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Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh Kumar, Dongju Kim and Hyunkyoung Shin *† School of Naval Architecture & Ocean Engineering, University of Ulsan, Korea EERA DeepWind’2018, JAN. 17, 2018, Trondheim, Norway 1 Ocean Engineering Wide Tank Lab., Univ. of Ulsan
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Page 1: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Initial Design of a 12 MW Floating Offshore Wind turbine

Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh Kumar, Dongju Kim and Hyunkyoung Shin*†

School of Naval Architecture & Ocean Engineering, University of Ulsan, KoreaEERA DeepWind’2018, JAN. 17, 2018, Trondheim, Norway

1Ocean Engineering Wide Tank Lab., Univ. of Ulsan

Page 2: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Outline

• 12MW FOWT design

• Numerical Simulation

• Design Load Cases

• Results

• Conclusion

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 2

Page 3: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

12MW FOWT Design

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 3

Page 4: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

UOU 12MW Wind Turbine Model

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 4

NREL 5MW Wind Turbine

UOU 12MW Wind Turbine

• IEC61400-1• IEC61400-3• IEC61400-3-2

Correction for Floating type

Load Analysis

•Optimized platform•Negative damping issue•Tower 3P issue

•Blade (CFRP)•Tower•Control•Platform

•Upscaling processSCSG/Flexible Shaft/Carbon Sparcap

Design Process 3⁰

Rotor Axis

Nacelle mass(400,000 kg)

114.23 m118. m

Yaw BearingC.M.

Yaw Axis

Hub mass(169,440 kg)

5⁰

7.75 m

2.94 m

3.04 m 2.71 m

Wind

UOU 12MW Wind Turbine

Blade mass(42,739 kg)

Page 5: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

12MW Blade Scale ratio

5Ocean Engineering Wide Tank Lab., Univ. of Ulsan

• 𝑃𝑃 = 𝐶𝐶𝑝𝑝 ∗12𝜌𝜌𝐴𝐴𝑉𝑉3

• 𝜆𝜆𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵 = 𝑃𝑃12𝑀𝑀𝑀𝑀𝑃𝑃5𝑀𝑀𝑀𝑀

= 1.549

Source : EWEA, Wind energy—the facts: a guide to the technology, economics and future of wind power, 2009.

𝑃𝑃 ∶ 𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅𝑅 𝑝𝑝𝑅𝑅𝑝𝑝𝑝𝑝𝑅𝑅 𝑘𝑘𝑘𝑘

𝜌𝜌 ∶ 𝐴𝐴𝐴𝐴𝑅𝑅 𝑑𝑑𝑝𝑝𝑑𝑑𝑑𝑑𝐴𝐴𝑅𝑅𝑑𝑑 (1.225 𝑘𝑘𝑘𝑘/𝑚𝑚3)

A : Rotor swept area (𝑚𝑚3)

V : Wind speed (m/s)

λ𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵𝐵 ∶ 𝐵𝐵𝐵𝐵𝐵𝐵𝑑𝑑𝑝𝑝 𝑆𝑆𝑆𝑆𝐵𝐵𝐵𝐵𝑝𝑝 𝑅𝑅𝐵𝐵𝑅𝑅𝐴𝐴𝑅𝑅

Page 6: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

0⁰ Stiffness[Gpa]

Density[kg/m3]

Blade Weight[ton]

Center of Gravity[m]

CFRP 130 1572 42.7(Carbon Sparcap)

31.8

GFRP 41.5 1920 62.6 31.8

12MW Carbon blades

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 6

61.5 (m) 5MW glass blade : 17.7 ton

→ 95.28 (m) 12MW glass blade : 62.6 ton (Too heavy)

→ 95.28 (m) 12MW carbon (sparcap) blade : 42.7 ton

𝐸𝐸𝐸𝐸12𝐸𝐸𝐸𝐸5

=𝐿𝐿12𝐿𝐿5

4• Scale-up blade properties(deflection)

𝐿𝐿5𝑝𝑝5

𝐿𝐿12𝑝𝑝12

(5MW) (12MW)

N.F.[Hz] 1st Flapwise 2nd Flapwise 1st Edgewise 2nd Edgewise

12MWBlade 0.5770 1.6254 0.8920 3.2676

Source : H. G. Lee, Korea Institute of Materials Science(KIMS)

Page 7: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

12MW Super conductor synchronous generator

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 7

Rotor body

HTS one pole module

Flux pump exciter

Stator body

Stator teeth

Stator coil

Cooling pipesModularized generator

Flexible shaft

Page 8: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

12MW Tower properties▣ Scale up using offshore tower from OC4 definition ▣ 12MW “Material : steel, Height : 110.88 m, Weight : 781.964 ton (scale-up)”

[cf. UPWIND report 2011 : 983 ton (10MW), 2,780 ton (20MW)]

𝛿𝛿12𝛿𝛿5

=𝐿𝐿12𝐿𝐿5

𝛿𝛿 =𝑇𝑇𝐿𝐿3

3𝐸𝐸𝐸𝐸𝑇𝑇12𝑇𝑇5

=12 MW5 MW• Beam deflection

𝐸𝐸𝐸𝐸12𝐸𝐸𝐸𝐸5

=12𝐿𝐿122

5𝐿𝐿52

(Beam deflection)

• Scale-up tower properties

𝛿𝛿5

𝐿𝐿5

𝑇𝑇5

𝛿𝛿12

𝐿𝐿12

𝑇𝑇12

(5MW) (12MW)

𝑇𝑇 = 𝐶𝐶𝑡𝑡 ∗12𝜌𝜌𝐴𝐴𝑉𝑉

2

λ𝑇𝑇 =4 𝐸𝐸𝐸𝐸12𝐸𝐸𝐸𝐸5

=4 12𝐿𝐿122

5𝐿𝐿52= 1.482

• Tower scale ratio

Towerheight

Tower-basediameter

Tower-basethickness

Tower-topdiameter

Tower-topthickness

Towermass

5MW 77.6 m 6.5 m 0.027 m 3.87 m 0.019 m 249,718 kg12MW 110.88 m 9.634 m 0.040 m 5.736 m 0.028 m 781,964 kg

12MW R1 104.23 m 9.634 m 0.040 m 5.736 m 0.028 m 735,066 kg

Page 9: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

12MW Campbell diagram (Tower Redesign)

Rotor 3P-Excitation : 0.4125 Tower 1st Side to Side Natural Frequency : 0.4337

▣ Tower Length : 104.23 m▣ Tower Mass : 735,066 kg

▣ Rotor speed : 8.25 rpm

Page 10: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Design Summary

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 10

Rating 5 MW 12 MW

Rotor Orientation Upwind, 3 Blades Upwind, 3 Blades

Control Variable Speed, Collective Pitch Variable Speed, Collective Pitch

Drivetrain High Speed, Multiple-Stage Gearbox Low Speed, Direct Drive(gearless)

Rotor, Hub Diameter 126 m, 3 m 195.2 m, 4.64 m

Hub Height 90 m 118 m

Cut-In, Rated, Cut-Out Wind Speed 3 m/s, 11.4 m/s, 25 m/s 3 m/s, 11.2 m/s, 25 m/s

Cut-In, Rated Rotor Speed 6.9 rpm, 12.1 rpm 3.03 rpm, 8.25 rpm

Overhang, Shaft Tilt, Pre-cone 5 m, 5°, 2.5° 7.78 m, 5°, 3°

Rotor Mass 110,000 kg 297,660 kg

Nacelle Mass 240,000 kg 400,000 kg (Target)

Tower Mass (for offshore) 249,718 kg 735,066 kg

Page 11: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

OC4 semi-submersible models

Horizontal pipe

Diagonal pipe

Footing

Page 12: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

OC4 semi-submersible models

Original OC4 SemiOffset column

NTNU optimal OC4 semiOffset column

OC4 semi UOU modified Offset column

Fulfill ballast water in base column tanks (water level is on the top of airvent pipe) will reduce the difference of pressure between inside andoutside footing ballast tank

Elements Parameters UnitOC4 semi Original

OC4 semiNTNU

Optimal (*)

OC4 semiUOU-modified

Main column

Diameter m 6.5 6.5 6.500Wall thickness m 0.03 0.030 0.030Elevation above SWL m 10 10.000 10.000Depth of base below SWL m 20 20.000 20.000

Offset Column

Wall thickness m 0.06 0.060 0.060Elevation above SWL m 12 12.000 12.000Spacing between OCs m 50 50.000 50.000Depth of base below SWL m 20 20.000 20.000

Upper ColumnDiameter m 12 9.900 9.900Length m 26 26.000 26.000Height of Ballast (water) m 7.83 2.630 1.390

Footing PontoonDiameter m 24 24.000 23.500Length m 6 6.000 6.000Height of Ballast (water) m 5.0478 5.625 5.880

Mass

Platform steel kg3,852,000 3,567,000 3,502,000

Platform ballast kg9,620,820 8,350,000 8,068,000

Platform total kg13,472,820 11,917,000 11,570,000

Total system kg14,072,538 12,516,718 12,169,718

Bouyancy Volume m313,917 12,402 12,054

CB below SWL m -13.15 -13.93 -13.48

Air vent pipe

Footing pontoon

Uppercolumn

Uppercolumn

Uppercolumn

(*) Leimeister,NTNU 2016 ,Rational Upscaling and Modelling of a Semi-Submersible Floating Offshore Wind Turbine

Air vent pipe

Air vent pipe

Footing pontoon

Footing pontoon

Page 13: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Principle of platform upscaling

Main column

Diameter K1 Ratio tower base diameter upscale/originalWall thickness K1 Ratio tower base diameter upscale/originalElevation above SWL K Ratio WT mass Upscale/originalDepth of base below SWL K Ratio WT mass Upscale/original

Offset Columns

Wall thickness K Ratio WT mass Upscale/originalElevation above SWL K Ratio WT mass Upscale/originalSpacing between OCs K Ratio WT mass Upscale/originalDepth of base below SWL K Ratio WT mass Upscale/original

Upper ColumnsDiameter K Ratio WT mass Upscale/originalLength K Ratio WT mass Upscale/originalHeigh of Ballast (water) K Ratio WT mass Upscale/original

Footing PontoonsDiameter K Ratio WT mass Upscale/originalLength K Ratio WT mass Upscale/originalHeigh of Ballast (water) K Ratio WT mass Upscale/original

PipesDiameter K Ratio WT mass Upscale/originalWall thickness K Ratio WT mass Upscale/original

121

5

_ __ _

MW

MW

Tower base diameterKTowe base diameter

=312 _ _5 _ _

MW WT massKMW WT mass

=

WT_mass includes: Rotor (blades and hub) mass, nacelle mass and tower mass

Page 14: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

12 MW platform upscalingElements Parameters Unit

12MW scaled upOC4 Original

12MW scaled upOC4 NTNU Optimize

12MW scaled upOC4 UOU modified

12MW final

Main column

Diameter m 8.782 8.782 8.782 9.634Wall thickness m 0.041 0.041 0.041 0.041

Elevation above SWL m 13.510 13.510 13.510 10.000

Depth of base below SWL m 27.020 27.020 27.020 27.020

Offset Column

Wall thickness m 0.081 0.081 0.081 0.081

Elevation above SWL m 16.212 16.212 16.212 12.000Spacing between OCs m 67.550 67.550 67.550 67.550

Depth of base below SWL m 27.020 27.020 27.020 27.020

Upper Column

Diameter m 16.212 13.375 13.375 13.375

Length m 35.126 35.126 35.126 30.914Height of Ballast (water) m 10.410 10.410 1.878 3.600

Footing Pontoon

Diameter m 32.424 32.424 31.716 31.716

Length m 8.106 8.106 8.106 8.106

Height of Ballast (water) m 6.820 7.599 7.944 7.944

Mass

Platform steel kg 9,501,600 8,798,600 8,638,267 8,168,000

Platform ballast kg 23,731,356 20,596,667 19,901,067 20,855,000

Platform total kg 33,232,956 29,395,267 28,539,333 28,978,000

Total system kg 34,712,260 30,874,571 30,018,638 30,457,418

Bouyancy Volume m3 34,329 30,592 30,049 30,049

CB below SWL m -17.77 -18.81943 -18.21 -18.21

Page 15: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

12 MW platform upscaling

12 MW FOWT Platform modification based on:- Reduced main column elevation above MSL to 10 m- Reduced offset column elevation above MSL to 12 m(the same as OC4 semi-submersible model)

OC4 semi UOU-modified scaled up for 12 MW FOWT

12 MW FOWT platform - final

MSL

16.2

m

12m

Page 16: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Platform steel mass reduction

Parameters Unit 12MW scaled upOC4 Original

12MW scaled up OC4 NTNU Optimize

12MW scaled upOC4 UOU Modified 12MW final

Platform steel ton 9,525 8,822 8,661 8,168

Difference % 0.0% 7.4% 9.1% 14.0%

Page 17: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Checking structure strength

Pressure checking point:inner wall of upper column at lowest position

Calculate equivalence stress for the inner wall of bottom point of upper column

Elements Parameters Unit5MWOC4

Original

12MWscaled up

OC4Original

OC4 NTNUOptimal

12MWscaled up

OC4 NTNUOptimize

OC4 UOU-modified

12MWscaled upUOU OC4modified

12MW final

Ptank min, Pwater max σ_eq Mpa 47.50 60.17 39.25 49.73 39.25 49.73 49.76

Steel AH36 (t~80mm) Yield stress Mpa 325 325 325 325 325 325 325

Steel SS400 (t~80mm) Yield stress Mpa 245 245 245 245 245 245 245

Page 18: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 18

12MW Stability analysis

x

y

0

2000

4000

6000

8000

10000

12000

14000

0 5 10 15 20 25 30 35 40 45 50 55 60

GZ(mm)

Degree

Rigting arm GZ "Roll"

12MW Original platform

12MW modified platform

0

2000

4000

6000

8000

10000

12000

14000

0 5 10 15 20 25 30 35 40 45 50 55 60

GZ(mm)

Degree

Rigting arm GZ "Pitch"

12MW Original platform

12MW modified platform

Page 19: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Reference location: West of Barra - Scotland

Source: LIFE50+ ‘D1.1 Oceanographic and meteorological conditions for the design’ 2015

100m water depth

Main wind direction: SW

Page 20: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Mooring lines arrangement

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 20

Line 1

Line 2

Line 3

Main Wind direction

N

EW

S

Page 21: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 21

Anchor

Mooring line components

FairleadConnector

-120

-100

-80

-60

-40

-20

0

20

-900 -800 -700 -600 -500 -400 -300 -200 -100 0 100 200 300 400 500

Vert

ical

Z(m

)

Horizontal X (m)

Mooring lines configuration

Segment 2

Segment 1Connector

Anchor Anchor

Line 2 Line 1 &3

Mooring lines arrangement

Stud common link

Segment 1Segment 2

MSL

A

A

View A-A

Page 22: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Mooring line properties

Water Depth m 100Mooring Line Diameter (d) mm 162Number of Mooring Lines - 3Angle Between Adjacent Lines deg 120Depth to Anchors below SWL m 100Fairleads Location above SWL m 10Radius to Anchors from Platform Centerline m 801.5Radius to Fairleads from Platform Centerline m 45.7Equivalent Mooring Line Extensional Stiffness EA N 2.360E+09Minimum Breaking Load N 2.600E+07Segment 1 (top side) 162mm mooring stud chain, material class R5Un-stretched Mooring Line Length m 385Equivalent Mooring Line Mass Density kg/m 522.73Segment 2 (Anchor side) 2x162mm mooring stud chain, material class R5Un-stretched Mooring Line Length m 400Equivalent Mooring Line Mass Density kg/m 1045.46

Equivalent Mooring Line Extensional Stiffness EA N 2.360E+09Minimum Breaking Load N 2.600E+07

0

5000

10000

15000

20000

25000

-40 -20 0 20 40

Tota

l ten

sion

(kN

)

Excursion (m)

Mooring line tension excursion

0102030405060708090

-40 -20 0 20 40De

gExcursion (m)

Mooring line angle at fairlead

Page 23: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

PI controller

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 23

23

• Results using FAST Linearization with frozen wake assumption

12 MW Parameters for pitch and VS control

Parameters

ConerFreqPC_DTPC_KIPC_KKPC_KPPC_MaxPitPC_MaxRatPC_MinPitPC_RefSpdVS_CtInSpVS_DTVS_MaxRatVS_MaxTqVS_Rgn2KVS_Rgn2SpVS_Rgn3MPVS_RtGnSpVS_RtPwrVS_SIPc

1.225221 rad/s0.00125 s0.196850520.0948646 rad0.45931788 s1.5707963 rad0.139626 rad/s0.0000000 rad0.8639 rad/s0.29636 rad/s0.00125 s4900000 Nm/s15511547.75 Nm19341827.070932 Nm/(rad/s)2

0.38537 rad/s0.0174533 rad0.83802 rad/s12182741.1 W15.0 %

-4,E+08

-3,E+08

-3,E+08

-2,E+08

-2,E+08

-1,E+08

-5,E+07

0,E+00

0 5 10 15 20 25

Pitc

h Se

nsiti

vity

(wat

t/rad

)

Rotor-Collective Blade-Pitch Angle (⁰)

dP/dTheta (watt/rad)

Interpolated (watt/rad)

Best Fit (watt/rad)

𝜕𝜕𝑃𝑃𝜕𝜕𝜕𝜕 𝜕𝜕 = 0°

= −6.52𝑝𝑝𝑒 𝑝𝑝𝐵𝐵𝑅𝑅𝑅𝑅/𝑅𝑅𝐵𝐵𝑑𝑑

𝜕𝜕𝑘𝑘 = 5.9622°

Page 24: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Numerical Simulation

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 24

Page 25: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Flow Diagram of UOU + FAST v8

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 25

Source : J. Jonkman, FASTWorkshop, NREL

UOUIn-house Code

Hydrodynamic Coefficient

FASTAero-Hydro-

Servo-Elastics

Includes:ElastoDynAeroDynServoDynHydroDynMoorDyn

Pre-processors Simulators Post-processors

Airfoil DataFiles

Control &Elec. System

TurbineConfiguration

BeamProperties

ModeShapes

TurbSimWind Turbulence

BModesBeam

Eigenanalysis

Wind DataFiles

LinearizedModels

Time-DomainPerformance,Response, &

Loads

MBC3Multi-Blade

Transformation

CATIAModeling

Mcrunch,MExtremes,

&MLifeData Analysis

WT_perfPerformance

Page 26: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

UOU in-house code

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 26

• UOU in-house code

3D panel method(BEM)Element : 4000

Output1. Added mass coefficients2. Radiation Damping coefficients3. Wave Excitation Forces/Moments

Hydrodynamic coefficients need for numerical simulation in hydro part

Hydrodynamic in-house code modeling:- Consider parts under water line- Neglect pontoons and braces

Page 27: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Design Load Cases(DLCs)

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 27

Page 28: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Design Load Cases (1/2)

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 28

Model Speed Model Height Direction

1.1 NTM V_in<V_hub<V_out NSS Hs = E[Hs/V_hub] 0 ̊ NCM Normal operation1.2 NTM V_in<V_hub<V_out NSS Hs = E[Hs/V_hub] 8 directions NCM Normal operation1.4 EDC V_hub = V_r, V_r+-2m/s NSS Hs = E[Hs/V_hub] 0 ̊ NCM Normal operation1.5 EWS V_in<V_hub<V_out NSS Hs = E[Hs/V_hub] 0 ̊ NCM Normal operation

1.6a NTM V_in<V_hub<V_out SSS Hsss 0 ̊ NCM Normal operation

2.3 EOG V_hub = V_r, V_r+-2m/s, V_out Hs = E[Hs/V_hub] 0 ̊ NCMLoss of load -> shutdown

6.1a EWM V_hub = V50 ESS Hs = Hs50 0 ̊, +-45 ̊ ECM Yaw = 0, +-8 Deg

9.1 NTM V_in<V_hub<V_out NSS 0 ̊ NCM Normal operation

10.1 EWM V-hub = V_50 ESS Hs = Hs50 0 ̊ ECM

Current Controls/EventsDLC

6) Parked

2) Power Production Plus Occurrence of Fault

1) Power Production

10) Parked: Transient condition between intact and redundancy check condition: 1 mooring line lost

9) Power production: Transient condition between intact and redundancy check condition: 1 mooring line lost

Winds Waves

Page 29: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Design Load Cases (2/2)

Wave NSSCurrent NCM

V-hub Hs Tp Currentm/s m s m/s

4 0.35 3.00 0.086 0.73 5.77 0.138 1.14 7.18 0.17

10 1.60 8.23 0.2112 2.12 9.11 0.2514 2.71 9.88 0.2916 3.39 10.58 0.3418 4.18 11.24 0.3820 5.08 11.85 0.4222 6.12 12.43 0.4624 7.31 12.99 0.50

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 29

DLC1.1, DLC1.2, DLC9.1 DLC1.6

Simulation time: 3 hours irregular waves (1h x 3 wave seed numbers)DLC1.2: 1 hour simulation

Wind ETMWave SSSCurrent NCM

V-hub Hs Tp Currentm/s m s m/s10 11.5 14.4 0.21

11.2 11.5 14.4 0.2512 15.6 15.2 0.5024 15.6 15.2 0.50

DLC6.1, DLC10.1

Wind EWMWave ESSCurrent ECM

V-hub Hs Tp Currentm/s m s m/s50 15.6 15.2 1.82

Page 30: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Results

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 30

Page 31: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

DLC1.1 Minimum, mean, and maximum values

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 31

0

2000

4000

6000

8000

10000

12000

14000

16000

3 5 7 9 11 13 15 17 19 21 23 25

Gen

erat

or P

ower

(kW

)

Hub-height Wind Speed (m/s)

-2,5

-2

-1,5

-1

-0,5

0

0,5

1

1,5

2

2,5

3 5 7 9 11 13 15 17 19 21 23 25

Nac

elle

acc

eler

ator

(m/s

^2)

Hub-height Wind Speed (m/s)

-8

-6

-4

-2

0

2

4

6

8

10

12

14

3 5 7 9 11 13 15 17 19 21 23 25Plat

form

Sur

ge (m

)

Hub-height Wind Speed (m/s)

-3

-2

-1

0

1

2

3

4

5

6

3 5 7 9 11 13 15 17 19 21 23 25Plat

form

Pitc

h (d

eg)

Hub-height Wind Speed (m/s)

Page 32: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 32

-8

-6

-4

-2

0

2

4

6

8

10

12

14

3 5 7 9 11 13 15 17 19 21 23 25

Out

of P

lane

Tip

Def

lect

ion

Blad

e 1

(m)

Hub-height Wind Speed (m/s)-30000

-20000

-10000

0

10000

20000

30000

40000

50000

60000

3 5 7 9 11 13 15 17 19 21 23 25

Blad

e 1

Out

-of-P

lane

Ben

ding

Mom

ent

(kN

.m)

Hub-height Wind Speed (m/s)

-0,6

-0,4

-0,2

0

0,2

0,4

0,6

0,8

1

3 5 7 9 11 13 15 17 19 21 23 25

Tow

er-T

op F

ore-

Aft D

ispl

acem

ent (

m)

Hub-height Wind Speed (m/s)-300000

-200000

-100000

0

100000

200000

300000

400000

500000

3 5 7 9 11 13 15 17 19 21 23 25

Tow

er B

ase

Fore

-Aft

Ben

ding

Mom

ent

(kN

.m)

Hub-height Wind Speed (m/s)

DLC1.1 Minimum, mean, and maximum values

Page 33: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Extreme motions of the FOWT in operation conditions

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 33

Parameter Type File Name Unit Calculated Extreme

Time(s)

PtfmSurge Minimum DLC1.6-25a.out m -1.23 3080.4 PtfmSurge Maximum DLC1.6-12a.out m 17.91 761.1 PtfmSway Minimum DLC1.1-10c.out m -2.18 542.9 PtfmSway Maximum DLC1.1-10a.out m 2.31 826.4 PtfmHeave Minimum DLC1.6-12c.out m -3.22 1306.2 PtfmHeave Maximum DLC1.6-25a.out m 2.83 773.8 PtfmRoll Minimum DLC1.1-12c.out deg -0.33 3402.4 PtfmRoll Maximum DLC1.6-25a.out deg 1.43 3504.3 PtfmPitch Minimum DLC1.6-25a.out deg -5.98 760.5 PtfmPitch Maximum DLC1.6-12b.out deg 8.69 3365.5 PtfmYaw Minimum DLC1.1-24c.out deg -6.83 3548.6 PtfmYaw Maximum DLC1.1-12c.out deg 5.16 3402.1 Nacelle acc. Fore-aft Minimum DLC1.6-12c.out m/s^2 -3.12 1305.1 Nacelle acc. Fore-aft Maximum DLC1.6-12b.out m/s^2 3.37 1300.0 Nacelle acc. Side-to-side Minimum DLC1.6-25b.out m/s^2 -1.54 1959.9 Nacelle acc. Side-to-side Maximum DLC1.6-25b.out m/s^2 1.59 1956.5

Serviceability Limit States (SLS) during operational:Max. tilt: 10 deg. Nacelle acceleration: 0.3g

Page 34: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Parameter Type File Name UnitExtreme TimeValues (s)

PtfmSurge Minimum DLC6.1-H0-Y8.out m 9.40 2242.2 PtfmSurge Maximum DLC6.1-H0-Y8.out m 26.79 2329.6 PtfmSway Minimum DLC6.1-H-45-Y-8.out m -14.28 3490.9 PtfmSway Maximum DLC6.1-H45-Y8.out m 20.51 237.9 PtfmHeave Minimum DLC6.1-H45-Y8.out m -5.68 3198.4 PtfmHeave Maximum DLC6.1-H45-Y8.out m 4.75 3206.3 PtfmRoll Minimum DLC6.1-H-45-Y8.out deg -10.27 1408.1 PtfmRoll Maximum DLC6.1-H-45-Y-8.out deg 10.10 3490.5 PtfmPitch Minimum DLC6.1-H0-Y8.out deg -11.12 2559.0 PtfmPitch Maximum DLC6.1-H0-Y0.out deg 0.35 1706.9 PtfmYaw Minimum DLC6.1-H45-Y8.out deg -3.13 288.6 PtfmYaw Maximum DLC6.1-H45-Y-8.out deg 8.73 3507.4 Nacelle acc. Fore-aft Minimum DLC6.1-H0-Y8.out m/s^2 -2.72 2908.8 Nacelle acc. Fore-aft Maximum DLC6.1-H0-Y8.out m/s^2 2.34 2913.7 Nacelle acc. Side-to-side Minimum DLC6.1-H-45-Y-8.out m/s^2 -6.33 3497.2 Nacelle acc. Side-to-side Maximum DLC6.1-H45-Y8.out m/s^2 5.93 3128.1

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 34

Serviceability Limit States (SLS) during non-operational:Max. tilt: 15 deg. (max. value)Nacelle acceleration: 0.6g

Extreme motions of the FOWT in parked conditions

Page 35: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Maximum Mooring line tensions

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 35

0

5 000

10 000

15 000

20 000

25 000

30 000

FAIRTEN1 FAIRTEN2 FAIRTEN3Fa

irlea

d te

nsio

n (k

N)

Maximum fairlead tensions in extreme conditions DLC6.1

0

5000

10000

15000

20000

25000

30000

FAIRTEN1 FAIRTEN2 FAIRTEN3

Fairl

ead

tens

ion

(kN

)

Maximum fairlead tensions in operation conditions DLC1. DLC2.

MBL (26000 kN) MBL (26000 kN)

Operation Extreme (parked)

Max. Fairlead 2 Tension [kN] 9.727E+03 2.36E+04

Min. Breaking Load MBL [kN] 2.60E+04 2.60E+04

Ratio Max/MBL 0.374 0.908

Page 36: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 36

0

0,5

1

1,5

2

2,5

GenPwr RotSpeed LSSGagMya LSSGagMza

Ratio

s of S

ea to

Lan

d

0

0,5

1

1,5

2

2,5

RootFMxy1 RootMMxy1 TwrBsFxyt TwrBsMxyt

Ratio

s of S

ea to

Lan

d4,72

0

0,5

1

1,5

2

2,5

OoPDefl1 IPDefl1 TTDspFA TTDspSS

Ratio

s of

Sea

to L

and

Ratios of sea to land of absolute extreme values (all DLCs)

Page 37: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

DLC1.2 Fatigue analysis

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 37

Comparison between sea and land wind turbine based on :- The same wind conditions- The same controller- Root of blade m= 10, ultimate load L_Ult= 4600 kN- Tower base m=4, ultimate load L_Ult= 8000 kN

0,9

0,95

1

1,05

1,1

1,15

RootFxc1 RootFyc1 TwrBsFxt TwrBsFyt

Ratio

s of S

ea to

Lan

d

Lifetime Damage Equivalent LoadRatios of Sea to Land

Page 38: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

DLC9.1 Motions of the FOWT after a mooring line loss

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 38

Wind turbine trajectories after mooring line 2 was lost xy

o

Page 39: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Conclusion

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 39

Page 40: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Conclusion

• A design of the 12 MW FOWT was suggested.

• Lighting wind turbine mass such as super conductor generator, carbon fiber blade, short

tower drive a smaller platform scale ratio.

• Strong wave and high current speed has a significant effect to the design of mooring system.

• Mooring line provided in 2 segments with heavier segment at anchor side to avoid the lift up

force at the anchor.

• Loads and displacements of blades and tower in sea are higher than those in land

• Wind and wave misalignments have strong effects to nacelle side to side acceleration

Future work

- Consider 2nd order wave loads

- Optimize mooring system

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 40

Page 41: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 41

THANK YOU!

ACKNOWLEDGMENTSThis work was supported by the Korea Institute of Energy TechnologyEvaluation and Planning(KETEP) and the Ministry of Trade, Industry &Energy(MOTIE) of the Republic of Korea (No. 20154030200970 and No.20142020103560).

Page 42: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Added mass

0,00E+00

5,00E+03

1,00E+04

1,50E+04

2,00E+04

2,50E+04

3,00E+04

3,50E+04

4,00E+04

0,0 1,0 2,0 3,0 4,0

Adde

d m

ass

(ton

)

Freq. rad/s

UOU A11

UOU A22

UOU A33

0,00E+00

5,00E+06

1,00E+07

1,50E+07

2,00E+07

2,50E+07

3,00E+07

3,50E+07

4,00E+07

0,0 1,0 2,0 3,0 4,0

Adde

d m

ass

(ton

m^2

)

Freq. rad/s

UOU A44

UOU A55

UOU A66

-4,00E+05

-3,00E+05

-2,00E+05

-1,00E+05

0,00E+00

1,00E+05

2,00E+05

3,00E+05

4,00E+05

0,0 1,0 2,0 3,0 4,0

Adde

d m

ass

(ton

m)

Frq. Rad/s

UOU A15 UOU A24UOU A51 UOU A42

Page 43: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Damping

0,00E+00

1,00E+03

2,00E+03

3,00E+03

4,00E+03

5,00E+03

6,00E+03

7,00E+03

8,00E+03

9,00E+03

1,00E+04

0,00E+00 1,00E+00 2,00E+00 3,00E+00 4,00E+00

Dam

ping

(ton

f/s)

Freq rad/s

UOU-B-11

UOU-B-22

UOU-B-33

-1,50E+05

-1,00E+05

-5,00E+04

0,00E+00

5,00E+04

1,00E+05

1,50E+05

0,00E+00 1,00E+00 2,00E+00 3,00E+00 4,00E+00

Dam

ping

(ton

fm/s

)

Freq rad/s

UOU-B-15

UOU-B-24

UOU B51

UOU B42

0,00E+00

2,00E+06

4,00E+06

6,00E+06

8,00E+06

1,00E+07

1,20E+07

1,40E+07

1,60E+07

0,00E+00 1,00E+00 2,00E+00 3,00E+00 4,00E+00

Dam

ping

(ton

fm/s

)

Freq rad/s

UOU-B-44

UOU-B-55

UOU-B-66

Page 44: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Hydrodynamic coefficients(1/2)

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 44

-5,00E+00

9,50E+01

1,95E+02

2,95E+02

3,95E+02

4,95E+02

5,95E+02

6,95E+02

7,95E+02

0,00 0,50 1,00 1,50 2,00 2,50 3,00

Exci

tatio

n fo

rce

in S

urge

(Ton

f)

Freq rad/s

Wave excitation forces

F1

F2

F3

-2,00E+02

4,80E+03

9,80E+03

1,48E+04

1,98E+04

2,48E+04

0,00 0,50 1,00 1,50 2,00 2,50 3,00

Exci

tatio

n fo

rce

in P

itch

(Ton

f*m

)Freq. rad/s

Wave excitation moments

F4

F5

F6

Page 45: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Design process for a floating offshore wind turbine

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 45

Tower redesignControl redesign

2. Land based design

3. Check the platformwithout RNA

Fully Coupled Analysis- Ultimate strength(50-yr)- Fatigue strength(20-yr)

1. Initial design

4.

5.

6. Optimization to make a cost-effective design

Source: IEC61400-3-2

Page 46: Initial Design of a 12 MW Floating Offshore Wind turbine · Initial Design of a 12 MW Floating Offshore Wind turbine Pham Thanh Dam, Byoungcheon Seo, Junbae Kim, Hyeonjeong Ahn, Rupesh

Ocean Engineering Wide Tank Lab., Univ. of Ulsan 46

DOFs of a floating wind turbine(DNV-OS-J103)


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