INSTALLATION MANUAL RECEIVING The shipment should be thoroughly inspected as soon as it is received. The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment. If any of these goods listed on this Bill of Lading are missing or damaged, do not accept merchandise until the shipping carrier makes a notation on the freight bill of the missing or damaged goods. Do this for your own protection. BE SAFE Your new alignment system was designed and built with safety in mind. However, your overall safety can be increased with proper training and thoughtful operation on the part of the operator. DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside. Keep this operation man- ual near the alignment system at all times. Make sure that ALL USERS read and understand this manual. 1645 Lemonwood Dr. Santa Paula, CA. 93060, USA Toll Free 1-800-253-2363 Tel: 1-805-933-9970 Fax: 1-805-933-9160 www.bendpak.com IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH THIS 3-D ALIGNER INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS DOCUMENT. FORWARD THIS IMPORTANT MANUAL TO ALL OPERATORS. Revision A 01-26-16 P/N 5900957 Model: 3DP4100 Target 3DPro™ 3D Imaging Wheel Alignment System
Transcript
INSTALLATION MANUAL
RECEIVINGThe shipment should be thoroughly inspected as soon as it is received. The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment. If any of these goods listed on this Bill of Lading are missing or damaged, do not accept merchandise until the shipping carrier makes a notation on the freight bill of the missing or damaged goods. Do this for your own protection.
BE SAFEYour new alignment system was designed and built with safety in mind. However, your overall safety can be increased with proper training and thoughtful operation on the part of the operator. DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside. Keep this operation man-ual near the alignment system at all times. Make sure that ALL USerS read and understand this manual.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
PLeASe reAD THe eNTIre CONTeNTS OF THIS MANUAL PrIOr TO INSTALLATION AND OPerATION. BY PrOCeeDING WITH THIS 3-D ALIGNer INSTALLATION AND OPerATION YOU AGree THAT YOU FULLY UNDerSTAND AND COMPreHeND THe FULL CONTeNTS OF THIS DOCUMeNT. FOrWArD THIS IMPOrTANT MANUAL TO ALL OPerATOrS.
revision A 01-26-16P/N 5900957
Model: 3DP4100Target 3DPro™3D Imaging Wheel Alignment System
READ THIS ENTIRE MANUAL BEFORE INSTALLATION BEGINS
reCOrD Here THe FOLLOWING INFOrMATIONWHICH IS LOCATeD ON THe SerIAL NUMBer DATA TAG
PRODUCT WARRANTY
Your new wheel alignment system 3DP4100 Target 3D Pro™ is warranted for one year on equipment structure; one year on all operating components and tooling/accessories, to the original purchaser, to be free of defects in material and work-manship. The manufacturer shall repair or replace at their option for this period those parts returned to the factory freight prepaid which prove upon inspection to be defective. The manufacturer will pay labor costs for the first 12 months only on parts returned as previously described.
The warranty does not extend to:1. Defects caused by ordinary wear, abuse, misuse, shipping damage, improper installation, voltage or lack of required maintenance.2. Damages resulting from purchaser’s neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) and/or other accompanying instructions supplied.3. Normal wear items or service normally required to maintain the product in a safe operating condition. 4. Any component damaged in shipment.5. Other items not listed but may be considered general wear parts.6. Damage caused by rain, excessive humidity, corrosive environments or other contaminant’s.
THESE WARRANTIES DO NOT EXTEND TO ANY COSMETIC DEFECT NOT INTERFERING WITH EQUIPMENT FUNCTIONALITY OR ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF A BENDPAK INC./ RANGER PRODUCT OR THE BREACH OR DELAY IN PERFORMANCE OF THE WARRANTY.
WARRANTY IS NOT VALID UNLESSWARRANTY CARD IS RETURNED
BEFORE YOU BEGINNOTIFY THE CARRIER AT ONCE if any hidden loss or damage is discovered after receipt and request the carrier to make an inspection. If the carrier will not do so, prepare a signed statement to the effect that you have notified the carrier (on a specific date) and that the carrier has failed to comply with your request.
IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE AFTER YOU HAVE GIVEN CARRIER A CLEAR RECEIPT. Support claim with copies of the bill of lading, freight bill, invoice, and photographs, if available. BendPak’s willingness to assist in helping you process your claim does not make BendPak responsible for collection of claims or replacement of lost or damaged materials.
IMPORTANT NOTICEDo not attempt to install this machine if you have never been trained on basic automotive service equipment installation procedures. Never attempt to lift components without proper lifting tools such as a forklift or cranes. Stay clear of any moving parts that can fall and cause injury. These instructions must be followed to ensure proper installation and operation of your 3D Pro wheel aligner. Failure to comply with these instructions can result in serious bodily harm and void product warranty. Manufacturer will assume no liability for loss or damage of any kind, expressed or implied resulting from improper installation or use of this product.
PLEASE READ ENTIRE MANUAL PRIOR TO INSTALLATION
OWNER’S RESPONSIBILITYTo maintain equipment and user safety, the responsibility of the owner is to read and follow these instructions:
t Follow all installation and operation instructions.t Make sure installation conforms to all applicable Local, State, and Federal Codes, rules, and regulations; such as State and Federal OSHA regulations and electrical Codes.t Carefully check the equipment for correct initial function.t read and follow the safety instructions. Keep them readily available for machine operators.t Make certain all operators are properly trained, know how to safely and correctly operate the unit, and are properly supervised.t Allow unit operation only with all parts in place and operating safely.t Carefully inspect the unit on a regular basis and perform all maintenance as required.t Service and maintain the unit only with authorized or approved replacement parts.t Keep all instructions permanently with the unit and all decals on the unit clean and visible.
DEFINITIONS OF HAzARD LEVELS
Identify the hazard levels used in this manual with the following definitions and signal words:
Watch for this symbol as it means: Immediate hazards which will result in severe personal injury or death.
Watch for this symbol as it means: Hazards or unsafe practices which could result in severe personal injury or death.
Watch for this symbol as it means: Hazards or unsafe practices which may result in minor personal injury, product or property damage.
INSTALLER / OPERATORPROTECTIVE EQUIPMENT
Personal protective equipment helps makes installation and operation safer, however, it does not take the place of safe operating practices. Always wear durable work clothing during any installation and/or service activity. Shop aprons or shop coats may also be worn, however loose-fitting clothing should be avoided.
Tight-fitting leather gloves are recommended to protect the technician’s hands when handling parts. Sturdy leather steel-toe work shoes and oil resistant soles should be used by all service personnel to help prevent injury during typical installation and operation activities.
eye protection is essential during installation and operation activities. Safety glasses with side shields, goggles, or face shields are acceptable. Back belts provide support during lifting activities and are also helpful in providing worker protection. Consideration should also be given to the use of hearing protection if service activity is performed in an enclosed area, or if noise levels are high.
For your safety, read this manual thoroughly before operating the equipment. The Target 3DPro Wheel Alignment System is intended for use by properly trained skilled automotive technicians. The safety messages presented in this section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel align-ments with this product. It is assumed that, prior to using the Alignment System, the operator has a thorough under-standing of the vehicle systems being serviced.
When using your garage equipment, basic safety precautions should always be followed, including:
IMPORTANTSAFETY INSTRUCTIONSQUICKJACK ™
By Ranger Products
Risk of electrical shockt Do not operate equipment with a damaged power cord or if the equipment has been dropped or damaged, until it has been examined by a qualified service person.t If an extension cord is necessary, a cord with a current rating equal to or greater than that of the equipment should be used. Cords rated for less current than the equipment can overheat.t Unplug equipment from electrical outlet when not in use. Never use the cord to pull the plug from the outlet. Grasp plug and pull to disconnect.t Do not expose the equipment to rain. Do not use on wet surfaces.t Plug unit into correct power supply.t Do not remove or bypass grounding pin. t Contact with high voltages can cause death or serious injury.
Risk of electrical shock. High voltages are present within the console unitt There are no user serviceable items within the console other than the keyboard and printer.t Service on the unit must be performed by qualified personnel.t Do not open any part of the console other than noted areas.t Turn power switch off, disconnect the batteries in all sensor heads and unplug the unit before servicing.t Contact with high voltages can cause death or serious injury.
Risk of eye injuryt Debris, dirt, and fluids may drop from vehicle.t Wear approved safety goggles when servicing.t Knock off any loose debris. t Clean surfaces as needed to avoid any materials from falling from vehicle.t Debris, dirt, and fluids can cause serious eye injury.
Risk of crushingt Vehicles may roll off alignment lift if not secured.t Leave automatic transmission in park or manual transmission in gear unless equipment operation steps require vehicle in neutral.t Apply parking brake unless equipment operation steps require wheel movement.t Use wheel chocks whenever vehicle is positioned on the lift.t Follow rack or lift manufacturer’s safety recommendations when lifting a vehicle.t Vehicles rolling off lifts can cause death or serious injury.
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IMPORTANT SAFETY INSTRUCTIONS
Risk of entanglement or crushing. There are moving parts on vehicle lifts during operationt Keep all persons clear of lifts.t read lift manufacturer’s operation instructions carefully.t Follow lift manufacturer’s safety recommendations.t Contact with moving parts could cause injury.
Risk of pinching or crushing body parts when jacking vehiclest Keep hands and other body parts away from jacking surfaces.t Do not use unapproved adapters (i.e. wooden blocks) when jacking a vehicle.t Do not bypass any jack manufacturer’s safety features.t read jack manufacturer’s operation instructions carefully.t Follow manufacturer’s safety recommendations. Improperly used or maintained jacks can cause injury.
Risk of burnst Do not touch hot exhaust systems, manifolds, engines, radiators, etc.t Wear gloves whenever performing a service near hot components.t Hot components can cause burns.
Risk of injury. Tools may break or slip if improperly used or maintainedt Use the correct tool for the task.t Frequently inspect, clean, and lubricate (if recommended) all tools.t Follow recommended procedures when performing vehicle services.t Tools that break or slip can cause injury.
The 3DP4100 Target 3DPro 3D Imaging Wheel Alignment System is intended for use by properly trained, skilled automotive technicians. The safety messages presented in this section and throughout the manual are reminders to the operator to exercise extreme care when performing wheel alignments with this prod-uct. Do not attempt to operate this equipment if you have never been trained on basic alignment proce-dures / automotive lift operation.
There are many variations in procedures, techniques, tools, and parts for servicing vehicles, as well as the skill level of the individual doing the work. Because of the vast number of vehicle applications and potential uses of the product, the manufacturer cannot possibly anticipate or provide advice or safety message to cover every situation.
It is the automotive technician’s responsibility to be knowledgeable of the vehicle to be aligned. It is essential to use proper service methods and perform wheel alignments in an appropriate and acceptable manner that does not endanger your safety, the safety of others in the work area, the equipment or vehicle being serviced.
For any questions, regarding this product please contact the technical support team at ranger Products:
BendPak Inc. / Ranger Products1645 Lemonwood Dr.,
Santa Paula, CA. 93060 1-805-933-9970
www.rangerproducts.com
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GETTING STARTED
Handling of the machine must be performed only with an appropriate lifting device such as a forklift or pallet jack.
Only personnel who are experienced and qualified on material handling procedures should handle any
transportation or moving of machine.
UNCRATING INSTRUCTIONSCarefully remove the crating and packing materials and all skid and pallet fasteners.
Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury. Always wear gloves when uncrating the machine to prevent scratches, abrasions, or cuts due to the contact with packing materials.
Retain all packaging in the event that any parts are needed to be returned for warranty or
servicing.
Carefully unpack and inventory all items.
Familiarize yourself with all the components prior to beginning set up and assembly.
INSTALLATION
Disconnect, tag and lock out power source before attempting to install, service, relocate or perform any
maintenance.
Do not lift or move unit without appropriately rated equipment. Be sure the unit is securely attached to lifting
device used.
Never use the wood shipping skid for mounting the unit.
Choose a safe location that is in compliance with current work place safety regulations. Failure to properly install and locate the machine in a safe area can lead to improper and unsafe operation.
WIRING INSTRUCTIONS1. Check the voltage, phase and proper amperage require-ments for the alignment machine and components. The Target 3D Pro Wheel aligner power supply is 115V- 230V compatible. (See page 19). Wiring should be performed by a certified electrician only.
Overheating, short circuits and fire damage will result from inadequate wiring. Wiring must be installed in accordance with National electric Code and local codes and standards
covering electrical apparatus and wiring.
Be certain that adequate wire sizes are used, and that:
t Service is of adequate amp rating.
t The supply line has the same electrical characteristics (voltage, cycles and phase) as the alignment machine and components.
t The line wire is the proper size and that no other equipment is operated from the same line.
The Target 3DPro Wheel Alignment System is designed for INDOOR USE ONLY. Exposure to damp or wet
locations will cause damage to the alignment system’s components or injury to the user and will void
warranty.
The computer may have the ability to connect to the internet, intranet, a local or wide area network. DO NOT connect the computer to any network or the internet unless instructed to by ranger Products.
DO NOT install any other software or hardware into or onto this machine as it may cause conflicts with the Alignment System software or drivers.
INSTALLATION OF ANY SOFTWARE OR CONNECTION TO THE INTERNET WITHOUT
AUTHORIzATION BY RANGER PRODUCTS WILL VOID THE ALIGNMENT SYSTEM’S WARRANTY.
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Item Precision / Accuracy RangeTotal Toe
(Front and rear Wheels) ±2’ ±2°
Individual Toe ±2’ ±2°
Camber ±2’ ±3°Wheel offset(Front Axle) ±2’ ±2°
Thrust Line ±2’ ±2°
Caster ±4’ ±18°
King Pin ±4’ ±18°
Toe out on turns ±4’ ±20°
Adjustment range of Caster ±4’ ±7°Wheel offset(rear Axle) ±2’ ±2°
Wheelbase offset ±3’ ±2°Tread offset
(left and right) ±2’ ±2°
Axle offset ±3’ ±2°
SYSTEM REQUIREMENTS
This equipment uses a 3D software, 64 bit program which can be installed on Windows 7 or Windows 8 Operating Systems.
TECHNICAL PARAMETERS
Power Supply: 115-230VFrequency: 50/60HZWorking Temperature: +5ºC...+40ºC (41ºF...104ºF)
LIFT REQUIREMENTS
It is required that the wheel alignment operation area should have enough space to install a one unit four post lift or scissor lift and plenty of room for the car to drive on easily.
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t rotary Hammer Drill or Similar t Concrete Drill Bit (1/2” size)t Steel Squaret 4 Foot Levelt Open-end Wrench Set: SAe/Metrict Socket And ratchet Set: SAe/Metrict Hex-Key / Allen Wrench Sett Large A-Frame Ladder
t Medium Crescent Wrencht Medium Pipe Wrencht Crow Bar t Chalk Linet Medium Flat Screwdrivert Medium / Small Phillips Screwdrivert Tape Measure: 25 Foot Minimumt Needle Nose Pliers
t Utility Knifet Hammert Needle Nose Plierst Mechanic’s Glovest Pallet Jackt Forklift or Shop Crane
• (1) Target 3DPro variable height camera tower• (1) Dell® OptiPlex® PC (♠♣) with powerful Intel® Core2 Duo 1.60 GHz processor pro-vides high-powered processing with low-power consumption.• Genuine Windows® 7 Operating System• Intel® Graphics Media Accelerator• 8 USB Ports (2 front, 4 back, 2 internal)• Full-sized, sloped keyboard for easy use. Provides user-friendly control of all alignment procedures.• (1) Computer mouse• (1) Console keyboard• (1) Remote control• (1) 32” diagonal Upper Flat Panel LCD Monitor (♠♣) designed for complete comfort and convenience with 1280x1024 pixels resolution for sharp and brilliant images of text and graph-ics. Offers wide viewing angle of 160° horizontal and vertical.• (1) 18” diagonal Lower Flat Panel LCD Monitor (♠♣) designed for complete comfort and convenience with 1280x1024 pixels resolution for sharp and brilliant images of text and graph-ics. Offers wide viewing angle of 160° horizontal and vertical.• (1) Rugged tower cabinet with integrated storage. • (4) 13”-25” wheel clamps• (1) Target 3DPro variable height camera tower• (1) Steering wheel lock• (1) Brake pedal depressor• Current year domestic and foreign car vehicle specifications
(♠) Comparable unit will be supplied if unavailable at time of purchase(♣) All supported by round-the clock Dell Technical Support
Choose a location that is in compliance with current work place safety regulations. The working area should provide the operator with enough space to install a four post lift or scissor lift and has easy access to drive a car on it. The place selected should be well lit, easy to clean and should be away from oil, grease, water, etc. Avoid areas where bystanders and customers may be present.
Proper unit installation is necessary for safe use and efficient operation. Proper installation also helps protect the unit from damage and makes service easier. Always keep this manual with the unit.
Product Components
Appropriate procedures must be employed for effective assembly of your new 3DP4100 Target 3DPro Aligner. The images on pages 10 - 11 show the complete product construction.
STAND COLUMN
APPROACH CAMERA CAMERA BEAM
CAMERA
32” LCD MONITOR
CLAMP
FRONT TARGET
REAR TARGET
22” LCD MONITOR
PC CABINET
PRINTER CABINET
BASE PLATE
NOTe: To use Approach Camera remove camera lens cover.
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LIFTING LIMITED BLOCK
ALUMINUM STAND COLUMN
STEEL WIRE CABLE
LOCKING PLUNGER OFSTEEL WIRE CABLE
LOCKING KNOBWHEEL CLAMP BRACKET
COVER OF STAND COLUMN
APPROACH CAMERA
32”LCD MONITOR CABLE HOLE
PRINTER CABINET CABLE HOLE
PC CABINET CABLE HOLE
POWER AND USB CABLE
CAMERA BEAM
MAIN CONTROL BOARD BOX
TARGET ALIGNMENT LIGHT
UPPER LOCKING KNOB
LOWER LOCKING KNOB
BASEPLATE
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Adjusting Crossbeam Position
After column is standing up vertically disassemble the fixed counterweight screw. Use a M8 Allen Wrench to disassemble the counterweight screw.
Fix locking knob. Adjust the lifting aluminum crossbeam support to the suitable position to install the camera beam, and then turn the locking knobs clockwise to locking position.
Lift up the stand column slowly, let the counter weight iron move down to the bottom slowly, making sure the steel cable stays on its track and with proper tension.
Fix stand column position.
THe CeNTer BASePLATe ANCHOr HOLe MUST Be FACING TOWArDS LIFT. OTHerWISe, COLUMN WILL Be FACING IN THe WrONG DIreCTION.
FIXED SCREW HOLES OF COUNTERWEIGHT
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Installing and Testing the Machine
Installation and setup of your new aligner must be handled by a qualified person. If unsure of who to contact, refer to the back page of this manual. All software is loaded unto the computer’s hard drive. The hard drive shipped with the unit contains the alignment software as a backup, and is not needed when performing alignments. The setups for the PC hardware and Microsoft Windows 7® are pre-set at the factory and should not be altered.
Equipment InstallationStand Column Installation
1. Confirm installation area before attempting set up of equipment. You must have 1.7m to 2.5m depending on your work area location. These measurements are assigned from center of alignment turnplates of the alignment lift to front of baseplate.
Stand column vertically as shown in picture above. Anchor bolts locations to secure baseplate.
• Bolt holes to fix the base plate are: 1,2,3 and 4. • Bolt hole number 5 is used to center baseplate.
Verify both inner side lines of lift (line A and line B).
• Line A: left inner side line of lift • Line B: right inner side line of lift
2. Center alignment turnplates on lift. Confirm the center point of turnplates (point C and point D).
• Point C: the center point of left turnplate • Point D: the center line of right turnplate
MAKe SUre THere Are NOT PerMANeNT MAGNeTS Or SOUrCeS OF HeAT IN THe
VICINITY OF THe MACHINe AS THeSe COULD CAUSe IrrePArABLe DAMAGe TO THe
PrOGrAM DISK AND THe PerSONAL COMPUTer. TArGeTS AND CLAMPS reQUIre CAreFUL HANDLING. SerVICe AND MAINTeNANCe OF
YOUr TArGeT 3-D PrO WHeeL ALIGNer MUST Be PerFOrMeD BY A QUALIFIeD TeCHNICIAN FrOM Or ASSIGNeD BY rANGer PrODUCTS.
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3. Confirm and create line e which is the center point of (C and D) the turntables. (See image below.)
4. Confirm the center line F between line A and line B. Line F needs to measure the distance between A & B to get the center line. Line F is vertical to line e and the crossing point with line e is G.
• Line F: the center point between line A and B. • Point G the crossing point between F and E.
Note: In the image below see the connection of line e between the center point of turnplates must be vertical to line F.
5. Start measuring from point G along line F to 1.7m to 2.5m depending on your work area location and confirm the installation position of (point H) of baseplate.
• Point H: the center point of stand column baseplate. (Anchor bolt hole # 5)
6. Stand column vertically, align center hole 5 on base-plate of centerline F. Once your distance measurement from G to H is established just like in the image, drill center hole 5 to concrete.
Note: Install anchor bolt in hole 5. Do not screw nut of anchor bolt tightly, because in the following step you will need to adjust hole positions 1, 2, 3, 4 based on hole 5.
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7. Confirm connection line along holes 3 and 4, based on hole 5 as a center point. Line I must cross squarely with line F.
• Line I: is the connection line along holes: 3, 4 and 5.
Note: Line I must be horizontal to line F as shown in above image.
8. Confirm base plate column position.
• Line I is parallel with line E • The distance from the center line measurement I to E should be the same as C and D. As seen in picture below.
9. Mark where the baseplate anchors are going to be, and move baseplate from anchor bolts location. Next, unscrew nut of anchor bolt 5. Drill the baseplate holes: 1, 2, 3, and 4 to concrete as shown in images below. Be careful to not damage or ruin the concrete. You will need a special concrete drill and concrete bit (1/2” size) for this procedure. Drill holes and install baseplate and anchor bolts with washers, and gently hammer bolts. reconfirm measurements as specified in step # 8.
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10. Now that the column is standing and secure. Install shims under baseplate, use a level and either adjust or remove shims accordingly until you achieve vertical plumb.
PLUMB FRONT TO BACK
PLUMB SIDE TO SIDE
11. Once plumbed, tighten anchor bolts to the baseplate using concrete anchors. (See pictures for more details.) Column installation is complete.
12. Secure aluminum sliding plate by locking knobs then install camera crossbeam.
Installing Printer Cabinet
1. Front view of printer cabinet.
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2. Inside graphical representation of printer cabinet.
3. Lateral view of printer cabinet.
4. To disassemble the printer drawer, press down the two black plastic releases located on each side of the drawer and pull it out, as shown in the image.
5. Use screws to mount the printer cabinet on the upper side of the stand column. There are 4 fixed holes inside
the cabinet. See the image below.
Installing PC Cabinet and Power Supply
1. Front graphical representation of PC Cabinet.
FIXED HOLES TO INSTALL CABINET
MONITOR VGA SPLITTER
SOCKET
POWER SUPPLYCABLE AND PLUG
DRAWER RELEASE TO DISASSEMBLE DRAWER
DRAWER SLIDE
PRESS DOWN PLASTIC RELEASES LOCATED ON EACH SIDE OF THE DRAWER
FIXED CABINET HOLESPOWER SUPPLY BOX
CABINET HANDLE
POWER SUPPLY CABLE
USE SCREWS TO MOUNT CABINET TO STAND COLUMN
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2. Inside graphical representation of PC Cabinet.
3. Front view of power supply structure. ensure that camera communication cable is inserted throught the small round hole. Oblong hole should have no cables, as shown in the image below.
4. Above cabinet power supply enclosure with mounting screws.
INSTALLATION HOLES FOR22” LCD MONITOR BRACKETS
INSTALLATION HOLES FOR22” LCD MONITOR BRACKETS
POWER SUPPLY ENCLOSURE
MOUNTING SCREWS
THe POWer SeLeCTOr SWITCH ON THIS MACHINe CONTAINS HIGH VOLTAGe.
DISCONNeCT POWer AT THe reCePTACLe BeFOre PerFOrMING ANY
eLeCTrICAL rePAIrS. SeCUre PLUG SO THAT IT CANNOT Be ACCIDeNTALY
PLUGGeD IN DUrING SerVICe.
IMPOrTANT NOTe:YOUr MACHINe HAS A DUAL VOLTAGe
SeLeCTOr AND CAN Be rUN ON eITHer 115 Or 230 VOLTS.
CONFIrM VOLTAGe SeLeCTOr SWITCH IS POSITIONeD COrreCTLY BeFOre
CONNeCTING POWer TO YOUr MACHINe Or SerIOUS DAMAGe TO THe eLeCTrONICS WILL reSULT.
COrreCT WAY INCOrreCT WAY
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CHANGE VOLTAGE HERE 115V
CHANGE VOLTAGE HERE 230V
5. Before connecting equipment, choose the appropriate voltage needed to operate your machine. Have a licensed electrical technician perform any necessary changes to the power source and power cord before plugging in the unit. The Target 3D Pro Wheel aligner power supply is 115 - 230 V compatible. Must slide power voltage selector side to side to choose required volt-age. See photos below.
6. Place the external power cable plug of the power supply strip in the upper printer cabinet through the access hole on the back side of the lower cabinet, as shown in the images below.
7. Mount the PC cabinet to the column by using 4 screws. Once this step is done, cabinet installation is complete.
CONFIrM VOLTAGe SeLeCTOr SWITCH IS POSITIONeD COrreCTLY BeFOre
CONNeCTING POWer TO YOUr MACHINe Or SerIOUS DAMAGe TO THe eLeCTrONICS WILL reSULT.
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Installing Upper LCD Monitor
1. remove monitor from packaging box. Place monitor on a work table with a rag underneath to avoid scratching monitor LCD screen surface. Take off lower monitor stand bracket by removing all four phillips head screws.
2. Align the monitor mounting bracket with the corresponding threaded holes, insert screws and tighten. (Do not overtighten screws. This can cause damage to the LCD monitor.)
3. Attach LCD monitor cable before mounting the structure. run monitor cable through hose opening down to printer cabinet. Connect monitor cable to VGA splitter.
INPUT FROM COMPUTER
CONNECT CABLE HERE
OUTPUT TO MONITOR
STAND COLUMN HOLE
MONITOR POWER CABLE
LCD MONITOR POWER PLUG
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4. Use hexagon socket screws to mount the LCD monitor on the stand column.
5. Upper LCD monitor installation is complete.
6. Connect the LCD monitor VGA cable to the VGA con-nector splitter inside the printer cabinet. The input cable on the VGA splitter goes through the cable hole to the PC cabinet, as seen in the image below.
7. Connect PC VGA plug to the PC VGA splitter inside the printer cabinet. run the other side of the cable into the PC cabinet hole. Insert the PC power plug and themonitor power plug into the cabinet hole, and connect to power strip inside PC cabinet.
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Installing LCD Monitor
1. Place the closed ends of the mounting brackets with the screws provided to the lower threaded holes inside the PC cabinet. Leave screws finger tight allowing the brackets to move freely or to incline backwards.
2. Place monitor inside the PC cabinet with the LCD screen facing outwards. Before connecting brackets, first install LCD VGA cable. Install the two bracket screws in the upper cabinet and leave them lightly loose. Next, place the slotted end of the bracket behind the screw. Tighten all four screws (make sure the thumb knobs are loose and not making contact to the monitor).
3. Lower LCD monitor installation is complete.
Mouse, Keyboard and Remote Control Connection
1. remove rubber keyboard and mouse grommets and then place the USB cables through them. re-insert the grommets back in their original location with the cables running through them.
2. Let the mouse, keyboard, printer and remote control USB cables go through the printer cabinet hole inside the PC cabinet.
TIGHTEN THE THUMB KNOBSTO SECURE MONITOR
MOUSE CABLE HOLE
KEYBOARD CABLE HOLE
MOUSE ANDKEYBOARD PLUG
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PC Installation
1. ensure all wires and cables are inserted through the PC hole in the PC cabinet:
• PC Power Plug • VGA Connector • Mouse and Keyboard USB Connectors. • (Optional) Printer USB Connector. • Camera Beam USB Connector.
2. Place the PC in the PC cabinet. Next connect both, the PC power plug and the VGA connector.
3. Plug in the mouse, keyboard, and monitor splitter USB. Install only these three USB cables before turning computer on.
4. Once computer is turned on after installation and the home screen appears, then the rest of the USB cables can be installed.
Printer Installation
1. Align drawer rails with the slides and install drawer into PC cabinet.
2. Place printer (this is an optional item) into printer drawer. Connect power plug unto power strip in PC cabinet. Connect USB cable and insert cable into opening located in the rear of cabinet. run cable down to PC cabinet and plug in to USB connector on the rear of computer. Drawer dimensions:
Width = 10.7” Length = 18” Depth = 6”
Clamp Brackets Installation
1. Identify brackets according to images below. Place top narrow brackets (A) on each side of the column. Insert socket head cap screws into threads and tighten screws with an Allen wrench. Next, place lower wide brackets (B) insert socket head cap screws and tighten.
USB CONNeCTOr MUST Be INSerTeD TIGHTLY, IT CANNOT Be LOOSe Or IT
WILL INTerrUPT DATA TrANSFer.
TOP NARROW BRACKETS
B
A
LOWER WIDE BRACKETS
VGA CONNECTOR
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Camera Crossbeam Installation
1. Bolt cradle bracket to aluminum crossbeam slider assembly, then use an allen wrench to tighten bracket to aluminum slider assembly.
2. Mount camera crossbeam unto bracket and verify it is centered on bracket. Secure beam by tightening the four mounting bolts under the aluminum bracket. See below pictures.
3. Once crossbeam is installed, loosen counterweight lock screw to release counterweight. Loosing locking knobs and adjust crossbeam height to desired working position.
4. Disassemble both phillips head screws located on top of HUB communication board box and remove cover.
REAR VIEW
FINISHED INSTALLATION
25
Connecting Camera Beam Cables
1. Insert USB communication cable and 12V power plug in fixed cable hole, then proceed to connect flat wire ribbon cable to board, as shown in the images below.
2. Use screws to secure USB communication cable on the aluminum bracket, as shown in the image below.
3. Insert USB plug in the USB port on the HUB communication board.
4. Insert the 12V power plug in the 12V power socket on the HUB communication board. See page 27 for cable connection.
5. re-install HUB comunication board cover and tighten both screws.
6. Installation of camera crossbeam has been completed.
FIXED CABLE HOLE
USB SQUARE PLUG
TIGHTENING SCREWS
12V POWER PLUG
TO AVOID DAMAGING THe HUB COMMUNICATION BOArD, eNSUre TO ALWAYS CONNeCT LAST THe
12V POWer PLUG, AFTer ALL OF THe CABLeS HAVe BeeN CONNeCTeD.
UPPER LOCKING KNOB
COMMUNICATION BOARD COVER
LOWER LOCKING KNOB
26
WWHUB BOARD CABLE CONNECTION
DONGLE KEY
UP AND DOWN INDICATOR
USB CABLE - RIGHT CAMERA
POWER CABLE- RIGHT LIGHT BOARD
COMMUNICATION TEST BOARD
COMMUNICATION NET CABLE POWER CABLE- LEFT LIGHT BOARD
USB CABLE - LEFT CAMERA
12V POWER PLUG
USB SQUARE CABLE FROM PC
SIGNAL CABLE PLUG OF INDICATOR
WHEEL CLAMP COMPONENTS
FRONT CLAMP STRUCTUREA: Locking KnobB: Target Locking BarC: rim ClawD: Target Axle HoleE: Scaling Clamp Holes
BACK CLAMP STRUCTUREC: rim ClawF: Helical Screw Bar
1. Insert the target axle in the clamp hole.2. Target must be inserted in slot A tightly. Arrow direction B indicates target inclined to front of vehicle in a 5 degree angle.
TARGET INSTALLATION
28
3. Loose locking bar to fix target to clamp, as shown in image below.
Clamp Installation
Clamp the claw to the rim, making sure the clamp is vertical at 12’o clock direction. Then use the locking knob to fix the clamp onto the wheel rim.
Verify target flag is inclined 5 degrees forward towards the cameras. See images below.
Clamp Installation for Different Alignments
Clamp installation for four wheel alignment. See image below.
Clamp installation for two wheel alignment. See image below.
Failure to follow these instructions can result inelectrical shock, fire or death.
• DO NOT use an extension cord or cord adapters with this wheel alignment machine. • DISCONNECT POWER before servicing or removing any panels, covers and doors.• NEVER remove ground prong from plug end.• Plug into a grounded three-prong receptacle only. • Check power outlet for correct polarity before use.• DO NOT open control box compartment. No serviceable parts located inside.• DISCONNECT POWER CORD before servicing or maintenance.• NEVER modify this equipment in any way or warranty will be voided.• ALL repairs must be done by an authorized technician.
IMPORTANT / REQUIRED POWER SOURCEBefore connecting power supply, check to see if unit is equipped with a dual-voltage selector switch. If so, position switch setting to correct inline voltage. Connect to proper 110/120 volt AC, 50/60 Hz, 1-phase, fused and grounded electrical supply. It is recommended that a separate circuit be provided. Use an outlet that cannot be turned off by a switch. DO NOT use an extension cord. When making electrical connections, insure that local and national codes are adhered to.
PN 5905937
!
Ranger Products cannot be held liable for any modifications made to this unit by any party, whether purchaser or third party. Technical support and service is available directly from your distributor or by calling Ranger Products Technical Support Hotline at 1-805-933-9970 for the distributor nearest you. You may also contact the Support Hot Line for consultation on parts replacement. Please have serial number and model number of unit available.
PN 5905937
Place on Both sides.
Place on side shown in illustration.
PN 5905941
PN 5905936
Warning_Safe_Operation_Label.pdf:Size: 8.5”W x 7.5”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 4/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection.
Electical_Shock_Hazard_Label.pdf:Size: 3.75”W x 6.25”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 4/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection.
Caution_Sensitive_Device_Label.pdf:Size: 15”W x 1.25”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 4/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection.
SAFE OPERATION· Read and understand instructions and all warning labels.· Only trained and qualified technicians should operate this equipment.· All operators should be computer trained and understand basic theory of wheel alignment.· This equipment uses imaging sensing technology. DO NOT interfere with line of sight between cameras and targets.· DO NOT shake or strike camera beam.· NEVER install this aligner on unstable ground or near vibrating equipment like air compressors or other shaking machines.· Avoid direct sunlight and moisture.· NEVER splash water on or near this equipment or permanent damage to the computer and electronics will result.· ALWAYS unplug the electric cord before performing inspections or repairs.· Plug into three-prong grounded electrical receptacle only.· DO NOT turn off computer while working.· DO NOT change or modify installed computer programs.· ALWAYS maintain a distance of at least 50 feet from any open flame or sparks.· If the unit is damaged or requires service, refer to the warranty, troubleshooting or FAQ section or call Ranger Products Technical Support at 1-805-933-9970, or email [email protected].
TARGETS AND CAMERA MAINTENANCE· Keep targets and cameras clean. Noticeable dirt build-up, dust, oil or grease can cause target indentification problems. · DO NOT spray cleaner directly on targets.· DO NOT hose down or submerge targets in water. This could damage the optical surface of imaging components. · DO NOT use shop towels or rags to clean targets. Use microfiber cloths or cotton swabs.· Keep wheel adaptor rods cleaned and lubricated. Lubricate as needed with a coating of light lubricant such as WD-40 or Miracle Oil.· Keep hands and tools away from the camera lens area.· DO NOT attempt to clean the camera lens with standard window cleaner or shop rags, or by blowing on them with shop air. If cleaning ever becomes necessary, it should be done using a lens-cleaning solution, isopropyl alcahol, or de-ionized water and microfiber cloths or cotton swabs.
PN 5905936
High Voltage
Service / Maintenance
Read Manual
WARNING!
CAuTION: SenSitive electronic Device. HanDle witH care.PN 5905941
!
2
30
3D Wheel Aligner Product Decal Positioning
D
H
G
F
PN 5905938
PN 5905939
PN 5905942
RED SHOuLD PRiNt aS CLEaR PEt matERiaL.
Place under Both targets.
Place on Both sides.
Danger_Pinch_Points_Label.pdf:Size: 2”W x 2.5”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 4/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection.
Caution_Low_Clearance_Label.pdf:Size: 4”W x 2”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 4/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection.
target_3D_PRO_Logo.pdf:Size: 9.75”W x 6.25”H
Material: Clear Adhesive PET
Thickness: 4 Mil
Ink: U.V. protected CMYK 2/C Process
Finish: Polished
Print Process: Silk Screen, 85 line-screen (Red color in file represents what should be clear PET material and SHOULD NOT print as Red ink. White area in file represents Opaque White ink.)
Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection.
Ranger_Chrome_Logo.pdf:Size: According to existing Ranger Chrome Badge.
!
Keep hands clear of all pinch points.
DANGER
PN 5905938
CAutioN
PN 5905939
Low ovERhEADCLEARANCE.BE ALERt!
!
use ark’s Existing LabelE
PN 5905942
Target 3D
PROWheel Alignment
3
TARGET 3DPRO WHEEL ALIGNER LABELS
3D Wheel Aligner Product Decal Positioning
I
J
Ranger_R_Logo.pdf:Size: 8”W x 8”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 4/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection.
3D_Pro_Carton_Serial_tag.pdf:Size: 2.5”W x 4.25”H
Size according to space.
Place on Computer Host.
Place on back of Camera Beam.
Ranger Products®
1645 Lemonwood Drive • Santa Paula, CA 93060
www.rangerproducts.com
EnginEErED by rAngEr ProDuCtS uSA • MADE in ChinA
Model No.
Serial No.
Revision
Voltage
Date of Mfg.
DANGER!Disconnect Powerbefore Servicing.
110/240V50/60 hz. / 1 Ph.
3DP4100
4
3D Wheel Aligner Product Decal Positioning
I
J
Ranger_R_Logo.pdf:Size: 8”W x 8”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 4/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion, chemical, and ultra violet protection.
1. POSSIBLE CAUSE: Computer does not turn on, indicator on the camera beam isn’t bright. REASON: Outer power socket is not secure, or does not have power connection. Power button on the cabinet is either turned off or is not receiving power. ensure that the electrical outlet is working by testing it with another device.
2. POSSIBLE CAUSE: After equipment installation, there is smoking and burning smell in the cabinet when power is connected.
REASON: Connecting with industrial power (380V), will burn the power supply. Computer also will be damaged under this situation.
SOLUTION: ensure the voltage selection switch is set to match the power at your location, before connection. You will need to change the power supply if the above situation happens.
REASON: Connecting with industrial power (380V), will burn the power supply. Computer also will be damaged under this situation. SOLUTION: Change the computer power.
3. POSSIBLE CAUSE: Computer works, but camera beam doesn’t have power. A demo version is played when running the 3D software program.
CHECK: The indicator of power supply is bright, if it is not bright, pull out the main power plug from HUB communication board and plug back in, then check if the indicator is bright. REASON: If the indicator is still not bright, the power supply may not be working. SOLUTION: Change the power supply.
115 - 230V
33
CABLE CONNECTION TROUBLESHOOTING
Camera Connection Troubleshooting
POSSIBLE CAUSE: Messages will appear on the screen if there is a problem with camera connection.
REASON: HUB communication board and camera connection are loose or camera may be broken.
CHECK: If the camera USB connection of HUB communication board is loose. SOLUTION: Pull out and insert again.
POSSIBLE CAUSE: If there are any problems with the camera connection during measurement, messages will pop up on the screen.
REASON: HUB communication board and camera connection are loose or camera may be broken. SOLUTION: Pull out and insert again.
34
HUB Communication Board Connection Troubleshooting
POSSIBLE CAUSE: A message on your screen indicates the communication board with the PC is not connecting.
Or if the message appears during the vehicle measurement.
SOLUTION: The plug from the USB of the communication board is not properly connected to the PC, it may be loose or the board may be broken..
CABLE CONNECTION TROUBLESHOOTING
35
3DP4100 MAIN PARTS BREAKDOWN
36
3DP4100 MAIN PARTS BREAKDOWN
37
3DP4100 STAND COLUMN BREAKDOWN
38
3DP4100 STAND COLUMN BREAKDOWN
39
3DP4100 STAND COLUMN BREAKDOWN
40
3DP4100 CAMERA BEAM PARTS BREAKDOWN
41
3DP4100 CAMERA BEAM PARTS BREAKDOWN
42
3DP4100 UNDER CABINET BREAKDOWN
43
3DP4100 POWER SUPPLY BOX BREAKDOWN
44
3DP4100 UPPER CABINET BREAKDOWN
45
3DP4100 CAMERA BEAM BRACKET BREAKDOWN
46
3DP4100 CAMERA BEAM BRACKET BREAKDOWN
47
POWER AND COMMUNICATIONS PARTS BREAKDOWN
DIAGRAM # DESCRIPTION QTY.1 Communication power cable 12 Camera Board Communication Cable 23 Light board connection cable 24 Camera trigger cable 25 Dongle 16 2M net cable 2
