Portland Installation & Operating Manual Trident Boilers: SF160, SF260, SF360 SAFETY NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND/OR USE YOUR NEW BOILER. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS HARMAN BOILER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT. SAVE THESE INSTRUCTIONS R6 Manual #3-90-70742
Transcript
Portland
Installation & Operating Manual
Trident Boilers: SF160, SF260, SF360
SAFETY NOTICEPLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND/OR USE YOUR NEW BOILER. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
IF THIS HARMAN BOILER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW INSTALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT.
InstallationGetting Started Thesheetmetalsidesandtopareeasilyremovedtoreducethechanceofdentsand/orscratchesinthefinish.Simplyliftthetopoff,andthatwillallowthesidestobepulledawayandup,forremoval.Tore-install,slidethechannel,atthebottomofeachsidepiece,overthelipatthebot-tomoftheboiler,andholddownwardwhilemov-ing the side panel into place. Then slide the top downoverthesides.
Caution: Boiler should not Be installed Closer than 36 inChes (915 mm) to any ComBustiBle ma-terial
Locating Boiler Placetheboilerasclosetothechimneyaspossible,whilestillmaintainingtheabovemen-tionedclearances.Bolttheshakerhandleontotheblockonthesideoftheboiler,usingthe(2)5/16X3/4in.boltsandlock-washers.Assembly InstalltheTemperature/PressureGaugeintothepipestubinthecenteroftheroundplateonthefrontoftheboiler(FIG.1) InstalltheA350sensorwireallthewayintotheimmersionwellandscrewthewellintooneofthetopholesonthefaceoftheboiler. Turnthepressurereliefvalveintothestubontopoftheboiler,nexttothesupplyoutletfit-ting.NOTE: Use teflon tape to seal the threads on all fittings. Any unused fittings must be plugged. Boltthetwomanualdraftcontrolsthrough the holes in the top load door. (FIG.2) Thedraftcontrolknobshouldspinfreelyandopentoadistanceofapproximately3/8in.fromthedoorsurface,whilebeingabletocloseagainstthe door surface.
Aquastat Installation (See optional items, page 7) Lay the din rail onaflatsurface,withtheflatsidedown.Secureoneendclamp,ontheleftside.SlidetheA350controllerontotherailfromrighttoleftuntilitisagainsttheendclamp.SlidetheY350ontotherailandguidetheplug-inconnector,joiningittothe A350. Next, install the S350, again, guiding theplug-inconnectorcarefully.Installtheotherendclamptotherightsideofthedinrail.Removethecoversfromallthreecontrolsbylooseningfourscrewseach.Installtheterminalboxtothecontrolsusing(3)chasenipplesandlocknuts,suppliedwiththekit.Usingthefourholesintheterminalbox,mounttheterminalboxandcontrolstotheboilersheetmetalsideasshowninFig.1.Using(2)#8-32nuts,installtheterminalblockontothestudslocatedinsidetheterminalbox.
Wiring Diagram
Installation
FIG.�
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Wiring and Electrical Followingthewiringdiagram,runallwirestotheirdesignatedconnections.Savethemainpowerforthelasthook-up,andleavethebreakerintheoffposition.ThesensorwiresattachtotheA350Controllerontheterminalsmarked“sen”and“com”.Makesurethesensorissubmergedfullyintothewellandsecuredwiththeset-screws.Setting The Aquastat InsidetheA350control,youwillseeasquarejumper,andadifferentialdial.Besurethejumperisinthe“Heating”position.Thedifferen-tialdialissettodeterminehowlow,belowthetemperaturesetpoint,youwantthewatertem-peraturetogobeforetheAutomaticDraftControlopens.Agoodinitialsettingforthisdialis5°.Besurethe120Vwiresareattachedtothecommonandthenormallyopenterminals,andreplacethecover.Theexternaldialissetforthewatertem-peratureyouwishtomaintain,agoodsettingis180°. Inside the Y350 control, ensure that your wiresareconnectedtothe120VACterminals,and replace the cover. InsidetheS350control,whichisusedasoverheatprotection,you’llseetwodials;offset,anddifferential.Thereisalsoajumperwhich,inthiscase,getsplacedinthe“cooling”position.TheoffsetdialsetsthenumberofdegreesabovetheA350setpointthatyouwanttheoverheatdumptoactivate.Agoodsetpointwouldbe20°.Thatwouldmeanthatifthewaterreaches200°,usingtheA350setpointof180°,theS350wouldclose it’s contacts and energize the overheat dumpzone.Thedifferentialdialsetsthepointthattheoverheatdumpwouldstop.Withthedifferen-tialsetat15°,usingthetemperaturesabove,thecircuitwouldre-open,stoppingtheoverheatdumpatawatertemperatureof185°.The120Vwiringisattachedonthenormallyopenandthecommonposition.Thenormallyclosedpositionisnotused. Re-installthecoversontothethreeCon-trols.
Optional Items Thereisadomestichotwatercoilavailablefor your Trident Boiler. The coil installs in the front oftheboiler,andallowsyourdomesticwatertobeheatedbytheheatingsystemwater.Installthecoilnow,byremovingtheroundplateandreplac-ingitwiththecoilandit’sroundplate.Besuretotightentheboltsevenly,toensureagoodseal. Ifelectricback-upisdesired,installnow.Therewillbetwoadditionalcontrolboxestoaddtoyouraquastat,whichwillrequiretheuseofalongerdinrail.ThetwoheatingelementswillinstallintothefrontoftheboilerasshowninFig.1
FIG.�
Venting TheHarmanTridentBoilermustbein-stalledintoachimneyapprovedforsolidfuelburningappliances.IntheU.S.,theboilermustbeconnectedto;(1)aprefabricatedchimneycomply-ingwiththerequirementsforTypeHTchimneysintheStandardforChimneys,FactoryBuilt,Resi-dential Type and Building Heating Appliances, UL 103.Or;(2)acodeapprovedmasonrychimneywithaflueliner.InCanada,withprefabricatedchimneysystemstestedandlistedtotheHighTemperatureChimneyStandardULCS-629,orwithacodeapprovedmasonrychimney.Theminimumrecommendedheightforanychimneyis16ft.(4.8m)abovethefluecollar.Donotre-ducefluediameter.Nominalsizeflueis8X8in.or equivalent, up to 8 X 12 in. Codes also require thatthechimneymustextendaminimumof
OperationAutomatic Draft Control Theheatoutputisregulatedbytheauto-maticdraftcontrolonthebottomdoor.Theelectricmotor(A)opensandclosestheflapperdoor(B).Openingandclosingtheflapperdoorregulatestheairflowintothefirebox. Themaximumairflowcanbeadjustedbyturningtheadjustingbolt(C).Turncounter-clockwiseformoreair,andclockwiseforlessair.Adjustthisboltonlywhiletheflapperdoorisintheclosedposition.Otherwise,motordamagecouldoccur. Theidleairadjuster(D)controlsthemini-mumamountofairthatentersthefirebox.Adjust-mentismadebyturningtheadjusterverticalforzeroidleair,orhorizontalformaximumidleair.ItisbesttostartoutwithamediumsettingasshowninFigure9.
FIG.8
FIG.�
Starting a Wood fire Makesuretheboilerandallpipingisfullofwaterandthatallairhasbeenpurgedfromthesystem.Never start a fire without water in the system. An explosion will occur. Turnonelectricalpowertotheboiler.Thisshouldcausetheautomaticdraftcontroltoopen.Opentheashpandoortoallowfreeairmove-ment.Withthefireboxdooropen,crumbleap-proximately8sheetsofnewspaperandplaceonthegrates.Laysomesmallkindlingontopofthenewspaper.Besurethiskindlingisdryandnomorethan3/4in.indiameter.Layerthekindlinginacriss-crosstypepattern,toallowmaximumairflow.Nextlaysomelargerpiecesofwoodontopofthekindling(approximately2in.diameter).Usingamatchorlighter,lightthepaperjustinsidethedoor.Closeandlatchthefireboxdoorandal-lowthefiretoburnafewminutes.Afteraboutfiveminutes,closetheashpandoorandre-openthefireboxdooraninchortwo,toallowthesmoketoclear.Add4or5largerlogs(about4in.diameter)tothewellestablishedfireandclosethefireboxdoor.Leavetheashpandooropenforaboutfiveminutesonly.Nowopenthefireboxdoorusingthesamemethodasbefore,alwaysclosingtheashpandoorbeforeopeningthefireboxdoor.Nowyoucanloadthefireboxtothedesiredlevel.Youmayloadwoodtothetopofthefirebox.Closeandlatchthedoor.Theashpandoormayagainbeopenedtospeedtheignitionprocess.Do not leave the boiler unattended with any door open. Afterthewoodisburningwell,closetheashpandoor.Theautomaticdraftcontrolwillnowregulatethefire,basedontemperaturedemand. Theidleairadjustermustbetunedtowherethefiredoesn’tgooutduringlongperiodswithnodemand.Experiencewilldictatethebestsettingforyourinstallation.Normally,thetwomanualdraftcontrolsonthefireboxdoorarekeptclosedwhileburningwood.
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OperationStarting a Coal fire Makesuretheboilerandallpipingisfullofwaterandthatallairhasbeenpurgedfromthesystem.Never start a fire without water in the system. An explosion will occur. Turnonelectricalpowertotheboiler.Thisshouldcausetheautomaticdraftcontroltoopen.Opentheashpandoortoallowfreeairmove-ment.Usethesameprocedureasstartingawoodfireexcept,donotloadthelargerdiameterwoodUsewoodabout2in.diametermaximum.Thissizewillformaveryhotcharcoalbedinlesstime.Again,theashpandoormaybeopenedperiodi-cally to speed the ignition process. DO NOT LEAVE ThE BOILER uNATTENDED WITh ANy DOOR OpEN. Whenyouhaveaccumulatedasubstantialcharcoalbed,startaddingathinlayerofcoal.PeaorNutsizedcoalisbetterforstartingthanStovecoal. Whenthefirstlayerisburningwithsomeblueflame,continuetoaddthinlayersofcoaluntilthereisasolidbedofburningcoal.Leteachlayerburnablueflamebeforeaddinganotherlayer.Ad-ditionalcoalcanbelayeredinuntilthebedisap-proximately10inchesdeep.Bynow,youshouldhavetheashpandoorclosed,andtheautomaticdraftcontrolwillcontinuetoregulatethefire. Theidleairadjustermayneedtobesetforslightlylessairforcoalthanwood.Hereagain,experiencewilldictatethebestsetting.Themaxi-mumairboltcanbeturnedalltheway“counter-clockwise”toallowforaquickerrecovery.Neveradjustthisboltwiththeflapperopen. Thetwomanualdraftcontrols,onthefireboxdoor,areusedtoallowsecondaryairtopassoverthefirewhenburningcoal.Thishelpstoburnthegassesthatareemittedfromthecoalas it is heated. Your setting for these draft controls shouldbebetween1/2and1completeturnfromclosed.Adjustbothcontrolsequally.
Loading Coalshouldneverbeaddedunlessthereisareasonablyhotfire.Thecoalbedshouldbebrightandvigorous.Ifyouhaveanactivecoalbed,fullloadscanbeaddedatanytime.Ifnot,addnewcoalinlayers,asdescribedinstartingacoalfire.Shaking the Grates Shakingshouldbedoneonlywhenthereisawell-establishedfire.Thefrequencyofshak-ingwilldependonthedegreeofburning.Twiceadayshakingisrecommended.Thebestresultsareachievedwithshort,choppystrokesasop-posedtolong,evenstrokes.Fullrockingofthegratesmayallowburningcoaltofallintotheashpan.Theamountofshakingiscritical,toomuchcandisruptthefirebed,andtoolittlewillrestrictair-flow.Theproperamountofshakingisnormallyachievedwhenhotredcoalsfirststarttodropthrough the grates into the ash pan. Everyeffortshouldbemadetonotletacoalfireburndowntoolow.Thiswillcausethereloadingprocesstobemuchlonger,witharealgoodchanceoflosingthefirealtogether. Donotshakeorstirwithalowfire.Opentheashpandoortogetmaximumairflowingintothefirebox.Onceburningisrestored,closetheashpandoorandaddalayerofcoaltothefirebed.FollowtheinstructionsunderStartingaCoalFire.Whenthenewcoalisthoroughlyignited,andthereisasubstantialbedofhotcoals,thegratesmaythenbeshaken.Ashes and Ash Removal Ashesshouldneverbeallowedtoaccu-mulateabovethetopoftheashpan.Ashesincontactwiththebottomofthegratesactasinsu-lation,whichintensifiestheheatonthegratesandcausesthemtosagorwarp.Also,toomuchashaccumulationwillrestrictair-flowwhichwillmakefiremaintenancemoredifficult.Placeashesinasealedmetalcontainer,outside,untiltheyarecooledenoughforfinaldisposal.Coalproducesconsiderablymoreashthanwood,sotheintervalsbetweenemptyingaremuchshorter.
Burning coal produces Carbon Monoxide. If the flue exit is blocked, the Carbon Monoxide can be forced out of the boiler, into the room, with possible fATAL consequences. Withtheexceptionofstart-uporfresheningofthefire,orperformingashremoval,theashpandoorshouldbekeptclosed.
CAuTION: All surfaces of the boiler are hot. Do not touch. Keep children away. Serious burns will result if touched. This is a heat producing appliance.
DANGER: fire hazard, Do not use chemicals or flammable liquids to start or “freshen-up” a fire. Severe burns or a house fire may result. Do not burn Garbage, Gasoline, Thinners, Oil, Kero-sene Etc. An explosion, a house fire or serious personal injury could result. Keep all such liquids well away from this boiler.
Duringthefirstfewhoursofburning,abluesmokemaybeobservedrisingfromtheboiler.This is the paint going through the curing process. Itisadvisabletoincreasetheamountoffreshairintheroomduringthisbreakinperiod.Thiscanbeachievedbyopeningdoorsandwindows.Don’tbealarmed,thisisnormalandwillonlylastashortwhile.Chimney problems Not Enough Draft-Chimneyistoolow.Thegeneralruleforchimneysis16feettall,andtwofeethigherthananythingtenfeetaroundit.
Down Drafts- Trees or other topographi-calbarriersmayimpedeonchimneyperformancecausingaircurrentstobepusheddownwardintotheflue.Thiscanalsobecausedbyneighboringbuildingsorotherchimneys.
Creosote and condensation- If creo-soteorcondensationrunsoutofthechimneyorstovepipe,checkthefollowing;Chimneycaporlinermaybedefective,Boilermaybepositionedtoofarawayfromthechimneywhichwouldnotallowthechimneytowarm,Woodbeingburnedmaybegreenorwet,Boilermaybeover-sizedfortheresidencecausingittobeburnedonlowtoooften.
WarrantyPeriod:Thewarrantyperiodrunsforsixyears,exceptformechanicalandelectricalcomponents,whicharewarrantedforthreeyears.Thewarrantyperiodbeginsontheearlierof:(i)thedateofinvoicefortheProduct;(ii)in the case of new home construction, the date of first occupancy of the residence or six months after the date of sale of the Product by an HHT authorized dealer, whichever occurs first; or (iii) the date 24 months following the date of ProductshipmentfromHHT,regardlessoftheinvoiceoroccupancydate.
WarrantyExclusions:Thiswarrantydoesnotcoverthefollowing:(1)consumableandnormalwearitems,includ-ing, without limitation, flame guides, grates, coal bars, afterburner hoods, fire brick, gaskets, paint, glass discoloration, burnpothousingweldments,burnpotgrateweldments(pelletorcorn),burnpotfrontplates(pelletorcorn),burnpotfrontplatelocks,cornaugerextensions,ceramicinserts,andceramicinsertplates;(�)noisecausedbyminorex-pansion,contractionormovementofparts;(�)damageresultingfrom:(i)failuretoinstall,operateormaintaintheProduct according to the installation and operating instructions and listing agent identification label furnished with the Product;(ii)failuretoinstalltheProductaccordingtolocalbuildingcodes;(iii)shippingorimproperhandling;(iv)abuse,misuse,continuedoperationwithdamaged,corrodedorfailedcomponents,accident,orincorrectlyperformedrepairs;(v)environmentalconditions,inadequateventilation,negativepressureordraftingcausedbytightlysealedconstruction, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (vi) use of fuels other than those specified in the operating instructions; (vii) installation or use of com-ponents or accessories not supplied with the Product or authorized and approved in writing by HHT; (viii) modifica-tion of the product not expressly authorized and approved by HHT in writing; or (ix) interruptions or fluctuations of electricalpowersupplytotheProduct;(�)non-HHTcomponentsoraccessoriesusedinconjunctionwiththeProduct;(�)theProducts’capabilitytoheatadesiredspace;informationisprovidedtoassisttheconsumerandthedealerinselecting the proper Product for the application; consideration must be given to Product location and configuration, environmentalconditions,insulationandairtightnessofthestructure;or(�)additionalorunusualutilitybillsincurredduetoanymalfunctionordefectinProducts.
LimitationsofLiability:Repairorreplacementinaccordancewiththeprovisionsofthiswarrantywillbetheowner’sexclusiveremedyforandwillconstituteHHT’ssoleobligationunderthiswarranty,underanyotherwarranty(expressorimplied),orincontract,tortorotherwise.Noemployee,agent,dealer,orotherpersonisauthorizedtogiveanywarrantyonbehalfofHHT.TOTHEEXTENTALLOWEDBYLAW,HHTMAKESNOOTHERWARRANTY,EX-PRESSORIMPLIED,INCLUDINGANYWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTIC-ULARPURPOSE.HHTWILLNOTBELIABLEFORANYCONSEQUENTIALORINCIDENTALDAMAGESARISINGOUTOFDEFECTSINORUSEOFTHEPRODUCTS.Somestatesdonotallowexclusionsorlimitationof incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights;youalsomayhaveotherrights,whichvaryfromstatetostate.Thedurationofanyimpliedwarrantyislimitedto the duration of the warranty period specified herein.
