Infrastructure for the Architecture - Rockwell...

Infrastructure for the ArchitectureCreating an electrical infrastructure that maximizes the reliability of your critical control circuits

Control Panel Optimization: Cost Saving Opportunities for Users and Machine Builders

Control Power and Sizing Theory Control panels most often have transformers feeding into Switched Mode Power Supplies (SMPS) that provide 24V DC power to PLCs, I/O cards, solenoids, relay coils, etc. The excess heat generated in the panel and the overall operating cost provides system designers with challenges when selecting a robust and effi cient 24V DC control circuit power solution.

This application note focuses on cost saving strategies related to the industrial Control Transformers and the SMPS.

The typical structure of an industrial transformer with primary and secondary windings on a common core (laminated iron) allows for isolation and stepping down/up the primary voltage. The power rating varies widely depending on whether they are used for power distribution or control circuit applications.

Transformers generally have four relevant ratings: voltage, current, apparent power, and frequency. The apparent power (the product of the rms current and the rms voltage) sets the limit on the maximum power (I2R) loss in the transformer windings and is based specifi cally on the heating of the transformer coils, which could damage the insulation or drasti-cally shorten the transformers life. 1

PCu = I2 rms RCu

Where: PCu = Power loss for the copper windings, in Watts I rms = Current for the copper windings, in Amps RCu = Resistance of the copper windings, in Ohms

The net result of exceeding the current ratings of any transformer is operating life reduction due to premature damage. Transformer voltage and frequency ratings serve two purposes: to limit the core losses and to prevent the transformer from saturation.

Transformers are sized based on steady state (nominal) VA and total inrush VA draw - high inductive or capacitive loads such as SMPS loads draw more current.

Sizing Transformers: Why Inrush Characteristics of the SMPS MatterAll modern SMPSs have (Electrolytic) capacitors on the input power side and this causes the inrush current when powering up a SMPS. A SMPS with high inrush current requires a larger more expansive transformer.

Allen-Bradley Bulletin1606-XLS Power Supplies have low inrush current requirements by means of an innovative design using resistors which are bypassed after a certain period of time. On the AC input side of the SMPS, this allows for smaller size Bulletin 1497 transformer, as the total VA is signifi cantly lower than the competitive Brand SMPSs. That also means that circuit protection such as 1492-SP/FB or 1489, does not have to be rated for peak inrush currents, but can be sized for the actual operating currents.

Low inrush allows for a smaller sized up-stream transformer

The peak inrush current of the Bulletin 1606 power supply is only margin-ally higher than the maximum operating current allowing for a smaller sized VA transformer on the AC input side of the SMPS.

For example, a Bulletin1606-XLS - 10Amp, 24VDC SMPS only has 4 Amps of inrush current while the competitive Brand Y SMPS, has an inrush current of 30Amps. That would require upstream transformer to be sized accordingly, as described in the fi rst part of this document (Transformers Theory and Sizing).

The higher the inrush Amps, the bigger VA transformer is needed. Since the transformer price is dependant on the VA size, customer can benefi t from using a Bulletin 1606 SMPS and use a smaller VA transformer.

1 Batarseh, I. (1st Ed. 2004), Power Electronic Circuits (p. 510). John Wiley & Sons, Inc.

2

Brand X SMPS Brand Y SMPS Brand Z SMPS Allen-Bradley 1606 SMPS

Brand X Switched Mode Power Supply

Brand Y Switched ModePowerSupply

Brand ZSwitched ModeSMPS

Efficiency

Below Average Average Better Best

Hottest area Hot area Cool area Coldest area

The Impact of SMPS Effi ciency Thermal Images (InfraRed ) showing heat loss in a panel for the Allen-Bradley Bulletin 1606 SMPS and the competitive Brand SMPSs in a standardized test. In the images colors closer to red (bleached-red) are higher heat loss areas and colors closer to blue (blue-green) are lower heat loss areas.

3

The test was run with the following components: Allen-Bradley: 10A, 24VDC 93% Effi ciencyBrand Z: 10A, 24VDC 91% Effi ciencyBrand Y: 10A, 24VDC 88% Effi ciency Brand X: 10A, 24VDC 84% Effi ciency

Bill of MaterialsTransformer: 1497A-A8-M6-0-N 240VAC 120VAC, 350VA Branch protection: 1489-A1C100 10ASupplementary Protection: 1492-SP1C100 10ALoad: Approx. 225 Watts 700-HLT1Z24 Relay Output, SPDT, 24V DC OHMITE 2.5

The thermal images tell a clear story, the Bulletin 1606 off ers the highest effi ciency ratingsresulting in lower heat generation and energy consumption.

Power Boost Allows for Optimal SMPS SizingThe Bulletin 1606-XLS line of power supplies feature a power boost capability of 150% - typically for fi ve seconds. The Bulletin 1606-XLE line allows for 120% power boost. The power boost functionality allows customers to size SMPSs to their normal loads as opposed to inrush/startup current requirements of the VDC loads. In most cases, without power boost, a customer would have to oversize their power supply.

Thermodynamics and Panel SizingAn industrial panel needs to be sized to accommodate the heat (Watt) generated within the panel. That means, if the operating temperature should rise more than the panels rated value then the panel should have eff ective means of convection. For example a fan or an air conditioner can be used to lower the temperature to recommended operating range. The ideal solution is to use an effi cient and high performing SMPS that does not demand high inrush currents from the upstream transformer yet provides industry leading power boost functionality. Power boost provides additional power reserves without over sizing the SMPS.

The following is a brief summary of the equivalent fi rst cost (EFC), total cost of ownership (TCO) method which is most commonly utilized:1

TCOEFC = Price + Cost of core loss + Cost of load loss

Cost of core loss(EFC) = A($ / Watt) x core loss watts Cost of load loss(EFC) = B($ / Watt) x load loss watts

Where: A = Equivalent First Cost of No Load Losses B = Equivalent fi rst cost of load losses

An alternate approach to specifi c no load and load losses of a transformer is to measure energy effi ciency at the specifi c load which is most typical of how it will be used. The general expression for energy effi ciency is:

% Effi ciency = 100 (output load) / (output load +losses)

1 NEMA Standards Publication TP1-2002. Guide for Determining Energy Effi ciency for Distribution Transformer. (p. 5).

Publication 1606-AT002B-EN-P July 2010 Copyright 2010 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.

Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation Inc.

Transformer VA and SMPS sizing as limiting factors in the panel (enclosure) sizingPanel builders size their enclosures once they have designed the functional solution at this point thermodynamic calculations are made to determine the enclosure size:

Use a predetermined sized enclosure and determine if cooling (fan/Air-Conditioner) is required to maintain the rated operating temperature for optimal performance

Size the panel (enclosure) based on the overall thermal heat generated by the components inside the enclosure

Bulletin 1606-XLS Delivers Industry Leading Performance and Cost SavingsRockwell Automation is committed to demonstrating the highest standard of global environmental management. This is actively promoted through the Bulletin1606 SMPS product line.

The Bulletin 1606-XLS off ers the following saving opportunities in both equipment and operational costs:

Reduced excess heat generated in the panel; more effi cient use of resources resulting in decreased energy bills

Reduce need for panel (enclosure) cooling

Smaller footprint allows for smaller enclosure

Power boost feature allows for smaller sized SMPS

Low inrush currents allow for a smaller VA sized upstream transformer

Longer life on electronic components in the panel due to reduced heat

Bulletin 1606-XLS Power Supply Bulletin 1497 Control Transformer

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Intro

Details of the Rockwell Automation Print Specifications sheet

This print specifications sheet is designed with multiple purposes.- It is a vehicle to get the most accurate print specifications to RA-approved print vendors.- It provides authors with an explanation of all necessary fields to complete before attaching the sheet to your PDF.- It provides separate tabs so that an author can fill in all fields related to the publication on the Generic tab or publication-specific template-type tabs to minimize the number of fields an author must complete.

To facilitate the most efficient use of this sheet, we recommend that you click on the publication-specific tab that most closely fits you publication and use that to complete the print specifications.

IMPORTANT: Because this sheet was constructed using a sheet that RR Donnelley (RRD) uses to load print specifications, there are some columns hidden. For example, the first field you must complete is Column E, or Publication Number. Columns A to D are used for RRD purposes and with information only representatives of that RA-approved printer can complete.

DO NOT delete any hidden columns from the tab you choose to use.

Definitions of Each Tab in Sheet

Generic pub print specsSingle sheet with all required columns for necessary specifications. None of the columns are completed. All must be completed before attaching the sheet to your PDF.

This tab has 44 blank fields you must complete via free text type or pull-down menus.

IN, RN pub type specsTemplates with many fields already completed according to typical default settings. We intend you use this tab with publications similar to installation instructions (IN) and release notes (RN). However, you can use this sheet for other publications that are similar to INs and RNs.

This sheet has 31 fields already completed and, if your publication uses the default values already completed, you must complete the additional 13 fields.

UM, RM, PM pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to user manuals (UM), reference manuals (RM) and programming manuals (PM). However, you can use this sheet for other publications that are similar to UMs, RMs and PMs.


AP, PP pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to application solutions (AP) and product profiles (PP). However, you can use this sheet for other publications that are similar to APs and PPs.


BR pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to brochures (BR). However, you can use this sheet for other publications that are similar to BRs.


Field definitionsDescription of information fields used throughout the spreadsheet tabs that may not be immediately obvious to a user.

Attach Print Specs to PDF

For Acrobat 7.0, follow these steps:1. Open the PDF.2. Click on the Attachments tab next to the publication's bookmarks. A new section appears at the bottom of the PDF.3. Click on the Add button in the bottom section of the PDF.4. Browse to the MS Excel file with the print specs and add them to the PDF.

For Acrobat 6.0, follow these steps:1. Open the PDF.2. Go to the backcover of the PDF.3. Click on the Tools pull-down menu.4. Click on this sequence of menu options - Advanced Commenting, Attach, Attach File Tool. A paper clip appears.5. Click to put the paper clip somewhere on the backcover. The browse window appears.6. Browse to the MS Excel file with the print specs and add them to the PDF.

IMPORTANT: If you are using Acrobat 5.0 or earlier, please upgrade. If you are using Acrobat 8.0, please contact RRD about attaching print specs because RA has not tested this software version yet.

Generic pub print specs

IN, RN pub type specs

UM, RM, PM pub type specs

AP, PP pub type specs

BR pub type specs

Field definitions

Generic pub print specs

Corp #17501

Bill To69

dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.

Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.

Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: Enter the word DIGITAL or the word OFFSET, which ever one describes the production pricing used for this itemRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.

Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width

This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length

This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.

Click here for a full list of the available choices.

If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.

The sizes are listed - width x length.Click here to see the available finished trim sizes.

The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink

Also use to indicate any other production or finishing requirements not provided in previous columns

Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.

1606-AT002B-EN-POperational Cost Saving Opportunities for System Designers in Control PowerPK1NAMarketing CommercialCMKMKE Essential Components Program 1904107/01/2010100BSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information441PLAIN28#WhiteRRD must provide this informationNANANANANANANA8.511NANAnaNANANANA50RRD must provide this informationText Stock

&CItem Setup Sheet for Conversion Transfers

&LJIT-D-print Spreadsheet&CREF046&R&D &T

Click here for explanation of each value in the pull-down

Method of packaging for publication shipment


IMPORTANT: This information must match the DocMan record.

Click here for explanation of each value in the pull-down menu.


Typically a Book.



Click here for explanation of how to determine the information required.



The pull-down menu lists the most common choices.


If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.

Click here to see the available finished trim sizes.

The sizes are listed - width x length.



Click here for a list of possible drill locations



Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink


Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.

Click here for an explanation of this field; otherwise, type NA.

IN, RN pub type specs
















EA1Marketing CommercialSee DocMan for the Cost Center selections associated with each Business Group.5BSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationPLAIN20#WhiteRRD must provide this informationNANANANANANANASIDENANANANAHALF50RRD must provide this informationText Stock = 20# White Opaque BondText Ink = Black







Typically a Book.




















UM, RM, PM pub type specs
















EA1See DocMan for the Cost Center selections associated with each Business Group.5BPERFECTPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information2PLAIN20#WhiteRRD must provide this informationNANANANANANANA8.511NA1/4"3LEFTLEFTNANANARRD must provide this informationCover Stock = 90# White IndexText Stock = 20# White Opaque BondCover Ink = BlackText Ink = BlackNA







Typically a Book.




















AP, PP pub type specs
















RRD must provide this informationNANANANANANANA8.2511NANANANANARRD must provide this informationNANA







Typically a Book.




















BR pub type specs

dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberCannot use quote symbol, that is--"--.Producing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1















PK1See DocMan for the Cost Center selections associated with each Business Group.100BSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationWhiteRRD must provide this informationNANANANANANASIDENANANANA50RRD must provide this informationNANA







Typically a Book.




















Field definitions

Packaging/Ordering Unit Of Measure

EA = Each

PK = Pack

PD = Pad

RL = Roll

BK = Book

CT = Carton

BX = Box

ST = Set

Multiple Order Qty

Separate methods of ordering same item. For example, if an item is packaged 50 per pad / 5 pads per carton. You can set the order qty as 50 each (one pad) or 250 each (1 ctn)

Business Group

The business group that the publication supports. Your choice here determines the list you choose from for Cost Center.

Corporate/Business Development

Finance

Human Resources

IT

Logistics

Manufacturing

Marketing Commercial

Marketing Europe

Marketing Other

Operations

Order Services

Other

Process Improvement

Procurement

Quality

Sales

Max Order Quantity

Presale items = 100

Postsale items = 5

NOTE: You can use other quantities but the delivery may take a bit longer because a system admin must approve it.

Item Category - Form (F) or Book (B)

Form (F) = Any publication that is a single sheet (i.e., 1 or 2 pages), an envelope or carbonless form.

Book (B) = Any publication that contains 3 or more pages.

Binding/Stitching

For a Form (F) use

CARBONLESS

CUTSHEET

ENVELOPE

For a Book (B) use

LOOSELOOSE -Loose Leaf

PERFECTPERFECT - Perfect Bound

PLASTCOILPLASTCOIL - Plastic Coil

SADDLESADDLE - Saddle Stitch

STAPLED1STAPLED1 -1 position

STAPLED1BSTAPLED1B - bottom 1 position

STAPLED2STAPLED2 - 2 positions

THERMALTHERMAL - Thermal bound

THERMALOTHERMALO - Thermal Bound - offline

Sides Printed

Head2Head = Most common; Double-sided printing with headers on both pages lining up at the top of the page

Simplex = Single-sided printing

Head2Toe = Least common; Double-sided printing with header on one page lining up with the footer on the other page

Number of Forms to a Sheet

Number of publication pages printed on a sheet of paper at the printer.

For example, if a 4-page, 8.5 x 11 publication is printed on the front and back sides of an 11 x 17 sheet of paper that is folded in half, the Number of Forms to a Sheet = 4.

Number of Sheets Required to Print

Number of sheets of paper required to print the publication.

For example, if a 16-page, 8.5 x 11 publication is printed on the front and back sides of four 11 x 17 sheets of paper that are folded in half and saddle stitched together, the Number of Sheets Required to Print = 4.

Paper Stock Type

Description

PLAINBond

ACNTCVRAccent Cover

BOND3HBond (3-hole)

BOOKENVBooklet Envelope

C1SGLOSSC1S Gloss Finish

C1SMATTEC1S Matt Finish

C2SGLOSSC2S Gloss Finish

C2SMATTEC2S Matt Finish

CARDCard Stock

CATLGENVCatalog Envelope

CATLGENV#6#6 Catalog Envelope

COVERCOLORColor Cover Copy

CRCKPEELCrack N Peel Label

CUSTOMCustom

CVRFUTURAFutura Cover

ENV6x9Standard 6X9 Envelope

ENV9X12Standard 9X12 Envelope

ETHCERTEthicon Certificate

GLOSSCOVERGloss Cover

GLOSSTEXTGloss Text

HOTSTEXTHots Text

INDEXIndex

LABEL8080 Up Label

MICROPRTMicro Print

OFFSETOffset

PART22 Part

PART33 Part

PART44 Part

PART55 Part

PART66 Part

PERF1/2 inch Perfed

PERMMATPerm Mat Ad

PRECUTTABPre-Cut Tab

PREPERFPre-Perforated

RECYLRecycled

SE10ENV#10 Standard Envelope

SE10ITENV#10 Inside Tint Envelope

SE9ENV#9 Stanard Envelope

TAGTag

TEXTText

TEXTCOLORText Color Copy

TEXTFUTURAFutura Text

TEXTLASERText Laser Print

TRANSPRNCYTransparencies

VELLUMVellum

VELLUM3HPVellum 3HP

WE10ENV#10 Window Envelope

WE9ENV#9 Windor Envelope

WE9ITENV#9 Inside Tint Window Envelope

Paper Stock Color

Black

Blue

Buff

Canary

Cherry

Clear

Cream

Custom

Goldrenrod

Gray

Green

Ivory

Lavender

Manilla

NCRPinkCanary

NCRWhiteBlue

NCRWhiteBlueCanary

NCRWhiteCanary

NCRWhiteCanaryPink

NCRWhiteCanaryPinkGoldenrod

NCRWhiteGreen

NCRWhiteGoldenrodYellow

NCRWhitePink

NCRWhiteWhite

Opaque

Orange

Orchid

Peach

Pink

Purple

Salmon

Tan

Violet

White

Finished Trim Sizes (listed - width x length)

11 x 17

18 x 24 Poster

24 x 36 Poster

3 x 5

36 x 24 Poster

4 x 6

4.75 x 7

4.75 x 7.75

5.5 x 8.5

6 x 4

7 x 9

7.385 x 9 (RSI Std)

8.5 x 11

8.25 x 10.875

8.25 x 11 (RA product profile std)

8.375 x 10.875

9 x 12

A4

A5

Other - Custom size listed below

Drilling Locations

1CENTER

1LEFTTOP

1TOPCENTER

2LEFT

2LEFT2TOP

2TOP

2TOP2LEFT

2TOP3LEFT

2TOP5LEFT

2TOP5RIGHT

3BOTTOM

3LEFT

3LEFT2TOP

3LEFT3TOP

3RIGHT

3TOP

3TOP5LEFT

5BOTTOOM

5CENTER

5LEFT

5RIGHT

5RIGHT2TOP

5TOP

Fold Type

Description

HALFHalf

CC Fold

DBLEPARLLDouble Parallel

OFFSETZOffset Z

SAMPLESee Sample

SHORTShort Fold

VV Fold

ZZ Fold

Number of Pieces per Poly Wrap

Publication lengthNumber per Poly Wrap

77 or more pagesNA

33 to 76 pages25

3 to 32 pages50

1 or 2 pages100

Comments

Cover/Text Stock

100# Gloss Cover

100# Gloss Text

100# Text

10pt C1S Cover

10pt C2S Cover

10pt C2S Text

10pt Text Stock

110# White Index

12pt C1S Cover

20# White Opaque Bond

50# Colored Offset

50# White Offset

50# White Opaque

60# Cover Stock

60# White Offset

80# Gloss Cover

80# Gloss Text

8pt C1S White

90# White Index

Cover/Text Ink

Black

Black + 1 PMS colorType in PMS color

Black + 2 PMS colorsType in PMS colors

4 color

4 color over black

4 color + 1 PMS colorType in PMS color

4 color over black + 1 PMS colorType in PMS color

4 color + 2 PMS colorsType in PMS colors

4 color + aqueous

4 color + varnish

&L04/03/2006&R&P

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