INSTALLATION MANUAL GARAGE DOOR · GARAGE DOOR - TORSION SPRING FRONT Mounting the horizontal and...

INSTALLATION MANUAL

GARAGE DOORTorsion spring - front

1801-191127EN1Subject to misprints, errors and technical modifications.

INSTALLATION MANUAL GARAGE DOOR - TORSION SPRING FRONT

Table of contents

Important before mounting 2

Content package 3

Necessary tools 3

Construction view 4

List with parts 5

Fastening material 6

Specifications 7

Mounting horizontal and vertical rail set 8

Placing the rails on the wall – 1 9

Placing the rails on the wall – 2 10

Fixing the rails on the wall 11

Mountingtheconnectionprofile 12

Mounting the ceiling brackets 13

Mounting spring package complete – 1 14

Mounting spring package complete – central axle support 15

Placingthepanels–1–placingthefirstpanel 16

Placingthepanels–2–mountingtheliftingcable 17

Placingthepanels–3–mountingtheliftingcable(sequel) 18

Placing the panels – 4 – placing the second and third panel 19

Placing the panels – 5 – placing the last panel 20

Adjusting the spring package – 1 – adjusting the spring 21

Adjusting the spring package – 2 – spring break safety 22

Last actions 23

Notes 24



Important before installation

Be careful for damagesDon’t use a knife or any other sharp object when opening the packing. This may cause damage to the content ofthepackage.Putthecontentofthepackageonasoftsurface.Be careful when drilling, falling drill cuttings can cause damages.

Check the height of the floorUseameasuringbeamorthelintelprofileandaleveltomakesurethatthefloorisperpendicular.The wall rails need to stand perpendicular and verticalrelativetothefloor,sothatthedoorcanclose properly.

Check the mounting surfaceA sectional door is placed against the opening from the inside. The opening must be even with both sides and the upper side. When the upper sidediffersrelativetobothsides,thedifference(x)needstobefilledbeforemounting.

General warning Mounting the product yourself is at your own risk. Only use this instruction as a tool and for the mounting ofthisspecificproduct.Ifyoucannotmounttheproductyourself,youcanalwaysoptforprofessionalmounting.Themounting team is pleased to help you.

2

1 Whenthefloorislowerononeside,thediffe-rence(x)needstobefilledbeforemounting.An other solution is to grind away the difference(x)ontheotherside.



Content Package 11. Vertical rail set2. Horizontal rail set3. Rubber closure4. Lintel5. Floorbracket(optional)6. Connection sleeve7. Connectionprofile8. Corner piece9. Spring package complete10. Ball-bearing 11. Tension bar12. Rollers13. Hinge set14. Ceiling bracket set15. Doorstop16. Liftingcable17.Lacquerpen18. Bag with fastening material

Package 2

1. Panels

Benodigd gereedschap• Drilling machine• Cordless drill with crosshead screw• Stone drill 10 mm• Clack with shell 10/13 mm• Allen key 4 mm• Ring-/ wrench 10/13 mm• Crosshead screw driver• Tape measure

• Folding ruler• Level• Pencil• Glue pliers• Adhesion pliers• Oil / lubricant• Installation manual



Construction overview

A

G

F

D2

D

HL

XW

V

Y

N

S

IJ

MD1

B

C E PR

Q

K1 K5 K3 K2 K4 K6

VERANO BV - Postbus 157 - 5680 AD Best - Nederland

Type | Model

Ordernummer | Order no.

Datum produktie | Date of production

Afmeting B x H | Measure W x H

Gewicht | Weigth

Railtype | Type of track

Kleur | Color

Bediening | Operation

Aantal veren | Number of springs

Lengte veer 1 | Length of spring 1

Lengte veer 2 | Length of spring 2

Aantal slagen | Number of springsxx-xxxxxx(x)



W

M

K1

L

D2

Q

N

K2

D1

R

K4

E G

P

Y Z

K6

S

O

T U (optional)

K3

K5

DBA C (optional)

X

H

A - vertical rail set

B-sidesealingprofile

C-floorbracket(optional)

D - horizontal rail set complete

D1 - upper curve

D2 - reinforced side plate

E - panels

F - wall bracket

G - connection sleeve

H-lintelprofile

I-connectionprofile

J - corner piece

K - spring package complete

K1 - axle with keyway

K2 - torsion spring with spring plug

K3 - coupling

K4 - spring break safety

K5 - bearing plate for central axle support

K6-cabletin(FFNL12)

L - ball-bearing

M - upper roller

N - roller

O - tension bar

P - bottom hinge

Q - upper roller holder

R - intermediate hinge

S - side hinge

T-liftingcableset

U-lacquerpenRAL(optional)

V - corner bracket

W - rail bracket

X - reinforcement strip

Y - rubber doorstop

Z-angleprofileforextraceilingsupport

Parts list

V

K

F I J



I Sheet metal screw hexagon ø6,3x16 38 xII Sheet metal screw hexagon ø6,3x16 38 xIII Flange nut M8 12 xIV Mounting screw ø6x50 18 xV Carriage bolt M6x16 33 xVI Setting rings M6 18 xVII Carriage bolt M8x20 4 xVIII Press bolt M6x12 20 xIX Flange nut M6 53 xX Nylon mounting plug 8x40 18 xXI Spacer 6 x

IV

X XI

VI

VIII

I

VII

III

IX

V

Fastening material

II



S

H X

D2D1

D1

S

H X

120

140

45°

500

120

140

45°

500

W

L R

S

H

W

L R

S

H

S

H X

D2D1

D1

S

H X

120

140

45°

500

120

140

45°

500

W

L R

S

H

W

L R

S

H

Specifications

Manual control

Elektrische bediening Manual

S 75L min. 75R min. 75H HX H-150

D1 H+770

Manual

S 190L min. 75R min. 75H HX H-150

D1 H+640

Electrical


D1 H+640D2 3500

4600H < 2375H > 2375

Veren achterVeren voor

Electrical


D1 H+770D2 3500

4600H < 2375H > 2375

Manual


D1 H+640

Trekveer 2.0

Electrical


D1 H+640D2 3500

4600H < 2375H > 2375

Manual


D1 H+640

Trekveer

Electrical


D1 H+640D2 3500

4600H < 2375H > 2375

Manual


D1 H+770

Manual

S 190L min. 75R min. 75H HX H-150

D1 H+640

Electrical


D1 H+640D2 3500

4600H < 2375H > 2375

Veren achterVeren voor

Electrical


D1 H+770D2 3500

4600H < 2375H > 2375

Manual


D1 H+640

Trekveer 2.0

Electrical


D1 H+640D2 3500

4600H < 2375H > 2375

Manual


D1 H+640

Trekveer

Electrical


D1 H+640D2 3500

4600H < 2375H > 2375

Measurements in mm

Measurements in mm

Side view

Side view

Front view

Front view

*

* Attention! In a situation with manual operation, the bottom section stays 100 to 150 [mm] inthedooropeningheight(H).Cleardrivethroughheight(X)=H–150[mm]



Mounting the horizontal and vertical rail set In many cases, the side space in the garage is limited. For this reason, you need to assemble the vertical and horizontal rail sets on the floorbeforemountingthemonthewall.Followthestepsbelowforacorrectinstallation:1. Slidetherubbersidesealingstrip(B)overtheverticalrail(A).2. Optional:mountthefloorbracket(C)onthelowersideoftheverticalrail(A).Thisbracketservesforburglarsafety.3. Placethehorizontalrailontheverticalrail.Attention!Thesideplate(D2)fallsbehindtheverticalrail,theuppercurve(D1)in front. 4. Mountthehorizontalrail(D)ontheverticalrailwithtwobolts,oneintheuppercurveandoneinthesideplate.5. Mountthehorizontalrailontheconnectionsleeve(G)withtwobolts.Makesurethattherailsconnectnicelysothattherollers smoothly role through. If neccesary bend the rails a little.6. Mountthewallbracket(F)ontheuppersideoftheverticalrail.Makesurethatthisrunsequaltotherails.

1

23 24

2 Optional

5

B

A

C

A

D

V 1x

IX 1x

V 2x

IX 2x

VIII 2x

IX 2x

D2

D1

D1

6

F

G

VII 2x

III 2x



8

9 10 Optioneel

12

Placing the rails on the wall – 1When the vertical and horizontal rail sets are mounted, these can be put up against the wall.7. Placethefirstrailonthewall.Ifnecessary,usearopeforsupportofthehorizontalrail.8. Use two glue pliers for fastening the vertical rail against the wall. Place one plier at the top and one at the bottom. Makesurethatthelintelprofileislevelandconnectstothedooropening.Youneedtousethelintelprofile(H)toplacethesecondrailhorizontalandlevelrelativetothefirstrail.9. Slidetherubbertop-coverstrip(B)overthelintelprofile(H).10.Optional:awiderrubbertop-coverstripforthermalbreak(B).11.Mountthelintelprofile(H)tothewallbracket(F)ontheuppersideoftheverticalrail.12.Fastenthelintelprofiletothewallwithaglueplier.Makesurethatthelintelprofileislevel.

7

11

HH

F

H

B B

VIII 1x

IX 1x



Placing the rails on the wall – 2 13. Placethesecondrailontheothersideagainstthewall.Makesurethatthewallbracket(F)ispositionedintheright wayabovethelintelprofile(H).Placeso,thatthescrewholesareexactlyaboveeachother.Useatthebottomand at the top a glue plier to fasten the vertical rail against the wall. 14.Mountthelintelprofile(H)tothewallbracket(F)ofthesecondverticalrail.15.Makesurethattheverticalrailandthelintelprofilearelevel.

15

13 14

F

H

VIII 1x

IX 1xF

H



18

Fastening the rails against the wall16.Fastentheleftandrightrailagainstthewall.Theamountofscrewsdependsonyourownsituation.17.Fastenthelintelprofile(H)againstthewallwithafewscrews.Pleasedrillthedrillholesinastoneinsteadofaseam.18.Optional:fastenthefloorbracket(C)tothefloor.

16 17

H

CIV 1x

VI 1x

X 1x

IV

VI

X

IV

VI

X

Optional



Mounting the connection profile19.Mounttheconnectionprofile(I)usingtwocornerpieces(J).20. Fasten the corner pieces with two hex nuts.

19 20

J

J

IJ



Mounting the ceiling brackets21.Mountthereinforcementstrip(X)andtherailbracket(W)tothecornerbracket(V).22. Slide the ceiling brackets on both sides over the horizontal rail.23.Bringthecornerbracket(V)totherightheightsothatthehorizontalrailislevel.Fastentherailbracket(W) on the corner bracket. Do this even with the second bracket. 24.Beforetheceilingbracketsaremountedtotheceilingitisveryimportanttofirstmeasurediagonal. When the measurements are not the same the door will not function properly. 25. Mount the brackets to the ceiling.

(Ifextraceilingbracketsaredesired,youcansawthemcustomwiththeincludedcornerprofiles(Z).)

21 22

23

==

24

25

X

V

V

W

W

IV 1x

VI 1x

X 1x

V 1x

IX 1x

V 1x

IX 1x



Mounting the spring package complete – 126.Placetheball-bearing(L)leftandrightovertheaxle.27.Placetheaxleintherecessoftheleftandrightwallbracket(F).Makesurethatyouplacethespringpackageinthe correct way. The last ring of the spring goes up in the spring plug!28. Slide the bracket over the tab.29.Slidetheball-bearing(L)leftandrightintherecessofthewallbracket(F).30.Thecabletin(K6)needstobemountedtotheball-bearing.Whenthisisnotthecase,unscrewtheallenbolt. Slidethecabletinagainsttheball-bearingandfastentheallenboltinthekeyway.Makesurethatthesquarepen is in the keyway. Do this on both sides. 31.Mountthebracketofthespringbreaksafety(K4),leftandright,tothewallbracket.

2726

28

30 31

229

F

L

F

L

L

K4K6

III 2x



Mounting the spring package complete – 2 – central axle supportMounting the bearing plate for central axle support

32.Slidethebearingplate(K5)asfaraspossibletothemiddleoftheaxle. Makesurethattherecessisslideoverthelintelprofile(H).33. Mount the bearing plate against the wall.34. Fasten the part witch supports the axle in the right position.

32 33

234K5K1

K5

H

IV 2x

VI 2x

X 2x



Placing the panels – 1 – placing the first panel35.Placethefirstroller(N)attheverybottomoftheverticalrail.Slidethreespacersovertherole.Dothisonbothsides.36.Placethebottompanel(E)behindthebottomroller.37.Mountthesidehinge(S)ontheuppersideofthefirstpanel.Dothisonbothsides.38.Placethesecondroller(N)withtherollerholderattheheightofthesidehinge(S).Dothisonbothsides.39.a/Determinetherightpositionoftherollerholderonthesidehinge(S).Pushthepanel(E)softlytotherubberside cover. Keep 1 mm backlash. b/ Fasten the screw on the roller holder of the side hinge. Do this on both sides.

Remark:The rollers are not provided with plastic caps.

236

3837

39

N

N

S

S

E

S

E

I 4x V 1x

IX 1x

35

XI 3x

N



42

240 41

Placing the panels – 2 – mounting the lifting cable40.Mountthebeginningoftheliftingcable(T)intherecessofthecabletin(K6).Dothisonbothsides.41. Wind the cable over the cable tin by winding this some rotations to the front. Make sure that the cable passes onthebacksideofthecabletin.Dothisonbothsidesandmakeleftandrightthesameamountofrotations.42.Guidetheliftingcabledownbehindtherollerthroughtheverticalrails.43.Mounttheholderofthebottomrollertothebottomhinge(P).44.Mounttheloopattheendoftheliftingcable(T)overthewheelonthesideofthebottomhinge.45.Slidethebottomhinge(P)overthebottomroller(N).

244 45

P

K6

T

T

N

43

VIII 2x

VII 1x

P

P

V 1x

IX 1x



Placing the panels – 3 – mounting the lifting cable46. Bring the bottom hinge and the roller to the right height. 47.Mountthebottomhingeonthebottompanel.

Repeatstep42uptoandincluding47ontheotherside.

48.Windtheaxletowardsyouuntiltheliftingcableistightenedatbothsides.Placetheadhesionplieronthekeyway(K1) to keep it in place.

46

48

K1

47

I 6x



Placing the panels – 4 – placing the second and third panel49. Place the second panel.

Repeatstep37uptoandincluding39:mountingandadjustingthesidehingeandroller.Dothisonbothsides.

50.a/Mounttheupperpartofthesidehinge(S). b/Mounttheintermediatehinge(R).

Place the third panel the same way.

49 50

S

R

a

b

I 6x

R

S



55

Placing the panels – 5 – placing the last panel51. Place the top and also the last panel.52.Placetheupperroller(M)withtheNylonringontheupperrollerholder(Q). Place the upper roller in the upper curve and the bracket on the top panel.53.a/Manualcontrol:placetheupperrollerattheverybottomoftheuppercurve(D1). b/Electricalcontrol:placetheupperrolleralittlehigherandtothebackintheuppercurve(D1).54.Mounttheupperrollerholder(Q)onthepanel.55. When the upper roller is positioned at the right height, the screws can be fastened. 56.Repeatstep50. a/Mounttheupperpartofthesidehinge(S). b/Mounttheintermediatehinge(R).

53

52

54

251 MQ

Q

Q

D1 D1

M M

56

S

R

R

Sa

b

I 6x

I 4x

Manual control Electrical control

M

Q



Adjusting the spring package – 1 – tensioning of the spring57.a/Slidethetorsionspring(K2)outsideagainstthespringbreaksafety(K4). b/ Wind the torsion spring up so that the bracket falls behind the tab. 58.Untwisttheboltssothatyoucanbringtensiontothespring.Placethetensionbar(O)inthespringplug(K2).59.Viewthestickerfortheamountoflayers(slagen)youneedfortensioningthespring.Youcanfindthesticker (viewpage4)ontheinsideofoneofthepanels.

Itisveryimportanttoplacethesecondtensionbarbeforepullingoutthefirst!

Turnupaquartereachtime.Tensionthespringsoalternately.

It is very important that there is always a tension bar in the spring plug! When the tension bar springs out, the spring springs back with an enormous power that can cause a lot of damage!

60. Is the spring at the right tension?

Make sure that one bolt always falls in the keyway!

Ifnecessary,youneedtofinalizetheamountofrotationsfortherighttension.Fastenthebolts.

Repeatstep57uptoandincluding60forthespringontheotherside.

59

58

60

57

K2

K4

O

OO

OO

K2

K2

b

a



262

Adjusting the spring package – 2 – spring break safety61.Turn,leftandright,theallenofthespringbreaksafety(K4)ontheaxle(K1).62.Remove,leftandright,thenailandthelabelofthespringbreaksafetybeforemovingthedoor.63. Slide the panel door half way up. When the tension on the spring is right, the door hangs in place. Ifthedoorlowers:slidethedoordownandtensionthespringmoreonbothsideswithamaximumofthreequarters. Ifthedoorisgoingup:slidethedoordownandtensionthespringlessonbothsideswithamaximumofthree quarters.

63

61

K4

K1



266

Last actions64.Slidethepaneldoorallthewayuptodeterminewheretherubberdoorstop(Y)needstobemounted. Drill a hole in the upper horizontal rail and fasten the doorstop. Do this on both sides. 65.Tip:dropalittleoilintheholesoftheimpellersandthehingesanddropalittleoilonthespring.66.Youfinishedtheinstallationofyourgaragedoor.

6564Y

VIII 1x

IX 1x

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INSTALLATION MANUAL GARAGE DOOR · GARAGE DOOR - TORSION SPRING FRONT Mounting the horizontal and...

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