Innovative - SODEC / EWM : Partenaire intégrateur ... · PDF file2 Innovation out of...

Innovative automation components

Product Catalogue 2011Machines and accessories for automation

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Innovation out of tradition

Complete portfolio for automated welding

For EWM, automated welding is an integrated technology with a comprehensive production system. All the components are consistently and precisely geared towards achieving reproduc-ible and durable top joining quality, to saving resources and to keeping labour costs as low as possible.The advantages for you as a customer are obvious: you have a single contact due to a comprehen-sive product portfolio – power source, wire feed, welding consumables and accessories.In addition, we take on technological responsibility for the entire welding process.

Integrated in the system: module for module to achieve high-level process reliability

Latest digital welding power sources such as Phoe-nix®, Tetrix®, alpha Q® and forceTig® are the basic modules of each EWM system for automated welding. Depending on the type, they offer the pulse and standard MIG/MAG welding, coldArc®/pipe-Solution®/rootArc®/forceArc®, TIG (AC/DC) and plasma welding processes. Even brazing is an integral part of the range of processes. The EWM power sources can be lifted by crane and are stackable. Their modular construction is extremely maintenance-friendly. Due to their long duty cycle, the machines are exceptionally well suited for multi-shift and continuous operation. Thanks to its high degree of efficiency, the pri-mary cycled power unit of the inverter also stands out in terms of eco friendliness and cost-effectiveness.

The welding consumables offered by EWM – solid wire and cord wire electrodes, stick electrodes and welding rods – complete the comprehensive portfolio. For cost-effective production, we offer wire electrodes in a container (250 kg, 350 kg, 500 kg) and supply the appropriate feed accessories.

All our consumables are perfectly harmonised with the EWM welding machines and torches. They are produced to specification and pass through an inten-sive quality control, in which we analyse each indi-vidual batch and examine them carefully in sample welding.

We are a reliable partner in developing solutions for your individual welding requirements and offer a comprehensive range of services. And of course we will assist you before and after you have bought an EWM machine. This support includes process test and optimisation, system planning, project planning and construction, on-site installation and commis-sioning, training and maintenance and servicing.

Welding power sources

Welding consumables

Services

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System components

Programming the joining process is done in no time at all with the operating panel – all the parameters and system statuses relevant to the process are shown on the display. Your advantage: the panel is only needed for programming – not for operation, i.e. one panel can be used for several power sources.

The wire feeds are compact, universal and ultra-light. A lower weight means that the robot is able to work faster and also has lower investment costs. Another advantage is the faster switching of wire feed rollers – entirely without tools. All connections are easily ac-cessible outside the machines for rapid maintenance.

Cooling modules with a twelve-litre tank capacity ef-fectively reduce operating temperatures, thus achiev-ing a longer duty cycle and greater cost-effectiveness.

The highly flexible connection hose packages are characterised by their particular durability and can withstand high bending and torsional forces. The gas hoses are diffusion-safe according to EN 559.

The optional interfaces (RINT, BUSINT) and the software (PC300.NET) ensure full interaction between movement sequences and welding processes.RINT, BUSINT: For compatibility with the various robot manufacturers EWM offers individual interfaces and cable sets for easy implementation.With the PC300.NET software, all the welding ma-chines can be easily controlled and operated. For quality assurance: Analyzer – a software for ana-lysing control data, QDOC 9000 – a software for welding data documentation, and WELDQAS and QST – network-enabled systems for monitoring and documenting welding data

For detailed information see pages 6 and 7!

EWM torches complete the process chain in automated welding. They guarantee process reliability and long service life in large production runs. We offer the entire system range: from automation torches for machines, torch systems with accessories for robot applications to torch changing and cleaning stations.

Cooling modules

Connection hose packages

Software and interfaces

Welding torches

Operating panels

Wire feeds

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alpha Q®

Phoenix®

Plasma

Tetrix® DC and AC/DC

Consistent and reproducible welding results

Reliable and durable

Top quality and absolutely state-of-the-art engineering.

EWM offers a wide range of power sources, covering the entire field of efficient arc welding. We provide the right welding proc-ess for each application: our customers can choose between MIG/MAG, TIG and plasma welding machines.

Many innovative welding processes can be carried out using this multi-talented sys-tem and you will always achieve the greatest cost-effectiveness and quality. Processes: coldArc®, pipeSolution®, forceArc®, MIG/MAG pulse and standard.

The Phoenix pulse machines offer outstanding welding qualities in the whole power range. Processes: rootArc®, forceArc®, MIG/MAG pulse and standard

Our flexible and innovative TIG power sources with system components and processes stand for convenient and cost-effective tungsten inert gas welding. With the most uni-versal and cleanest of all the welding processes, you will achieve the best, reliable results in your production process. Processes: activArc®, TIG DC and AC

The versatility of microplasma and Tetrix plasma is impressive: irrespective of whether they have DC plus pole, DC minus pole or AC, with their precise plasma arcs the ma-chines provide targeted and concentrated heat input, high welding speeds, small heat-affected zones, high dimensional stability and deep fusion penetration.

The innovative EWM inverter technology is characterised by particularly low energy con-sumption, great power reserves and high duty cycles, irrespective of line lengths and mains voltage fluctuations.

We focus on top quality and are internationally recognised technology leaders. EWM welding machines are produced with a high degree of vertical integration, ensuring quality and sales results. This gives us the security to offer a manufacturer’s warranty of up to five years for some components.

Arc welding machines - from MIG/MAG to Plasma

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forceArc®

pipeSolution®

rootArc®

activArc®

forceTig®

superPuls®

coldArc®

PATENTED

PATENTED

PATENTED

PATENTED

PATENTED

Trend-setting, international award winner – from the specialist to the all-rounder

Perfect welding and brazingHeat-reduced, low-spatter short arcs for high dimensional stability welding and brazing of thin metal sheets and root welding with excellent gap-bridging capabilities.

Cost-effective weldingHeat-reduced, directionally stable, powerful arc with deep fusion penetration for the upper power range.

Welding at MAG speed with TIG safetyPowerful arc for rapid, secure welding with and without air gaps in all positions.

The new short arcShort arc with easy weld modelling capabilities for trouble-free gap-bridging and posi-tional welding.

activArc – simple, cost-effective and reliablePrecise, focussed TIG arc with high plasma pressure, targeted heat input and deep fusion penetration.

forceTig – the innovative EWM TIG high-performance joining processExtremely concentrated arc with very high energy density in the weld pool.This process results in specifically narrow, smooth seams at a high joining speed and in braz-ing is a cost-effective alternative to laser technologies. The process is also extremely well suited to welding thick metal sheets due to its excellent fusion penetration qualities.

Competent welding of CrNi, Aluminium and copperControlled, short circuit-free pulse arc for all positions, preferable for the transitional arc area.

The combination of EWM welding processes offers a multitude of possibilities.

The results of EWM’s research and development are new welding processes winning international award. In the interplay with the power source and robot, they extend the range of applications of every automated welding system enormously – in terms of quality and cost-effectiveness. New trend-setting products and techniques are the result.

The future of welding

Innovative processes and combinations of processes

process switching

pulse

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Secint X10

Secint X10

PC300.NET

Analyzer

Software

PC300.NET welding parameter software

Analyzer Software

Welding parameter software

• EasytooperatewithWindowsuserinterface• Structuredoperatingmenusandlevelsformodification,specificationandprogram-

mingofallweldingparameters• Managementof256JOBsinonedatabasewithconvenientsearchfunctionalities• TransferofJOBstoandfromweldingmachine• Onlinedataexchange,i.e.dataisdisplayedinPC300anddirectlyappliedtotheweld-

ingprocess(idealfortrainingandtestwelding)• Built-inpasswordprotectiontoprotectagainstunauthorisedchange• Displayoftheactualweldingvoltage,weldingpower,wirefeedspeed,WFmotor

armaturecurrentandweldingenergyvaluesondigitalscreenswithbarchartandholdfunction

• ConnectiontostandardserialCOMinterfaceontheweldingmachine• Specificationsformonitoringweldingdata• Constantupdatingbystandardweldingparameterupdatefunction• PerfectfordatabackupduetoeasydataexchangebetweenpowersourceandPC

Software for analysing control data

• CanbeusedforBUSINTX11fieldbusinterfaceswithalphaQ®,PHOENIX®andTETRIX®weldingsystems

• CanbeusedforRINTX12analogue/digitalinterfaceswithalphaQ®,PHOENIX®andTETRIX®weldingsystems

• Displayofthecurrentdataprofile(onlyBUSINTX11)withnoreferencetotime• Alldriveandstatussignalsusedaredisplayedincompressedformatandasalogicdia-

gramwithtimereference• Loggedsignalsequencesarestoredandcanbedisplayedagain• Signaleditor• Additionalinformationonthefieldbusandweldingmachinestatus(onlyBUSINTX11)• Displayofmachinetype,powercategoryandprocesscontrolsoftwareversion

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Pcint X10

QAS1 Stationbox

QDOC 9000

WELDQAS WELDQAS STATION

QDOC 9000 welding data documentation software

WELDQAS system for monitoring and documenting welding data

Welding data documentation software

• EasytooperatewithWindowsuserinterface• Qualitycontroloftheweldingproduction• Suitableforcreatingweldinginstructions• Alsoidealforweldingtaskswithcompulsorydocumentation• Recordinganddocumentationofthefollowingweldingdata: -Weldingvoltage -Weldingcurrent -Wirefeedmotorarmaturecurrent -Wirefeedspeed• Importanttoolinweldingtraining

Network-enabled system for monitoring and documenting welding data for the digital alpha Q®, PHOENIX® and TEXTRIX® machines

• Simultaneousoperationof2weldingmachineswithonesystem• EMCanddust-proofhousingwithPCunitandcolourscreen• Easy-to-operatesoftwarewithWindowsoperatingsystemandintegratedorexternal

keyboard• Recording,monitoringanddocumentationofthefollowingweldingdata: -Weldingvoltage -Weldingcurrent -WFmotorarmaturecurrent -Gasflowvolume(option)• Possibleconnection:externalkeyboard,mouse,printer,networkconnection• ThebundledWELDQASmonitoringanddocumentationsoftwarecanalsorunonanad-

ditionalPC

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Quadrigo MM

Quadrigo MM

Quadrigo MM

Quadrigo Visu

Quadrigo MM Quadrigo Master Quadrigo Visu

QST Systems – integrated quality assurance

Achieve the quality standards with minimum expenditure on staff and equipment

- PQS system connection

- Inline process analysis and optimisation

- Quality assessment

- Inline monitoring

- Inline documentation

- Statement of financial performance

PQS-ARC software HIGHLIGHTS

Outlay quickly redeemed by lowering the operating costs and costs per unit

Compatible with any welding control system on the market

Intuitive, easy-to-use user guide

Rapid, reliable process optimisation

for MIG/MAG welding and brazing

Q-Save quality assurance technology

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Rotary table with 2 robots Rotary table with 2 robots

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1

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PQS ARC – INLINE quality assurance

This is how it’s done

The universal QUADRIGO MM measuring modules allow for maximum flexibility and independence.Designed as built-in module, the QAUDRIGO MM can easily be integrated into exist-ing switchboards or control panels.

Mastering the process is the precondition for consistent quality. PQS actively sup-ports the user in assessing the current process situation, identifying the correct welding parameters and optimising the process quickly and efficiently.

Preparation of the PQS inline quality monitoring by means of a targeted removal of test parts and (destructive) standard testing. Measuring values are directly stored and assigned to each component and joint. All process data recorded by PQS is available.

Standard random sampling is replaced by an automated, verifiable solution. Reli-able monitoring with maximum error detection.

PQS also records all analogue process data (e.g. current, voltage, power and route) as signal curves. All production data, monitoring and test results are documented, thus creating the precondition for auditable quality analysis.

In addition to detailed information, continuous monitoring and documentation, PQS provides dramatically lower equipment and labour costs.

PQS system connection

Inline process analysis and optimisation

Quality assessment

Inline monitoring

Inline documentation

Statement of financial performance

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Trolly 70-2 ROB

cool82 U44 RK1, RK 2, RK 3cool82 U45cool82 U45 Rob 2

M Drive 4 Rob 2 M Drive 4 Rob 3 M Drive 4 Rob MF

M Drive 4 Rob

Highspeed 1000

alpha Q 352 Phoenix 352

alpha Q 352 RCPhoenix 352 RC

alpha Q 552Phoenix 552

Phoenix 552 RC Tandem alpha Q 552 RC Phoenix 552 RC

Phoenix 1002 RC Phoenix 1002 UP

Phoenix 452Phoenix 452 RC

Palette ROBFW2 wheel set Option: stackable

Standard intermediate

hose packageRipple hose intermediate

hose package

Mounting consoles

for Rob 2 / Rob 3

Reliable, sustainable investments that preserve resources

Modular concept – the complete programme for cost-effective, automated MIG/MAG welding at a glance: the EWM system range offers the latest components for every application. Not only can you organise your production process cost-effectively, but you can also play your part in protecting the environment at the same time. The durability of machines and components and lower energy consumption thanks to fully digital inverter technology with a high degree of efficiency and energy-saving stand-by operation are just two aspects among many.The high value of innovative welding technology from the EWM modular system does not just lie in the synergy of efficient develop-ment and production. Any modification of the components, by reorganising the flow of production or extending the product range, is to the user’s advantage. Because at EWM, modular means all components are interchangeable and replaceable. We can therefore offer our users a reliable investment, creating confidence in the long-term!

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MIG/MAG system overview

Modular high-performance MIG/MAG components for automation PO

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In addition to the power sources and components for automation illustrated here, EWM offers other power sources for manual welding, which can also be used extremely efficiently for the automation process.

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ATCASERINTX 12 BUSINTX 11

PC300.NETPQS WELDQAS

9000

Analyzer

MTR 360 G MTR 500 W MIG ROB

500 MF

Phoenix RC

alpha Q RCRC 300

EWM AMT

torch

INTE

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TORC

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Automation MechanisationMIG

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Trolly 70-2 ROB

cool82 U44 cool82 U45

T Drive 4 Rob 3

Palette ROB

T Drive 4 Rob 2

Tetrix 352 RC; Synergic

Tetrix 352 RC KD

Tetrix 352 AC/DC RC

Tetrix 452 RC

Tetrix 452 Synergic

Tetrix 452 RC KD

Tetrix 552 RC

Tetrix 552 Synergic

Tetrix 552 RC KD

Tetrix 1002 RC

RK1, RK2, RK3

EWM is a pioneer: universal, versatile, up-to-date and cost-effective

TIG welding systems – a cornerstone of profit when it comes to top-quality mechanised or automated joining processes. The TIG process is the most universal and the “cleanest” of all the welding processes. Virtually any metallic material can be joined using this process, creating homogeneous, safe, smooth and totally spatter-free seams. These qualities make it the ideal choice for welding root passes and particularly high-grade materials.With the versatility of its systems, EWM leaves nothing to chance, offering the latest components and suitable process variants for each TIG automation level to provide cost-effective solutions. With activArc®, the latest TIG process from EWM’s Research Department, you will achieve a level of quality not considered possible even a short time ago.


TIG system overview

Compositions for top quality

FW2 wheel set Option: stackable


hose package

Ripple hose intermediate

hose package

Mounting consoles

for ROB2 / ROB3

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ATCASERINTX 12

PC300.NET WELDQAS 9000 Analyzer

ABITIG 400 W KD PP ABITIG 400 WABITIG MT 200 G /

300 W / 500 W

RC 300

BUSINTX 11

TIG system overview

Compositions for top qualityAutomation Mechanisation

TIG

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cool71 U43

Palette ROB

Tetrix 150 Plasma Synergic

Tetrix 352 RC Plasma

Tetrix 352 RC Plasma KD

Tetrix 350 AC/DC Plasma Synergic



T Drive 4 Rob 3T Drive 4 Rob 2

RK1, RK2, RK3

EWM is a technology leader: innovative, global, individual and universal

Automated joining with EWM plasma systems and components is the key discipline in every fusion welding process. Plasma welding is closely related to TIG welding, but works with even more focussed arcs. In addition to a higher welding rate, the result is higher arc stability even when lengths are modified or edges are misaligned at the joint. Other positive features: molten pool and heat-affected zone are extremely small – high dimensional stability, weld reinforcement and root-side drop through are so marginal that post-weld work is often dispensed with altogether and deep fusion penetration enables joining on the butt joint up to a panel thickness of ten millimetres.The high arc stability of EWM microplasma systems continues even at currents of 0.1 amp. The thinnest foils, light gauge metal and screen plates of the highest quality can therefore be reliably produced.

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Plasma system overview

Top quality with high welding speeds


hose package

Ripple hose intermediate

hose package

Mounting console

for ROB2 / ROB3

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ATCASERINTX 12

PC300.NET WELDQAS 9000 Analyzer

PWM 350-S180 PWM 400Plasma Drive Master

Abiplas CT150;CT250

PWM 150-ROB-20

PWM 150-ROB-20

RC 300

BUSINTX 11

Automation MechanisationPlasma

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alpha Q 352

Phoenix 352

alpha Q 352 RC

Phoenix 352 RC

Phoenix 1002 RC

Phoenix 1002 UP

alpha Q 552

Phoenix 552

Phoenix 552 RC Tandem

alpha Q 552 RC

Phoenix 552 RC

Phoenix 452

Phoenix 452 RC

AMT 300 G; AMT 450 WAMT 550 W

MIG ROB A 500 MIG ROB W 500 TS

MTR 242 WMTR 500 W

MIG ROB 242 W PP MIG ROB 500 W PP

MIG ROB 500 MF

MIG ROB 800 W Tandem

MTR 360 G MTR 500 G

MIG ROB 652 W

Compatible, powerful and cost-effective – EWM all in one

State-of-the-art, complex manufacturing systems need to offer exceptional performance – to overcome every economic obstacle. Requirements that can only be met by a high degree of flexibility and quality down to the last detail: module by module, component by component, EWM machines and accessories show how this can be achieved.

Technical data

An overview

TCP reliability, various torch neck shapes, high-level of stability and reproducibility

TCP reliability, various torch neck shapes, high-level of stability and reproducibility

• Gas-cooled• Flexible

• Water-cooled• Flexible – automatic torch neck switching system

• Gas-cooled• Exchangeable torch neck and hose package• 4-roller push/push drive

MIG

TORC

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MIG

TORC

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MIG

/MAG

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Duty cycle (100%)

Duty cycle (100%)

5-550 A

25° 40°

550 A 550 A520 A 450 A 420 A

3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A

360 / 500 A with CO2290 / 400 A with M21 mixed gas


500 A with CO2400 A with M21 mixed gas

2 x 400 A with CO22 x 350 A with M21 mixed gas

• Gas-/water-cooled• High performance with compact design• Excellent accessibility


650 A with CO2550 A with M21 mixed gas

5-450 A

25° 40°

450 A450 A 420 A3x400 V (-25%-+20%)

15,9 kVA20,7 kVA3x35 A

Long duty cycle for multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)

Processes: MIG/MAG, coldArc®, forceArc®, pipeSolution®, rootArc®, pulse

780 x 375 x 625 mm78,5 kg

5-350 A

25° 40°

350 A 350 A3x400 V (-25%-+20%)

10,6 kVA13,9 kVA3x25 A

10-1000 A

25° 40°

1000 A 1000 A900 A 750 A

3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A

780 x 375 x 1110 mm177 kg

Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected loadMax. MIG/MAG connected loadMains fuseDimensionsWeight



• Water-cooled• Flexible – automatic torch neck switching system

• Water-cooled• Flexible – automatic torch neck switching system• Push/pull design

• Water-cooled• Exchangeable torch neck and hose package• 4-roller push/push drive


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ABITIG 400 WABITIG MT 200 G/300 W/500 W ABITIG 400 W KD ABITIG 400 W KD PP

Tetrix 352 Synergic

Tetrix 352 AC/DC Synergic

Tetrix 352 RC; AC/DC RC

Tetrix 352 RC KD

Tetrix 352 AC/DC RC KD

Tetrix 1002 RC

Tetrix 552 Synergic

Tetrix 552 RC

Tetrix 552 RC KD

Tetrix 452 Synergic

Tetrix 452 RC

Tetrix 452 RC KD

TIG

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OU

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5-550 A

25° 40°

550 A 550 A520 A 450 A 420 A

3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A

200 / 300 / 500 A DC (100%)140 / 210 / 350 A AC (100%)

400 A DC (100%)320 A AC (100%)

400 A DC (100%)320 A AC (100%)

5-450 A

25° 40°

450 A450 A 420 A3x400 V (-25%-+20%)

15,9 kVA20,7 kVA3x35 A

Long duty cycle for use in multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)

Processes: TIG (DC; AC/DC), activArc®

780 x 375 x 625 mm78,5 kg

5-350 A

25° 40°

350 A 350 A3x400 V (-25%-+20%)

10,6 kVA13,9 kVA3x25 A

87,5 kg

10-1000 A

25° 40°

1000 A 1000 A900 A 750 A

3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A

780 x 375 x 1110 mm177 kg

Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected loadMax. MIG/MAG connected loadMains fuseDimensionsWeightWeight Tetrix AC/DC


• Water-cooled• TCP reliability• High performance with compact design• Flexible – automatic torch neck switching system

• Water-cooled• TCP reliability• High performance with compact design• Flexible – automatic torch neck switching system• Cold wire feed

• Water-cooled• TCP reliability• High performance with compact design• Flexible – automatic torch neck switching system• Cold wire feed

TIG

TORC

HES

Duty cycle 400 A DC (100%)320 A AC (100%)

AutomationMechanisation

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PWM100 / PWM 150 PWM 150 - ROB 20 AbiPlas 150 CT / 250 CT

PWM 400 PWM 350 - S 90 PWM 350 - S 180

Tetrix 150 Plasma Synergic

forceTig 352 AC/DC



forceTig 1002



Tetrix 350 AC/DC-Plasma Synergic

forceTig 552

Technical Data

An overview

PLAS

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FORC

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Long duty cycle for use in multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional), Processes: Plasma, TIG (DC; AC/DC), activArc®

Long duty cycle for use in multi-shift operation Modular system: can be lifted by crane, stackable, mobile (optional)

Processes: TIG (DC; AC/DC), forceTig® and activArc®

5-350 A

25° 40°

350 A 350 A

5-80 A3x400 V (-25%-+20%)

10,6 kVA3x25 A

780 x 375 x 1110 mm177 kg

5-350 A

25° 40° 350 A 325 A 260 A 260 A

5-25 A3x400 V (-25%-+20%)

11,9 kVA3x25 A

660 x 335 x 745 mm87,5 kg

5-150 A

25° 40°

150 A 150 A

5-25 A3x400 V (-25%-+20%)

5,9 kVA3x35 A

660 x 335 x 850 mm83 kg

5-350 A

25° 40°

350 A 350 A3x400 V (-25%-+20%)

10,6 kVA13,9 kVA3x25 A

780 x 375 x 625 mm87,5 kg

Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Pilot currentMains voltage (tolerance)Max. Plasma connected loadMains fuseDimensionsWeight

Setting range Welding currentDuty cycle at Ambient temperature 60%80%100%Mains voltage (tolerance)Max. TIG connected loadMax. MIG/MAG connected loadMains fuseDimensionsWeight

100 / 150 A DC (60%) 150 A DC (100%) 350 A DC (100%)

• Water-cooled• High performance with compact design• Excellent accessibility

• Water-cooled• High performance with compact design• Excellent accessibility

• Water-cooled• TCP reliability• High performance with compact design• Cold wire can be very easily reproduced

• Water-cooled• TCP reliability• High performance with compact design• Cold wire feed

FORC

ETIG

TORC

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Duty cycle 400 A DC (100%)

10-1000 A

25° 40°

1000 A 1000 A900 A 750 A

3x400 V (-25%-+20%)42,9 kVA55,6 kVA3x63 A

780 x 375 x 1110 mm177 kg 800 A DC (100%)

• Robust assembly of torch• Closed cooling circuit• Screw-in electrode, a de-

fined calibrated geometry ensures that adjusting elec-trodes with a setting gauge is not necessary whenever they are changed

forceTig torch

5-550 A

25° 40°

550 A 550 A520 A 450 A 420 A

5-80 A3x400 V (-25%-+20%)

22,2 kVA3x35 A

780 x 375 x 1110 mm177 kg

5-550 A

25° 40°

550 A 550 A520 A 450 A 420 A

3x400 V (-25%-+20%)22,2 kVA28,8 kVA3x35 A

780 x 375 x 625 mm78,5 kg

PLAS

MA

TORC

HES

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RK1 RK2 RK3

Phoenix RC, alpha Q RC

cool82 U44 cool82 U45; U45 Rob 2

Trolly 70-2 ROB

RINTX 12

M Drive 4 Rob 2

T Drive 4 Rob 2

M Drive 4 Rob 3

T Drive 4 Rob 3

M Drive

ROB Highspeed 1000

M Drive

ROB Masterfeeder

ATCASE

Palette ROB

BUSINTX 11

AutomationMechanisation

• Cost-effective solution: panel is only required for programming, not for operation• Well laid-out operating interface displaying all parameters and system statuses relevant to the process

• Portable, mobile tablet PC for operating and programming welding machines• Easy to operate using MS Windows and colour touch screen• Connection to standard PC interface on the welding machine

• Universal use for standard and push/pull torches

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Wire speedDimensions (mm) L x W x HWeight (approx.)

0,5 – 30 m/min690 x 281 x 235

17 kg

0,5 – 24 m/min407 x 281 x 229

12 kg

• Only 6.5 kg – particularly light, compact machine, ideal for hollow shaft robots

• 30 m/min wire speed for high deposition rates

• Master/slave wire feed system for the most stringent requirements of consistent and reproducible wire speed

Small, light, easy to handle, rollers can be changed without tools

alpha Q / Phoenix Tetrix

0,5 – 24 m/min 0,3 – 10 m/min407 x 201 x 229

9,8 kg

alpha Q / Phoenix Tetrix

0,5 – 24 m/min 0,1 – 5 m/min348 x 229 x 253

6,5 kg

Dimensions (mm) L x W x H Weight (approx.)

Powerful reverse cooling unit with compressor

285 x 315 x 115 2,5 kg

229 x 139 x 270,88 kg

Large 12-litre tank for long duty cycle, also in reinforced version, easy to assemble without tools

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Transport vehicle for robot use Transport pallet for robot use

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Flow volumeCooling capacityTank capacity (approx.)Max. output pressureDimensions (mm) L x W x HWeight (approx.)

Dimensions (mm) L x W x HWeight (approx.)

5 l/min1600 W (1 l/min)12 l3,5 bar650 x 370 x 25025 kg

20 l/min1600 W (2 l/min)12 l4,5 bar650 x 370 x 25025 kg

900 W 6 l 565 x 440 x 34542 kg

2000 W 15 l 750 x 450 x 50085 kg

3200 W 15 l 750 x 450 x 50085 kg

785 x 495 x 20028,5 kg

785 x 495 x 20028,5 kg

Transport vehicle for robot use

785 x 495 x 2005,2 kg

• Analogue control voltage operation, digital program operation

• Connection to all current field bus systems

INTE

RFAC

ES

Dimensions (mm) L x W x HWeight (approx.)

235 x 130 x 100ca. 1 kg

235 x 130 x 100ca. 1 kg

Integration in the switch cabinet For mounting on the welding machine

RK1, RK2, RK3 reverse cooling unit

FW2 wheel set

RC 300 tablet PC

© E

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HTE

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For more information please visit our website at www.ewm-group.com

EWMSchweißtechnik-Handels-GmbH

Sachsstraße28

50259Pulheim·Germany

Tel:+492234697-047·Fax:-048

www.ewm-group.com/handel·[email protected]

EWMSchweißtechnikHandelsGmbH

Heinkelstraße8

89231Neu-Ulm·Germany

Tel:+497317047939-0·Fax:-15


EWMHIGHTECWELDINGs.r.o.

Tr.9.kvetna718/31

40753Jiříkov·CzechRepublic

Tel:+420412358-551·Fax:-504

www.ewm-group.com/cz·[email protected]

EWMHIGHTECWELDINGUKLtd.

Unit2BCoopiesWay

CoopiesLaneIndustrialEstate

Morpeth·Northumberland·NE616JN·GreatBritain

Tel:+441670505875·Fax:-514305

www.ewm-group.com/uk·[email protected]

EWMHIGHTECWELDING(Kunshan)Ltd.

10YuanshanRoad,Kunshan

New&High-techIndustryDevelopmentZone

Kunshan·Jiangsu·215300·People´sRepublicofChina

Tel:+8651257867-188·Fax:-182

www.ewm-group.com/cn·[email protected]

EWMHIGHTECWELDINGGmbHDr.Günter-Henle-Straße856271MündersbachGermanyTel:+492680181-0·Fax:-244www.ewm-group.com·[email protected]

EWMSchweißtechnik-Handels-GmbH

InderFlorinskaul14-16

56218Mülheim-Kärlich·Germany

Tel:+49261988898-0·Fax:-20


EWMHIGHTECWELDINGGmbH

BranchSeesen

Lindenstraße1a

38723Seesen-Rhüden·Germany

Tel:+49538490798-0·Fax:-20


EWMHIGHTECWELDINGSaless.r.o.

Prodejníaporadenskécentrum

Tyršova2106

25601BenešovuPrahy·CzechRepublic

Tel:+420317729-517·Fax:-712

www.ewm-group.com/cz·[email protected]

EWMHIGHTECWELDINGGmbH

Fichtenweg1

4810Gmunden·Austria

Tel:+43761277802-0·Fax:-20

www.ewm-group.com/at·[email protected]

EWMHIGHTECWELDINGFZCO

RegionalOfficeMiddleEast

JAFZAView18F1405·P.O.Box262851

JebelAliFreeZone·Dubai·UnitedArabEmirates

Tel:+97148810-592·Fax:-593

www.ewm-group.com/me·[email protected]

Sales,Consultancy,Service

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