2017

Workholding Evolved

Innovative Workholding Solutions5 ht

5thaxis.com

Q3

THE DEUCE

from single to double station

Low profile design(maximize work envelope)

Heat-treated steel construction

Jaw Length

600-4000 lbs

0-6”

Base Length

Clamping Force

Clamping Range

6”

(10-60 ft lbs torque)

DV56Technical Data

Single station (jaws reversed) Double station (machinable jaws)

Quick change jaws without disassembling vise

1

2

3

1

2

3

4

4

DV510

6.00

5.00 5.00

10.00

10”

600-4000 lbs

0-10”

5” 5”

1.625 .0005

Cost savings utilizing the Deuce (DV56)on a four sided 400mm tombstone: 32 parts (16 vises)8 minute runtime (per part)12 tools (6 sec per tool change)Time saved on tool changes: 36 minutes

DV56 DV510

Hard jaw Soft jaw

1.8751.270

5

5 Standard bolt spacing(4” or 100mm)

1

+- 1.625 .00051.170

+-

*Jaw sets are sold separately from vise base.

Remove center jaw for easy conversion

Double Station Vise

THE DEUCE ACCESSORIES

Patented

DV56- 3R

DV56- M J Compatible with DV56

DV510- 3R

DV510- MJ

Double Station Hard Jaw Set

Double Station Machinable Jaw Set

Compatible with DV56 Compatible with DV510

Compatible with DV510

2

*Jaw sets are sold separately from vise base.

Double Vises

Patented

*Jaw sets are sold separately from vise base.

Shown are (6) DV56 vises on Haas DM-2

(3) DV56 with hard jaws(3) DV56 with machinable jaws

This example holds 24 parts. It produces12 Op1 parts and 12 completed parts after Op2.

Sample Job: 5 Slot MLOK rails

Example: 12 complete parts including deburr: 23 seconds each

R96-CER40

R96-D05125

R96-D115

R96-D22

R96-V75100

The CER40 is a quick and efficient fixture for holding round stock. The fixture utilizes your existing set of standard ER40 collets allowing you to clamp different diameters of stock.

The D05125 is the smallest dovetail fixture in the 5th Axis workholding line. It is a simple and robust dovetail fixture built for stock under 1″.

The D115 is the most versatile dovetail fixture in the 5th Axis workholding line. It is a simple and robust dovetail fixture built for stock under 3″.

The D22 is a 2″ x 2″ dovetail fixture in the 5th Axis workholding line. It is a simple and robust dovetail fixture built for stock 2″ and above.

The small footprint and low profile design of the V75100 makes it the ideal vise for smaller machining centers.

QUICK CHANGE

96mm square locating stud spacing.

RockLock 96mm

3

Fits Lang and Jergens 96mm

V552M / V562M

Our most popular self-centering vises the V552M and V562M are setupand ready to go with the 96mm locating pattern built in.

Quickly locate vises and fixturing accurately. Compatible with Lang and Jergens 96mm pull stud pattern.

RL96

4Patented

5th Axis Quick Change

RockLock 96mm

Rock Lock

Patented

The 5th Axis RockLock system can be integrated intoall risers, pyramids, tombstones or virtually any of yourfixturing needs. Its endless applications are limited onlyby ones imagination.

All 5th Axis RockLock fixtures utilize the industry standard 96mm pull stud spacing. This ensures 100% compatibilitywith Jergens or Lang systems.

RockLock 96mmRL96A-56

RL96S-56

RL96A-6760

RL96S-6760

RL96A-11

Aluminum

RL96A-11

Aluminum, 100 mm / 4 in bolt spacing

Steel, 100 mm / 4 in bolt spacing

Aluminum, 60° bolt circle

Steel, 60° bolt circle

C Outstanding repeatability Less than <.0003”

1566.14

1264.96

96

3.78

96

3.78 4.00

30

1.181

1746.85

1566.14

96

3.78

96

3.78

60°

30

1.181

RL96A-67RL96A-56

Integrated 280 mm Ø x 100 mm height

PS20F

Steel

Patent Pending

A Available in hardened steel or aluminum construction

All aluminum models feature type III hard anodize andcome standard with TiN coated steel bushings and internals

B

*Many additional variations and models available. Check website or call factory for more information.

Configurations available to fit all machine makes and models.

Patent Pending

PS20F

0.013 mm self centering accuracy

Low profile design

with two bolts and two dowel pins

Low profile self-centering vise

0.013 mm centering accuracy

Largest leadscrew in its class

1 4

2

3

5

6

increased clamping force

spacing to rotary, t-slot, and tombstones

SELF-CENTERING VISES

Heat-treated4140 steel

5

45 Dovetail angleserrated/reversible jaws lock stock in place

Step Depth

Jaw Length

Clamping Range

Jaw Height

75mm

Centering Accuracy

V75100Technical Data

V75100

Patented 6

V75100 75mm x 100mm Metric Vise

VPY75:147mm Diameter x 40mm TallCompatible with V75100

V75100 Vise Adapters:

Direct mounting:Haas TR-160Haas TR-210

VPY75 & R347:8” Diameter x 3” TallCompatible with V75100

Direct mounting:Haas UMC-750

21 mm

13.5 kN

0-115 mm

2.50 mm

Clamping Force(61 Nm)

0.013 mm 30 30

55

2X 8

12 24 3X 8

100

35 2X 53.63

56.13

2X COUNTERBORED FOR (M8)

75

Metric Centering ViseM

etric Vises

M130V75:Matsuura MAM72 adapterCompatible with V75100

*Plus many more. Locating kits are machine specific see pg. 11 for moreinfo.

Patented

*Plus many more. Locating kits are machine specific see pg. 11 for more info.

V552M

7

VP56M:280 mm Diameter x 102 mm TallCompatible with V552M

V552M Vise Adapters:

Direct mounting:Haas UMC-750DMG DMU 70DMG DMU 50

125 mm

125mm

2X COUNTERBORED FOR (M12)

V552M 125mm x 125mm Metric Vise

Step Depth

32.37 mm

16.01 kN

0-158 mm

2.5 mm

Jaw Length

Clamping Force

Clamping Range

Jaw Height

125 mm

(61 Nm)

Centering Accuracy 0.013 mm

V552MTechnical Data

50

3X 10

100

50

41.28 2X 71.15

73.65

R347M:201.93 mm Diameter x 76.20 mm TallCompatible with V552M

Direct mounting:Haas UMC-750Haas TR-210Haas TR-310

47

23.5

23.4

2X 8.01± 0.01 6.86WHEN USING REMOVABLE LOCATING PINS

2X 10.72 THRU ALL16.76 AS NECESSARY ON

FAR SIDE

11.7

0.05

Metric Centering Vise

V562M

Patented 8

V562M Vise Adapters

125 mm

150 mm

2X COUNTERBORED FOR (M12)

50

3X 10

100

50

41.28 2X 71.15

73.65

47

23.5

23.4

2X 8.01± 0.01 6.86WHEN USING REMOVABLE LOCATING PINS

2X 10.72 THRU ALL16.76 AS NECESSARY ON

FAR SIDE

11.7

0.05

V562M 125mm x 150mm Metric Vise

Step Depth

32.37 mm

16.01 kN

0-155 mm

2.5 mm

Jaw Length

Clamping Force

Jaw Opening

Jaw Height

125 mm

(61 Nm)

Centering Accuracy 0.013 mm

V562MTechnical Data

VP56M:280 mm Diameter x 102 mm TallCompatible with V562M

Direct mounting:Haas UMC-750DMG DMU 70DMG DMU 50

R347M:201.93 mm Diameter x 76.20 mm TallCompatible with V562M

Direct mounting:Haas UMC-750Haas TR-210Haas TR-310

Metric Centering Vise

*Locating kits are machine specific please see pg. 11 for locating kit info. *Locating kits are machine specific

please see pg. 11 for locating kit info.

Metric Vises

Patented

*Locating kits are machine specific see pg. 11 for more info.

*Plus many more. *Plus many more.

*Plus many more.

*Locating kits are machine specific see pg. 11 for more info.

*Plus many more.

V6105M

9

VP610M:343 mm Diameter x 76 mm TallCompatible with V6105M

V6105M Vise Adapters: Direct mounting:Haas UMC-750DMG DMU 70DMG DMU 50

V6105M 150mm x 250mm Metric Vise

36.94 mm

16.01 kN

0-260 mm

2.5 mm

150 mm

0.013 mm

V6105MTechnical Data

Step Depth

Jaw Length

Clamping Force

Clamping Range

Jaw Height

(61Nm)

Centering Accuracy

57.15 2X 91.59

150 mm

250 mm

2X COUNTERBORED FOR (M12)

2X 94.09

25.4

50.8

WHEN USING REMOVABLE LOCATING PINS 2X 10.01 ± 0.01 10.16

2X 13.46 THRU ALL36.83 AS NECESSARY

ON FAR SIDE

33.57 27.94

67.15

CL

0.05

125 mm

100 mm

100 mm

3X 10

*Locating kits are machine specificplease see pg. 11 for locating kit info.

Metric Centering Vise

Patented

*Plus many more.

DC1750-4545° Indexable Dovetail Cutter 1” shank

DC1750-BInserts for Dovetail Cutter

DC1750-6060° Indexable Dovetail Cutter 1” shank

*Compatible with DC1750-45, DC1750-60and DC1750-M

*Compatible with Raptor and other 60 degree dovetailsystems.

VISE JAWSMachinable 6061 Aluminum Jaws

Machinable 1018 Steel Jaws

VAJ75 75 x 45 x 25 Compatible with V75100VAJ52M 125 x 50 x 34 Compatible with V562M/V552MVAJ610M 151 x 78 x 47 Compatible with V6105M

VSJ75 75 x 45 x 25 Compatible with V75100VSJ52M 125 x 50 x 34 Compatible with V562M/V552MVSJ610M 151 x 78 x 47 Compatible with V6105M

VAJ52 4.95” x 1.95” x 1.35” Compatible with V562/V552VAJ610 5.95” x 3.00” x 1.85” Compatible with V6105

VSJ52 4.95” x 1.95” x 1.35” Compatible with V562/V552VSJ610 5.95” x 3.00” x 1.85” Compatible with V6105

Metric

Inch

Metric

Inch

Patented 10

Vise Jaws

Dovetail Cutters

LOCATING KITS

Patented11

Centering Spud / Locating Kits

Our locating kits make setups a breeze. The kits include socket head cap screws, t-nuts and a stainless steel locating boss. Metric and inch kits are both available.

Machine make and model required whenordering to ensure correct fitment.

V552

12

V552 5” x 5” Inch Vise

4.950

4.950

2X COUNTERBORED FOR 1/2” (M12)

Step Depth

1.275”

600-4000 lbs

0-6.25”

.100”

Jaw Length

Clamping Force

Clamping Range

Jaw Height

5”

(10-60 ft lbs torque)

Centering Accuracy .0005”

V552Technical Data

2.00

3X .3760

4.000

50mm

1.6250 ± .0005 2X 2.800

2.900

.500 1.000

2X .2510

2X .397

.925 1.850

VPY56:10.95” Diameter x 4” TallCompatible with V552

V552 Vise Adapters:

Direct mounting:Haas UMC-750DMG DMU 70DMG DMU 50

R347:8” Diameter x 3” TallCompatible with V552

Direct mounting:Haas UMC-750Haas TR-210Haas TR-310

Inch Centering ViseInch Vises

Patented

*Locating kits are machine specific please see pg. 11 for locating kit info.

*Locating kits are machine specific please see pg. 11 for locating kit info.

Kits are available for all makes and models:

DMG/MoriHaasMazakOkumaMatsuuraMakinoFeeler

GF MachinesHermleGrobFanucYasdaOKKKitamura

ordering to ensure correct fitment.

HurcoHardingeNikkenKomaDoosanDatronYCM

Call us to find the correct kit for your machine.

*Custom kits available if your make or modelis not in our standard offering.

*Plus many more. *Plus many more.

V562

Patented13

VPY56:10.95” Diameter x 4” TallCompatible with V562

V562 Vise Adapters:

Direct mounting:Haas UMC-750DMG DMU 70DMG DMU 50

4.950”

6.000”

2X COUNTERBORED FOR 1/2” (M12)

V562 5” x 6” Inch Vise

Step Depth

1.275”

600-4000 lbs

0-6.5”

.100”

Jaw Length

Clamping Force

Clamping Range

Jaw Height

5”

(10-60 ft lbs torque)

Centering Accuracy .0005”

V562Technical Data

2.00”

3X .3760”

4.000”

50mm

1.6250” ± .0005”

2X 2.800” 2.900”

.500” 1.000”

2X .2510”

2X .397”

.925” 1.850”

R347:8” Diameter x 3” TallCompatible with V562

Direct mounting:Haas UMC-750Haas TR-210Haas TR-310

Inch Centering Vise

14

2.2500 ± .0005 2X 3.605

5.950

10.000

2X COUNTERBORED FOR 1/2” (M12)

2X 3.705

V6105

5.000

100mm 4.000

3X .3760

Patented

V6105 6” x 10” Inch Vise

1.450”

700-4200 lbs.

0-10.25”

.100”

6”

.0005

V6105Technical Data

Step Depth

Jaw Length

Clamping Force

Clamping Range

Jaw Height

(10-60 ft lbs torque)

Centering Accuracy

.925 1.850

2X .3760

2X .531

1.322

VP610:10.95” Diameter x 3.5” TallCompatible with V6105

Direct mounting: Haas UMC-750

DMG DMU 70

DMG DMU 50

V6105 Vise Adapter:

Inch Centering ViseInch Vises

*Locating kits are machine specific please see pg. 11 for locating kit info.

*Locating kits are machine specific please see pg. 11 for locating kit info.

*Locating kits are machine specific please see pg. 11 for locating kit info.*Plus many more. *Plus many more.

*Plus many more.

AUTOMATION5th Axis V552M vise mounted on a 148 mm pallet for Erowa: ER148S-V

3 Sided Vise Pyramid

PY30GBM30 degree angle

PY20GBM20 degree angle

Patented

-System 3R-Hirschmann-Lang V562-L96

V5523RV552HIR

-Erowa V552ER

15

-PY30GBM and PY20GBMare compatible with V552/Mand V562/M 5th Axis vises.-Vises can be mounted invertical or horizontal orientation.

15.45”

V562-L96-Jergens

-Machine make and model requiredwhen ordering to ensure correct fitment.

*See website or call for additional makes and models.

Removable precision locating pin

45° dovetail angle

Fixture body is manufacturedfrom hardened alloy steel

Replaceablethreaded insert

Hardened stainless steel clamp body

Precision ground surface finish

TOOL CLEARANCE

DOVETAIL FIXTURES

RIGID CLAMPING

Machining access to 5 sides of theworkpiece

45˚ dovetail mechanically locks stock inplace

1

4Parts relocate within +/- .001” from fixture to fixture

Small footprint allows for more parts per cycle

PRECISE REPEATABILITY PART DENSITY

16Patented

Securely clamps to a minimum of .080” of stock

setups

Inch Dovetail

Fixtures

D05125 on G164D05

For stock under 1”

D05125

D05125 on P17534D05The D05125 is a simple and robust dovetail fixture designed for stockunder 1”. It features a wedge clamp for superior gripping force and

D05125 on P4344

D05152WS D051251WM

Patented

1.230” .7500”

.800”

1.310”

17

(2 ft lbs torque)

Dovetail Depth

900 lbs

.750”

.500”

.100”

Overall Length

Overall Height

Min. Stock Size

Holding Force

1.230”

D05125Technical Data

The D115 is a simple and robust 1” x 1.5” dovetail fixturedesigned for all 3, 4, and 5-axis machines. It features a

The D115 allows machining access to 5 sides of the workpiece.It is manufactured from hardened alloy steel for rigidity and wear resistance.

on lower cost machines and relocated on higher end precisionmachines, increasing shop throughput.

D115 on P2353D115

D115 on P17534D115

For 1” to 3” Stock

1.480”

2.250”

Patented

(20 ft lbs torque)

1.500”

1.550”

D115

Designed specifically for the firearms industry,these compact units are ideal for running upperreceivers or any accessory that features a

Compact

Hardened Steel

D115P18

45 Dovetail

Dovetail Depth

2400 lbs.

1.500”

1.000”

.100”

Overall Length

Overall Height

Min. Stock Size

Holding Force

1.480”

D115TechnicalData

Inch Dovetail

Fixtures

The D22 is a simple and robust 2” x 2” dovetail fixture designed for all 3, 4, and 5-axis

The D22 allows machining access to 5 sides of the workpiece. It is manufactured from hardened alloy steel for rigidity and wear resistance.

and are ground to a precise surface finish.

relocated on higher end precision machines, increasing shop throughput.

*Adapter not included

D22 on P7534D22 D22 ON P2547D22

For 2” to 4” stock

D22

Patented

1.950

1.950 1.5000

19

(20 ft lbs torque)

Dovetail Depth

3800 lbs.

1.500”

2.000”

.200”

Overall Length

Overall Height

Min. Stock Size

Holding Force

1.950”

D22Technical Data

2.875

*Adapter not included.

AUTOMATE

CER40

Patented

AUTOMATION

-Erowa-System 3R-Big Kaiser-Schunk-Hirschmann-Lang -Jergens-Matsuura

5th Axis dovetail fixtures are available

systems:

*Please see website or call for additional makes and models.

20

collet with an integrated threaded holder. CER40accepts all standard ER40 collets up to 1” diameter.

The CER40 is popular with our impeller and dental

Autom

ation

CER40 ON P7534CER40

Maximize pallet efficiency

P4344

PYRAMIDS

Patented

PY6420

For stock under 1”

21

The modular design allows for fixtures to be added orremoved depending on the length of the workpiece

This provides maximum amount of flexibility

Machine up to 12 parts on this compact unit

P4344

P17534D05

PY6420

G164D05

1.000”

3.950”

1.750”

5.000”

4.950”3X .531” THRU ALL

5.950” 4X .531” THRU ALL

5.980”

4X .531” THRU ALL

ON 4.000” BC EQ SP

ON 5.000” BC EQ SP

2.028”

5.950” 4X .531” THRU ALL ON 5.000” BC EQ SP

22

Inch Dovetail

Adapters

Patented

FIXTURE ADAPTERS

The small footprint ensures no space is wastedallowing simultaneous machining of four parts

Run more parts per cycle and minimize pallet and tool changes

This versatile fixture can be mounted on trunnions,pallets, machine tables etc.

D1151S

FIXTURE ADAPTERS6.00”

4.950”

4.950”

7.950”

.750”

1.7500”

2.00”

3X .531” THRU ALL

3X .531” THRU ALL

4X .531” THRU ALL

ON 4.000” BC EQ SP

ON 4.000” BC EQ SP

ON 7.000” BC EQ SP

4X .531” THRU ALL ON 5.000” BC AS SHOWN

2..500”

P2353D115

P2547D22

P7534D22

P17534D115

23 Patented

The DJ6 gripper jaws with built in 45° degree dovetails are the perfect accessoryfor your 6” machine vise. The ultimate solution for quick and easy set-ups. Jawsare heat treated and precision ground for superior repeatability and longevity.

.100” step

Jaws are hardened 55 HRC

Precision ground

Built-in 45° dovetail

PVD Coated for wear resistance

GRIPPER JAWS

Patented 24

Fits all 6” Kurt machine vises

Gripper Jaw

s

TECHNICAL DATA

Patented25

5TH AXIS R

Use of 6 point socket and torque wrench is strongly recommended

Do not exceed maximum torque specification

Torque ½-13 (M12) Socket Head Cap Screws to 35 ft lbs (47.45Nm)

For V562/V552 or 50 ft lbs (67.79 Nm) for V6105

Maximum Torque for Vise Assembly: 75 ft lbs (101.69 Nm)

Effective Clamping Force: 3600 lbs @ 45 ft lbs (16.01 kN @ 61.01 Nm)

For model file downloads and compatibility information, please visit

our website at:

www.5thaxis.comSee our products in action at:

www.youtube.com/5thaxisfixtures

Maximum Torque for Vise Assembly: 55 ft lbs (74.57 Nm)

Effective Clamping Force: 3600 lbs @ 45 ft lbs (16.01 kN @ 61.01 Nm)

Maximum Torque for Vise Assembly: 45 ft lbs (61.01 Nm)

Maximum Torque for Shoulder Bolts: 25 ft lbs (33.90 Nm)

Effective Clamping Force: 3100 lbs @ 45 ft lbs (13.5 kN @ 61.01 Nm)

General Instructions

Additional Information

V6105/M

V552/M & V562/M

V75100

7140 Engineer Rd. San Diego, CA 92111Tel: 858-505-0432

Fax: 858-505-9344Email: workholding@5thaxis.com

5thaxis.com

Workholding Evolved.

Innovative Workholding Solutions

5 ht