info@euro-optimum materijali za... · 313 OK 96.10 SMAW Type Chloride and ﬂuoride salt EL-Al99.5...

311

Consumables foraluminium alloys

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AluminiumContents

Designation EN SFA/AWS PageSMAW EN SFA/AWS

OK 96.10 - - 313

OK 96.20 - - 314

OK 96.40 - - 315

OK 96.50 - - 316

GMAWOK Autrod 1070 S Al 1070 (Al99.7) - 317

OK Autrod 1100 S Al 1100 (Al 99.0Cu) ER1100 318

OK Autrod 1450 S Al 1450 (Al99.5Ti) - 319

OK Autrod 4043 S Al 4043 (AlSi5) ER4043 320

OK Autrod 4047 S Al 4047 (AlSi12) ER4047 321

OK Autrod 5087 S Al 5087 (AlMg4.5MnZr) - 322

OK Autrod 5183 S Al 5183 (AlMg4.5Mn0.7 (A)) ER5183 323

OK Autrod 5356 S Al 5356 (AlMg5Cr (A)) ER5356 324

OK Autrod 5554 S Al 5554 (AlMg2.7Mn) ER5554 325

OK Autrod 5556 S Al 5556A (AlMg5Mn) ER5556 326

OK Autrod 5754 S Al 5754 (AlMg3) - 327

GTAWOK Tigrod 1070 S Al 1070 (Al99.7) - 328

OK Tigrod 1100 S Al 1100 (Al99.0Cu) R1100 329

OK Tigrod 1450 S Al 1450 (Al99.5Ti) - 330

OK Tigrod 4043 S Al 4043 (AlSi5) R4043 331

OK Tigrod 4047 S Al 4047 (AlSi12(A)) R4047 332

OK Tigrod 5087 S Al 5087 (AlMg4.5MnZr) - 333

OK Tigrod 5183 S Al 5183 (AlMg4.5Mn0.7(A)) R5183 334

OK Tigrod 5356 S Al 5356 (AlMg5Cr(A)) R5356 335

OK Tigrod 5554 S Al 5554 (AlMg2.7Mn) R5554 336

OK Tigrod 5556 S Al 5556 (AlMg4.5Mn) R5556 337

OK Tigrod 5754 S Al 5754 (AlMg3) - 338inf

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OK 96.10 SMAWType Chloride and fluoride salt EL-Al99.5

DescriptionOK 96.10 is an electrode for welding pure alumi-nium and wrought aluminium alloys.

Welding currentDC+

1234

Classifications

DIN 1732 EL-Al99.5

Typical all weld metal composition, %

Si Al Fe

<0.3 >99.5 <0.4

Welding parameters.

Diameter, mm Length, mm Welding current, A Arc voltage, V2.5 350 50-90 223,2 350 70-110 224.0 350 90-130 22

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OK 96.20 SMAWType Chloride and fluoride salt EL-AlMn1

DescriptionOK 96.20 is an electrode for welding rolled, weld-able aluminium alloys, such as aluminium-mag-nesium and aluminium-manganese alloys.

Welding currentDC+

1234

Classifications

DIN 1732 EL-AlMn1


Si Mn Al Fe

<0.5 1.3 97.5 <0.7

Welding parameters

Diameter, mm Length, mm Welding current, A Arc voltage, V2.5 350 50-90 223.2 350 70-110 224.0 350 90-130 22

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OK 96.40 SMAWType Chloride and fluoride salt EL-AlSi5

DescriptionA coated electrode suitable for welding AlMnSi alloys such as EN - AW 6060/6063, 6005, 6201. Also suitable for welding AlSi5Cu and AlSi7 type castings.

Welding currentDC+

1234

Classifications

DIN 1732 EL-AlSi5


Si Al Fe

5.0 94.0 <0.4

Welding parameters

Diameter, mmLength,

mm Welding current, A Arc voltage, V2.5 350 50-90 223.2 350 70-110 224.0 350 90-130 22

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316

OK 96.50 SMAWType Chloride and fluoride salt EL-AlSi12

DescriptionAn electrode for welding cast aluminium alloys. Also suitable for welding rolled aluminium alloys or joining them to cast items.

Welding currentDC+

1234

Classifications

DIN 1732 EL-AlSi12


Si Al Fe

12.3 87.5 <0.5

Welding parameters

Diameter, mm Length, mm Welding current, A Arc voltage, V2.5 350 50-90 223.2 350 70-110 224.0 350 90-130 22

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OK Autrod 1070 GMAWS Al 1070 (Al99.7)

DescriptionOK Autrod 1070 is highly resistant to chemical attack and weathering. It is a relatively soft alloy that is very formable and it is used extensively in thin-gauge and foil products. It has good welding characteristics. One characteristic feature of the alloy is the bright finish obtained by anodising. Non-heat treatable.

Welding currentDC(+)

Classifications

EN ISO 18273 S Al 1070 (Al99.7)

Wire composition

Si Mn V Cu Al Fe

<0.20 <0.03 <0.05 <0.04 >99.7 <0.25

Typical mech. properties all weld metal

Yield stress, MPa 35Tensile strength, MPa 75Elongation, % 45

Approvals

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V

Deposition rate kg weld metal/hour

1.0 7-14 90-210 15-26 0.9-1.81.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.52.0 190-350 25-30

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OK Autrod 1100 GMAWER1100

DescriptionOK Autrod 1100 is highly resistant to chemical attack and weathering. It is a relatively soft alloy that is very formable and it is used extensively in thin-gauge and foil products. It has good welding characteristics. One characteristic feature of the alloy is the bright finish obtained by anodising. Non-heat treatable.

Welding currentDC +

Classifications

SFA/AWS A5.10 ER1100EN ISO 18273 S Al 1100 (Al99.0Cu)

Wire composition

Mn V Cu Al Ti Zn

<0.05 <0.05 0.13 >99.0 <0.03 <0.10



Approvals

CWB AWS A5.10 (Item no ending of A only)

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


1.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.5

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319

OK Autrod 1450 GMAWS Al 1450 (Al99.5Ti)

DescriptionOK Autrod 1450 is highly resistant to chemical attack and weathering. The alloy has a small addition of titanium, which has a grain-refining effect, which reduces cracking susceptibility. It has good welding characteristics. One characte-ristic feature of the alloy is the bright finish obtai-ned by anodising. Non-heat treatable.


Classifications

EN ISO 18273 S Al 1450 (Al99.5Ti)

Wire composition

Si Mn Cu Al Ti Zn Fe

<0.25 <0.05 <0.05 >99.5 0.15 <0.07 <0.40



Approvals

VdTÜV

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


1.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.52.4 3.5-5 280-400 26-31 2.5-3.7

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DescriptionOK Autrod 4043 is one of the most widely used welding and brazing alloys and can be classified as a general-purpose filler alloy. The silicon addi-tion results in improved fluidity (wetting action), making the alloy the preferred choice of welders. The alloy is not sensitive to weld cracking and produces bright, almost smut-free welds. Not recommended for anodising. Non-heat treatable.


Classifications

SFA/AWS A5.10 ER4043EN ISO 18273 S Al 4043 (AlSi5)EN ISO 18273 S Al 4043A (AlSi5(A))

Wire composition

Si Mn Cr Cu Ti Zn Fe

5.0 <0.05 <0.05 <0.05 <0.15 0.10 <0.6



Approvals

CWB AWS A5.10 (Item number ending with A)

DB 61.039.05Ü 61.039

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


0.8 5-13 60-170 13-24 0.4-1.10.9 5-13 60-170 13-24 0.5-1.31.0 7-14 90-210 15-26 0.9-1.81.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.52.4 3.5-5 280-400 26-31 2.5-3.7

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DescriptionOK Autrod 4047 was originally developed as a brazing alloy to take advantage of its low melting point and narrow freezing range. In addition, it has a higher silicon content than OK Autrod 4043, which provides increased fluidity and redu-ced shrinkage. The alloy produces bright, almost smut-free welds. Hot cracking is significantly reduced when using OK Autrod 4047 as a filler alloy. The alloy can be used in applications with sustained elevated temperatures. Non-heat trea-table.


Classifications

SFA/AWS A5.10 ER4047EN ISO 18273 S Al 4047 (AlSi12)EN ISO 18273 S Al 4047A (AlSi12(A))

Wire composition

Si Mn Cu Ti Zn Fe

12.0 <0.15 <0.05 <0.15 <0.20 <0.6



Approvals


Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


1.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.5

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OK Autrod 5087 GMAWS Al 5087 (AlMg4.5MnZr)

DescriptionContinuous solid wire suitable for welding alumi-nium alloys with up to 5% Mg and alloys where a higher tensile strength is required. The alloying element Zr produces improved resistance to hot cracking during solidification.


Classifications

EN ISO 18273 S Al 5087 (AlMg4.5MnZr)

Wire composition

Si Mn Cr Cu Ti Zr Zn Fe Mg

<0.25 0.9 0.15 <0.05<0.15 0.15 <0.25<0.40 4.9



Approvals

DB 61.039.07Ü 61.039VdTÜV

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


1.0 7-14 90-210 15-26 0.9-1.81.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.5

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323


DescriptionOK Autrod 5183 is designed to provide the hig-hest possible strength in the as-welded condition of alloy AA 5083 and similar high-magnesium alloys. The more common OK Autrod 5356 typi-cally fails to meet the as-welded tensile require-ments of AA 5083. The alloy is typically used in marine and structural applications where high strength, high fracture toughness for impact resistance and exposure to corrosive elements are important. The alloy is not recommended for elevated temperature applications due to its susceptibility to stress corrosion cracking. The alloy is non-heat treatable.


Classifications

SFA/AWS A5.10 ER5183EN ISO 18273 S Al 5183 (AlMg4.5Mn0.7(A)

Wire composition

Si Mn Cr Cu Ti Zn Fe Mg

<0.25 0.8 0.15 <0.10 <0.15 <0.25 <0.40 4.8



Charpy VTest temps, °C Impact values, J+20 30

Approvals

ABS ER5183 for dim 1.2 and 1.6 mmCWB AWS A5.10

(Item number ending with A)DB 61.039.03DNV 5183 (WC)GL RAlMg4.5LR WC/I-1, RC/I-1VdTÜVÜ 61.039

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


1.0 7-14 90-210 15-26 0.9-1.81.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.52.4 3.5-5 280-400 26-31 2.5-3.7

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DescriptionOK Autrod 5356 is the most widely used welding alloy and can be classified as a general-purpose type filler alloy. OK Autrod 5356 is typically cho-sen because of its relatively high shear strength. The 5XXX alloy base material, welded with OK Autrod 5356, with a weld pool chemistry greater than 3% Mg and service temperatures in excess of 65°C, is susceptible to stress corrosion crack-ing. The alloy is non-heat treatable.


Classifications

SFA/AWS A5.10 ER5356EN ISO 18273 S Al 5356 (AlMg5Cr(A))

Wire composition


<0.25 0.15 0.13 <0.05 0.11 <0.10 <0.40 5.0



Approvals

ABS ER 5356 for dim. 1.2 mmCWB AWS A5.10

(Item number ending with A)DB 61.039.01DNV 5356 (WB)GL S-AlMg 5LR WB/I-1VdTÜVÜ 61.039

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


0.8 5-13 60-170 13-24 0.4-1.10.9 5-13 60-170 13-24 0.5-1.31.0 7-14 90-210 15-26 0.9-1.81.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.52.4 3.5-5 280-400 26-31 2.5-3.7

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325


DescriptionOK Autrod 5554 is a solid aluminium wire with a content of 2.7% Mg. It is recommended for weld-ing AlMg alloys like 5454. Typical applications include chemical storage tanks, automotive com-ponents like wheels and frame sections. The weld metal is not sensitive to stress corrosion cracking at elevated temperatures.

Welding currentDC +

Classifications

SFA/AWS A5.10 ER5554EN ISO 18273 S Al 5554 (AlMg2.7Mn)

Wire composition


<0.25 0.75 0.13 <0.10 0.13 <0.25 <0.40 2.7



Approvals


Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


1.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.5

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DescriptionContinuous solid wire suitable for welding alumi-nium alloys with up to approx. 5% Mg that are not age hardenable and alloys where a higher tensile strength is required.The corrosion resistance in a marine atmosphere is high.


Classifications

SFA/AWS A5.10 ER5556EN ISO 18273 S Al 5556A (AlMg5Mn)

Wire composition


<0.25 0.8 0.13 <0.10 0.13 <0.20 <0.40 5.3




Approvals


VdTÜV

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


1.0 7-14 90-210 15-26 0.9-1.81.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.5

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OK Autrod 5754 GMAWS Al 5754 (AlMg3)

DescriptionOK Autrod 5754 is a solid aluminium wire with a content of 3% Mg. It is recommended for welding Al-Mg alloys with less than 3% magnesium. The alloy has relatively high strength and corrosion resistance.


Classifications

EN ISO 18273 S Al 5754 (AlMg3)

Wire composition


<0.25 <0.50 <0.30 <0.05 <0.15 <0.20 <0.40 3.1



Approvals

VdTÜV

Welding parameters

Diameter, mm

Wire feed,m/min

Welding current, A

Arc voltage, V


0.8 5-13 60-170 13-24 0.4-1.11.0 7-14 90-210 15-26 0.9-1.81.2 6-13 140-260 20-29 1.1-2.41.6 4.5-7.5 190-350 25-30 1.5-2.5

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328

OK Tigrod 1070 GTAWS Al 1070 (Al99,7)

DescriptionOK Tigrod 1070 is highly resistant to chemical attack and weathering. It is a relatively soft alloy that is very formable and it is used extensively in thin-gauge and foil products. It has good welding characteristics. One characteristic feature of the alloy is the bright finish obtained by anodising. Non-heat treatable.

Welding currentAC

Classifications

EN ISO 18273 S Al 1070 (Al99,7)

Wire composition

Si Mn V Cu Al Ti Zn Fe

<0.20 <0.03 <0.05 <0.04 >99.7 <0.03 <0.04 <0.25



Approvals

Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 2.52.0 1000 2.52.4 1000 2.53.2 1000 2.54.0 1000 2.5

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329

OK Tigrod 1100 GTAWR1100

DescriptionOK Tigrod 1100 is highly resistant to chemical attack and weathering. It is a relatively soft alloy that is very formable and it is used extensively in thin-gauge and foil products. It has good welding characteristics. One desirable characteristic of the alloy is the bright finish obtained by anodi-sing. Non-heat treatable.

Welding currentAC

Classifications

SFA/AWS A5.10 R1100EN ISO 18273 S Al 1100 (Al99,0Cu)

Wire composition

Mn V Cu Al Ti Zn

<0.05 <0.05 0.13 >99.0 <0.03 <0.10



Approvals


Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 52.4 1000 53.2 1000 5

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OK Tigrod 1450 GTAWS Al 1450 (Al99,5Ti)

DescriptionOK Tigrod 1450 is highly resistant to chemical attack and weathering. The alloy has a small addition of titanium, which has a grain- refining effect, which reduces cracking susceptibility. It has good welding characteristics. One characte-ristic feature of the alloy is the bright finishes obtained by anodising. Non-heat treatable.

Welding currentAC

Classifications

EN ISO 18273 S Al 1450 (Al99,5Ti)

Wire composition

Si Mn Cu Al Ti Zn Fe

<0.25 <0.05 <0.05 >99.5 0.15 <0.07 <0.40



Approvals

VdTÜV

Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 2.52.0 1000 2.52.4 1000 2.53.2 1000 2.5

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DescriptionOK Tigrod 4043 is one of the most widely used welding alloys. It is used for welding AlMgSi types and AlSi alloys with up to 7% silicon. Not recommended for anodising. Non-heat treatable.

Welding currentAC

Classifications

SFA/AWS A5.10 R4043EN ISO 18273 S Al 4043 (AlSi5)EN ISO 18273 S Al 4043A (AlSi5(A))

Wire composition

Si Mn Cr Cu Ti Zn Fe

5.0 <0.05 <0.05 <0.05 <0.15 <0.10 <0.6



Approvals


DB 61.039.06Ü 61.039

Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 2.5/52.0 1000 2.52.4 1000 2.5/53.2 1000 2.5/54.0 1000 2.5/5

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DescriptionOK Tigrod 4047 was originally developed as a brazing alloy to take advantage of its low melting point and narrow freezing range. In addition, it has a higher silicon content than OK Tigrod 4043, which provides increased fluidity and redu-ced shrinkage. Hot cracking is significantly redu-ced when using OK Autrod 4047 as a filler alloy. The alloy may be used in applications at sustai-ned elevated temperatures. Non-heat treatable.

Welding currentAC

Classifications

SFA/AWS A5.10 R4047EN ISO 18273 S Al 4047 (AlSi12(A))EN ISO 18273 S Al 4047 (AlSi12)

Wire composition

Si Mn Cu Ti Zn Fe

12.0 <0.15 <0.05 <0.15 <0.20 <0.6



Approvals


Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 2.5/52.0 1000 2.52.4 1000 2.5/53.2 1000 2.5/5

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333

OK Tigrod 5087 GTAWS Al 5087 (AlMg4,5MnZr)

DescriptionBare welding rod suitable for welding aluminium alloys with up to 5% Mg and alloys where a hig-her tensile strength is required. The alloying ele-ment Zr produces improved resistance to hot cracking during solidification.

Welding currentAC

Classifications

EN ISO 18273 S Al 5087 (AlMg4,5MnZr)

Wire composition

Si Mn Cr Cu Ti Zr Zn Fe Mg

<0.25 0.9 0.15<0.05<0.15 0.15 <0.25<0.40 4.9




Approvals

DB 61.039.08Ü 61.039VdTÜV

Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg2.0 1000 2.52.4 1000 2.53.2 1000 2.5

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DescriptionOK Tigrod 5183 was developed to provide the highest possible strengtht in the as-welded con-dition of alloy AA 5083 and similar high magne-sium alloys. The more common OK Tigrod 5356 will typically fail to meet the as-welded tensile requirements of AA 5083. The alloy is typically utilised in marine and structural applications where high strength, high impact fracture tough-ness and exposure to corrosive elements are important. The alloy is not recommended for elevated temperature applications due to its susceptibility to stress corrosion cracking. The alloy is non-heat treatable.

Welding currentAC

Classifications

SFA/AWS A5.10 R5183EN ISO 18273 S Al 5183 (AlMg4,5Mn0,7(A))

Wire composition


<0.25 0.8 0.15 <0.10 <0.15 <0.25 <0.40 4.8




Approvals


DB 61.039.04VdTÜVÜ 61.039

Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 2.5/52.0 1000 2.52.4 1000 2.5/53.2 1000 2.5/54.0 1000 2.5/5

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DescriptionOK Tigrod 5356 is the most widely used welding alloy and can be classified as a general-purpose type filler alloy. OK Tigrod 5356 is typically cho-sen because of its relatively high shear strength. The 5XXX alloy base material, welded with OK Tigrod 5356, with a weld pool chemistry greater than 3% Mg and service temperatures in excess of 65°C, is susceptible to stress corrosion crack-ing. The alloy is non-heat treatable.

Welding currentAC

Classifications

SFA/AWS A5.10 R5356EN ISO 18273 S Al 5356 (AlMg5Cr(A))

Wire composition


<0.25 0.15 0.13 <0.05 0.11 <0.10 <0.40 5.0



Approvals


DB 61.039.02VdTÜVÜ 61.039

Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 2.5/52.0 1000 2.5/52.4 1000 2.5/53.2 1000 2.5/54.0 1000 2.5/55.0 1000 2.5/5

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DescriptionOK Tigrod 5554 is a solid aluminium rod with a content of 2.7% Mg. It is recommended for the welding of AlMg alloys like 5454. Typical applica-tions include chemical storage tanks, automotive components like wheels and frame sections. The weld metal is not sensitive to stress corrosion cracking at elevated temperatures.

Welding currentAC

Classifications

SFA/AWS A5.10 R5554EN ISO 18273 S Al 5554 (AlMg2,7Mn)

Wire composition


<0.25 0.75 0.13 <0.10 0.13 <0.25 <0.40 2.7



Approvals


Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 52.4 1000 53.2 1000 5

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DescriptionBare welding rod suitable for welding aluminium alloys with up to approx. 5% Mg that are not age hardenable and alloys where a higher tensile strength is required.The corrosion resistance in a marine atmosphere is very good.

Welding currentAC

Classifications

SFA/AWS A5.10 R5556EN ISO 18273 S Al 5556A (AlMg5Mn)

Wire composition


<0.25 0.8 1.3 <0.10 0.13 <0.20 <0.40 5.3




Approvals

CWB AWS A5.10 (item number ending with A)

VdTÜV

Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 2.52.4 1000 2.53.2 1000 2.54.0 1000 2.5

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338

OK Tigrod 5754 GTAWS Al 5754 (AlMg3)

DescriptionOK Tigrod 5754 is a solid aluminium rod with a content of 3% Mg. It is recommended for welding Al-Mg alloys with less than 3% magnesium. The alloy has relatively high strength and corrosion resistance.

Welding currentAC

Classifications

EN ISO 18273 S Al 5754 (AlMg3)

Wire composition


<0.25 <0.50 <0.30 <0.05 <0.15 <0.20 <0.40 3.1



Approvals

VdTÜV

Packing data

Diameter, mmLength,

mmWeight of

rods/box, kg1.6 1000 2.52.0 1000 2.52.4 1000 2.53.2 1000 2.54.0 1000 2.5

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info@euro-optimum materijali za... · 313 OK 96.10 SMAW Type Chloride and ﬂuoride salt EL-Al99.5...

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