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  • Installation Manual

    Series TD/TCD 2012 TD/TCD 2013

    Directions for the installation ofLiquid-cooled high-speedDiesel engines

    Responsible for contents: DEUTZ AG Applikations-/ System solutions Deutz-Mlheimer-Str.147/149

    Tel.: (0221) 822 2559 Fax.: (0221) 822 3198

    1st. Edition 05.2006

    Order-No. 0399 1969 en

  • INSTALLATION MANUAL TD/TCD 2012 / 2013

    These guidelines are not meant to serve as operating instructions for the end user of machinery but refer to all equipment manufacturers using a DEUTZdiesel engine as prime mover in their products. The guidelines are therefore no user information according to DIN Standard 8418; they fulfill a similar purpose,however, because their compliance ensures operability of the engines and thus also protects the user of the end product against risks which may arise from operation of the engines.

    A high degree of operational reliability and a long service life can only be expected from properly installed engines allowing also quick and easy servicing.The present guidelines supply you with the respective instructions for an appropriate installation and make reference to the limit values to be compliedwith.

    In this connection, the guidelines exclusively refer to the engine functions involved and not to any laws and regulations applicable to the equipment in which the engines are installed. These will have to be observed by the originalequipment manufacturers.

    The great variety of installation conditions makes it impossible to lay down anyrigid rules that would apply universally. Experience and specialized knowledge are required to achieve an optimized installation under the given conditions.

    We therefore recommend early consultation with Installation Engineering already in the planning stage. All relevant contacts should be arranged through the appropriate sales division.

    In the electronic pocket-book ELTAB all necessary changes and supplements

    will be registered at short notice. A list showing the request of modification, date

    and modification index see next page.

    EDITION 05.2006 Modifikation Index 01 00 - 2

  • INSTALLATION MANUAL TD/TCD 2012 / 2013

    List of Modification

    ModificationIndex

    Date Chapter Request of change / modification

    00

    01 2006-06-07 00 P/N changed from 0399 1965 to 0399 1969

    EDITION 05.2006 Modifikation Index 01 00 - 3

  • INSTALLATION MANUAL TD/TCD 2012 / 2013

    Table of Contents Page

    1. Engine Cooling System........................................................................ 01 - 1

    1.1 Arrangement of cooling system.............. ................................................ 01 - 1

    1.2 Circuit of engine coolant............................................................ 01 - 1

    1.3 Layout of fan and cooler................................................................ 01 - 3

    1.3.1 Fan- Layout................................................................................ 01 - 3

    1.3.2 Radiator Layout........................................................ 01 - 3

    1.3.3 Cooling constant ...................................................................................... 01 - 5

    1.3.4 Additional coolers..................................................................................... 01 - 6

    1.3.5 Charge air cooler installation.................................................................... 01 - 8

    1.4 Design of the compensation tank,

    compensation and venting lines, water level check 01 - 9

    1.4.1 Pipe connection for external expansion tank............................. 01 - 11

    1.4.2 Pipe connection for expansion tank in the radiator end box..................... 01 - 11

    1.4.3 Water level control in the expansion tank............................................. 01 - 12

    1.5 Heating system........................................................................................ 01 - 13

    1.5.1 Direct heating system............................................................................... 01 - 13

    1.5.2 Indirect heating system............................................................................ 01 - 13

    1.5.3 Design of heating exchangers................................................ 01 - 15

    1.5.4 Auxiliary heating systems......................................................................... 01 - 15

    1.5.5 Heating rod.............................................................................................. 01 - 15

    1.6 Piping and fittings......................................................................... 01 - 16

    1.6.1 General............................................................................................ 01 - 16

    1.6.2 Pipe and fitting resistances....................................................... 01 - 16

    1.6.3 Pipe layouts.............................................................................. 01 - 18

    1.6.4 Fastening by clips................................................................................ 01 - 19

    1.6.5 Pipe laying.................................................................................... 01 - 19

    1.7 Fan arrangement................................................................................. 01 - 20

    1.8 Fan arrangement and mounting configurations................. 01 - 21

    1.8.1 Fan mounted to coolant pump............................................... 01 - 22

    1.8.2 Fan mounted by means of bearing bracket............................................. 01 - 24

    1.8.3 Fan mounted at front crankshaft end............................................ 01 - 26

    1.8.4 Remote fan mounting arrangement......................................................... 01 - 26

    1.9 Mounting of radiators............................................................. 01 - 26

    1.10 Cooler / Fan connections................................................................. 01 - 27

    1.10.1 Cooler / Fan connections with sheet duct (scoop).............................. 01 - 27

    1.10.2 Cooler / Fan connections with engine-mounted fan ring......................... 01 - 28

    1.10.3 Cooler / Fan connections with ring fan.............................................. 01 - 28

    1.10.4 Axial position of the fan in the scoop...................................... 01 - 29

    1.10.5 Design data for the cooler-fan connection..................................... 01 - 29

    2. Cooling air system............................................................................. 02 - 1

    2.1 General............................................................................................. 02 - 1

    2.2 Arrangement of air intake and discharge ducts............................. ......... 02 - 1

    2.3 Connection of air intake and discharge ducts ..................................... 02 - 2

    2.4 Dimensioning of short air intake ducts....................................... 02 - 2

    2.5 Mounting of charge air coolers................................................................. 02 - 3

    2.6 Arrangement of auxiliary coolers............................................................. 02 - 4

    2.7 Minimum cross sections for air intake and discharge ducts..................... 02 - 4

    2.8 Heating up of cooling air.......................................................................... 02 - 5

    2.9 Filtration of cooling air............................................................................. 02 - 6

    2.9.1 Rigid screen ducts of perforated plating.............................................. 02 - 6

    EDITION 05.2006 Modification indrex 00 0 - 1

  • INSTALLATION MANUAL TD/TCD 2012 / 2013

    2.9.2 Rotating screens...................................................................................... 02 - 6

    2.9.3 Cooling air cyclone................................................................................... 02 - 6

    2.9.4 Cooling air filter mats............................................................................ 02 - 7

    3 Combustion air system.. 03 - 1

    3.1 General............................................................................................. 03 - 1

    3.2 Intake vacuum pressure.......................................................................... 03 - 1

    3.2.1 Maximally admissible intake vacuum pressure........................................ 03 - 2

    3.2.2 Measuring the intake vacuum pressure................................................... 03 - 3

    3.2.3 Monitoring the intake vacuum pressure................................................ 03 4

    3.3 Air cleaner systems.................................................................................. 03 5

    3.3.1 Dry type air cleaner.................................................................................. 03 5

    3.3.2 Oil-bath air cleaner................................................................................... 03 5

    3.3.3 Combination oil-bath- and dry-type air cleaner........................................ 03 5

    3.3.4 Wet-type air cleaners............................................................................... 03 6

    3.3.5 General references........................................................................... 03 - 6

    3.4 Servicing.................................................................................................. 03 - 6

    3.4.1 Dry-type air cleaners..................................................................

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