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Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing...

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Installation Guideline of FirePro Aerosol units for Kardex Remstar KIT-05-Shuttle XP - Sigma XT Version 1, 19-06-2012
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Page 1: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Installation Guidelineof FirePro Aerosol units for Kardex Remstar

KIT-05-Shuttle XP - Sigma XT

Version 1, 19-06-2012

Page 2: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Installation guideline of

FirePro aerosol generators

for Kardex remstar Filing

System

MANUAL

Version 1, 19-06-2012

“Shuttle XP”

KIT-05-Shuttle XP - Sigma XT

FirePro Systems Ltd 6 Koumandarias & Spyrou Araouzou Street

Tonia Court No. 2, 6th Floor, CY-3036 Limassol

P O Box 54080, CY-3720 Limassol, CYPRUS

Tel: +357 25 379 999, Fax: +357 25 354 432

Web: www.firepro.info, email: [email protected]

An ISO 9001:2008 & 14001:2004 registered company

Page 3: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Installation Guideline of Aerosol Generators to Kardex remstar Filing System

“Shuttle XP - Sigma XT”

For the kit installation and system commission please find here below the following guidelines.

Step 1: Identify the Kit components as indicated in schematic drawing on figure 1.

Step 2: Identify the locations of each component for installation as indicated in the schematic drawing on figure 2.

Step 3: Identify the route of both Linear Heat Detector Cables that must be followed for the protection of the various sections of the machine, as indicated in the schematic drawing on figure 3.

Step 4: Identify the wire connections of various accessories like detectors, warning devices, sequential activators, aerosol generators, testing lamps that must be interconnected to the panel terminals, as indicated in the schematic drawing on figure 4 and 5.

Step 5: The installation of the various aerosol generators and Linear Heat Detector Cables in various sections of the machine, are indicated in the schematic drawing on figure 6.

Step by step process, on cable connections to aerosol generators, is indicated on page 9 and 10.

Step 6: For the commissioning of the system please follow the guidelines indicated in the attached logbook.

Step 7: For more information regarding the extinguishing panel, please see the attached panel operation and Maintenance manual.

Kit Components (KIT-05-Shuttle XP - Sigma XT)

No Description/Details Model Quantity

1 FIREPRO KENTEC FIRE EXTINGUISHANT PANEL SIGMA XT

XT FP K11031M2

1

2 BACK UP BATTERY 7Ah 12V 24-107F 2

3 SEQUENTIAL ACTIVATOR GEN3.0 3

4 FIREPRO AEROSOL GENERATOR FP-200S 2

5 FIREPRO AEROSOL GENERATOR FP-100S 1

6 FIREPRO AEROSOL GENERATOR FP-40S 2

7 FIREPRO AEROSOL GENERATOR FP-20SE 1

8 LINEAR HEAT SENSOR CABLE TH105N 35

9 LINEAR HEAT SENSOR CABLE TH88N 35

10 FIRE RESISTANCE CABLE RAMCRO-F3 2 X1.5mm 45

11 FIRE RESISTANCE CABLE RAMCRO-F3 4 X1.5mm 3

12 SELF ADHESIVE ALUMINIUM ACLIP6mm 200

13 ABORT BUTTON RP-BS-11 RP-BS-11 1

14 BELL 24VDC MBM246 1

15 SIRENE FS24 1

16 GAS RELEASE SIGN FL24 1

17 TEST LAMPS 24V (MES 1.2W) 6

18 PLASTIC CABLE GLANDS 20mm G11 12

Page 4: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

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C

B

A

4 3 2 1

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B

A

4 3 2 1

Page 3

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – Sigma XT 19/06/2012 Michaelides Loucas

Shuttle XP - Sigma XT

2 4

6

5

7

1

3

8

9

FP-200S FP-200S FP-100S FP-40S FP-40S

S.A. 1 S.A. 2 S.A. 3

FP-20S

FirePro ®Sequential

Activator

Fault

FirePro ®Sequential

Activator

Fault

FirePro ®Sequential

Activator

Fault

(1) Extinguishing Panel(2) 1st Stage Sounder(3) 2nd Stage Sounder& Strobe(4) Extinguishing Indication(5) Zone 1, Linear Heat Det. TH88(6) Zone 2, Linear Heat Det. TH105(7) Isolation / Abort Button(8) Sequential Activators(9) Aerosol Generators

Figure 1

Page 5: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

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4 3 2 1

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Shuttle XP - Sigma XT

Page 4

Electric motor

POINT X5

Aerosol Generator

FP-200S

POINT X1

Fire Protection Controller

Electronic boards and

power supply

Figure 2POINT X3

Aerosol Generator

2 X FP-40S

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – Sigma XT 19/06/2012 Michaelides Loucas

POINT X6

Aerosol Generator

FP-200S

Electric motor

POINT X2

Aerosol Generator

1 X FP-100S

POINT X4

Aerosol Generator

1 X FP-20S

Electronic boards

Page 6: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

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A

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Page 5

5K

1

POINT X1

Sigma XT panel

E.O.L. resistance

6.8 KΩ

Linear Heat detector TH88

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

2-3cm

POINT X6

2-3cm

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – Sigma XT 19/06/2012 Michaelides Loucas

Shuttle XP - Sigma XT

5K

1

Linear Heat detector TH105

POINT X3POINT X4

POINT X2 POINT X5

Figure 3

Page 7: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Page 6

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A

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Shuttle XP - Sigma XT

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – Sigma XT 19/06/2012 Michaelides Loucas

+ ROVAUX

24V

SIL AL FLT RSTREMOTE

CONTROL

+ - + -DATA POWER

STATUS UNITS

+ - + - + - + - + - + -S1 S2 ZONE1 ZONE2 ZONE3 2ND

SOUNDER

NC C NO1ST

STAGE

NC C NO2ST

STAGE

+ -MODE

SELECT

+ -MAN

RELEASE

+ -HOLD

+ -REL.

PRESS

SWITCH

+ -

EXTING.

+ -LOW.

PRES.

SWITCH

NC C

EXTRACT FAULT

RELAY

LOCAL

FIRE

NC C NOFIRE

RELAY

NC C NO NC C NO+ E -

Sigma XT PCB

10K

10K

1st Stage

Sounders

6K

8

10K

2nd

Stage

Sounders

Periph

era

l

Dete

cto

rs

To

Status

Units

Sto

p A

ir

Con

ditio

nin

g

Shut D

ow

n

Pow

er

470R

6K

8

Rem

ote

Auto

/Manual

Sele

ct S

witch

Rem

ote

Manual

Activation

Sw

itch

470R

6K

8R

em

ote

Hold

Sw

itch

Extr

act F

an

Pow

er

Auxiliary Signaling

Relays

Remote

Control

Inputs

470R

6K

8E

xtinguis

hant R

ele

ase P

ressure

Sw

itch

470R

6K

8E

xtinguis

hant Low

Pre

ssure

Sw

itch

To S

equential A

ctivato

r (A

ero

sol G

enera

tors

)

1st Stage

Sounders

6K

8

24VDC from AUX

Kentec Panel

COM

COM

NC

NC

NO

NO

6K

8

6K

8

Fire

Pro

®

Se

qu

en

tial A

ctiv

ato

r

Fa

ult

Fire

Pro

®

Se

qu

en

tial A

ctiv

ato

r

Fa

ult

Bell

Siren &

Strobe Light

Warning

Strobe LightAbort Button

Extinguishing LineExtinguishing Line

Extinguishing Line

24VDC from Panel(AUX)

24VDC from Panel(AUX)

Test Lamps

Sequential activator 1

Fire

Pro

®

Se

qu

en

tial A

ctiv

ato

r

Fa

ult

Sequential activator 2

Sequential activator 3

Linear Heat Detector (TH 88)

Linear Heat Detector (TH 105)

Figure 4

Page 8: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Page 7

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C

B

A

4 3 2 1

D

C

B

A

4 3 2 1

Shuttle XP - Sigma XT

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – Sigma XT 19/06/2012 Michaelides Loucas

10K

1st Stage

Sounders

Bell -+

6K8

Panel End of Line Resistance

+

-S1

Bell wires terminal

Panel wires

terminal S1

Typical arrangement of 1st stage sounders

10K

2nd

Stage

Sounders

-+

6K8

Panel End of Line Resistance

+

-

2ND

SOUNDER

Siren & Strobe Light

wires terminal

Panel wires

terminal 2ND

SOUNDER

Typical arrangement of 2nd

stage sounders

-+

Warning Strobe

Light wires terminal

Siren &

Strobe Light

Warning

Strobe Light

B-

B+

A-

A+

+ -

OUT

24V

+ -

OUT

EXT

+ -

IN

EXT

+ -

IN

24V

B-

B+

A-

A+

+ -

OUT

24V

+ -

OUT

EXT

+ -

IN

EXT

+ -

IN

24V

B-

B+

A-

A+

+ -

OUT

24V

+ -

OUT

EXT

+ -

IN

EXT

+ -

IN

24V

S.A. 1 S.A. 2 S.A. 3

FP-200S FP-200SFP-100S

FP-40S FP-40S FP-20S

Extinguishing Line

24VDC from

Panel(AUX)

Insert End Of Line Diode jumper link

Figure 5

Page 9: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

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Page 8

Shuttle XP - Sigma XT

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – Sigma XT 19/06/2012 Michaelides Loucas

Two L.H.D. Cables (Linear

Heat Detector)

Example: Aerosol Generator installation.

Example: L.H.D. Linear Heat Detector

Example: Clips

Figure 6

Page 10: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

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Page 9

Step 1

Pass the prepared cable through the

Unit 1 = Cable gland fixing component

Unit 2 = Cable gland & Activator Cable

housing

Step 3

Pull back the cable.

Activator cable housing

PART 1

Activator cable housing

PART 2

Connector Connector

Pull back the cable until

the edge of the cable

shield just shown

Cable gland fixing component

UNIT 1

Cable gland & activator cable housing

UNIT 2

Activator cables

Activator cables

Step 2

Connect the cable wires, positive ( + )

& negative ( - ), with aerosol unit

connector with any of the 2 non

polarized activator cables.

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – Sigma XT 19/06/2012 Michaelides Loucas

Shuttle XP - Sigma XT

Page 11: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

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Page 10

Step 4

Hold the cable avoiding the turning of

the connector within housing while

turning by hand the activator cable

housing (part 1) with activator cable

housing (part 2).

Step 5

By using two spanner keys Connect

Unit 1 (cable gland fixing component)

with Unit 2 (Cable gland & activator

cable).

Activator cable housing

PART 1

Activator cable housing

PART 2

Spanner key # 22

Cable gland fixing

component

UNIT 1

Cable gland & activator

cable housing

UNIT 2

Spanner key # 22

REV. BYDATEDESCRIPTION

1.0 Shuttle XP – Sigma XT 19/06/2012 Michaelides Loucas

Shuttle XP - Sigma XT

Page 12: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

PART LIST

Pos

ition

Qua

ntity

Denomination Type /

1 C20TOCSTOP OUTLET COVER PLATE123

1 CABLE HOUSING

4C20HTSHOUSING TUBE1

1 C20BOCSBOTTOM OUTLET COVER PLATE

DWG. Number

2 1

3

4

Top View Iso View (Top)

Front View Side View

Bottom View

Iso View(Bottom)

55.0

Installation Options

Fixing Drills

Condenced aerosol generator FP-20ESDRAWING NUMBER: ID-20ESDATE: 15/04/10

TITLE:INSTALLATION DRAWING

Isometric View of Bracket

C204080CH

205

5 1 BRACKET C20BR

5

102

Page 13: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

1

3 2

4

5

Top View Iso View (Top)

Front View Side View

Bottom View

Iso View(Bottom)

76.0

Installation Options

Fixing Drills

DRAWING NUMBER: ID-80SDATE: 15/04/10

TITLE:INSTALLATION DRAWING

Isometric View of Bracket

224.

5

PART LIST

1 1

Pos

ition

Qua

ntity

Denomination

THERMOCONECTOR

Type /

2 C80TOCPSTOP OUTLET COVER PLATE134

1 CABLE HOUSING

5C80HTSHOUSING TUBE1

1 C80BOCPSBOTTOM OUTLET COVER PLATE

C1-2-5THC

DWG. Number

C204080CH

6 17 1

BRACKET PART1 C4080BRS1BRACKET PART2 C4080BRS2

6

7

Ø6.0

96

Condenced aerosol generator FP-20ES

Page 14: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

PART LIST

1 1

Pos

ition

Qua

ntity

Denomination

THERMOCONECTOR

Type /

2 C1-2-5IGNIGNITER1

3

4

1 ANGLE BRACKET SUPPORT

5

C1HTHOUSING TUBE1

1 C1HECHOUSING EXIT COVER

C1-2-5THC

DWG. Number

1

2

3

4

5

Top View Iso View (Top)

Front View Side View

Bottom View Iso View(Bottom)

Installation Options

Fixing Drills

21.5

Ø6.0

C1-2-5ABS

DRAWING NUMBER: ID-100SDATE: 15/04/10

TITLE:INSTALLATION DRAWING

26.0

Condenced aerosol generator FP-20ES

Page 15: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

1

2

3

4

6

Top ViewIso View (Top)

Front View Side View

Bottom View Iso View(Bottom)

Installation Options

Fixing Drills

21.5

Ø6.0

DRAWING NUMBER: ID-200SDATE: 15/04/10

TITLE:INSTALLATION DRAWING

26.0

PART LIST

1 1

Pos

ition

Qua

ntity

Denomination

THERMOCONECTOR

Type /

2 CABLE HOUSING13

5

1 ANGLE BRACKET SUPPORT

611 C2HECHOUSING EXIT COVER

C1-2-5THC

DWG. Number

C1-2-5ABSC1-2-5CH

4C2HTHOUSING TUBE

1 ROUND BRACKET "A" C1-2-5RBR

7 1 M8BOLT & NUT8 1 M6BOLT & NUT

5

7

8

144

206

92.0

Condenced aerosol generator FP-20ES

Page 16: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Weight Gross 310gr Tolerance +/- 5%

Net

MODEL FP 20SE

Mass of Extinguishing material 20gr

Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec

FirePro Systems Ltd is the manufacturer of the FirePro products

Activator Type Heating Element with 2.3Ω(ohm) Resistance

Maximum 5mA

Self Activation Temp 300℃Classes of Fire A, B, C, F

Testing Electrical Current

20gr

Operation (Discharge) Time 5 - 10 Seconds

Discharge Outlets Two Directions Outlet

Dimension 165mm x 32mm ( incl connector housing)

Fire Extinguishing Aerosol systems

Technical Data Sheet

FP 20SE

Page 17: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Weight

FirePro Systems Ltd is the manufacturer of the FirePro products

Activator Type Heating Element with 2.3Ω(ohm) Resistance

Maximum 5mA

Self Activation Temp 300

Classes of Fire A, B, C, F

Testing Electrical Current

40gr

Operation (Discharge) Time 5 - 10 Seconds

Discharge Outlets Two Direction Outlet

Dimension 140mm x 51mm ( incl connectors housing)

Gross 610gr Tolerance +/- 5%

Net

MODEL FP 40S

Mass of Extinguishing material 40gr

Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec

Thermally activated Thermocord at 172

Fire Extinguishing Aerosol systems

Technical Data Sheet

FP 40S

Page 18: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Weight Gross 1370gr Tolerance +/- 5%

Net

MODEL FP 100S

Mass of Extinguishing material 100gr

Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec

Thermally activated Thermocord at 172

FirePro Systems Ltd is the manufacturer of the FirePro products

Activator Type Heating Element with 2.3Ω (ohm) Resistance

Maximum 5mA

Self Activation Temp 300

Classes of Fire A, B, C, F

Testing Electrical Current

100gr

Operation (Discharge) Time 5 - 10 Seconds

Discharge Outlets One Direction Outlet

Dimension 120 mm x 84 mm ( plus connector housing)

Fire Extinguishing Aerosol systems

Technical Data Sheet

FP 100S

Page 19: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

Weight

FirePro Systems Ltd is the manufacturer of the FirePro products

Activator Type Heating Element with 2.3Ω(ohm) Resistance

Maximum 5mA

Self Activation Temp 300

Classes of Fire A, B, C, F

Testing Electrical Current

200gr

Operation (Discharge) Time 5 - 10 Seconds

Discharge Outlets One Direction Outlet

Dimension 150 mm x 84 mm (plus connector housing)

Gross 1840gr Tolerance +/- 5%

Net

MODEL FP 200S

Mass of Extinguishing material 200gr

Activation Mode/s Electrical 6-24VD/C, min. 0.8A for 3-4 sec

Thermally activated Thermocord at 172

Fire Extinguishing Aerosol systems

Technical Data Sheet

FP 200S

Page 20: Installation Guideline · Installation Guideline of Aerosol Generators to Kardex remstar Filing System “ Shuttle XP - Sigma XT ” For the kit installation and system commission

FirePro Systems6 Koumandarias Street, PO Box 54080, CY-3720 Limassol, Cyprus - EU Tel.: +357 25 379999 | Fax: +357 25 354432 | Email: [email protected] www.firepro.com


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