Installation Guideline€¦ · End of Line resistor 6.8K FirePr o ® o ® FPC-2. Page 6. D C B A 4...

Installation Guidelineof FirePro Aerosol units for Kardex Remstar

KIT-04-Shuttle XP – FPC-2

Version 1, 19-06-2012

Page 1

Installation Guideline of Aerosol Generators to Kardex remstar Filing System

“Shuttle XP – FPC2”

Step 1: Identify the locations of each part for installation as indicated in figure 1 of this manual.

FPC-2 modules Installation

Step 2: Install the FPC-2 modules at location X1, as indicated in figure 1 and figure 4.

Aerosol Generators, Installation and wiring

Step 3: From the FPC-2 module (any one of the two) install two cables (Fire resistive cable, RED color, 2 X1.5mm) to the location “point X2” (electronic boards and power supply metal box) as indicated figure 2.

Step 4: The metal box is separated in to two partitions. Install one Aerosol Generator, FP-40S, inside the left partition and install the second Aerosol Generator, FP-40S, inside the right partition as indicated in figure 2, point X2 and figure 5.

Step 5: Connect the Aerosol Generator (left partition) FP-40S to the first cable. The way how to

successfully connect the wires to the aerosol generator is indicated at pages 9 & 10.

Step 6: Remove the lamp at point FirePro GEN 1 of the first FPC-2 module and connect the other edge of the first cable (two wires) at point FirePro GEN 1of the first FPC-2 module as indicated at figure 3. No wire polarization is needed at points GEN 1.

Step 7: Connect the Aerosol Generator (right partition) FP-40S to the second cable. The way how to

successfully connect the wires to the aerosol generator is indicated at pages 9 & 10.

Step 8: Remove the lamp at point FirePro GEN 2 of first FPC-2 module and connect the other edge of the second cable (two wires) at point FirePro GEN 2 of first FPC-2 module as indicated at figure 3. No wire polarization is needed at points GEN 2.

Step 9: Install another cable (Fire resistive cable, RED color, 2 X1.5mm) from the first FPC-2 module

to the location point X3 (electronic boards) as indicated at figure 2.

Step 10: Install the Aerosol Generator FP-20SE inside the metal box as indicated in figure 2, point X3.

Step 11: Connect the Aerosol Generator FP-20SE to the cable. The way how to successfully connect the wires to the aerosol generator is indicated at pages 9 & 10.

Step 12: Remove the lamp at point FirePro GEN 3 of first FPC-2 module and connect the other edge of the cable (two wires) at point FirePro GEN 3 of first FPC-2 module as indicated at figure 3. No wire polarization is needed at points GEN 3.

Step 13: Install another cable (Fire resistive cable, RED color, 2 X1.5mm) from the first FPC-2

module to the location point X4 as indicated at figure 2.

Step 14: Install the Aerosol Generator FP-100S inside the metal box, to the left, as indicated in figure 2, point X4.

Step 15: Connect the Aerosol Generator FP-100S to the cable. The way how to successfully connect the wires to the aerosol generator is indicated at pages 9 & 10.

Step 16: Remove the lamp at point FirePro GEN 4 of first FPC-2 module and connect the other edge of the cable (two wires) at point FirePro GEN 4 of first FPC-2 module as indicated at figure 3. No wire polarization is needed at points GEN 4.

Step 17: Install another cable (Fire resistive cable, RED color, 2 X1.5mm) from the second FPC-2

module to the location X5 (motor) as indicated at figure 2.

Step 18: Install the Aerosol Generator FP-200S at vertical position above the motor (location X5) at a

distance of 30cm from the generator outlet holes and motor as indicated in figure 5.

Page 2

Step 19: Be sure that the outlets of the Aerosol Generator are in line with the motor.

Step 20: Connect the Aerosol Generator FP-200S to the cable. The way how to successfully connect

the wires to the aerosol generator is indicated at pages 9 & 10.

Step 21: Remove the lamp at point FirePro GEN 1of the second FPC-2 module and connect the other

edge of the cable (two wires) at point FirePro GEN 1of second FPC-2 module as indicated at

figure 3. No wire polarization is needed at points GEN 1.

Step 22: Install another cable (Fire resistive cable, RED color, 2 X1.5mm) from the second FPC-2

module to the location X6 (motor) as indicated at figure 2.

Step 23: Install the Aerosol Generator FP-200S at vertical position above the motor (location X6) at a

distance of 30cm from the generator outlet holes and motor as indicated in figure 5.

Step 24: Be sure that the outlets of the Aerosol Generator are in line with the motor.

Step 25: Connect the Aerosol Generator FP-200S to the cable. The way how to successfully connect

the wires to the aerosol generator is indicated at pages 9 & 10.

Step 26: Remove the lamp at point FirePro GEN 2 of the second FPC-2 module and connect the

other edge of the cable (two wires) at point FirePro GEN 2 of second FPC-2 module as

indicated at figure 3. No wire polarization is needed at points GEN 2.

Step 27: Don not remove the lamp at position FirePro GEN 3 & 4 of the second FPC-2 module if no

aerosol generator will be used.

Linear Head Detection cable installation

Step 28: Install the Linear Heat Detector (LHD) at the areas under protection (location X2, X3, X4,

X5, X6) as following and as indicated at figure 2:

Location X2: Inside the metal box (left & right partition) at upper level on the box metal cover plate,

fixed with clips, as indicated in figure 5.

Location X3: Inside the metal box at upper level on the box metal cover plate, fixed with clips, as

indicated in figure 5.

Location X4: Inside the metal box at upper level on the box metal cover plate, fixed with clips, as


Location X5: 2-3cm above motor, fixed with the use of a supporting bracket (find it locally), as


Location X6: 2-3cm above motor, fixed with the use of a supporting bracket (find it locally), as


Step 29: Remove the E.O.L. (End Of Line) resistance (6.8KΩ) from the “DETECTION” zone of the

first FPC-2 module and install it at the other end of the Linear Heat Detector (LHD) cable as


Step 30: Connect the LHD cable to the “DETECTION” zone of the first FPC-2 module as indicated to

figure 3.

Linking the two FPC-2 together

Step 31: Remove the E.O.L. (End Of Line) resistance (6.8KΩ) from the “DETECTION” zone of the

second FPC-2 module and install to the fire relay (COM, NO) of the first FPC-2 module as


Page 3

Step 32: Connect a short cable (pair wire, in parallel with the EOL resistance) to the fire relay (COM,

NO) of the first FPC-2 module. Connect the other edge of the cable (two wires) to the

“DETECTION” zone of the second FPC-2 module as indicated to figure 3.

Power supply installation and wiring

Step 33: Install the power supply and the two batteries at a suitable location.

Step 34: Follow the wiring instructions as indicated at figure 3. Connect power to the first and second

FPC-2 modules.

Powering the system

Step 35: If everything is ok only the green leds on both FPC-2 modules will lit. If not an audible and

visible warning will take place. Disconnect the power and find which wire is disconnected.

Step 36: Upon successful commission close the top cover of the FPC-2 modules.

Kit Components (KIT-04-Shuttle XP - FPC2)

No Description/Details Model Quantity

1 Fire Detection & Extinguishant Module FPC-2 2

2 Back up Battery 7Ah 12V 24-107F -

3 Power Supply (24V/ 5A) O-82450S 1

4 Linear heat cable 105 deg. Celsius TH-105 25

5 Fire resistant cable [21m+2xH] 2 X1.5mm -

6 Mounting Clips ACLIP6mm 200

7 FirePro Aerosol Generator FP-200S 2



10 FirePro Aerosol Generator FP-20SE 1

Note: The batteries and the fire resistant cable can be purchased from the local market. Please let us know if

you want to be included in your kit.

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Shuttle XP – FPC-2

Page 4

POINT X6

Aerosol Generator

1XFP-200S

Covers Electric motor

POINT X1

2XFPC-2

Fire Protection

Controller

Figure 1POINT X2

Aerosol Generators 2XFP-40S

Covers Electronic boards and

power supply

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – FPC-2 19/06/2012 Michaelides Loucas

POINT X5

Aerosol Generator 1XFP-200S

Covers Electric motor

POINT X4

Aerosol Generator 1X FP-100S

POINT X3

Aerosol Generator 1XFP-20S

Covers Electronic boards

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Linear Heat Detector cable

Activation temperatures 105Co

Page 5

5K

1

POINT X1

Fire Protection

Controller FPC-2

E.O.L. resistance

6.8 KΩ

Point X6

Point X3

Figure 2

Point X1

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

2-3cm

Point X2

2-3cm



Point X4


# 1 # 2

Point X5

Linear Heat detectorAerosol Generator FP-100S

2 X 1.5mm Fire Restive Cable

Aerosol Generator FP-20SE

Aerosol Generator FP-200S

Aerosol Generator FP-200S

Aerosol Generator FP-40SAerosol Generator FP-40S

2 X 1.5mm Fire Restive Cable

+ -Detection24V in

+ -24V out

6K8

+ -

FirePro

Gen1

FirePro

Gen2

FirePro

Gen3

FirePro

Gen4

Test Lamps. Keep the test

lamp connected if no

aerosol generator will be

used.

FirePro Aerosol

Generator

FIRE FUALT

NO C NC NO C NC

Linear Heat

detector

Output Power

End of Line resistor 6.8K

FirePr

o ®FirePr

o ®

FirePr

o ®

FPC-2

Page 6

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Power Supply 24V DC

-+12V/7Ah

Battery

-+12V/7Ah

Battery

240VAC Power

Power Supply

24Vdc 5 A

Back up batteries



Figure 3

240VAC Mains

+ -Detection24V in

+ -24V out

+ -

FirePro

Gen1

FirePro

Gen2

FirePro

Gen3

FirePro

Gen4 FIRE FUALT

NO C NC NO C NC

FirePr

o ®FirePr

o ®FirePr

o ®

FPC-2

Point X1


6K8

EOL Resistance of

the second FPC-2

First FPC-2 Second FPC-2

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Page 7

2XFPC-2 modules

Figure 4




2XFPC-2 modules

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Page 8

Example: Aerosol Generator installation.

Example: Aerosol Generator

installed 30cm above motor

Example: L.H.D. Linear Heat

Detector 2-3 cm above motor

Example: L.H.D. Linear Heat Detector

Example: Clips

Figure 5REV. BYDATEDESCRIPTION



D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Page 9

Activator cable

housing PART 1

Activator cable

housing PART 2

Connector

Connector

Pull back the

cable until the

edge of the

cable shield just

shown

Cable gland fixing component

UNIT 1

Cable gland & activator

cable housing

UNIT 2

Activator cables

Activator cables




Step 3

Pull back the cable.Step 2

Connect the cable wires,

positive ( + ) & negative ( - ),

with aerosol unit connector

with any of the 2 non

polarized activator cables.

Step 1

Pass the prepared cable

through the Unit 1 = Cable

gland fixing component

Unit 2 = Cable gland &

Activator Cable housing

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Page 10

Activator cable

housing PART 1

Activator cable

housing PART 2

Spanner key # 22Cable gland fixing

component UNIT 1

Cable gland & activator

cable housing UNIT 2Spanner key # 22




Step 4

Hold the cable avoiding the

turning of the connector within

housing while turning by hand

the activator cable housing

(part 1) with activator cable

housing (part 2).

Step 5

By using two spanner keys

Connect Unit 1 (cable gland

fixing component) with Unit 2

(Cable gland & activator

cable).

PART LIST

Pos

ition

Qua

ntity

Denomination Type /

1 C20TOCSTOP OUTLET COVER PLATE123

1 CABLE HOUSING

4C20HTSHOUSING TUBE1

1 C20BOCSBOTTOM OUTLET COVER PLATE

DWG. Number

2 1

3

4

Top View Iso View (Top)

Front View Side View

Bottom View

Iso View(Bottom)

55.0

Installation Options

Fixing Drills

Condenced aerosol generator FP-20ESDRAWING NUMBER: ID-20ESDATE: 15/04/10

TITLE:INSTALLATION DRAWING

Isometric View of Bracket

C204080CH

205

5 1 BRACKET C20BR

5

102

1

3 2

4

5



Bottom View

Iso View(Bottom)

76.0


Fixing Drills

Condenced aerosol generator FP-80SDRAWING NUMBER: ID-80SDATE: 15/04/10


Isometric View of Bracket

224.

5

PART LIST

1 1

Pos

ition

Qua

ntity

Denomination

THERMOCONECTOR

Type /

2 C80TOCPSTOP OUTLET COVER PLATE134

1 CABLE HOUSING

5C80HTSHOUSING TUBE1

1 C80BOCPSBOTTOM OUTLET COVER PLATE

C1-2-5THC

DWG. Number

C204080CH

6 17 1

BRACKET PART1 C4080BRS1BRACKET PART2 C4080BRS2

6

7

Ø6.0

96

PART LIST

1 1

Pos

ition

Qua

ntity

Denomination

THERMOCONECTOR

Type /

2 C1-2-5IGNIGNITER1

3

4

1 ANGLE BRACKET SUPPORT

5

C1HTHOUSING TUBE1

1 C1HECHOUSING EXIT COVER

C1-2-5THC

DWG. Number

Condenced aerosol generator FP-100S

1

2

3

4

5



Bottom View Iso View(Bottom)


Fixing Drills

21.5

Ø6.0

C1-2-5ABS

DRAWING NUMBER: ID-100SDATE: 15/04/10


26.0

1

2

3

4

6

Top ViewIso View (Top)


Bottom View Iso View(Bottom)


Fixing Drills

21.5

Ø6.0

Condenced aerosol generator FP-200SDRAWING NUMBER: ID-200SDATE: 15/04/10


26.0

PART LIST

1 1

Pos

ition

Qua

ntity

Denomination

THERMOCONECTOR

Type /

2 CABLE HOUSING13

5

1 ANGLE BRACKET SUPPORT

611 C2HECHOUSING EXIT COVER

C1-2-5THC

DWG. Number

C1-2-5ABSC1-2-5CH

4C2HTHOUSING TUBE

1 ROUND BRACKET "A" C1-2-5RBR

7 1 M8BOLT & NUT8 1 M6BOLT & NUT

5

7

8

144

206

92.0

Weight Gross 310gr Tolerance +/- 5%

Net

MODEL FP 20SE

Mass of Extinguishing material 20gr

Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec

FirePro Systems Ltd is the manufacturer of the FirePro products

Activator Type Heating Element with 2.3Ω(ohm) Resistance

Maximum 5mA

Self Activation Temp 300℃Classes of Fire A, B, C, F

Testing Electrical Current

20gr

Operation (Discharge) Time 5 - 10 Seconds

Discharge Outlets Two Directions Outlet

Dimension 165mm x 32mm ( incl connector housing)

Fire Extinguishing Aerosol systems

Technical Data Sheet

FP 20SE

Weight



Maximum 5mA

Self Activation Temp 300

℃

Classes of Fire A, B, C, F


40gr


Discharge Outlets Two Direction Outlet

Dimension 140mm x 51mm ( incl connectors housing)

Gross 610gr Tolerance +/- 5%

Net

MODEL FP 40S



Thermally activated Thermocord at 172

℃



FP 40S

Weight Gross 1370gr Tolerance +/- 5%

Net

MODEL FP 100S




℃


Activator Type Heating Element with 2.3Ω (ohm) Resistance

Maximum 5mA


℃



100gr


Discharge Outlets One Direction Outlet

Dimension 120 mm x 84 mm ( plus connector housing)



FP 100S

Weight



Maximum 5mA


℃



200gr


Discharge Outlets One Direction Outlet

Dimension 150 mm x 84 mm (plus connector housing)

Gross 1840gr Tolerance +/- 5%

Net

MODEL FP 200S




℃



FP 200S

FirePro Systems6 Koumandarias Street, PO Box 54080, CY-3720 Limassol, Cyprus - EU Tel.: +357 25 379999 | Fax: +357 25 354432 | Email: [email protected] www.firepro.com

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Installation Guideline€¦ · End of Line resistor 6.8K FirePr o ® o ® FPC-2. Page 6. D C B A 4...

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