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INSTALLATION INSTRUCTIONS RECESSED HOUSING MODEL … · 2019. 1. 21. · Number Eight Lighting...

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INSTALLATION INSTRUCTIONS RECESSED HOUSING MODEL SERIES 804/804S SEE PAGE 3, FIG. 3.4 FOR STICKER INSTALLATION WARNING: Read and understand these instructions completely before installation. To be installed by qualified electricians only. Products should be installed in accordance with these instructions, local electrical codes, and the National Electric Code (NEC).These products may represent a possible shock or fire hazard if improperly installed. CAUTION: Disconnect power at circuit breaker or fuse panel before installation or servicing. Always allow LED assembly to cool before servicing. Do not connect or disconnect LED lamp module wire connector when fixture is energized as this may result in permanent damage to the LED. Do not install where insulation or ambient tempera- tures will exceed maximum values noted in product specifications. Do not install in steam showers. NOTE: Number Eight Lighting fixtures are designed to meet the latest NEC requirements and are listed in full com- pliance with UL standards. Before attempting installation, check your local electrical code which sets the wiring standards and installation requirements for your locality and should be understood before starting work. SAVE THESE INSTRUCTIONS. 11699-Rev 2
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Page 1: INSTALLATION INSTRUCTIONS RECESSED HOUSING MODEL … · 2019. 1. 21. · Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 4 804 & 804S WIRING INSTRUCTIONS RECESSED

INSTALLATION INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S

SEE PAGE 3, FIG. 3.4 FOR STICKER INSTALLATION

WARNING: Read and understand these instructions completely before installation. To be installed by qualified electricians only. Products should be installed in accordance with these instructions, local electrical codes, and the National Electric Code (NEC).These products may represent a possible shock or fire hazard if improperly installed. CAUTION: Disconnect power at circuit breaker or fuse panel before installation or servicing. Always allow LED assembly to cool before servicing. Do not connect or disconnect LED lamp module wire connector when fixture is energized as this may result in permanent damage to the LED. Do not install where insulation or ambient tempera-tures will exceed maximum values noted in product specifications. Do not install in steam showers. NOTE: Number Eight Lighting fixtures are designed to meet the latest NEC requirements and are listed in full com-pliance with UL standards. Before attempting installation, check your local electrical code which sets the wiring standards and installation requirements for your locality and should be understood before starting work.SAVE THESE INSTRUCTIONS.

11699-Rev 2

Page 2: INSTALLATION INSTRUCTIONS RECESSED HOUSING MODEL … · 2019. 1. 21. · Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 4 804 & 804S WIRING INSTRUCTIONS RECESSED

Hanger Bar A

►Refer to Hanger Bracket Position Chart above.

Break point

Housing Model 804

Lower Hole #1Upper Hole #2

Lock Screw

Adjust bracket so housing screw headis in the desired holeposition before tightening.

Break point Hanger Bar B

Hanger Bar Bracket

Housing Screw to attach Hanger Bar Bracket

End Mounting

Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 1

HOUSING INSTALLATION INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S

Mounting Hanger Bars

STEP 1 Important: Before attaching Hanger Bar Bracket you must determine Trim Model to be used (refer to Trim Types on Page 2).Select upper or lower Bracket hole position (refer to Hanger Bar Bracket Position Chart).Note: For FS-P, FR-P & INS-P Trims, ceiling thickness is measured from face of ceiling joist to face of sheetrock. Ceiling thickness range and hole position applies to both P-1 & P-2 Trims. Refer to plaster trim installation instructions for additional details.STEP 2 Loosen 2 screws slightly on Housing to attach or adjust each Hanger Bar Bracket. Position Hanger Bar Bracket in hole position 1 or 2 & secure screws – FIG 1.1 & 1.2.STEP 3 Assemble Hanger Bar A & B through each Hanger Bar Bracket to slide onto each other. The ends should have 1” minimum overlap. Hanger Bars can be shortened at break locations shown – FIG 1.1.

Hanger Bracket Positioning Chart Trim Styles For Ceiling Hole Thickness Range Position # FS-P, FR-P 1/2” to 1” Lower #1

INS-P, INR-P 1/2” to 7/8” Upper #2 7/8” to 1-1/4” Lower #1

FS-W, FLS-W 1/4” to 3/4” Upper #2 3/4” to 1-1/2” Lower #1

FR-W, FLR-W 1/2” to 1” Upper #2 1” to 1-1/2” Lower #1

INR-P, INS-W, FLINS-W 1/2” to 1” Upper #2 1” to 1-1/2” Lower #1

FIG 1.1 Installing Hanger Bar & Hanger Bracket Set

Model 804

Model 804S

Side Mounting

IMPORTANT:Install so Hanger Bar flanges are positioned as shown

Standard Hanger Bar & Bracket Set

!

FIG 1.2 Hole Position & Housing Location

Housing flushwith joist

Housing raised up

1/2"

Caution !Be sure to select correct hole position for intended Trim assembly. Changinghole position is not possible after ceiing is installed.

Page 3: INSTALLATION INSTRUCTIONS RECESSED HOUSING MODEL … · 2019. 1. 21. · Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 4 804 & 804S WIRING INSTRUCTIONS RECESSED

Ø4-3/8" Housing aperture

4-3/8"Square

Housing aperture

Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 2

HOUSING INSTALLATION INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S

Trim Kits & Ceiling CutoutsSTEP 4 Accurately measure cutout location (for housing aperture center) & mark centers in ceiling material. Cut openings in ceiling material as dimensioned below.Important: Cutout location accuracy is critical, always double check measurements before cutting.

Round Trims Square Trims

Trim

Mod

el

For Plaster/Sheetrock

FR-P1 FR-P2

FS-P1

INS-P1

FS-P2

INS-P2

Ø5-1/8" Housing aperture

5-1/2" Square

Housing aperture

Cuto

ut

Non-Flanged Flanged

Trim

Mod

el

For Wood/Stone

FR-W FLR-W

FS-W

INS-W

FLS-W

FLINS-W

Cuto

ut

Non-Flanged Flanged

Important: All FS-W & INS-W cutout corners must be sharp for non-flanged trims only.

Page 4: INSTALLATION INSTRUCTIONS RECESSED HOUSING MODEL … · 2019. 1. 21. · Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 4 804 & 804S WIRING INSTRUCTIONS RECESSED

Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 3

HOUSING INSTALLATION INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S

Mounting Housing To Joists & Sticker ApplicationSTEP 1 Spread Hanger Bars to approximate Joist spacing. Temporarily secure Lock Screws to keep Housing from sliding along Hanger Bars –FIG 3.1 & 3.2.Sloped Ceilings Installing Housing so J Box Cover faces wall is recommended for maximum adjustment on applicable Lamp Modules – FIG. 3.3.STEP 2 Secure Housing & Hanger Bar assembly to Joists using either the fasteners supplied on Hanger Bars or fasteners through alternate mount-ing holes – FIG 3.1.STEP 3 Reposition Housing along Hanger Bars as needed. Use guide lines to help locate Housing relative to nearby walls or other fixtures – FIG 3.1 & 3.2.STEP 4 Apply Stickers over unused holes & slots as shown to prevent light leaks & maintain airtight standards compliance. No caulking required – FIG 3.4.

FIG 3.2 Horizontal Housing adjustment (Model 804S shown)

FIG 3.1 Fastening Housing to joists

804S

804

Hanger BarLock Screw

Guide lines

Alternate mountingholes

Loosen these screws to change Housing to vertical position 1 or 2 (see Hole Chart on page 1)

Slide Housing toAdjust position

Allowroom to access

wiring

J Box Cover

Joist

Install Housing so electrical access Cover

Plate faces wall

SlopedCeiling

804 Housing

Wall

Lamp Module M2 shown(Optimum Housing orientationfor Wall Wash)

8x Round Stickers

8x Round Stickers

4x Rectangular Stickers

12x Round Stickers

FIG 3.3 Recommended Sloped Ceiling Orientation (Model 804 shown)

FIG 3.4 Sticker Application

IMPORTANT For Airtight Compliance - Stickers required on all 804 & 804S Housings !

Woo

d/St

one

Ceili

ngPl

aste

r/Sh

eetro

ck C

eilin

g

Page 5: INSTALLATION INSTRUCTIONS RECESSED HOUSING MODEL … · 2019. 1. 21. · Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 4 804 & 804S WIRING INSTRUCTIONS RECESSED

Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 4

804 & 804S WIRING INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S

CAUTION: TO AVOID RISK OF FIRE OR ELECTRIC SHOCKRead all installation instructions completely before proceeding. Failure to follow instructions may void warranties.

• Installation must conform to National Electric Code and local regulations.• Turn off power at circuit breaker or fuse panel before proceeding.

Wiring Connections1. Verify correct dimming system, lamp module, power supply type, and input supply requirements – FIG 1.1 & 1.2.Note To determine supply voltage required, refer to input label on Driver and Dimming System wiring instructions.2. Connect driver output wires using electrical connectors at wiring compartment – FIG 1.2.3. Push all wires & connections completely inside wiring compartment – FIG 1.2.4. Install Cover using screws provided – FIG 1.2.

FIG 1.1 Wiring Diagram

DIM1 / PR1 / LU1-120V

DIM 1, PR1 Forward or Reverse Phase Dimmer

GROUNDWHITEBLACK

120V/60HzSupply

N

TOFIXTURE

POWER SUPPLYMODULE

RECEPTACLEPLUG

DIM 1, PR1 & LU1 Neutral Wire ControlForward Phase Dimmer

GROUNDWHITEBLACK

120V/60HzSupply

TOFIXTURE

POWER SUPPLYMODULE

RECEPTACLEPLUGLL

N

OR

NOTE: For compatible dimmers for use with DIM1 / PR1 drivers see www.8lighting.com/LED compatibility.For compatible dimmers for use with LU1 drivers, contact Lutron LED Center of Excellence at 1.877.346.5338 or [email protected].

FIG 1.2 Wire Connections

Wire Connector &Supply

Wire Extension

GroundWire

Connect wire harness to Dimming supply wires (See FIG 1.1)

804 & 804S Housing

Knockouts

Box Cover

Page 6: INSTALLATION INSTRUCTIONS RECESSED HOUSING MODEL … · 2019. 1. 21. · Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 4 804 & 804S WIRING INSTRUCTIONS RECESSED

GroundWire

Connect wire harness to supply wiresConnect wires to Dimming Supply (See FIG 2.1)

804 & 804S Housing

Knockouts

Box Cover

Wire Connector &Gray & PurpleWire Extension

Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 5

804 & 804S WIRING INSTRUCTIONS (Continued)RECESSED HOUSING MODEL SERIES 804/804S

Wiring Connections1. Verify correct dimming system, lamp module, power supply type, and input supply requirements – FIG 2.1 & 2.2.Note To determine supply voltage required, refer to input label on Driver and Dimming System wiring instructions.2. Connect driver output wires using electrical connectors at wiring compartment – FIG 2.2.3. Push all wires & connections completely inside wiring compartment – FIG 2.2.4. Install Cover using screws provided – FIG 2.2.

FIG 2.1 Wiring Diagram

DIM1 / EL1 / LU2 & LU4-120V-277V

NOTE: DIM2 / EL1 drivers at 0-10v dimmable. LU2 & LU4 drivers are Lutron EcoSytem dimmable.

FIG 2.2 Wire Connections

GROUNDWHITEBLACK

TOFIXTURE

POWER SUPPLY

RECEPTACLEPLUG

120V/60Hzor

277V/60HzSupply L

N

GRAY

PURPLEP

TO FIXTURE0-10 or ECOSystem

Dimming Supply

TO 0-10or

ECOSystemDimming Controls

WIRE CONNECTORFOR GRAY & PURPLE

WIRE EXTENSIONS

G


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