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J. Colprim; María J. Martín ; M.D. Balaguer; J. Comas; M.Poch; S.Puig [email protected] Innovative technologies for biogas upgrading: from basic research to technology assessment
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Page 1: Innovative technologies for biogas upgrading: from basic ...

J. Colprim; María J. Martín ; M.D. Balaguer; J. Comas; M.Poch; S.Puig

[email protected]

Innovative technologies for biogas upgrading:

from basic research to technology assessment

Page 2: Innovative technologies for biogas upgrading: from basic ...

Biogas upgrading?

Page 3: Innovative technologies for biogas upgrading: from basic ...

What about biogas upgrading plants in Europe?

Upgrading and injection, Project map. Source: Platform biogas partner. http://www.biogaspartner.de/en/project-map.html

Source: IEA Bioenergy, Task 37. http://www.iea-biogas.net/plant-list.html (19/08/2014)

Page 4: Innovative technologies for biogas upgrading: from basic ...

What about biogas upgrading plants in Europe?

Page 5: Innovative technologies for biogas upgrading: from basic ...

Biogas components

Page 6: Innovative technologies for biogas upgrading: from basic ...

Biogas to biomethane: what to clean?

Water contents.

condensation (plus ammonia removal)

hygroscopic salts, glycol solutions, …

Hydrogen sulphide (H2S)

precipitation

Adsorption on A.C.

Chemical Absortion (NaOH)

Biological treatment

Siloxanes

Adsoption (A.C. or zeolites)

And CO2! To increase methane contents.

Page 7: Innovative technologies for biogas upgrading: from basic ...

Biogas to biomethane: requirements

Page 8: Innovative technologies for biogas upgrading: from basic ...

Biogas components solubility for water as solvent

H2S > CO2 > CH4 > Si (Lx or Dx)

Page 9: Innovative technologies for biogas upgrading: from basic ...

PSA: pressure swing adsorption.

Page 10: Innovative technologies for biogas upgrading: from basic ...

Water scrubbing

Page 11: Innovative technologies for biogas upgrading: from basic ...

Physical Absortion

Page 12: Innovative technologies for biogas upgrading: from basic ...

Chemical absorption

Page 13: Innovative technologies for biogas upgrading: from basic ...

Membrane separation.

Page 14: Innovative technologies for biogas upgrading: from basic ...

Biogas upgrading tecnologies. Key parameters

Page 15: Innovative technologies for biogas upgrading: from basic ...

Treatment cost? CAPEX vs. OPEX

Capex comparison:

Page 16: Innovative technologies for biogas upgrading: from basic ...

Treatment costs: PSA

Page 17: Innovative technologies for biogas upgrading: from basic ...

Treatment costs: water scrubber

Page 18: Innovative technologies for biogas upgrading: from basic ...

Treatment costs: Genosorb® scrubbers

Page 19: Innovative technologies for biogas upgrading: from basic ...

Treatment costs: amine scrubbers

Page 20: Innovative technologies for biogas upgrading: from basic ...

Treatment costs: membrane separation

Page 21: Innovative technologies for biogas upgrading: from basic ...

Biogas upgrading. BiogasApp CTQ2014-53718-R

Page 22: Innovative technologies for biogas upgrading: from basic ...

Removal of siloxanes

AD biogas

On-site experimentation

Storage ΔP (<40 bar)

SYN-ADG

affordable cost

Page 23: Innovative technologies for biogas upgrading: from basic ...

Removal of siloxanes

0,0

0,5

1,0

1,5

2,0

2,5

0 100 200 300 400 500 600 700

C/C

0

Time (min)

0,0

0,5

1,0

1,5

2,0

2,5

3,0

0 100 200 300 400 500 600 700

C/C

0

Time (min)

L2 Tolue D4 Llimonene D5

EBCT= 0,2s

Q=200 STPmL N2/min

H3PO4

Multicomponent adsorption

breaktrough curves

STEAM CHEMICAL

COMPOUND [C] (mg m-3)

L2 380

D4 1892

D5 2064

Toluene 3886

Limonene 752

Steam

Page 24: Innovative technologies for biogas upgrading: from basic ...

Removal of siloxanes: treatment costs.

Page 25: Innovative technologies for biogas upgrading: from basic ...

Removal of siloxanes: biological treatment?

Page 26: Innovative technologies for biogas upgrading: from basic ...

Removal of siloxanes: biological treatment?

P

MD

S m

em

bra

ne

Page 27: Innovative technologies for biogas upgrading: from basic ...

Removal of siloxanes: biological treatment?

Cyclic volatile siloxanes are (fast enough?) biodegradable

PDMS membranes are efficient for siloxane removal

AC efficiently concentrates VSiC on its surface

AC catalyzes siloxane bond cleavage

Page 28: Innovative technologies for biogas upgrading: from basic ...

Removal of siloxanes: biological treatment?

Insoluble

/bound

siloxanes

0-120 d

30ºC Inocula

Supernatant

THF extraction

Soluble

products

zeolite

AC2

AC1

Batch tests

Page 29: Innovative technologies for biogas upgrading: from basic ...

Conversion of CO2 to CH4?

Page 30: Innovative technologies for biogas upgrading: from basic ...

Microbial electrotechnologies (MET): what’s that?

From where comes MET ?

Rabaey and Rozendal (2010) Nature Reviews Microbiology 8, 706-716

Driving force: ΔG Cathode: reduction

Anode: oxidation Membrane: charge balance

ΔG<0

ΔG>0

- Oxidation environment

- (Biotic) Organic matter oxidation

(removal COD)

- (Abiotic) water electrolysis, H2

oxidation

- Reduction environment

- (Biotic) reduction of :

CO2 Prod. ; NO3- N2

- (Abiotic) Chemical e- acceptor:

O2 H2O

Page 31: Innovative technologies for biogas upgrading: from basic ...

Microbial electrotechnologies (MET): what’s that?

Source and products within MET: a biocathode reaction

Cathode: reduction

CO2

Valuable products:

Anode: oxidation

- Carboxylic acids: acetate, propionate, … - Methane - Alcohols: ethanol, butanol, …

Why it works:

- Anode: water oxidation - Cathode: CO2 reduction, biocathode - Energy: power supply - Membrane: C/A membrane or membrane less (study)

Driving force

e-

Page 32: Innovative technologies for biogas upgrading: from basic ...

Microbial electrotechnologies (MET): what’s that?

Rabaey and Rozendal, 2010. Nature Rev Microbiol

Ecell < 0

∆G > 0

Non spontaneous

Energy required

Page 33: Innovative technologies for biogas upgrading: from basic ...

Microbial electrotechnologies (MET): Methane Driving force

e-

Batlle-Vilanova et al. 2015

RSC Adv., 2015, 5, 52243 Doi:10.1039/c5ra09039c

Page 34: Innovative technologies for biogas upgrading: from basic ...

MET: CO2 to Methane

Lab scale BES

Electrochemical & Microbiological characterisation Reaction mechanism

Batch operation

Vcat= 0,4L

Feed: CO2-saturated mineral solution Cathode potential: -0,8V

Continuous

operation

Page 35: Innovative technologies for biogas upgrading: from basic ...

MET: the pilot

Inoculum from AD

Biocathode volume 0,42 L

Electrode surface 0,57 m2

Operation Batch / Continuous (HRT=18,3h)

Cathode potential -800 mV vs SHE

Page 36: Innovative technologies for biogas upgrading: from basic ...

36

The reactions…

CO2 + 8H+ + 8e− → CH4 + 2H2O

CO2 + 4H2 → CH4 + 2H2O

2H+ + e− → 4H2

E’0 = -0,24

E’0 = -0,41

Electromethanogenesis

Hydrogenotrophic methanogenesis

Ecell = Ecat − Ean

∆G = −n ∙ F ∙ Ecell

Thermodynamics

BIOCATHODE

ANODE

Water electrolysis

2H2O → O2 + 4H+ + 4e− E’0 = +0,82

∆G > 0 Energy required

Page 37: Innovative technologies for biogas upgrading: from basic ...

First results….. Current demand

(A mNCC-3)

pH Prod rate

(mM C d-1) CE (%)

201.7 ± 18.1 7.1 ± 0.2 15.4 ± 0.0 68.9 ± 0.8

Page 38: Innovative technologies for biogas upgrading: from basic ...

38

First results….. – Microbial community

Bacteria 45 %

Archaea 55 %

Methanobacterium sp. Cheng et al., 2009, ES&T

Van Eerten-Jansen et al., 2013, Archaea Villano et al., 2010, BITE

Clostridium sp.

Methylocystis sp.

Anaerophaga sp.

Page 39: Innovative technologies for biogas upgrading: from basic ...

CO2 + 8H+ + 8e− → CH4 + 2H2O

CO2 + 4H2 → CH4 + 2H2O

2H+ + e− → 4H2

E’0 = -0,24

E’0 = -0,41

Electromethanogenesis

Hydrogenotrophic methanogenesis

BIOCATHODE

Results – Microbial community

Anode Biocathode

H+

H+

H2O

O2

e-

CO2

CH4

e- e-

e-

e-

e-

Electrochemical characterisation

Page 40: Innovative technologies for biogas upgrading: from basic ...

Batlle-Vilanova et al., 2015, RSC Advances

Anode Biocathode

H+

H+

H2O

O2

e-

e- e-

H2

H+

CO2

e-

e-

e-

O2

H2O

CH4

CH4

CO2

Methanobacterium sp.

Methylocystis sp.

SO42-

H2S

Anaerophaga sp.

Clostridium sp.

Med

Results – Methane production mechanism

Page 41: Innovative technologies for biogas upgrading: from basic ...

Other products from CO2?

1st Proof of concept:

Bioalcohols production

Ganigué et al. LEQUIA. (2015) Chem. Commun.

Page 42: Innovative technologies for biogas upgrading: from basic ...

CO2: Biological transformation

CO2

Acetate (C2) Ethanol (C2)

Butyrate (C4) Butanol (C4)

Caproate (C6)

Caprilic (C8)

Hexanol (C6)

Octanol (C8)

Chain elongation

Biofuels production

Page 43: Innovative technologies for biogas upgrading: from basic ...

Upgrading plants

Page 44: Innovative technologies for biogas upgrading: from basic ...

Upgrading plants

Page 45: Innovative technologies for biogas upgrading: from basic ...

Upgrading plants

Page 46: Innovative technologies for biogas upgrading: from basic ...

Take home message

Biogas Upgrading:

- cleaning process: stablished.... To be optimized?

Alternatives for SiO removal? Biological?

- Increase methane contents:

CO2 removal vs. CO2 recovery

CO2 conversion to methane as energy storage

Why not to convert to other valuable products?

- Which is the best option?

a DSS to assess process scheme definition

Page 47: Innovative technologies for biogas upgrading: from basic ...

J. Colprim; María J. Martín ; M.D. Balaguer; J. Comas; M.Poch; S.Puig

[email protected]

Innovative technologies for biogas upgrading:

from basic research to technology assessment


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