexural strengthdevelopment, modulus of elasticity and Poisson’s ratio have beenproposed as a function of degree of reaction. The expressions arebased on results from experimental work.

    Parametric studies were undertaken using a finite elementmodel (FEM) to investigate the effects of initial temperature andthe variation of ambient temperature at early ages on the strengthof concrete. The FEM was based on actual measurements. Temper-ature profiles recorded during the field investigations were shiftedvertically and horizontally to simulate variation in the range ofambient temperature and the time of pouring, respectively. The re-sults of the parametric studies were presented in terms of temper-ature development, degree of reaction and compressive strengthdevelopment of the concrete at early ages. It is shown that the tem-

    perature in concrete increases with the increase in ambient tem-perature. As a result, the concrete develops its strength muchfaster when it is subject to high ambient temperature. Similarly,pouring in the afternoon, when the daily temperature is high, couldresult in a higher degree of reaction and consequently higher com-pressive strength of concrete.

    Based on the illustrative example presented, although the con-crete at local zone is adequate in resisting the compressive stress atinitial stressing at 1-day, the values of allowable bearing stress canbe exceeded at the final stressing stage. Inadequate compressivestrength at early age, which can be significantly affected by ambi-ent temperature, can contribute to anchorage failures.

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    Influence of ambient temperature on early age concrete behaviour of anchorage zones1 Introduction2 Research significance3 Experimental procedure3.1 Strength properties3.2 Temperature development

    4 Modelling early age thermal development in concrete4.1 Temperature development in hydrating concrete: theoretical background4.2 Description of the model4.2.1 Thermal properties of early age concrete4.2.2 Heat transfer through concrete and the external environment4.2.3 Adiabatic temperature and degree of reaction

    4.3 Validation of the model

    5 Results and discussions5.1 Degree of reaction and strength development5.2 Influence of ambient temperature on temperature history and degree of reaction

    6 Comparison between allowable and imposed bearing stress7 ConclusionsReferences


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