INSTALLATION INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S
SEE PAGE 3, FIG. 3.4 FOR STICKER INSTALLATION
WARNING: Read and understand these instructions completely before installation. To be installed by qualified electricians only. Products should be installed in accordance with these instructions, local electrical codes, and the National Electric Code (NEC).These products may represent a possible shock or fire hazard if improperly installed. CAUTION: Disconnect power at circuit breaker or fuse panel before installation or servicing. Always allow LED assembly to cool before servicing. Do not connect or disconnect LED lamp module wire connector when fixture is energized as this may result in permanent damage to the LED. Do not install where insulation or ambient tempera-tures will exceed maximum values noted in product specifications. Do not install in steam showers. NOTE: Number Eight Lighting fixtures are designed to meet the latest NEC requirements and are listed in full com-pliance with UL standards. Before attempting installation, check your local electrical code which sets the wiring standards and installation requirements for your locality and should be understood before starting work.SAVE THESE INSTRUCTIONS.
11699-Rev 2
Hanger Bar A
►Refer to Hanger Bracket Position Chart above.
Break point
Housing Model 804
Lower Hole #1Upper Hole #2
Lock Screw
Adjust bracket so housing screw headis in the desired holeposition before tightening.
Break point Hanger Bar B
Hanger Bar Bracket
Housing Screw to attach Hanger Bar Bracket
End Mounting
Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 1
HOUSING INSTALLATION INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S
Mounting Hanger Bars
STEP 1 Important: Before attaching Hanger Bar Bracket you must determine Trim Model to be used (refer to Trim Types on Page 2).Select upper or lower Bracket hole position (refer to Hanger Bar Bracket Position Chart).Note: For FS-P, FR-P & INS-P Trims, ceiling thickness is measured from face of ceiling joist to face of sheetrock. Ceiling thickness range and hole position applies to both P-1 & P-2 Trims. Refer to plaster trim installation instructions for additional details.STEP 2 Loosen 2 screws slightly on Housing to attach or adjust each Hanger Bar Bracket. Position Hanger Bar Bracket in hole position 1 or 2 & secure screws – FIG 1.1 & 1.2.STEP 3 Assemble Hanger Bar A & B through each Hanger Bar Bracket to slide onto each other. The ends should have 1” minimum overlap. Hanger Bars can be shortened at break locations shown – FIG 1.1.
Hanger Bracket Positioning Chart Trim Styles For Ceiling Hole Thickness Range Position # FS-P, FR-P 1/2” to 1” Lower #1
INS-P, INR-P 1/2” to 7/8” Upper #2 7/8” to 1-1/4” Lower #1
FS-W, FLS-W 1/4” to 3/4” Upper #2 3/4” to 1-1/2” Lower #1
FR-W, FLR-W 1/2” to 1” Upper #2 1” to 1-1/2” Lower #1
INR-P, INS-W, FLINS-W 1/2” to 1” Upper #2 1” to 1-1/2” Lower #1
FIG 1.1 Installing Hanger Bar & Hanger Bracket Set
Model 804
Model 804S
Side Mounting
IMPORTANT:Install so Hanger Bar flanges are positioned as shown
Standard Hanger Bar & Bracket Set
!
FIG 1.2 Hole Position & Housing Location
Housing flushwith joist
Housing raised up
1/2"
Caution !Be sure to select correct hole position for intended Trim assembly. Changinghole position is not possible after ceiing is installed.
Ø4-3/8" Housing aperture
4-3/8"Square
Housing aperture
Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 2
HOUSING INSTALLATION INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S
Trim Kits & Ceiling CutoutsSTEP 4 Accurately measure cutout location (for housing aperture center) & mark centers in ceiling material. Cut openings in ceiling material as dimensioned below.Important: Cutout location accuracy is critical, always double check measurements before cutting.
Round Trims Square Trims
Trim
Mod
el
For Plaster/Sheetrock
FR-P1 FR-P2
FS-P1
INS-P1
FS-P2
INS-P2
Ø5-1/8" Housing aperture
5-1/2" Square
Housing aperture
Cuto
ut
Non-Flanged Flanged
Trim
Mod
el
For Wood/Stone
FR-W FLR-W
FS-W
INS-W
FLS-W
FLINS-W
Cuto
ut
Non-Flanged Flanged
Important: All FS-W & INS-W cutout corners must be sharp for non-flanged trims only.
Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 3
HOUSING INSTALLATION INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S
Mounting Housing To Joists & Sticker ApplicationSTEP 1 Spread Hanger Bars to approximate Joist spacing. Temporarily secure Lock Screws to keep Housing from sliding along Hanger Bars –FIG 3.1 & 3.2.Sloped Ceilings Installing Housing so J Box Cover faces wall is recommended for maximum adjustment on applicable Lamp Modules – FIG. 3.3.STEP 2 Secure Housing & Hanger Bar assembly to Joists using either the fasteners supplied on Hanger Bars or fasteners through alternate mount-ing holes – FIG 3.1.STEP 3 Reposition Housing along Hanger Bars as needed. Use guide lines to help locate Housing relative to nearby walls or other fixtures – FIG 3.1 & 3.2.STEP 4 Apply Stickers over unused holes & slots as shown to prevent light leaks & maintain airtight standards compliance. No caulking required – FIG 3.4.
FIG 3.2 Horizontal Housing adjustment (Model 804S shown)
FIG 3.1 Fastening Housing to joists
804S
804
Hanger BarLock Screw
Guide lines
Alternate mountingholes
Loosen these screws to change Housing to vertical position 1 or 2 (see Hole Chart on page 1)
Slide Housing toAdjust position
Allowroom to access
wiring
J Box Cover
Joist
Install Housing so electrical access Cover
Plate faces wall
SlopedCeiling
804 Housing
Wall
Lamp Module M2 shown(Optimum Housing orientationfor Wall Wash)
8x Round Stickers
8x Round Stickers
4x Rectangular Stickers
12x Round Stickers
FIG 3.3 Recommended Sloped Ceiling Orientation (Model 804 shown)
FIG 3.4 Sticker Application
IMPORTANT For Airtight Compliance - Stickers required on all 804 & 804S Housings !
Woo
d/St
one
Ceili
ngPl
aste
r/Sh
eetro
ck C
eilin
g
Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 4
804 & 804S WIRING INSTRUCTIONSRECESSED HOUSING MODEL SERIES 804/804S
CAUTION: TO AVOID RISK OF FIRE OR ELECTRIC SHOCKRead all installation instructions completely before proceeding. Failure to follow instructions may void warranties.
• Installation must conform to National Electric Code and local regulations.• Turn off power at circuit breaker or fuse panel before proceeding.
Wiring Connections1. Verify correct dimming system, lamp module, power supply type, and input supply requirements – FIG 1.1 & 1.2.Note To determine supply voltage required, refer to input label on Driver and Dimming System wiring instructions.2. Connect driver output wires using electrical connectors at wiring compartment – FIG 1.2.3. Push all wires & connections completely inside wiring compartment – FIG 1.2.4. Install Cover using screws provided – FIG 1.2.
FIG 1.1 Wiring Diagram
DIM1 / PR1 / LU1-120V
DIM 1, PR1 Forward or Reverse Phase Dimmer
GROUNDWHITEBLACK
120V/60HzSupply
N
TOFIXTURE
POWER SUPPLYMODULE
RECEPTACLEPLUG
DIM 1, PR1 & LU1 Neutral Wire ControlForward Phase Dimmer
GROUNDWHITEBLACK
120V/60HzSupply
TOFIXTURE
POWER SUPPLYMODULE
RECEPTACLEPLUGLL
N
OR
NOTE: For compatible dimmers for use with DIM1 / PR1 drivers see www.8lighting.com/LED compatibility.For compatible dimmers for use with LU1 drivers, contact Lutron LED Center of Excellence at 1.877.346.5338 or [email protected].
FIG 1.2 Wire Connections
Wire Connector &Supply
Wire Extension
GroundWire
Connect wire harness to Dimming supply wires (See FIG 1.1)
804 & 804S Housing
Knockouts
Box Cover
GroundWire
Connect wire harness to supply wiresConnect wires to Dimming Supply (See FIG 2.1)
804 & 804S Housing
Knockouts
Box Cover
Wire Connector &Gray & PurpleWire Extension
Number Eight Lighting Company • 8lighting.com 11699-Rev 2 • PAGE 5
804 & 804S WIRING INSTRUCTIONS (Continued)RECESSED HOUSING MODEL SERIES 804/804S
Wiring Connections1. Verify correct dimming system, lamp module, power supply type, and input supply requirements – FIG 2.1 & 2.2.Note To determine supply voltage required, refer to input label on Driver and Dimming System wiring instructions.2. Connect driver output wires using electrical connectors at wiring compartment – FIG 2.2.3. Push all wires & connections completely inside wiring compartment – FIG 2.2.4. Install Cover using screws provided – FIG 2.2.
FIG 2.1 Wiring Diagram
DIM1 / EL1 / LU2 & LU4-120V-277V
NOTE: DIM2 / EL1 drivers at 0-10v dimmable. LU2 & LU4 drivers are Lutron EcoSytem dimmable.
FIG 2.2 Wire Connections
GROUNDWHITEBLACK
TOFIXTURE
POWER SUPPLY
RECEPTACLEPLUG
120V/60Hzor
277V/60HzSupply L
N
GRAY
PURPLEP
TO FIXTURE0-10 or ECOSystem
Dimming Supply
TO 0-10or
ECOSystemDimming Controls
WIRE CONNECTORFOR GRAY & PURPLE
WIRE EXTENSIONS
G