w w w . l i n s i n g e r . c o m
.
.s A w i n g T e c H n o l o g Y
r A i l T e c H n o l o g Ym i l l i n g T e c H n o l o g YT o o l T e c H n o l o g Y
innoVAT ion, T ecHnologY A nD HigHes T ProDUc T i V i T Y
w w w . l i n s i n g e r . c o m
.
.s A w i n g T e c H n o l o g Y
r A i l T e c H n o l o g Ym i l l i n g T e c H n o l o g YT o o l T e c H n o l o g Y
3
w w w . l i n s i n g e r . c o m
CON T EN T S
S AW I N G T E C H N O L O GY
VERTICAL CIRCULAR SAW KSA for billets, tubes and profiles made from steel
08
INCLINED BED CIRCULAR SAW KSS for billets and tubes made from steel
09
CIRCULAR SAW KSA L for tubes in layers
10
CIRCULAR SAW KSA CU for sawing copper slab ingots and copper billets
11
TUBE CUT-OFF MACHINE RTM for longitudinal welded or seamless pipes
12
MULTICUT TUBE CUT-OFF MACHINE for cutting pipes in erw extrusion lines and seamless extrusion lines
13
M I L L I N G T E C H N O L O GY
STRIP EDGE MILLING MACHINE BFMK for spiral tube lines
16
STRIP EDGE MILLING MACHINE BFMK for longitudinal tube lines
17
PLATE EDGE MILLING MACHINE PFM for shipyards
18
PLATE EDGE MILLING MACHINE PFM for tanks and wind tower columns
19
PLATE EDGE MILLING MACHINE PFM for large pipes, simultaneous preparation of welded edges on both longitudinal sides
20
PIPE BEVELLING MACHINE RFM for large pipes, APi welding bevel at both pipe ends
21
SPECIAL MILLING EQUIPMENT for the tube industry
22
SPECIAL MILLING EQUIPMENT for shipyards
23
R A I L T E C H N O L O GY
RAIL MILLING AND GRINDING The technology
26
MOBILE SOLUTIONS The linsinger fleet
28
STATIONARY SOLUTIONS stationary rail head milling line sKF for reprofiling rail heads
29
STATIONARY SOLUTIONS rail sawing & drilling system lsB
30
THE COMPLETE SOLUTION – RAIL WELDING AND REPAIR WORKS for new and used rails
31
T O O L T E C H N O L O GY & S E R v I C E
TOOLS Designed to optimize linsinger machines
34
SPARE PARTS SERVICE, CUSTOMER SERVICE AND MAINTENANCE
35
L INSINGER
linsinger has a tradition of more than 70 years as a global leader for milling and
sawing technology. we stand for enduring quality and outstanding productivity. Years
of experience, competent employees and latest technologies permit us, together with
our customers, to achieve excellent results.
it is our aim to maintain our technological edge and in the market. we listen to
customers and offer perfect products and services in order to support the successful
operations of more than 400 satisfied clients.
our basic principles are integrated into company philosophy. everyone at linsinger
is prepared to commit themselves fully for the company and its projects. strong and
economic independent growth initiated by the company itself ensures that responsible
decisions shape our personality. Here our close proximity to our customers through
international experts provides optimum support. our high standards regarding
insourcing also facilitate a huge production depth and secure critical technologies for
linsinger.
OUR BASIC PRINCIPLES
COMMITMENT, INDEPENDENCE, GROWTH INITIATED BY THE COMPANY ITSELF,
PERSONAL CONSULTATION, INSOURCING
4 T E C H N O L O G Y
98% EXPORT QUOTA
9 8 % o f t h e i n - h o u s e
m a n u f a c t u r e d m a c h i n e s a r e
e x p o r t e d w o r l d w i d e .
T ECHNOLOGYlinsinger stands for over 70 years of mechanical engineering. Passion, hard work, personal
commitment and dedication have played the primary role in the success of linsinger and the
satisfaction of our customers. linsinger is always at the forefront of developments in order
to prepare, along with their customers, the best solution for a task. Therefore, linsinger is
constantly conducting research and development in order to redefine new limits. our satisfied
customers often confirm this.
with highest design and an eye for details, we support our customers with state-of-the-art
design tools for today´s projects. in order to develop customer-tailored concepts aligned to the
wishes and requirements of our customers, an active partnership is very important to us. our
branch know-how facilitates the achievement of continuous development on our products and
processes.
with innovation and precision, we develop and manufacture highly complex components and
assemblies – everything from a single source.
ENGINEER INGour experienced design team supports and customers you with complex tasks. Thanks to our
years of experience and the large production depth, we are able to complete complex projects
within the shortest possible time, and through the collaboration with our clients, an optimum
exchange of information is guaranteed at all times.
5
BUSINE S S UNI T S
MILLING TECHNOLOGY
m i l l i n g e q u i p m e n t f o r t h e p r e p a r a t i o n o f w e l d e d e d g e
p r o f i l e s o n s h e e t m e t a l p l a t e s a s w e l l a s s t e e l s t r i p s a n d
n o n -f e r r o u s m e t a l s . H i g h e s t p r o d u c t i v i t y w i t h m a x i m u m
p r e c i s i o n .
SAWING TECHNOLOGY
s a w i n g l i n e s f o r t h e c u t t i n g o f b i l l e t s , t u b e s a n d p r o f i l e s
m a d e f r o m s t e e l o r n o n -f e r r o u s m e t a l s , s i n g l e o r g r o u p e d
i n a l a y e r.
RAIL TECHNOLOGY
m o b i l e a n d s t a t i o n a r y m i l l i n g a n d g r i n d i n g e q u i p m e n t f o r r e p r o f i l i n g r a i l h e a d s . r a i l
s a w i n g & d r i l l i n g e q u i p m e n t f o r p r o c e s s i n g r a i l s .
TOOL TECHNOLOGY & SERVICE
e x c l u s i v e m a n u f a c t u r e a n d o p t i m i s a t i o n o f t o o l s f o r
l i n s i n g e r m a c h i n e s . g l o b a l s e r v i c e o f t h e h i g h e s t q u a l i t y. o r i g i n a l t o o l i n g f o r i n c r e a s e d
p r o d u c t i v i t y.
6 S AW I N G T E C H N O L O G Y
SAW ING T ECHNOLOGY
Tube mills Forge mills Rail processing
VERTICAL CIRCULAR SAW KSA for steel billets, tubes and profiles
INCLINED BED CIRCULAR SAW KSS for steel billets and tubes
CIRCULAR SAW KSA L for tube layers
CIRCULAR SAW KSA CU for copper slab ingots and copper billets
MULTICUT TUBE CUT-OFF MACHINE for cutting pipes in erw and seamless extrusion lines
TUBE CUT-OFF MACHINE RTM for longitudinal welded or seamless pipes
RAIL SAWING AND DRILLING LSB for sawing and drilling of rails
Larg
e tu
be m
ills
SA
W, R
B (E
)
Col
d-dr
awn
tube
s
Sea
mle
ss t
ube
mill
s
Forg
e m
ills
Rai
lway
whe
el p
rodu
ctio
n
Rai
l pro
duct
ion
Rai
l mai
nten
ance
Spi
ral t
ube
mill
s
Long
itud
inal
sea
m t
ube
mill
s ER
W
Aut
omot
ive
indu
stry
Win
d to
wer
and
tan
k
pref
abri
cati
on
Non
-fer
rous
sm
elte
rs
Shi
p in
dust
ry
7
SA
WIN
G T
EC
HN
OL
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YM
ILL
ING
TE
CH
NO
LO
GY
RA
IL T
EC
HN
OL
OG
YT
OO
L T
EC
HN
OL
OG
Y
SAW ING TECHNOLOGY
l i n s i n g e r o f f e r s a d d e d v a l u e f o r i n c r e a s e d q u a l i t y a n d p r o d u c t i v i t y i n y o u r p r o d u c t i o n p r o c e s s . l i n s i n g e r s a w i n g l i n e s f o r c u t t i n g
s o l i d m a t e r i a l , t u b e s a n d p r o f i l e s m a d e f r o m s t e e l o r n o n -f e r r o u s m e t a l s i n s i n g l e a n d l a y e r c u t a r e m a n u f a c t u r e d e x a c t l y t o c u s t o m e r
r e q u i r e m e n t s f o r w o r l d w i d e d e p l o y m e n t .
V e r T i c A l c i r c U l A r s A w K s A . i n c l i n e D B e D c i r c U l A r s A w K s s c i r c U l A r s A w K s A l . c i r c U l A r s A w K s A c U
T U B e c U T - o F F m A c H i n e r T m . m U l T i c U T T U B e c U T - o F F m A c H i n e
8 S AW I N G T E C H N O L O G YS
AW
ING
TE
CH
NO
LOG
Y
TYPE MA x. MAT. Ø MA x. MAT.
KSA 500 160 mm 150 mm
KSA 710 200 mm 180 mm
KSA 800 270 mm 250 mm
KSA 1010 350 mm 300 mm
KSA 1250 450 mm 400 mm
KSA 1400 500 mm 450 mm
KSA 1600 600 mm 550 mm
KSA 1900 700 mm 650 mm
KSA 2400 850 mm 800 mm
KSA 3000 1,060 mm 970 mm
CUTTING TIME < 60 SECONDS
KsA 1010, solid material ck45,
Ø 330 mm
v ER T ICA L CIRCUL A R SAW KSA FOR S T EEL B ILLE T S, T UBE S A ND PROF ILE S
APPLICATIONS
Forge mills, steelworks, tube mills, automotive suppliers industry, cutting workshops
FEATURES
Designed for 3-shift operation
smooth cut surfaces without cracks or burrs
no hardening or structural changes to the cutting surfaces through the cold cutting process
Dry cutting – no emissions
Designed especially for exclusive lincUT® and brazed saw blades
Available for small material diameters, also in a double cut version.
LINCUT®
SA
WIN
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EC
HN
OL
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YM
ILL
ING
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CH
NO
LO
GY
RA
IL T
EC
HN
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YT
OO
L T
EC
HN
OL
OG
Y
9
TYPE MA x. MAT. Ø
KSS 630 180 mm
KSS 800 270 mm
KSS 1010 350 mm
KSS 1250 450 mm
KSS 1400 500 mm
KSS 1600 600 mm
KSS 1900 700 mm
KSS 2400 850 mm
KSS 3000 1,060 mm
COST SAVINGS PER CUT USING LINCUT® >50%
Kss 1250, solid material ck45,
Ø 380 mm
INCLINED BED CIRCUL A R SAW KS SFOR S T EEL B ILLE T S A ND T UBE S
APPLICATIONS
Forge mills, railway wheel production, railway axle production, tube mills,
steelworks, automotive supplier industry, cutting workshops
FEATURES
This machine combines the advantages of both horizontal and vertical saws
secure clamping even of bent billets through unique three-point clamping system
Designed especially for exclusive lincUT® and brazed saw blades
Designed for three-shift operation
optimum downward chip flow
LINCUT®
10 S AW I N G T E C H N O L O G YS
AW
ING
TE
CH
NO
LOG
Y
TYPE MA x. LAYER WIDTH
KSA 800 L 400 mm
KSA 1010 L 650 mm
KSA 1250 L 850 mm
KSA 1400 L 850 mm
KSA 1600 L 1,050 mm
KSA 1900 L 1,280 mm
CUTTING TIME 10 SECONDS
PER TUBE
KsA 1600 l, 5 pcs., Ø 210 x 8.9 mm, st 52
CIRCUL A R SAW KSA L FOR T UBE S IN L AY ER S
APPLICATIONS
Precision or seamless pipe mills
FEATURES
low-burr cut ready for sale
Very short cutting times per tube
stress- and crack-free cutting surface
low tooling costs
suitable for ground and peeled billets
Designed especially for exclusive lincUT® and brazed saw blades
LINCUT®
SA
WIN
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HN
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YM
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ING
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NO
LO
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RA
IL T
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HN
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YT
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EC
HN
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Y
11
CIRCUL A R SAW KSA CU FOR S AW ING COPPER SL A B INGO T S A ND COPPER BILLE T S
FEATURES
especially suitable for large slab ingot cross sections
no jamming of saw blade due to centric cut-in
shortest cutting distances due to vertical construction
Designed for 3-shift operation
Uncontaminated, recyclable chips
FEATURES
Designed for 3-shift operation
smooth cut surfaces without cracks
Dry cut – no emissions during sawing process
sorted, recyclable chips
TYPE MA x. WORKPIECE
KSA 1250 Cu Ø 420 mm 850 x 200 mm
KSA 1600 Cu Ø 550 mm 1,250 x 250 mm
PSA 1600 Cu 1,300 x 300 mm
TYPE MA x. WORKPIECE Ø
KSA 710 Cu 230 mm
KSA 1010 Cu 350 mm
KSS 1250 Cu 450 mm
CUTTING TIME: 1.6 MIN.
1,250 x 260 mm DHP-cu
FOR SAWING SLAB INGOTS MADE FROM NON-FERROUS METAL
APPLICATIONS
non-ferrous smelters
FOR SAWING BILLETS MADE FROM NON-FERROUS METALS
APPLICATIONS
non-ferrous smelters
12 S AW I N G T E C H N O L O G YS
AW
ING
TE
CH
NO
LOG
Y
~45% OF THE TOOLING COSTS IN COMPARISON TO A
CIRCULAR SAW
working time: 24 s, Ø 406 x 10.3 mm
T UBE CU T-OFF M ACHINE R T M FOR LONGI T UDIN A L W ELDED OR SE A MLE S S T UBE S
APPLICATIONS
seamless tube mills, socket pipe production
FEATURES
exact angularity through precision cut-off
clean cut surfaces
low-burr cut
no chips in tube
narrow cutting width
Quick and easy tool change through carbide cutting tips
SA
WIN
G T
EC
HN
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YM
ILL
ING
TE
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NO
LO
GY
RA
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HN
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YT
OO
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HN
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Y
13
MULT ICU T T UBE CU T-OFF M ACHINE FOR T UBE S IN ER W L INE S A ND SE A MLE S S L INE S
FLYING MULTICUT
APPLICATIONS
longitudinal seam tube mills erw
FEATURES
short cutting times for maximum line speeds
low-burr cut ready for sale
lowest possible tooling costs due to inexpensive saw blades
High availability due to failure strategy
(cutting with 2 units possible)
Dry or wet cutting possible
suitable for circular, square and rectangular profiles
STATIONARY MULTICUT
APPLICATIONS
seamless tube mills, socket pipe production, tube cutting
FEATURES
Tube dimension changes possible without retooling
suitable for circular, square and rectangular profiles
Automatic tool change for uniterrupted production
low-burr cut ready for sale
High availability due to failure strategy
(cutting with 2 units possible)
Automatic robot cut removal
Tool change 30 seconds per saw blade
14 M I L L I N G T E C H N O L O G Y
MILLING T ECHNOLOGY
Tube mills Forge mills Rail processing
STRIP EDGE MILLING MACHINE BFMK
PLATE MILLING MACHINE PFM
PIPE END BEVELLING MACHINE RFM
SPECIAL MILLING MACHINES strip cross cutting machine sccm Plate cross cutting machine Pccm Ball tank segments milling machine submarine hatch milling machine longitudinal seam milling machine round seam milling machine
Larg
e tu
be m
ills
SA
W, R
B (E
)
Col
d-dr
awn
tube
s
Sea
mle
ss t
ube
mill
s
Forg
e m
ills
Rai
lway
whe
el p
rodu
ctio
n
Rai
l pro
duct
ion
Rai
l mai
nten
ance
Spi
ral t
ube
mill
s
Long
itud
inal
sea
m t
ube
mill
s ER
W
Aut
omot
ive
indu
stry
Win
d to
wer
and
tan
k
pref
abri
cati
on
Non
-fer
rous
sm
elte
rs
Shi
p in
dust
ry
SA
WIN
G T
EC
HN
OL
OG
YM
ILL
ING
TE
CH
NO
LO
GY
RA
IL T
EC
HN
OL
OG
YT
OO
L T
EC
HN
OL
OG
Y
MILLING TECHNOLOGY
o n e o f t h e m o s t i m p o r t a n t b u s i n e s s u n i t s a t l i n s i n g e r i s m i l l i n g Te c h n o l o g y – t h i s h a s b e e n t h e c o r e c o m p e t e n c e o f t h e c o m p a n y
f o r d e c a d e s . T h e t r i e d a n d t e s t e d v e r t i c a l c o p y i n g p e r i p h e r a l m i l l i n g t e c h n o l o g y b y l i n s i n g e r i s u s e d i n p l a t e m i l l i n g m a c h i n e s f o r a w i d e r a n g e
o f a p p l i c a t i o n s , s u c h a s t a n k a n d w i n d t o w e r p r e f a b r i c a t i o n , s t r i p e d g e m i l l i n g f o r t h e t u b e i n d u s t r y, a n d s t a t i o n a r y o r m o b i l e r a i l m i l l i n g .
s T r i P e D g e m i l l i n g m A c H i n e B F m K F o r s P i r A l T U B e s s T r i P e D g e m i l l i n g m A c H i n e B F m K F o r l o n g i T U D i n A l s e A m T U B e s
P l A T e e D g e m i l l i n g m A c H i n e P F m F o r s H i P Y A r D s P l A T e e D g e m i l l i n g m A c H i n e P F m F o r T A n K s A n D w i n D T o w e r P r e F A B r i c A T i o n
P l A T e e D g e m i l l i n g m A c H i n e P F m F o r l A r g e T U B e P i P e B e V e l l i n g m A c H i n e r F m . s P e c i A l m i l l i n g m A c H i n e s
16 M I L L I N G T E C H N O L O G YM
ILLI
NG
TE
CH
NO
LOG
Y
S T R IP EDGE MILLING M ACHINE BFMKFOR SPIR A L T UBE L INE S
APPLICATIONS
For perfect weld seam preparation in spiral tube lines with and without tack welding
FEATURES
milling unit with vertical copying and profile milling tools for accurate plate edge profiles
material savings through less oversize
High line speeds possible during tack welding due to double milling units
small chips which are easy to handle
HIGH LINE SPEEDS
ideal for tack welding through double
mill ing units
WORK AREA
Strip thickness up to 28 mm
Line speed up to 12 m/min
Materials X52, n80, P110 and higher strengths
SA
WIN
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Y
17
MIL
LIN
G T
EC
HN
OL
OG
YR
AIL
TE
CH
NO
LO
GY
TO
OL
TE
CH
NO
LO
GY
PAYBACK < 1 YEAR
line speed up to 80 m/min.
S T R IP EDGE MILLING M ACHINE BFMKFOR LONGI T UDIN A L T UBE L INE S ER W
APPLICATIONS
longitudinal extrusion lines erw
FEATURES
maximum-accuracy weld seam preparation
Vertical and transverse-copying milling units with profile processing
High cutting performance with low tooling costs
n and V profiles or profile milling tools possible
no additional deburring required
WORK AREA
Strip width up to 2,200 mm
Strip thickness up to 25 mm
Line speed up to 80 m/min
Materials X52, n80, P110 and higher strengths
18 M I L L I N G T E C H N O L O G YM
ILLI
NG
TE
CH
NO
LOG
Y
PL AT E EDGE MILLING M ACHINE PFMFOR SHIPYA R D S
For the preparation of welded edge profiles on all sides
APPLICATIONS
ship industry, shipyards
FEATURES
maximum accuracy weld seam preparation
Vertical copying milling units with weld profile milling tools
Transverse transport between the two clamping tables enables edge preparation crane
manipulation
INCREASED QUALITY
through high-precision plate tolerances
Type PFm DT lQ Type PFm DT i Type PFm DT ii
LINSINGER
TOOLTECHNOLOGY
SA
WIN
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HN
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Y
19
MIL
LIN
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HN
OL
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YR
AIL
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NO
LO
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TO
OL
TE
CH
NO
LO
GY
TRAPEZOIDAL AND CONICAL
PLATES POSSIBLE
wide-ranging type diversity
PL AT E EDGE MILLING M ACHINE PFM FOR TA NKS A ND W IND T OW ER COLUMN S
Developed for rectangular, trapezoidal and conical plates
APPLICATIONS
Tank prefabrication, wind tower columns
FEATURES
short processing time due to high productivity milling technology
High accessability
wide-ranging configuration diversity for every customer application
Type PFm lq
Type PFm lType PFm llqq
Type PFm lqlq
LINSINGER
TOOLTECHNOLOGY
20 M I L L I N G T E C H N O L O G YM
ILLI
NG
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LOG
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PL AT E EDGE MILLING M ACHINE PFM LLFOR L A RGE P IPE S, S IMULTA NEOU S PR EPA R AT ION OF W ELDED EDGE S ON B O T H LONGI T UDIN A L S IDE S
APPLICATIONS
large tube mills
FEATURES
High productivity through simultaneous milling on both longitudinal sides
weld seam preparation with maximum accuracy
Vertical copying milling units with profile milling tools
INCREASEDOUTPUT
through precise weld seam preparation
Ex AMPLES OF POSSIBLE EGDE FORMS FOR PLATE EDGE MILLING MACHINES PFM LL
SA
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21
MIL
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HN
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YR
AIL
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NO
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TO
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NO
LO
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BACKLASH-FREE DRIVE TECHNOLOGY
for high-precision bevel processing
PIPE BE v ELLING M ACHINE R FMFOR L A RGE P IPE S, A PI W ELDING BE V EL ON B O T H PIPE END S
APPLICATIONS
large tube mills, spiral tube lines
FEATURES
exact pipe length
only one user required for bevelling both ends simulataneously
inner copying tools
low-burr bevelling
simple, low cost bevel geometry change-over
WORK AREA
Tube Ø 16”– 120” (406 – 3048)
Wall thickness 6.4 – 50.8 mm
Tube length 6 – 24 m
Material APi quality 5l B, X80 grade, …
22 M I L L I N G T E C H N O L O G Y
SINGLE PASS
For cutting and weld seam preparation
HIGH ECONOMIC VIABILITY
cutting and mill ing of n, Y, X profiles
possible in a single pass
SPECI A L MILLING EQUIPMEN T FOR T HE T UBE INDUS T RY
S T R IP CRO S S CU T T ING L INEF O R C U T T IN G O F L E A D IN G A N D T R A IL IN G S ID E O F C O IL E N D S A N D C R O S S W E L D S E A M P R E PA R AT I O N F O R C O N N E C T I O N O F T H E C O IL S .
FEATURES
no shearing nose
Accurate, clean, low-burr cut
no structural changes
n, Y, X profiles possible
Use of the exclusive lincUT® disc milling tool
High economic viability due to the replaceable carbide cutting tips
PL AT E CRO S S CU T T ING L INE P CCMF O R C U T T IN G L E A D IN G A N D T R A IL IN G P L AT E E N D S
FEATURES
no shearing nose
Accurate, clean, low-burr cut
no structural changes
n, Y, X profiles possible
maximum service life due to coated carbide tips
less production downtime due to long tool life
LINCUT® LINCUT®
SA
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23
MIL
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HN
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YR
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TO
OL
TE
CH
NO
LO
GY
CONSISTENT PROFILE
through 3D copying mill ing unit
5-AXIS PROCESSING
Drill ing, mill ing, boring, flame cutting,
measuring
SPECI A L MILLING EQUIPMEN T FOR SHIPYA R D S
BA LL TA NK SEGMEN T S MILL ING M ACHINEF O R M IL L IN G B A L L S E G M E N T S O F L N G TA N K S
FEATURES
Precision milling through one-time clamping on the rotating
machining table
consistent weld edge profile across the entire plate edge through
3D copying milling unit
milling unit with profile milling tools can be used
Accurate milling of pre-bent ball tank segments
SUBM A R INE H AT CH MILLING L INE SF O R M O B IL E 5 -A x I S P R O C E S S IN G O F S U B M A R IN E H AT C H M IL L IN G L IN E S
FEATURES
mobile and flexible: milling on shop floors or directly on
submarine bodies.
A range of tool heads permit machining options
(turning, milling, boring, flame cutting, measuring)
Quick-change mechanism for the replacement of tool heads
24 R A I L T E C H N O L O G Y
R A IL T ECHNOLOGY
Tube mills Forge mills Rail processing
RAIL MILLING TRAINS
RAIL-ROAD-TRUCKS
STATIONARY RAIL HEAD MILLING LINE SKF
RAIL WELDING AND REPAIR MILLS
Larg
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R A IL TECHNOLOGY
A l l r a i l s u r f a c e s a r e s u b j e c t e d t o u n c e a s i n g w e a r. To i n c r e a s e r a i l s a f e t y a n d s e r v i c e l i f e , a n d t o l o w e r o p e r a t i n g c o s t s , r a i l s h a v e t o b e r e g u l a r l y m a i n t a i n e d . i n o r d e r t o r e d u c e o p e r a t i o n a l d i s r u p t i o n ,
l i n s i n g e r h a s d e v e l o p e d m o b i l e r a i l m i l l i n g m a c h i n e s t h a t p r o c e s s r a i l h e a d s o n - s i t e , w i t h o u t d i s m a n t l i n g t h e m . A l l l i n s i n g e r r a i l
m i l l i n g m a c h i n e s c a n b e a p p l i e d t o m a i n l i n e r a i l w a y s , s u b u r b a n t r a i n s , u n d e r g r o u n d t r a i n s , t r a m s a n d p r i v a t e r a i l w a y s a s w e l l a s f o r l i n e
r a i l s , s w i t c h e s , r o a d c r o s s i n g s a n d t u n n e l s .
26 R A I L T E C H N O L O G YR
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MOBILE SOLU T IONS
RAIL MILLING TECHNOLOGY
for a perfect rail surface
Peripheral milling of the rail head
MG31 High-speed rail processing on mainline railways
milling unit with downstream peripheral grinding unit for maximum surface
LINSINGER R A IL MILLING A ND GR INDING T ECHNOLOGY
linsinger rail milling technology is universally suitable for use on mainline railways, suburban
trains, underground trains, trams and private railways as well as for line rails, switches, road
crossings and tunnels
MACHINING PROCESS
Peripheral milling of the rail head combined with surface finishing
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LINSINGER R A IL MILLING A ND GR INDING T ECHNOLOGY
PRODUCTIVE HIGH-PERFORMANCE The rail-road truck is a multi-talent amongst rail milling machines. This ingenious hybrid design permits easy transfer of the machine from and onto the track. ideal for small construction lots, as well as for underground, subway and tram railway networks.
APPLICATIONS
single pass reprofiling of the rail head
Plain turnout processing of both tracks and turnouts (switches)
new rail profiling
Preventative maintenance and repairs
noise reduction in sensitive areas
gauge correction
High-speed refurbishment
removal of rail head defects in the transverse and longitudinal
profiles
improvement of running smoothness and wear minimization
rail profile change-over
FEATURES
complete processing in a single pass
individual material removal from 0.1 to 5 mm
environmentally-friendly procedure, no pollution through
chips or grinding dust
no flying sparks – no risk of fire
can be used in sensitive areas
Dry machining, no water required
no removal of track switching equipment required
can be used all year round
High precision
material friendly process
chips can be reused as raw materials
28 R A I L T E C H N O L O G Y
LENGTH (m)
5 10 15 20 25 30 35 40 45 50
MG31The fastest rail milling train in the world
SF06-FFS PLUSDeveloped for maximum performance
SF03-FFSUniversal usage, equipped for all challenges
SF02T-FSFeaturing low axle loads
SF02-TRUCKmaximum flexibility and mobility
MG11Designed especially for small track gauges
MOBILE SOLU T IONST HE L IN SINGER F LEE T
BEFORE AFTERPerfect rail head reprofiling with linsinger rail milling technology.
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S TAT ION A RY SOLU T IONS
ECONOMICALLY VIABLE PROCESSING
redoubling of rail l ife through
running gauge changeover
S TAT ION A RY R A IL HE A D MILLING M ACHINE SK FFOR S TAT ION A RY R A IL HE A D R EPROF IL ING
For centralised rail heads processing
stationary rail head milling line.
APPLICATIONS
welding and repair works in 3-shift operation
rail manufacturing
Transverse profile before and after processing
30 R A I L T E C H N O L O G YR
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CYCLE TIME 30 SECONDS
one saw cut and six dril led holes
R A IL SAW ING & DR ILLING M ACHINE L SBFOR S AW ING A ND SIMULTA NEOU S DR ILL ING OF R A IL S
APPLICATIONS
rolling mills, rail welding and switch manufacturing mills
FEATURES
sawing and drilling in a single pass
inclined saw design
Fully automated
Turnkey solutions
Drilling hole cold pre-stressing for longer life
Deburring unit
Testing sample manipulator
longitudinal measuring system with
temperature compensation
S TAT ION A RY SOLU T IONS
OPTIONS
TYPE QTY DRILLS RAIL HxB MA x
KSA 500 S 0 190 x 160 mm
LSB 800 0 200 x 220 mm
LSB 800/S1 1 200 x 220 mm
LSB800/S2S 1* 200 x 220 mm
LSB 800/S3 3 200 x 220 mm
LSB 800/S6 6 200 x 220 mm
* special design for switch manufacturing mills
LINCUT®
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R A IL W ELDING A ND R EPA IR MILL ST HE COMPLE T E S OLU T ION FOR NE W A ND U SED R A IL S
The linsinger complete solution for new and used rails is the rail welding and repair mill. Here
linsinger presents itself as the partner for turnkey solutions, from basic concept, up to com-
pletion of work.
POSSIBLE WORKFLOW FOR USED RAILS
Preliminary cleaning of rails, preliminary sorting by the customer
semi-automatic alignment of the rails
reprofiling using milling and grinding tools
error detection using ultrasonic inspection and manual marking by the operator
removal of previously-marked defects through sawing
welding of rail joints, including brushing preparation
Fully-automatic removal of excess weld bead
cutting to length and drilling
Ex AMPLE OF WORKFLOW FOR NEW RAILS
welding of rail joints, including brushing preparation
Fully-automatic removal of excess weld bead
cutting to length and drilling
COMPLETE TURNKEY PACKAGE
conservation of material resources
and environment
32 T O O L T E C H N O L O G Y
T OOL T ECHNOLOGY
Tube mills Forge mills Rail processing
TOOLING exclusive for linsinger machines
Larg
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B (E
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tube
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mill
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Rai
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l mai
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Spi
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mill
s
Long
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sea
m t
ube
mill
s ER
W
Aut
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ive
indu
stry
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d to
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and
tan
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pref
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Non
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Shi
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TOOL TECHNOLOGY & SERV ICE
c u s t o m e r r e l a t i o n s h i p s e x t e n d b e y o n d c o m m i s s i o n i n g i n t o f u l l p r o d u c t i o n , a n d l a s t s t h r o u g h o u t t h e e n t i r e l i f e t i m e o f t h e e q u i p m e n t .
T h e h i g h q u a l i t y s t a n d a r d s w e p l a c e o n o u r s a w i n g a n d m i l l i n g m a c h i n e s , a s w e l l a s o n o u r m o b i l e a n d s t a t i o n a r y s o l u t i o n s i n r a i l m i l l i n g
m a c h i n e s , a r e r e f l e c t e d i n o u r a f t e r s a l e s s e r v i c e s . e x c l u s i v e t o o l s o p t i m i s e d f o r l i n s i n g e r m a c h i n e s , p r o d u c t i v i t y c o n s u l t a t i o n a n d s h o r t
r e a c t i o n t i m e s a r e d e c i d i n g f a c t o r s .
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EXCLUSIVE TOOLING
optimized for maximum
productivity
SAW ING T ECHNOLOGY
BRAZED CARBIDE SAW BLADES
The carbide saw blades manufactured in-
house have been optimised for linsinger
machines.
LINCUT®
The specially-developed lincUT® system
ensures maximum cutting performance and
is ideal for challenging materials.
MILLING T ECHNOLOGY
MILLING HEADS
individually developed according to the
highest standards, performance criteria and
profile shapes
BEVELLING TOOLS
The robust and strong plate layer facilitates
higher cutting performance
R A IL T ECHNOLOGY
MILLING HEADS
in-house design and manufacture of special
milling heads in one clamping position are
guarantees for consistent linsinger quality
and precision.
LINCUT®
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SPA R E PA R T S
our experienced service team ensures fast and reliable provision of
original spare parts, exclusively for linsinger machines.
CU S T OMER SERv ICE
The linsinger service team provides worldwide remote trouble-
shooting and on-site inspection and service.
SE
RV
ICE
R EFER ENCE S
The details, data and drawings etc. contained in all brochures/catalogues of linsinger are purely of informational nature and these details explicitly cannot be interpreted in order to derive any claims whatsoever against linsinger.
The details etc. are only binding for linsinger if they expressly become part of a contract concluded between linsinger and the Buyer or if they are confirmed in writing by linsinger in the course of an order confirmation.
LINSINGER Maschinenbau Gesellschaf t m.b.H. • Dr. linsinger-straße 23-24 • A-4662 steyrermühltel .: +43 76 13/88 40 • fax: +43 76 13/88 40-951 • email : [email protected] • w w w.l insinger.com
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