INGENIUM TECHNOLOGIES OVERVIEW Overview20… · · 2013-03-22INGENIUM TECHNOLOGIES OVERVIEW ©...

© 2012 Ingenium Technologies. All Rights Reserved.

I N N O V A T I O N @ Work.TM


INGENIUM TECHNOLOGIES OVERVIEW

© 2012 Ingenium Technologies. All Rights Reserved.2

INGENIUM TECHNOLOGIES

2

• Engineering Services• Design

• Analysis

• Technical Writing

• Recruiting Services• Contract

• Contract to Hire

• Permanent Placement

•Operations Consulting• Product Cost Reductions

• Operations Improvements

• Strategic Planning

• Intellectual Property• Prior art searches

• Technical patent assessments

San Diego Office

Rockford Office

http://teamhub.ingeniumtech.com/techstaffing/Picture Library/DSC00732.JPG


Phil Kauffman

Dick

Walsh

Jeff

SchneiderPaul

WildDuane

Wingate

Principals:

INGENIUM TECHNOLOGIES: PRINCIPALS AND KEY STAFFOUR STRENGTH IS OUR PEOPLE

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Subject Matter Experts:

Duane

Grimm

Greg

Crowley

Mike

SchneiderJoAnn

CoffeyJohn

Hahn

Sekar

ChandrasekaranEd Stiltner


INGENIUM STAFF: 80 EMPLOYEESAVERAGE EXPERIENCE > LEVEL 25+ YEARS

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Strong Program Management In All Areas!


INGENIUM CUSTOMERS:

AEROSPACE/DEFENSE INDUSTRIAL

MEDICAL

http://palcosystems.com/index.html


I N N O V A T I O N@ Work.TM

• Engineering Services• Operations Consulting

• Intellectual Property

SERVICES OVERVIEW


Our Engineers have …

• Experience --- an average of 25+ years of experience

• Breadth --- covering a wide variety of disciplines & markets

Our Customers receive ….

• Engineers who deliver cost effective technical expertise

• Flexible staffing that can be turned “on & off” as required

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSERVING CUSTOMERS IN DIVERSE MARKETS

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• Product Design and Development for Mechanical

and Electrical Products

• Trade Studies

• Analysis– Finite Element (FEA)

– Stress, Failure and Vibration

– Thermal

– Computational Fluid Dynamics (CFD)

– Failure Modes & Effects (FMEA)

• Test Stand Design

• Systems Engineering

• Software Development

• Simulation Modeling

• Technical Writing

• Operations Consulting

• Prototype Manufacturing

• Subject Matter Experts

• Market Analysis for OEM and Aftermarket

• Expert Witness

concept design analysis prototype testing production

Able to Create Strong Cross Functional Project Teams!

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFULL LIFE CYCLE SUPPORT


Design /Drafting Analysis

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSOFTWARE TOOLS

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Technical Writing• MS WORD• Adobe

FrameMaker• ArborText• InDesign

• PDF• CGM, XML, SGML • AutoTrol• CADAM• ISODRAW

(VBA)

http://images.google.com/imgres?imgurl=http://www.techsoft.at/ptc/produkte/proe_wf_pf/img/wildfire_logo.gif&imgrefurl=http://www.techsoft.at/ptc/onlinedemos_overview.htm&h=43&w=175&sz=3&tbnid=t84qeyQ2RtsJ:&tbnh=23&tbnw=95&hl=en&start=106&prev=/images?q=pro

http://www.orcad.com/default.aspx

http://www.ansys.com/default.asp


AIR INLET APU

C17 MILITARY TRANSPORT

Rotary & Linear Trim Actuator

TRIMMABLE HORIZONTAL

STABILIZER ACTUATOR (THSA)

AIRBUS A380

HELICOPTER LIFT

VARIOUS HELICOPTERS

Design trade study and

vibration analysis

AERIAL REFUELING POD

VARIOUS TRANSPORTS

System engineering & sizing

strategies

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESDESIGN & ANALYSIS – AEROSPACE

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Conceptual designs or full CDR packages!


Composite Tape Machine –

Machine ArmINDUSTRIAL

FEA deflection analysis

Wood Working EquipmentINDUSTRIAL & COMMERCIAL

• Investigated drive options

• Detailed design of table

CONCEPT

FINAL DESIGN

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESDESIGN & ANALYSIS – MACHINE TOOL

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Substantial industrial experience!

Sheet Metal Bending EquipmentINDUSTRIAL

Machine Tool

CustomizationINDUSTRIAL

• Constant pressure

functionality developed

• Automatic recording

programmed using

LabView


A380 SCROLL COMPRESSOR

AEROSPACE

• Turnkey design

• Completed in 3 months

JACK SYSTEM

COMMERCIAL STORAGE TANK

• Design, prototype, & test effort ongoing

• Increased load capacity and life

• Decreased life cycle cost

AERIAL CAMERA “ANTI-BLUR” DEVICE

COMMERCIAL PHOTOGRAPHY

Needed for clear pictures of birds in flight

HYBRID TRUCK GEARBOX

AUTOMOTIVE

Developed specialized

gearbox to manage linkage

between motor/generator

& transmission

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESDESIGN & PROTOTYPE

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GAS TURBINE

EXCITER BOX

P&WC PW600

ENGINE COMPONENT

ELECTRIC MOTOR

ASSEMBLY

BOEING 787

ROTARY ACTUATOR

SPACE SHUTTLE

RUDDER/SPEEDBRAKE

• Loading, fatigue,

expected life.

• 1.5 man years of FEA

completed in 6 mo.

Customer

Award

STRUCTURE ANALYSIS

VARIOUS RAT SYSTEMS

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFEA – AEROSPACE

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http://images.google.com/imgres?imgurl=http://www.aerospaceguide.net/spacepictures/shuttle_endeavour.jpg&imgrefurl=http://www.aerospaceguide.net/spaceshuttle/index.html&h=430&w=290&sz=16&hl=en&start=1&tbnid=5YeaaroKZQah4M:&tbnh=126&tbnw=85&prev=/images?q=space+shuttle&gbv=2&svnum=10&hl=en


HYDRAULIC SPREADER

EMT RESCUE TOOL

High stress concentration

MEDICAL HANDLE

IV POLE

Robust design with minimal deflection

VINYL RAIL SYSTEMS

RESIDENTIAL RAILING

FEA & Redesign

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFAILURE ANALYSIS

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RACE CAR

WHEEL STRUT

Buckling analysis

http://upload.wikimedia.org/wikipedia/commons/a/ad/Spreizer_schlossoeffnung.jpg


Computational Fluid Dynamics (CFD)

Thermal Analysis Modeling

SERVICES:

• Steady state & transient analysis

• Determine cooling strategies

• Direct coupling with follow on

structural analysis

Our CFD analysis skills have been used by

windmill OEMs to predict performance

characteristics of different designs to ensure

windmill features are optimized prior to the

expensive building process.

Ingenium frequently incorporates multiple analyses to

solve your product challenges.

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESTHERMAL ANALYSIS & CFD

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DOME ANTENNA

FULLY ROTATIONAL GEARBOX

E-3 AIRBORNE EARLY WARNING (AEW)

BLACK PROJECT

BASED ON F-18

DOOR ACTUATOR

DEVELOPMENT PROGRAM

BOEING CARGO APPLICATION

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESGEARBOX DESIGN & ANALYSIS –

AEROSPACE

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MISSLE FIN ACTUATOR

BLACK PROJECT


Ingenium’s staff will identify potential or actual failures within the

design and determine the resulting risk/impact to your product.

• Mechanical & Electrical Components• Electromechanical Systems• Use Relex Tool• Customers have used our services to:

• Validate & Design

• Assist in Certification

• Failure Modes Effect and Criticality Assessment

• Reliability Study

• Hazards Analysis

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESFAILURE MODES EFFECT ANALYSIS (FMEA)

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IDENTIFYING SOLUTIONS THROUGH

EXPERIENCE

Product / Project Risk Assessments

• Reconnaissance Pod design risk assessment

• Drilling Rig submerged electronics risk assessment

Red-Team Design Reviews

• Aircraft Environmental Control System proposal review

• Actuation system design review

• We prepare you for the questions your customers will ask

New Technology Insertion Assessments

• Hydraulic vs. more-electric architecture trade

• Optical commutation vs. electrical commutation

• Mechanical vs. Electric Refueling pod architecture trade

Cost Reduction Project Facilitator

• DfMA

• Value Stream Mapping

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1, 8 2, 5, 6

7

3, 4

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESGRAYBEARD CONSULTING


Ram air turbine test stand.Test table for aerial

cameras and

armaments.

From Concept to Installation

Wing loading truss stand

used for wing bending,

wing twisting, and half

wing simulation.

Jack test stand

for storage tank

system.

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESTEST EQUIPMENT DESIGN & BUILD

INDUSTRIAL COMMERCIAL/MILITARY

AEROSPACECOMMERCIAL

AEROSPACE

MILITARY

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OVERALL SYSTEM MODELING &

SIMULATION

• Matlab Simulink

• Dynamic spreadsheets

SYSTEM ARCHITECTURE

DEVELOPMENT

• Power Systems

• Thermal Systems

• Electrical Systems

Advantages…- Define system concepts of operations - Quantify system performance measures

- Ensure feedback control will be stable with acceptable margins - Troubleshoot existing designs

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSYSTEMS ENGINEERING

Pump

Heat Source

Turbine

Primary Heat

Source

Batteries

Heat Loads

Alternate Electric

Heat Source M From PMAD

To

Alternate

Heat Source

Generator

Power

Management &

Distribution

Regenerator

Condenser

Sensors

Hotel Loads Drive Motor

Model & Bode Plots for Electro-Mechanical System

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Ingenium’s expert staff of software engineers is uniquely familiar with the requirements of software for both safety critical aerospace & industrial applications.

Embraer E-170

COMMERCIAL APPLICATIONS

Airbus A400M

MILITARY APPLICATIONS

DO-178B

INGENIUM TECHNOLOGIES: ENGINEERING SERVICESSOFTWARE DEVELOPMENT

Boeing 787

JSF

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Boeing 737 (AEW&C)

PDM ADMINISTRATION & CONFIGUATION

http://upload.wikimedia.org/wikipedia/en/0/08/Boeing_787-3.jpg


INGENIUM TECHNOLOGIES: TECHNICAL WRITING SERVICES30 YEARS OF TECHNICAL DOCUMENT SOLUTIONS EXPERIENCE


INGENIUM TECHNOLOGIES: TECHNICAL STAFFINGCONTRACT, CONTRACT-TO-HIRE,

& DIRECT HIRE

Our Focus:• Solve customer technical resource shortages quickly

• Utilize our extensive internal staffing database and vast

network of contacts

• Provide the most qualified talent from a nationwide

community

• Streamline and expedite each stage in the hiring process

• See the engagements through to a successful close

THE OUTCOME IS IDEAL MATCHING

RECRUITING TEAM

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Donna Busjahn

Sr. Technical

Recruiter

Jodi Gruhn

Sr. Technical

Recruiter

Sarah BorgRecruiting Assistant

Julie SchneiderRecruiting Assistant

Alvin Adeva

Sr. Technical

Recruiter

Suzanne Schmidt

Sr. Technical Recruiter

Diane Lacson

Sr. Technical

Recruiter

Paul WildPrincipal



• Engineering Services

•Operations Consulting• Intellectual Property

OPS CONSULTING

OVERVIEW


INGENIUM TECHNOLOGIES: OPERATIONS CONSULTING

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Operations Improvement

• Manufacturing Assessment and Improvements

• Manufacturing / Assembly Cell Design

Cost Improvement

Strategic Planning

Project Management

• Accelerated Improvement Tactics • Productivity• Inventory• Scrap and Rework

• Outsourcing• Interim

Management• Production Flow

• Plant Consolidation / Relocation

• Technology Modernization

• Organizational Structure

• Part / Process Redesign


• Custom Actuator Design

• Aerospace Manufacturing

• FAA Repair Station

• Leading US EMC Lab

• EMC Consulting

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INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGBUSINESS CREATIONS AND SPIN OFFS

formerly


Results of Ingenium Services

Before After

Annual Sales $1.8M $6M

Employees 17 93

Facility 50,000

sq.ft.

125,000

sq.ft.

Machines 50 62

CHERRY VALLEY TOOL ABRASIVE MACHINING INC.

• 2 year engagement

• Provided general manager and board

level direction

Strategic planning

Manufacturing engineering

Proposal direction

Tool design

INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGTURNAROUND ACTIVITIES

“Expertise from the shop floor to the boardroom…”

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PFMEA

Projected Rolled Throughput Yield from 40% to 78%

Output Capacity from 8/wk to 8/day

Analyze

Design

Implement

INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGPROCESS RE-ENGINEERING

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INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGSTRATEGIC PLANNING

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North American Tool Corporation Aerospace Actuation Company

“Ingenium is helping us build a stronger foundation to be better prepared for a market recovery. …..offers the best of large corporate talent to a small company.”

G. Curtis LansberyPresident and CEO

Developed and implemented tactics for significant improvement in cost and quality

Operational assessment and planning to increase output by 40% in the existing floor space


RESULTS

MANUFACTURINGCHANGES

ENGINEERING DESIGN CHANGES

25% savings in product costs

Client able to compete in

world market

Strong Cross-Functional Teams are Experts in:

• Design

• Manufacturing

• Materials Engineering

• Finite Element Analysis (FEA)

• Worldwide Supplier Base

INGENIUM TECHNOLOGIES: OPERATIONS CONSULTINGCOST REDUCTION

Cross Functional Approach

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• Engineering Services

• Operations Consulting

• Intellectual Property

IP OVERVIEW


INGENIUM TECHNOLOGIES: INTELLECTUAL PROPERTYINGENIUM AND CUSTOMER PROJECTS

• Review Product Ideas

• Brainstorm IP approaches

• Agree on list of competitors

• Define IP Space

Project Initiation

Prior Art Search

• Patents in IP Space

• Literature in IP Space

• Products in IP Space

• Technical Assessment of Competitor’s IP

Develop IP / Product Strategy

• Review competing prior art

• Review state of art

• Focused product development

• JVAA opportunities

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http://www.uspto.gov/


Knee Rehab Physical Therapy

Device• For knee replacement surgery

recovery

• Promotes full recovery

• First prototype constructed for

evaluation

• Uses conventional hardware

Blood Pressure Cuff

Pressurization System• Motion tolerant system

• Disruptive technology

• US military interest

Orthopedic Distal

Targeting System• Minimizes need for fluoroscopy

• Improves operative accuracy

• Reduces surgery time

INGENIUM TECHNOLOGIES: INTELLECTUAL PROPERTYMEDICAL MARKET & IP SERVICES

Leveraging our skills in new markets!

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DoD Solar Power Systems• Package systems for battle theater

deployment

• Subcontractor to Infinia

• SBIR win

Navy Underwater Power

Systems• Novel power system

• Manned and unmanned vehicles

• Systems engineering content

• Partnered with AlumiFuel

• STTR win

Navy Actuator Program• Ruggedize actuator for

harsh environment

• Appling novel & tolerant

controls

• SBIR win

INGENIUM TECHNOLOGIES: INTELLECTUAL PROPERTYTECHNOLOGY DEVELOPMENT

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Leveraging Ingenium experience to transition

technologies to the field


Automotive Market

Parallel Path Drive (PPD)

• Automotive component

• Patent issued

• TACOM Funding

INGENIUM TECHNOLOGIES: INTELLECTUAL PROPERTYPRODUCT DEVELOPMENT & IP SERVICES

Voice to Text Language Translation (VTLT)

System and method for unambiguous

communication between pilots and Air Traffic

Controllers in high density environments

• Joint venture with Duel Ltd. (Israel)

• SBIR win

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PPD Test Stand Design

Smart Casting

NIU/DARPA project to build on past work done

by others. Ingenium work scope:

• Determine certification issues

• Establish baseline design

• FEA (vibration) to aircraft standards

• Add active and feedback features

• Evaluate technical challenges to overcome


INNOVATION@ Work.TM

INGENIUM TECHNOLOGIES: HOW CAN WE ADD VALUE TO

YOUR COMPANY?

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• Engineering Services• Design

• Analysis

• Build

• Test

• Operations Consulting• Product Cost Reductions

• Operations Improvements

• Strategic Planning

• Intellectual Property• Prior art searches

• Technical patent assessments

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INGENIUM TECHNOLOGIES OVERVIEW Overview20… · · 2013-03-22INGENIUM TECHNOLOGIES OVERVIEW ©...

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