I N S I G H T S I N T O I N D I G O ’ S J O U R N E Y & K E Y S A P F & R C A PA B I L I T I E S
J U LY 6 , 2 0 1 6
Indigo
Agenda
Why SAP F&R?
F&R Journey
Why SAP F&R?
F&R Journey
1
Indigo
Agenda
Why SAP F&R?
F&R Journey
$850+ M Revenue Last Fiscal Year
PrintGeneral
Merchandise Toys
Home accessories
Fashion accessories
Stationary
Electronics
Gourmet
Baby
Toys
Games
American Girl
Trade Books
Bargain Books
Magazines
Calendars
4
Agenda
Why SAP F&R?
F&R Journey
5
9 Quarters of Revenue Growth
Agenda
Why SAP F&R?
F&R Journey
6
Supply Chain Overview
Retail DC
StoresVendors
200+ Stores across CanadaForecasting 5.5M Product Locations44% of all receipts is System Replen64% of all receipts sourced from DC50+% of GM receipts is seasonal
Online DC
30K Products
190K Products
1.5K Book Vendors2K GM & Toy Vendors130 Product Development Vendors(Supported by NY Design studio)
2
Why F&R?
Agenda
Why SAP F&R?
F&R Journey
8
Prior to SAP F&R
System Landscape
• ERP implemented in 2004
• ERP used for forecasting and replenishment
• SAP Warehouse Management System implemented in 2012
• Many custom developments (2004-2013)
• Latest upgrade to ECC6 in 2013
• Stable system
• Reliable and mature Master Data
Challenges
• Manual preview of system replenishment order
• Manual analysis and re-orders into the DC
• Manual adjustment of forecasts
• Manual adjustment to account for out-of-stocks
• Manual adjustment of F&R parameters to align with demand changes
• Manual review of exceptions
Agenda
Why SAP F&R?
F&R Journey
9
Supply Chain Vision
Initial Buy less and allow more replenishment pull into the Retail DC from vendor to support store order forecasts
Allocate less rely more on pullMore accurate replen orders Influence forecast for events
Collaborate and share order forecasts with vendors to improve fill rate
STOP REACTING TO YESTERDAY
START PLANNING FOR THE FUTURE
Integrate Online Demand to drive vendor orders
Online DC
Vendors
Retail DC
Stores
Agenda
Why SAP F&R?
F&R Journey
10
F&R Capability
Advanced forecasting algorithms suitable for slow and fast sellers
Challenge
Inability to generate accurate forecasts for slow sellers
Store Forecasting
Agenda
Why SAP F&R?
F&R Journey
11
F&R Capability
Advanced forecast algorithms support Product Location Level Seasonality
Challenge
Category level seasonality not representative for all items within the category
Store Forecasting
Agenda
Why SAP F&R?
F&R Journey
12
F&R Capability
Advanced forecast algorithms support dynamic replenishment safety stock for volatile fast sellers
Challenge
Unable to maintain in-stocks for volatile fast sellers
0
1
2
3
4
5
6
Sales
Average
0
1
2
3
4
5
6
Sales
Average
High Volatility Low Volatility
Store Forecasting
Agenda
Why SAP F&R?
F&R Journey
13
Store Forecasting
F&R Capability
Automatic outlier peak and zero stock correction
Challenge
Manual effort to catch outliers and correct forecast out of stock items
Outlier Correction Zero Stock Correction
0
2
4
6
8
10
0
2
4
6
8
10
Agenda
Why SAP F&R?
F&R Journey
14
Store Forecasting
F&R Capability
Leveraging reference items to model forecast and order forecast for new items
Challenge
No systematic way to model the forecast for new item
1x saleshistory
Reference Item New Item
0
2
4
6
8
Agenda
Why SAP F&R?
F&R Journey
15
Store Forecasting
F&R Capability
Pre-allocation feature within F&R enables shifting forecast to build stock earlier at the stores
Challenge
No systematic solution to build-up stock earlier at the stores
Pre-allocation
Forecast shift for replenishment
Agenda
Why SAP F&R?
F&R Journey
16
Store Forecasting
F&R Capability
Demand shaping ahead of the feature and capability to ignore feature sales post promotion
Challenge
Over-forecasting post feature and unable to influence the forecast for the upcoming feature
Future Promo
TodaySales Forecast
Agenda
Why SAP F&R?
F&R Journey
17
ForecastToday
Store Forecasting
F&R Capability
Demand shaping ahead of the feature, ability to replicate last promotional lift and capability to ignore feature sales post promotion
Challenge
Over-forecasting post feature and unable to influence the forecast for the upcoming feature
Re-occuring Promo
Sales
Agenda
Why SAP F&R?
F&R Journey
18
Store Forecasting
F&R Capability
Ability to ignore unrepresentative sales history in order to drive better forecast
Challenge
Inability to influence the forecast due to non-representative sales history causing over or under forecast
Store Renovation
TodaySales Forecast
Agenda
Why SAP F&R?
F&R Journey
19
Store Replenishment
F&R Capability
Ability to use time phased display quantities
Challenge
Unable to use different display quantities for different periods
Double Exposure during Easter
Agenda
Why SAP F&R?
F&R Journey
20
DC Shipment Forecast
F&R Capability
Multi echelon feature enables accurate shipment forecast for the DC based on store and online sales forecast
Challenge
Unable to generate an accurate shipment forecast for the DC
Store Sales Forecast Store Sales Forecast Online Sales Forecast
Store Order Forecast Store Order Forecast Online Order Forecast
Aggregated Store and Online Order Forecast
Agenda
Why SAP F&R?
F&R Journey
21
Vendor Order Forecast
F&R Capability
Multi echelon feature enables accurate vendor order forecast for DC sourced items
Challenge
Unable to generate an accurate vendor order forecast for DC sourced items
Store Sales Forecast Store Sales Forecast Online Sales Forecast
Store Order Forecast Store Order Forecast Online Order Forecast
Vendor Order Forecast
Aggregated Store and Online Order Forecast
3
F&R Journey
Agenda
Why SAP F&R?
F&R Journey
23
Process
Business Led & Focus on standard capabilities
Project Timeline & Approach
People
Phased Rollout & Training
System
Pilot & Performance Tuning
Planning Phase
Aug Sep Oct Nov Dec Jan Feb Mar April May Jun July
3 Month
Realization Phase
Rollout
Pilot Phase
4 Month
2 Month
3 Month
Continuous communication across the organization
Agenda
Why SAP F&R?
F&R Journey
24
Project Phases in Detail
Planning
• Sandbox Environment Prep with UCS
• Training with UCS prior to Blueprinting
• Business focused Blueprinting
Realization
• F&R Config and technical design by UCS
• ECC6 Config and developments
• Integration
• Testing
• Data Clean-up
• Performance Tuning
• DIF Assessment and technical support by SAP
Pilot
• Production Environment Prep
• Pilot Team training
• Parallel Testing (soft go-live)
• Performance Tuning
• Pilot Hard Go-live
• Monitor Integration & daily orders
• Parameter fine tuning
• Job scheduling
Rollout
• Phased Training Approach
• Phased Conversion
• Continuous Performance Tuning
• Fine tuning of job schedules
• Standing meetings within and post rollout week
0
2000000
4000000
6000000
8000000
April May June July
Product Locations in F&R
Agenda
Why SAP F&R?
F&R Journey
25
Key Lessons Learned
Experienced integrator
Training led by UCS Solutions before blueprinting
Business led blueprinting
Early engagement of Basis
Minimize Customization
Broad & Experienced Pilot Team
Large scale parallel run
Phased conversion & rollout
Extensive training & support
Performance tuning
Agenda
Why SAP F&R?
F&R Journey
26
Impact on Day in Life
Inventory Analyst
BOOK ONLY
Roles using F&R
Assistant Planning Manager
GM & TOYS
Less time spent on order review
Allocation Analyst
BOOK ONLY
Less time spent on manual adjustments
Less time spent on pushes
Vendor order forecasts now supplied by F&R vs. manual effort
Focus shifted towards value added work
More time spent on planning & influencing forecast for future events
Why SAP F&R?
27