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SIMOCODE proInnovation Days 2016– SIEMENS
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Modern motor management to boost plant availability
“Monitoringindependently ofthe automation
system?"
“Targetedavoidance of
plant failures anddowntimes?”
“Detaileddiagnostics of
entire process?“
“Simple andcost-effective
motormanagement?”
“Communicationvia PROFINET,PROFIBUS or
MODBUS RTU?”
The answer:SIMOCODE pro
Current market demands:DIGITALIZATION
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The SIMOCODE success story:Successful for decades thanks to innovations
Introduction
More than 25 years experience with motor management systems
2013
pro S
2012
pro V PN
2011
pro Safety
2004
pro 3UF7
1996
DP 3UF5
1986
3UF2
3UF1
PROFINET IOPROFIBUS DPPROFIBUS DPPROFIBUSFMS
SINEC L2
2015
pro VModbus
Modbus RTU
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Tailored motor management – functions exactly asneeded
SIMOCODE pro S – smart and compact.Ideal for the entry level
+
SIMOCODE pro V – variable andintelligent.
+
The motor management system protects, monitors, safeguards and controls constant-speedmotors in the low-voltage range and links the higher-level automation systemand the motor feeder intelligently
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Type FunctionOverloadprotection
§ Overload protection in accordance with IEC 60947-4-1 (trip classes)§ Approved for Ex e/d motors§ Shutdown time can be adapted very precisely to the power-up
behavior of the motorUnbalanceprotection
§ Monitoring of the level of phase unbalance§ Definable and delayable response when a limit is exceeded
Stalled rotorprotection
§ Fast trippingDefinable and delayable response when the motor current risesabove an adjustable stalled rotor protection level / current threshold
Thermistorprotection
§ Direct temperature measurement in the motor using binary PTCthermistors
protects three-phase motors or AC motors
Multifunctional, electronically full motor protectionfor rated motor currents up to 820 A
Motor protection functions
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Type FunctionMonitoringfunctions
§ Current limits / voltage monitoring§ Ground-fault monitoring internal / external§ Operation monitoring / operating hours monitoring / motor stop time monitoring
/ number of starts monitoring
Controlfunctions
§ Switching state of the contactors§ Monitoring of the on and off sequence§ Monitoring of the switching state§ Mutual interlocking of the contactors§ Connections between control station outputs and contactor/control inputs
Standardfunctions
§ Test position feedback (TPF) enables "cold running" of the feeder§ Power failure monitoring (UVO) enables a defined response to power failures§ Emergency start clears the thermal memory§ External fault used to monitor any statuses and/or external devices
Testfunctions
§ Test function enables the checking of all motor-protection-related functions andcomponents
SIMOCODE proExtended Functions
Overview of further function categories
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Optimum connection betweenmotor application and plant control level viaPROFINET IO
Applications and references – Possible motor applications
Ethernet
Pump
PROFINET IO
Fan Mixer Slide Soft starter Circuit breaker
Auto
mat
ion
SIM
OC
OD
EAp
plic
atio
n
Operator Station Power ManagementMaintenance StationEngineering Station
S7-400F
SIMOCODE pro provides astandardized interfacebetween the application andthe PLC.
SIMOCODE pro can beused flexibly with regard tothe application. All functionsconfigured in SIMOCODEare also available in caseof communication or PLCfailure.
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System redundancy is a door opener for PROFINETapplications in process industries.
Feature / Function
Customer benefit
►PROFINET system redundancy support►With SIMATIC S7-400H and PN system redundancy
ideal for complex applications in process automation►Uninterrupted communication with the PLC in case of
e.g.- loss of a single PLC- loss of any other single component- wire break
►Web server available in additional languages: Russianand Chinese
►Significant increased plant availability►Minimum production downtimes; maximum productivity►Prevention of high restart costs►Additional language support for further focus countries
SIMOCODE pro V PN system redundancy
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Examples for PROFINET topologies in switchgear
Open ring (U-form)and several MRP rings with single switch
…
...
Open ring (U-form)and several MRP rings with red. switch
PROFINET system redundancy and media redundancy MRP
Subsystem n
SystemManagement
Subsystem 1
…
PCS 7CPU410-5H
MRP MRP …
... Subsystem n
SystemManagement
Subsystem 1
…
PCS 7CPU410-5H
MRP MRP
e.g. ScalanceXF 204
e.g. ScalanceXF 204
e.g. ScalanceXF 204
e.g. ScalanceXF 204
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Data access via web browser and OPC UA client
SIMOCODE pro V PROFINETWeb server and OPC UA Server
Functions• Control of the motor feeder,
e.g., via touch panel• Diagnostic messages• Measured values and
statistical data• IT security functions:
• Authentication at user level• Encryption and signature
Advantage• No PLC required because of
direct client-servercommunication
• HMI panel as powerfuloperator panel for multipleSIMOCODE pro units
Access toweb server
Access toOPC UA data
Industrial Ethernet / PROFINET IO
Web serverOPC UA server
PCWeb browser Touch panel
SIMOCODE pro V PN
Direct client-server communication via Ethernet without PLC
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Steel industryPaper industry/
pulp
Cement industry Glass industryChemical industry/oil and gas
Pharmaceuticals Water supply anddistribution
Mining industry
Use in the process industry -tuned to special requirements –Protects and starts Ex d/e motors
Overview of industries and applications
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Water and Wastewater engineering
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SIMOCODE Typicals simplifyEngineering, Operation and Service
Introduction
SIMOCODE Typicals – defined standards of withdrawable units
for different applications:
Pumps FansHeaters Valves
SIMOCODE Typical
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SIMOCODE in Motor Control Center (MCC)Compartment Identification
Enables exchange of a MCC load feeder with minimum plant downtime
Withdrawable unit replacement today – with an Initialization Module
§ Automatic initialization via the permanently installed initializationmodule with correct address as well as correct parameters.
Switchboard installation Switchboard drawer with MCC load feeder
Control plug
System bus
Y-connection cable
Initializationmodule
Operator panelBasic unit
Current/voltage measuringmodule
Expansionmodule
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SIMOCODE is used in many relevant Processes
RefineryOnshore
production
Treatment plants
Storage
Compressorstation
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Control of Ball Valves with SIMOCODE
Compressor station
Solution
MCC motor feederwithdrawable unit
Manualoperation
SIMOCODE proBasic unit
Circuit breaker
Currentmeasurement
modul
400 V
Automation/Processcontrol system
Engineering viaSIMOCODE ES
Operatorstation
PROFINET / EthernetPROFIBUS DP
Contactors
Pipe
Limit switches
Torquemonitoring
Limit switches
Timerfunction
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Safe and reliable motor management
Integration into processcontrol systems
+Convenient engineeringthanks to SIMOCODE ES,also in the TIA Portal
+
Multifunctional and solid-statefull motor protection,independently of theautomation system
+
Detailed operating,service and diagnostic data
+
Top highlights at a glance
Safe shutdown of motors
Open communication viaPROFIBUS or PROFINET
+
+
Page 18 15.11.2013
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SIMOCODE pro
Find out more:www.siemens.com/simocode
Experience modernmotor managementwith SIMOCODE pro› Detailed information about the
SIMOCODE pro system› as a video:
• Safety functions PROFINETinterfacing
• Operating principle of theinitialization module in theMCC
• Use of SIMOCODE ES inthe TIA Portal
SIMOCODEpro at aglance!