Installation Manual Ra r3

8/11/2019 Installation Manual Ra r3

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RESIN ANCHOR INSTALLATION MANUAL

MARINE FENDER SYSTEM


(For Fender and Bracket Anchoring)

BRIDGESTONE CORPORATION




CONTENTS

1) General Safety and Precautions

1.1) Work Area Safety

1.2) Electrical Safety

1.3) Personal Safety

1.4) Specific Precautions

2) Product Specifications

2.1) Functional Descriptions

2.2) Product Size and Dimensions

3) Product Assembly Diagram

4) Operation Flow Chart

5) List of Equipments and Materials

6) Operation Procedure

APPENDIX A: Informative Data

Rev.03: Jul. 9, 2008




1) General Safety and Precautions

1.1) Work Area Safety•

Do not operate the power tools in explosive atmospheres, such as in the presence offlammable liquids or gases. Power tools create sparks, which may ignite the fumes.

1.2) Electrical Safety• Power tool plugs must match the socket. Never modify the plug in any way.

• Do not expose power tools to rain or wet conditions. Water entering a power tool will increasethe risk of electric shock. Use waterproof equipment to perform underwater work.

• Use the extension cord that suitable for outdoor use to reduce the risk of electric shock.

1.3) Personal Safety• Use personal protective equipment such as goggle, dust mask, non-skid safety shoes,

hardhat, glove, safety attire or earplug for appropriate conditions to minimize personal injuries.

•

Stay alert; watch what you are doing when operating a power tool. Do not use a power toolwhile you are tired or under the influence of drugs, alcohol or medication.

• Avoid accidental starting. Ensure the switch is in the off-position before plugging in. Do notcarry the tools with your finger on the switch of plugging in power tools.

• Do not overreach. Keep proper footing and balance at all times.

• Do not force the power tool. Use the correct power tool for your application.

• Disconnect the plug from the power source and/or the battery pack from the power tool beforemaking any adjustments, changing accessories, or storing power tools.

• Do not allow untrained persons to operate the power tools.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of partsand any other condition that may affect the power tool's operation. Poorly maintained powertools cause accident.

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

1.4) Specific Precautions - Resin Capsule• Do not expose the resin capsule to direct sunlight during installation. Remove the capsule

from the case just before use. In outdoor installation, keep the capsule in shaded place.

• The resin capsule is good for six months. If being kept in a cool and shade place, the capsulecould still be used after 1 year. Never use the resin in capsule has lost its liquidity (Gel form).However, the resin in capsule changed in color or turned to milky, still its liquidity being kept,can be used.

• The capsule contains flammable ingredients, which immediately decompose upon exposureto high temperature.

- Keep capsules away from fire, sparks, and hot objects.- Do not extract the contents from the capsule.

- Do not use capsules for any purposes other than for embedment of bolts.• If the capsule container breaks during transportation, storage or handling.

- Be careful to avoid cuts and scratches by broken glass.- Wipe spilled contents with organic solvent, such as acetone.- Resin stick and harden on metal, wood or cement, remove with hammer or chisel.- In the event of liquid resin contact with the skin, wash with warm soapy water.- In the event of liquid resin contact with the eyes, rinse the eye with lukewarm or tap

water for at least 15 minutes and seek medical attention as soon as possible.

• Wear safety goggles or full-face mask throughout capsule handling and installation.

The resin capsule contains the environment friendly and non-polluting components.




2) Product Specifications

2.1) Functional Descriptions

The Anchor Bolt and Nut

Note: Washer for the respective application to be supplied accordingly.

The Resin Capsule

• Resin – Polyester Resin

• Hardener – White Fine Particles

• Aggregate – Silica Sand/ Quartz

CAUTION

Only use the resin capsule that has the liquidity of resin.

Length to be embedded

Anchor Bolt NutPainted




2.2) Product Size and Dimensions

Typical Anchor Bolt and Nut Dimensions

Note:

• L3 may differ in accordance to the application.

• Only either RG-F type or R type resin capsule is applicable.

Anchor NutDrill Hole

Diameter & DepthRG-F Type

Resin CapsuleR Type

Resin CapsuleSize (M)

L3 L2 H (mm) Y D (mm) L (mm) RG-F Qty R Qty

M20 140 10 16 30 24 140 2015 1 1911 1

M22 145 10 18 32 28 145 2216 1 2213 1

M24 175 10 19 36 30 175 2417 1 2513 1

M27 210 10 22 41 32 210 2419 1 2515 1

M30 210 10 24 46 38 210 3021 1 3018 1

M36 250 10 29 55 46 250 3627 1 3625 1

M42 320 10 34 65 55 320 4527 1 4730 1

M48 320 10 38 75 60 320 5027 1 5325 1

M56 500 10 45 85 65 50050185024

11

5335 1

M64 515 10 51 95 75 515 5027 2 5325 2

M76 650 10 61 110 85 650 5032 2 5330 2

Anchor NutDrill Hole

Diameter & DepthRG-F Type

Resin CapsuleR Type

Resin CapsuleSize (W)

L3 L2 H (mm) Y D (mm) L (mm) RG-F Qty R Qty

W3/4 125 10 16 32 22 125 2012 1 - -

W7/8 145 10 18 35 28 145 2216 1 2213 1

W1 175 10 20 41 32 175 2419 1 2515 1

W1-1/8 210 10 22 46 38 210 3021 1 3018 1W1-1/4 250 10 25 50 40 250 3024 1 3021 1

W1-1/2 250 10 30 58 48 250 3627 1 3625 1

W1-5/8 320 10 32 63 55 320 4527 1 4730 1

W1-3/4 320 10 35 67 55 320 4527 1 4730 1

W1-7/8 320 10 38 71 60 320 5027 1 5330 1

W2 463 10 40 77 65 463 5032 1 5335 1

W2-1/4 481 10 45 85 70 481 5027 2 5335 1

W2-1/2 515 10 50 95 75 515 5027 2 5325 2

W3 650 10 62 110 85 650 5032 2 5330 2




Typical Resin Capsule Sizes

RG-F Type Resin Capsule R Type Resin Capsule

Code OD (mm) OL (mm)Volume

(cm3)

Code OD (mm) OL (mm)Volume

(cm3)

RG-2012 20 120 28 R-1911 20.5 110 35

RG-2015 20 150 37 R-2213 24.5 130 59

RG-2216 24 160 59 R-2513 28.5 130 80

RG-2417 28 170 80 R-2515 28.5 150 92

RG-2419 28 190 92 R-3018 35.0 180 168

RG-3021 35 210 154 R-3625 40.0 255 310

RG-3024 35 240 183 R-4730 47.0 300 505

RG-3627 40 270 277 R-5325 53.0 250 535

RG-4527 50 270 491 R-5330 53.0 300 642

RG-5018 53 180 353 R-5335 53.0 350 749

RG-5024 53 240 485

RG-5027 53 270 552

RG-5032 53 320 662

Typical Curing Time of Resin

Do not apply any load to the anchor bolts until the resin is hardened.

Temperature(oC)

Hardening Time(min)

30 15

20 30

10 120

0 480

Refer to the resin technical data sheet for details.

Overall Length, OL

O D Ф




3) Product Assembly Diagram

4) Operation Flow Chart

(2) MARKING

(3) CORING MACHINE SETUP

(4) CORING/ DRILLING

(5) HOLES CLEANING

(6) CONFIRM HOLES DEPTH

(8) ANCHOR & NUT SETTING

(9) ANCHOR LOADING

(10) HARDENING

(11) NUTS DISASSEMBLY

(7) CAPSULE INSERTION

(1) SCAFFOLDING SETUP

RESIN CAPSULE ANCHOR BOLT PAINTED LINE NUTS

WASHER (OPT)

IMPACT WRENCH




5) List of Equipments and Materials

No. Equipments and Materials Remarks

1 Hammer Drill Set- Drill Bit, Adapter & etc.

2 Coring Drill Set

3 Coring Drill Stand- Anchor/ Vacuum Base Type

For Anchor Type:Drop-In Anchor, Setting Tool &Stud Anchor

4 Diamond Core Bit &Core Bit Extension (If necessary)

5 Torpedo level & MeasurementTape

6 Sledge Hammer

7 Cleaning Set- Driver, Hook, Brush, Air Blower,

Air Compressor & etc

8 Impact Wrench Set & Adapter- Pneumatic & Manual Type

9 Water Supply &Water Pump (If necessary) -








Set the coring machine to the stud anchor.Install the core bit and aim to the marked position and secure the base.

Adjust the drill stand base to ensure the coring machine is firmly set and leveledperpendicular to the concrete wall.Set the required drill depth with the depth stopper on the drill stand.Check the water pressure.




4) Coring/ Drilling

Start the coring machine and water supplyMove the core bit toward concrete and ensure the steady water flows through the bit.When no progress on the coring, try to retract and reinsert the core bit where theturning speed should be lowered.The depth of the drilled hole should be the same as the length of the embeddedanchor bolt, L3.






7) Capsule Insertion

Insert the resin capsule to the end of the hole.

8) Anchor & Nut Setting

Set the anchor bolt with two nuts.




9) Anchor Loading

Insert the anchor bolt by turning and pushing with the impact wrench and break theresin capsule with the end of the anchor bolt.To prevent the resin from flowing out, a washer can be used with the nuts.Stop drilling when the anchor bolt reaches to the painted line on the bolt.Inserting should be completed within 60 secondsTake off the impact wrench carefully.




10) Hardening

The nuts should be left on the anchor bolt and let the resin harden in accordance

with the recommended time.

11) Nut Disassembly

Detach the nuts with wrenches after the resin hardened.

The marine fender shall be installed 5-hours after the anchor bolts are inserted.The vessel can berth to the fender 24-hours after the fender is installed.




APPENDIX A: Informative Data

Appropriate Tool for Hole Coring/ Drilling

10 20 30 40 50 60Bit Dia. (mm)

Hammer Drill

Rock Drill D r i l l i n g

M a c h i n e

DiamondCore Drill

Appropriate Tool for Anchor Loading

10 20 30 40 50 60Anchor Dia. (mm)

Hammer Drill

Rock Drill D r i l l i n g

M

a c h i n e

ImpactWrench

Note:

• Quantity and size of equipments and tools shall correspond to the numberand size of resin anchor to be installed.

• Resin capsule and anchor shall be stocked with a 5% surplus (Min. 5).• Recommended quantity of diamond bits:

Concrete Type Quantity

Steel Reinforced Concrete 1 bit for every 2m drilled

Non Reinforced Concrete 1 bit for every 10m drilled

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Installation Manual Ra r3

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