1 - 5
INSTALLATION INSTRUCTIONSDresser Wayne Dispenser Sumps - Generic
EL-W-VIS390 & 399 = S11 SUMP
EL-W-GC-G2200 = S80 SUMP
EL-W-VIS-35 = S80 SUMP
EL-W-V387 = S80 SUMP
GRP SOLID BASE SUMP
FIBRELITE DOUBLE SIDED ENTRY BOOT
(SUPPLIED SEPARATELY)
GRP CORBEL
CONCRETE TIE RODS
(U BOLTS)
ANCHOR BOLTS
DISPENSER SUMP SUPPORT FRAME
DISPENSER SIDE RAILS (x2)
CONCRETE TIE RODS
40FC SEALANTTUBES (x 4)
MPK-10 (ORDER SEPARATELY)
SHEAR VALVE MOUNTINGSUPPORT BRACKET
SHEAR VALVE SUPPORT RAIL
(Up to 4)
CHANNEL SPRING NUT (4 PER RAIL)
Issue: 12/06/2016
2 - 5
INSTALLATION INSTRUCTIONSDresser Wayne Dispenser Sumps - Generic
EL-W-V387EL-W-GC-G2200
EL-W-VIS390 & 399
EL-W-VIS-35
KEY
A
B
Island Level
HaunchingPermitted
A =
652
B =
525
1300 x 1000
300
B =
825
MA
X
B =
675
MIN
A =
952
MA
X
A =
802
MIN
100
1 2
Dispenser top has been supplied pre-assembled with metalwork.
Dry fit the corbel on top of the sump to check level and prepare a adequate support base.
NB:- Sump should be embedded into the support base when installed.
A =
502
B=
375
150
300
A =
802
MIN
B =
675
MIN
TRIM LINE
40
110
OD Flange Ring 190mm
3
4
5
Sump can be trimmed to reduce the height of the system by up to 150mm, if 150mm holes will be drilled for pipe entry kits.
Before trimming the sump, ensure that all pipe seal kits are fitted and the position of the highest pipe seal kit flanges is at least 40 mm below the trim line.
If sump is trimmed to minimum height centre point of hole is 110mm from base internally.
If larger holes will be drilled please contact Fibrelite for maximum trim point.
!
!
NB:- Hole size drilled is Ø150mm. OD of flange is Ø190mm
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INSTALLATION INSTRUCTIONSDresser Wayne Dispenser Sumps - Generic
6
For PSB 50 to 110, PSBD 50 to 110 and PDBD pipe entry kit models a 150mm hole should be drilled.Mark up hole positions as illustrated.
DETAIL OF DOUBLE SIDED ENTRY BOOT
OUTSIDE INSIDE
8
Mark trim point around the sump. Check position of pipe entry sealkits before trimming with a jig saw.Refer to stages 4 and 5 for pipework positions with and without trimming.
ACETONE
7
9
Run pipework through side wall and connect to upward riser. Cap off pipework to allow vacuum testing in stage 12.
Abrade internal groove of corbel and top edge of the sump (inside & outside) with sandpaper. Degrease with acetone.
4 - 5
INSTALLATION INSTRUCTIONSDresser Wayne Dispenser Sumps - Generic
OPTIONAL HYDROSTATIC TEST
10
12
11
13
Apply a bead of sealant to the top of the sump flange. If this has been removed during trimming, apply sealant inside the groove of the corbel. Position the corbel onto the sump and push down firmly.
Optional vacuum water or hydrostatic test.Ensure pipework is capped off below the upward riser. Tighten clips on pipe entry sealkits against the pipe. Tighten nuts on upper support frame metalwork.
Apply sealant to BOTH the internal and external joint between the sump and corbel. Smooth off and press into the joint with soapy water to remove trapped air.Allow 12 hours for the sealant to set.
Complete pipework and secure to shear valve rails with the MPK-10 mounting kit. Refer to the shear valve arrangement plan detail on page 1.
NB:- Vacuum test at 0.6m depth setting only.
14 Backfill around the sump equally in levels to prevent uneven load against the sump wall.
5 - 5
INSTALLATION INSTRUCTIONSDresser Wayne Dispenser Sumps - Generic
x 4NUT
DISPENSER
WASHERSUMPFRAME
16
Remove upper nut & washer on the 4 anchor bolts. Install & connect the dispenser to the sump frame & anchor bolt. Fit & tighten nut & washer.
500“A”
5-10 300
Minimum200
Maximum350
15 Concrete island depth fixed as per architect drawing.
Allow concrete to cure
VERY IMPORTANTOUTER EDGE “A” OF FRAME SET 5-10mm ABOVE GENERAL GRADE AREA WITH CONCRETE RAMPED AWAY OVER 300mm