BBP064/ BBT064/ BBT064-NL TO SUIT TOYOTA PRADO 12/2017+ INSTALLATION GUIDE • Ironman 4x4 BBP/ BBT Bull Bars to suit a Toyota Prado 12/2017+ • It will take about 4 hours to install. IMPORTANT - If your vehicle has front parking sensors and you wish to refit them, refer to fitting diagram on back pages of instruction manual. IMPORTANT: Bull Bar installations should only be done by a qualified person and it is the responsibility of this person to ensure correct fitment. NOTE: This product has been tested for air bag compatibility and therefore the mounting system MUST NOT be modified 100918
Transcript
BBP064/ BBT064/ BBT064-NLTO SUIT TOYOTA PRADO 12/2017+
INSTALLATIONGUIDE
• Ironman 4x4 BBP/ BBT Bull Bars to suit a Toyota Prado 12/2017+
• It will take about 4 hours to install.
IMPORTANT - If your vehicle has front parking sensors and you wish to refit them, refer to fitting diagram on back pages of instruction manual.
IMPORTANT: Bull Bar installations should only be done by a qualified person and it is the responsibility of this person to ensure correct fitment.
NOTE: This product has been tested for air bag compatibility and therefore the mounting system MUST NOT be modified
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1. Before installation check bull bar application is compatible with your vehicle.
2. Remove grill, front bumper, bumper bar reinforcement, bumper bar support brackets and front protection plate from under chassis.
3. Mark and trim plastic air deflector to clear bull bar bracket as shown.
4. Position channel nuts in adjusting slots for inner chassis strengthening brackets as shown.
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5. Loosely attach inner and outer chassis strengthening brackets in position on chassis using supplied bolts.
NOTE: Check bolt clearance on radiator, air conditioning condenser and air-conditioning lines
6. Install winch cradle as shown using hardware provided.
7. Centralise and tighten all bolts.
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Wiring Diagrams
PARK LIGHT & INDICATOR
8. Use supplied park light loom. Install loom into location as shown.
9. Run green wire through firewall.
Remove panel containing mirror controls.
10. Solder green wire onto dash light wire using tester to locate correct wire.
Insulate soldered wire and re-install panel.
11. For indicator wiring, pick up from plug located under headlight.
Parker light Parker light
Battery +Earth
Relay
Through firewall
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12. Mark bumper bar with template provided on each side, continue line across bumper bar as shown.
20mm from the bottom of the grill to cut line
13. Re-fit bumper bar and grill to the vehicle
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14. Unwrap bull bar. Check over riders and light assemblies are tight in bull bar before installation.
15. Remove parking sensors from bumper bar and fit to bull bar making sure they are centrally located to the holes.
NOTE: Sensor nuts only need to be ‘nipped’ up. Do not overtighten or sensor will not function as intended.
16. Fit bull bar to chassis brackets using M12 bolts, flat washers, spring washers and nuts provided.
17. Align bull bar with vehicle, allow adequate clearance for body movement.
Be aware the Toyota Prado 150 has very soft body mounts, and the body will move a lot.
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20. Connect park lights, indicators and fog lights as per wiring diagrams at the rear of this Instruction Guide.
18. Once bull bar is aligned with vehicle and tightened, drill through pinning holes (circled in yellow) between bull bar and chassis bracket and secure with bolts, washers and nuts provided.
19. Fit side wing supplorts to both sides using bolts provided - 2 x M8 and 1 x M10 per side.
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21. If applicable, fit camera and parker sensor wiring loom. The wiring loom to the sensors will be long enough without lengthening but may have to be removed from factory conduit in order for it to reach. Replace conduit as required.
Do not cut wiring.
22. Attach centre protection plate to bull bar followed by side plates. Trim guard liners to suit.
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Winch Installation
1. Bolt winch to cradle with gearbox to the left hand side of vehicle and cable spooling from bottom of the cable drum using bolts and washers provided.
2. Bolt fairlead to recess in front of bull bar using bolts, washers and nuts provided.
3. Fit bull bar to vehicle referring to steps of bull bar fitting instructions.
4. Mount control box in desired location where it will not interfere with sensors behind the grill.
5. Connect three colour coded cables to the corresponding poles on winch motor.
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8. Connect positive and negative battery cables main battery of vehicle (Not Auxilliary Battery).
9. Attach breather hose to barb fitting on winch motor. Run hose to the highest available point in engine bay and cable tie in position. Cable tie hose away from any sharp, hot or moving objects.
7. Run the positive and negative battery cables into the engine bay taking care to secure cables away from any sharp or moving objects.
6. Connect the thin black earth wire and negative battery cable to the earth connection on the opposite side of winch motor.
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Wiring Diagrams
Bull Bar Parklight
Blue
Relay
Connector
Ground
Fuse
Red
3085
8687
87a
Red Lamp
Black
LampBattery
Ground
Ground
NOTE: Do not use factory parker light wiring. Use bull barparker light whenwired with loom instep 8 of the bull bar fitting instructions.
White
SwitchSPST
Park Light Indicator
Ground Ground
IndicatorCircuit
Park LightCircuit
Black
YellowWhite
Black
PARK LIGHT & INDICATOR
WITHOUT FACTORY FITTED FOG LIGHTS
WITH FACTORY FITTED FOG LIGHTS
Blue
Relay
Connector
Power from existing factory fog light
Ground
Fuse
Red
3085
8687
87a
Red Lamp
Black
LampBattery
Page 12 of 19Page 1 of 5
1. For new vehicles with parking sensors, the new bars will now come with a plastic parking sensor holder kit. The sensor mounting kit will be inside the bar mounting hardware box.
IMPORTANT: Parking sensors should be installed as close to the same direction as when they sit in the factory bumper.
2. The bars come with a rubber plug in the sensors hole. This plug needs to be pushed out if you need to install the sensors into the bar.
Plastic Parking Sensor Installation
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3. Using some cleaner, clean around the sensor hole on the INSIDE of the bar.
4. The kit comes with double sided stickers to enable you to stick the sensor holder in place.
5. Remove the middle of the sensor holder to allow the vehicle sensor to go through.
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6. Clean the plastic sensor holder and install the double sided sticker.
7. Remove the double sided stickers protective layer and install the sensor holder into the bar.
IMPORTANT: Parking sensors should be installed as close to the same direction as when they sit in the factory bumper.
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8. Remove the parking sensor from the factory bumper and ensure the rubber liner is in place.
9. The parking sensor kit allows the backing plate to go 2 ways. Depending on the thickness of the sensor, you can adjust fitment. If the sensor is larger, install the sensor backing plate with the smooth side down. If the sensor is smaller, install the packing plate with the spacer side down.
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10. Install the backing plate to suit the sensor.
11. Ensure that the sensor is installed correctly and centred.
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TOYOTA PRADO150 Series 2017+BBP064 / BBT064BULL BAR TEMPLATE
UNDER HEADLIGHT
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TOWARD CENTRE OF VEHICLE
JOIN HERE
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TOYOTA PRADO150 Series 2017+BBP064 / BBT064BULL BAR TEMPLATE
UNDER HEADLIGHT
FRONT GUARD
CUT LINE
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TOYOTA PRADO150 Series 2017+BBP064 / BBT064BULL BAR TEMPLATE
