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APPLICATIONS (EXAMPLES) Offshore and Onshore Oil and Gas Installations Petrochemical Processing Plants Gas Pipeline Compressor Stations Gas Storage Facilities Hydrogen gas leak detection FEATURES Explosion proof, EEXd design Instant detection of pressurized gas leaks (from Ø 2 mm) Not sensitive to changing wind directions and gas dilution Senssonic™ self test technology ensuring failsafe operation Advanced microphone technology ensuring well-defined and wide detection coverage (up to 20 meter radius at a leak rate of 0.1 kg/s) Versatile interface outputs such as 4-20 mA analogue, alarm/fault relay, and RS485 Full AISI 316L stainless steel enclosure ensuring corrosion resistance in harsh environmental conditions ATEX, UL/ULC, IEC Ex, and GGTN K (Kasakhstan) certified SENSSONIC™ – INTEGRATED ACOUSTIC INTEGRITY TEST To eliminate the risk of un-revealed failures, Gassonic A/S has developed the patented acoustic integrity test Senssonic™. In intervals, an external piezo transducer transmits an acoustic test signal to verify that the microphone is within the correct tolerances. INTRODUCTION The Gassonic Observer is the most advanced fixed ultrasonic gas leak detector in the market. It is based on robust and proven microphone technology and designed for long and failsafe operation in extreme environmental conditions. The detector detects gas leaks by sensing the airborne ultrasound emitted from leaking gas at high pressure. Traditional gas detection systems (infrared and catalytic point and open path gas detection) rely on a concentration build up of the leaking gas to enable detection. These systems work fairly well in closed or indoor installations, but in outdoor, ventilated areas such as offshore platforms, many gas leaks can go undetected for long periods of time. The problem is, that due to the nature of these systems, the gas needs to be in physical contact with the sensor or within the path of an infrared light beam before it can be detected. In outdoor installations, this is very difficult to ensure as the leaking gases are rapidly diluted or blown away by the wind. Instead of ”sniffing” the gas and relying on an LEL concentration level, the Gassonic Observer instantly detects the distinct ultrasonic noise emitted by the leaking gas. Ultrasound emitted from a gas leak is not affected by the wind direction or diluted as is a gas cloud. This makes the Gassonic Observer the optimal choice for instant and reliable fixed gas leak detection in outdoor applications. U L T R A S O N I C G A S L E A K D E T E C T O R GASSONIC OBSERVER ULTRASONIC GAS LEAK DETECTOR
Transcript
Page 1: INSTALLATION pRACTICE OUTPUT SIgNALS GASSONIC …gassonic.com/fileadmin/user_upload/documents/Gassonic_Observer… · GOST R Two(Russia ... Hazardous area certification ATEX, UL/ULC

APPLICATIONS (EXAMPLES)• OffshoreandOnshoreOilandGasInstallations• PetrochemicalProcessingPlants• GasPipelineCompressorStations• GasStorageFacilities• Hydrogengasleakdetection

FEATURES• Explosionproof,EEXddesign• Instantdetectionofpressurizedgasleaks(fromØ2mm)• Notsensitivetochangingwinddirectionsandgasdilution• Senssonic™selftesttechnologyensuringfailsafeoperation• Advancedmicrophonetechnologyensuringwell-definedandwidedetection

coverage(upto20meterradiusataleakrateof0.1kg/s)• Versatileinterfaceoutputssuchas4-20mAanalogue,alarm/faultrelay,andRS485• FullAISI316Lstainlesssteelenclosureensuringcorrosionresistanceinharsh

environmentalconditions• ATEX,UL/ULC,IECEx,andGGTNK(Kasakhstan)certified

SENSSONIC™ – INTEgRATEd ACOUSTIC INTEgRITy TEST Toeliminatetheriskofun-revealedfailures,GassonicA/ShasdevelopedthepatentedacousticintegritytestSenssonic™.Inintervals,anexternalpiezotransducertransmitsanacoustictestsignaltoverifythatthemicrophoneiswithinthecorrecttolerances.

INTROdUCTIONTheGassonicObserveristhemostadvancedfixedultrasonicgasleakdetector in themarket. It isbasedon robustandprovenmicrophone technology and designed for long and failsafeoperation in extreme environmental conditions. The detectordetects gas leaks by sensing the airborne ultrasound emittedfromleakinggasathighpressure.

Traditionalgasdetectionsystems(infraredandcatalyticpointandopenpathgasdetection)relyonaconcentrationbuildupoftheleakinggastoenabledetection.Thesesystemsworkfairlywellinclosedorindoorinstallations,butinoutdoor,ventilatedareassuchasoffshoreplatforms,manygasleakscangoundetectedforlongperiodsoftime.Theproblemis,thatduetothenatureofthesesystems,thegasneedstobeinphysicalcontactwith

thesensororwithinthepathofaninfraredlightbeambeforeitcanbedetected.Inoutdoorinstallations,thisisverydifficulttoensureas the leakinggasesare rapidlydilutedorblownawaybythewind.

Insteadof”sniffing”thegasandrelyingonanLELconcentrationlevel, the Gassonic Observer instantly detects the distinctultrasonicnoiseemittedbytheleakinggas.Ultrasoundemittedfromagasleakisnotaffectedbythewinddirectionordilutedasisagascloud.ThismakestheGassonicObservertheoptimalchoiceforinstantandreliablefixedgasleakdetectioninoutdoorapplications.

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ULTRASONIC GAS LEAK DETECTOR

gASSONIC A/SEnergivej42ADK-2750BallerupDenmarkTel [email protected]

bASIC SpECIfICATIONS fOR ThE GASSONIC ObSERvER

gENERAL dESCRIPTIONDetectortype . . . . . . . . . . . UltrasonicGasLeakDetector forfixedinstallationsSensortechnology . . . . . . . . . SSMicrophonetechnologyAcousticself-test . . . . . . IntegratedSenssonic™technologyDetectorfrequencyrange . . . . . . . . . . . 25kHz–70kHzDynamicrange . . . . . . . . . . . . . . 58dB–104dBSPLResponsetime . . . . . . . . . . . . . . . . . . . . . InstantDetectioncoverage(leakrate0.1kg/s). . . 5-20meterradius

Test sound sourceTestfrequency . . . . . . . . . . . . . . . . . 40kHz±3kHzSoundpressure . . . . . . . . . . . . . 100dB±7dB,60mm fromthesoundsource

CERTIFICATIONS ATEX . . . . . . . . . . . . . . ExII2GEExdeibIIB+H2T6UL/ULC . . . Flameproofenclosure.CLASS1DIV1GroupsBCDIEC . . . . . . . . . . IECExULD06.0010XExdeibIIB+H2T6GGTNK(Kasakhstan). . . . . . . . . . . . . . . PermittouseGOSTR(Russia). . . . . . . . . . . . . . . . . . . . . Pending

ENvIRONMENTAL dATA Ingressprotection . . . . . . . . . . . . . . . . . . . . . IP66Operationaltemperaturerange . . . . . . . . . -40°Cto60°CHumidity . . . . . . . . . . . . . 0to100%relativehumidity

POwER REqUIREMENTS Inputvoltage . . . . . . . . . . . . . . . . . . . 15–30VDCMaximumcurrentconsumption . . . . . . . . . . . . 250mA

OUTPUT SIgNALS Analogue interface0mA . . . . . . . . . . . . . . Nopower/Lowsupplyvoltage1mA . . . . . . . . . . . . . . . . . . . . . . Acousticerror3mA . . . . . . . . . . . . . . . . . . . . . . . . Unitinhibit4–20mA . . . . . . . . . . . . . . . . 58dB–104dBSPL

Relay1 . . . . . . . . . . . . . . . . . . Error/faultindicationRelay2 . . . . . . . . . . . . . IndicationofalarmtriggerlevelDigitalinterface . . . . . . . . RS485halfduplexaddressable.

RF EMISSION ANd IMMUNITy Tested according to Generalelectricalsafety. . . . . . . . . . . . . . . EN61010-1RFemission . . . . . . . . . . . . . . . . . . . EN61000-6-4RFimmunity . . . . . . . . . . . . . . . . . . . EN61000-6-2

MTBF GB(GroundBenign) . . . . . . . . 477167hoursor54yearsGF(GroundFixed) . . . . . . . . . . 148019hoursor17yearsNS(NavalSheltered). . . . . . . . . 92301hoursor11years

dIMENSIONS Ø202x189mm(7.95x7.44in)Twogland/conduitentries:M20x1.5

CONSTRUCTION StainlesssteelAISI316LWeight:7.5Kg

PATENT PatentedinEuropePatentpendingintheU.S.

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INSTALL ATION pRAC TICE

MAINTENANCE TheGassonicObserverispracticallymaintenancefreeanddoesnotrequireregularcalibration.However,mostplantregulationsrequireregulartestsoftheequipment.TheGassonic1701isacustomizedportabletestandcalibrationunit,whichcanbeusedforonsitetestingandcalibrationoftheGassonicdetectors.Besides,theintegratedSenssonic™self-testtechnologywillindicateifthemicrophonesensorstatusisincorrect.

FEATURE gassonic MM0100 gassonic Surveyor gassonic Observer

design philosophy EEXi EEXi EEXd

Hazardous area certification ATEX,UL/ULC ATEX,IECEx ATEX,UL/ULC,IECEx,GGTN

Acoustic self-test (Senssonic™) 3

digital communication RS485 3

Interface 4 – 20 mA 3 3

Interface: Fault relay 3 3

Interface: Alarm relay 3 3 3

Alarm trigger level steps 10dB 5dB 5dB

Internal alarm delay setting15,30,60,120,240,480

sec.0to150sec.

in10sec.steps0to600sec.

in10sec.steps

User interface LEDindications Fullinteractivedisplay

Cable connectionFixed6metres

flyingleadcableIntegratedcable

connectioncompartmentIntegratedcable

connectioncompartment

detector set up Internal Internal External

Coverage @ 0.1 kg/sec 5-20metres 5-20metres 5-20metres

Field testing (w/ gassonic 1701) 3 3 3

Field calibration (w/ gassonic 1701) 3 3

dynamic range 44-104dB 44-104dB 58-104dB

MaterialFiberglas

reinforcedduroplasticStainlesssteel Stainlesssteel

Temperature range -40to+55 -40to+75 -40to+60

GASSONIC pRODUCT RANGE – COmpARISON Of ULTRASONIC GAS LEAK DETEC TOR mODELS

SAFEAREA

DCS/SCADAorPLC

HAzARDOUSAREA

TheGassonicObservercanbeinstalledonitsownorinconjunctionwithotherdetectionequipment.Thedetectorcanbeconnecteddirectlytotheplantcontrolsystem(DCS,PL/PLC,Fire&Gas,SCADA).Thisisillustratedbelow.TheGassonicObserverisexplosionproofbydesignanddoesthereforenotrequirecurrentlimitingsafetybarriers.Itcanbeinstalledina3-wireconfigurationasaminimum.

ORDERING INfORmATION

ACCESSORIESPortabletestandcalibrationunit:Gassonic1701Magnetstick:UC5352Mountingbracket:UA1352AWindscreen:DS0592ATorquewrench:Ez1000

FIELd REPLACEABLE SPAREPARTSSparemicrophone:MM4190Sparetransducertower:UD0131

CONSULTINg SERvICESOnsitesoundmappingsurveyanddetectorallocationOnsitecommissioningandpersonneltraining

Page 2: INSTALLATION pRACTICE OUTPUT SIgNALS GASSONIC …gassonic.com/fileadmin/user_upload/documents/Gassonic_Observer… · GOST R Two(Russia ... Hazardous area certification ATEX, UL/ULC

TheGassonicObserverwillensuregasleakdetectionatthespeedofsound.Thedetectordoesnotneedgastoaccumulateorcomeintophysicalcontactwiththedetector.Asaconsequence,itmayreduceriskandpreventhazardsfromescalatingintocatastrophicscenarios.TheGassonicObserverisafailsafeultrasonicgasleakdetectorwithintegratedSenssonic™self-testtechnologytoavoidun-revealedfailuresfromoccurring.Thisadvancedultrasonicgasleakdetectorisdesignedforlongandreliableinstallationinextremeenvironmentalconditions.

ThE GASSONIC ObSERvER

4 ROBUST MICROPHONE TECHNOLOgy Themicrophoneisprotectedbyawindscreen.TheGassonicObserverisbasedoncustomizedstainlesssteelmicrophones

designedtowithstandroughhandlingandcorrosiveenvironments.Theyaremanufacturedwiththehighestprecisiontoensuretolerancesoflessthanonemicron.Themicrophonetechnologyhasdemonstratedextraordinarylongtermstabilityinallweatherconditions.Thisconclusionisbasedonmorethan10yearsoffieldexperienceswithinstallationofGassonicdetectorsinenvironmentallychallengingsurroundings,includinginstallationsinremotedesertareas(Oman)andArcticlocations(Russia).Themicrophoneisprotectedbyawindscreen.

dETECTION COvERAgETheGassonicObserverwill instantlyraiseanalarmwhenitpicksupthenoisegeneratedbyleakingpressurizedgas.TheGassonicObserverwillnotwaitforthegastoaccumulateintoapotentiallydangerouscloud,butreactsimmediatelyuponagasrelease.

UnlikeothergasdetectiontechnologiestheGassonicObserverofferstheabilitytocalculatethedetectioncoverage.WhencalculatingthecoverageoftheGassonicObserver,threefactorsmustbeconsidered:1)Leaksize2)Gaspressure3)Ultrasonicbackgroundnoiselevel

gAS LEAk RATEThegasleakrateisanindicatoroftheamountofgasthatwillescapethroughaleak.Thisisveryimportantasitisameasureofhowrapidlyapotentiallydangerousgascloudwillaccumulatefromtheleak.Thegasleakrateisinfluencedbytheleaksizeandthegaspressure.Forahydrocarbongasleak,0.1kg/sistypicallyusedastheperformancestandardforleakdetection.Thisisconsideredasmallleak.

ULTRASONIC BACkgROUNd NOISE LEvELThe Gassonic Observer filters out low-frequency background noisebelow25kHz.However,afewnoisesourcesmaygenerateultrasonic

noise above 25 kHz. To prevent this from triggering the detector, abackgroundnoisesurveyof theplantshouldbeperformedusinganultrasonicmappingmeter.

Abackgroundnoisesurveymakesitpossibletoadjustthesensitivityoftheindividualdetectorensuringthatitisnotaffectedbytheultrasonicbackgroundnoiseintheareaitiscovering.

COMMISSIONINg ANd vERIFICATIONDuringcommissioning realgas leaksimulationcanbeperformedtoverify theactualdetectioncoveragearea. This isdonebymeansofnitrogengas.

COvERAgE CHARACTERISTICSThedetectioncoverageoftheGassonicObserverisdeterminedbytheultrasonicnoiselevelsintheareaofinstallation.Experiencehasshownthatmostprocessenvironmentscanbedividedintothreeoverallnoiselevels.Thisisillustratedintheimageonthenextpage.

The detection coverage characteristics are based on live tests andshow the minimum coverage of the Gassonic Observer detector inareaswithoutsolidphysicalobstructionsbetweenthedetectorandtheleak.GassonicA/Scanbeconsultedonfurtherinstructionsrelatedtoinstallation.

DETEC TION COvERAGE ChARAC TERISTICS

HIgH-NOISE AREAS

LOw-NOISE AREAS

vERy LOw-NOISE AREAS

HIgH-NOISE AREASIn”high-noiseareas”(backgroundnoise<78dB),thetriggerlevelmustbesetat84dB.Thiscorrespondstoadetectionradiusof5-8metres.

Typical areas:•Turbocompressorareas•Completelyopenoffshoreweatherdeck•Nexttoverynoisymachinery

LOw-NOISE AREASIn”low-noiseareas”(backgroundnoise<68dB),thetriggerlevelmustbesetat74dB.Thiscorrespondstoadetectionradiusof9-12metres.

Typical areas:•Areaswithnomachinery•Areaswithlowfrequencymachinemadenoise

vERy LOw-NOISE AREASIn”verylow-noiseareas”(backgroundnoise<58dB),thetriggerlevelmustbesetat64dB.Thiscorrespondstoadetectionradiusof13-20metres.

Typical areas:•Onshorewellheadareasincalmenvironment•Saltdomegasstoragefacilitiesincalmenvironment

1

1 ELECTRICAL INTERFACES •Analogue4–20mAforreal-timereadoutofultrasonicsoundlevelanderror/faultconditions •DigitalRS485interfacewithfulltwo-wayaddressablecommunication •Separatealarmrelayandfault/errorrelayoutput

3 INTEgRATEd INTERACTIvE dISPLAy •Real-timereadoutofultrasonicsoundlevel •Readoutofalarmanderrorconditions •Externallyoperatedwithmagnetstickfordetectorset-upinEEXhazardousareas

5 INTEgRATEd CABLE TERMINATION Integratedcabletermination.Noextrajunctionboxneeded.

2 SENSSONIC™ ACOUSTIC INTEgRITy TEST Senssonic™integratedacousticintegritytestforcontinuousself-testofthedetector.Inintervalsthetest

soundsourceemitsanacoustictestsignal,whichispickedupbythemicrophoneandverifiedbythedetector.Ifthetestsignalfails,anerrorwillberaisedinthedetector’selectricalinterfaces.Senssonic™istheonlytechnologytoensureregularself-testwithinwell-definedtolerances.

3

5

4

2

Page 3: INSTALLATION pRACTICE OUTPUT SIgNALS GASSONIC …gassonic.com/fileadmin/user_upload/documents/Gassonic_Observer… · GOST R Two(Russia ... Hazardous area certification ATEX, UL/ULC

TheGassonicObserverwillensuregasleakdetectionatthespeedofsound.Thedetectordoesnotneedgastoaccumulateorcomeintophysicalcontactwiththedetector.Asaconsequence,itmayreduceriskandpreventhazardsfromescalatingintocatastrophicscenarios.TheGassonicObserverisafailsafeultrasonicgasleakdetectorwithintegratedSenssonic™self-testtechnologytoavoidun-revealedfailuresfromoccurring.Thisadvancedultrasonicgasleakdetectorisdesignedforlongandreliableinstallationinextremeenvironmentalconditions.

ThE GASSONIC ObSERvER

4 ROBUST MICROPHONE TECHNOLOgy Themicrophoneisprotectedbyawindscreen.TheGassonicObserverisbasedoncustomizedstainlesssteelmicrophones

designedtowithstandroughhandlingandcorrosiveenvironments.Theyaremanufacturedwiththehighestprecisiontoensuretolerancesoflessthanonemicron.Themicrophonetechnologyhasdemonstratedextraordinarylongtermstabilityinallweatherconditions.Thisconclusionisbasedonmorethan10yearsoffieldexperienceswithinstallationofGassonicdetectorsinenvironmentallychallengingsurroundings,includinginstallationsinremotedesertareas(Oman)andArcticlocations(Russia).Themicrophoneisprotectedbyawindscreen.

dETECTION COvERAgETheGassonicObserverwill instantlyraiseanalarmwhenitpicksupthenoisegeneratedbyleakingpressurizedgas.TheGassonicObserverwillnotwaitforthegastoaccumulateintoapotentiallydangerouscloud,butreactsimmediatelyuponagasrelease.

UnlikeothergasdetectiontechnologiestheGassonicObserverofferstheabilitytocalculatethedetectioncoverage.WhencalculatingthecoverageoftheGassonicObserver,threefactorsmustbeconsidered:1)Leaksize2)Gaspressure3)Ultrasonicbackgroundnoiselevel

gAS LEAk RATEThegasleakrateisanindicatoroftheamountofgasthatwillescapethroughaleak.Thisisveryimportantasitisameasureofhowrapidlyapotentiallydangerousgascloudwillaccumulatefromtheleak.Thegasleakrateisinfluencedbytheleaksizeandthegaspressure.Forahydrocarbongasleak,0.1kg/sistypicallyusedastheperformancestandardforleakdetection.Thisisconsideredasmallleak.

ULTRASONIC BACkgROUNd NOISE LEvELThe Gassonic Observer filters out low-frequency background noisebelow25kHz.However,afewnoisesourcesmaygenerateultrasonic

noise above 25 kHz. To prevent this from triggering the detector, abackgroundnoisesurveyof theplantshouldbeperformedusinganultrasonicmappingmeter.

Abackgroundnoisesurveymakesitpossibletoadjustthesensitivityoftheindividualdetectorensuringthatitisnotaffectedbytheultrasonicbackgroundnoiseintheareaitiscovering.

COMMISSIONINg ANd vERIFICATIONDuringcommissioning realgas leaksimulationcanbeperformedtoverify theactualdetectioncoveragearea. This isdonebymeansofnitrogengas.

COvERAgE CHARACTERISTICSThedetectioncoverageoftheGassonicObserverisdeterminedbytheultrasonicnoiselevelsintheareaofinstallation.Experiencehasshownthatmostprocessenvironmentscanbedividedintothreeoverallnoiselevels.Thisisillustratedintheimageonthenextpage.

The detection coverage characteristics are based on live tests andshow the minimum coverage of the Gassonic Observer detector inareaswithoutsolidphysicalobstructionsbetweenthedetectorandtheleak.GassonicA/Scanbeconsultedonfurtherinstructionsrelatedtoinstallation.

DETEC TION COvERAGE ChARAC TERISTICS

HIgH-NOISE AREAS

LOw-NOISE AREAS

vERy LOw-NOISE AREAS

HIgH-NOISE AREASIn”high-noiseareas”(backgroundnoise<78dB),thetriggerlevelmustbesetat84dB.Thiscorrespondstoadetectionradiusof5-8metres.

Typical areas:•Turbocompressorareas•Completelyopenoffshoreweatherdeck•Nexttoverynoisymachinery

LOw-NOISE AREASIn”low-noiseareas”(backgroundnoise<68dB),thetriggerlevelmustbesetat74dB.Thiscorrespondstoadetectionradiusof9-12metres.

Typical areas:•Areaswithnomachinery•Areaswithlowfrequencymachinemadenoise

vERy LOw-NOISE AREASIn”verylow-noiseareas”(backgroundnoise<58dB),thetriggerlevelmustbesetat64dB.Thiscorrespondstoadetectionradiusof13-20metres.

Typical areas:•Onshorewellheadareasincalmenvironment•Saltdomegasstoragefacilitiesincalmenvironment

1

1 ELECTRICAL INTERFACES •Analogue4–20mAforreal-timereadoutofultrasonicsoundlevelanderror/faultconditions •DigitalRS485interfacewithfulltwo-wayaddressablecommunication •Separatealarmrelayandfault/errorrelayoutput

3 INTEgRATEd INTERACTIvE dISPLAy •Real-timereadoutofultrasonicsoundlevel •Readoutofalarmanderrorconditions •Externallyoperatedwithmagnetstickfordetectorset-upinEEXhazardousareas

5 INTEgRATEd CABLE TERMINATION Integratedcabletermination.Noextrajunctionboxneeded.

2 SENSSONIC™ ACOUSTIC INTEgRITy TEST Senssonic™integratedacousticintegritytestforcontinuousself-testofthedetector.Inintervalsthetest

soundsourceemitsanacoustictestsignal,whichispickedupbythemicrophoneandverifiedbythedetector.Ifthetestsignalfails,anerrorwillberaisedinthedetector’selectricalinterfaces.Senssonic™istheonlytechnologytoensureregularself-testwithinwell-definedtolerances.

3

5

4

2

Page 4: INSTALLATION pRACTICE OUTPUT SIgNALS GASSONIC …gassonic.com/fileadmin/user_upload/documents/Gassonic_Observer… · GOST R Two(Russia ... Hazardous area certification ATEX, UL/ULC

TheGassonicObserverwillensuregasleakdetectionatthespeedofsound.Thedetectordoesnotneedgastoaccumulateorcomeintophysicalcontactwiththedetector.Asaconsequence,itmayreduceriskandpreventhazardsfromescalatingintocatastrophicscenarios.TheGassonicObserverisafailsafeultrasonicgasleakdetectorwithintegratedSenssonic™self-testtechnologytoavoidun-revealedfailuresfromoccurring.Thisadvancedultrasonicgasleakdetectorisdesignedforlongandreliableinstallationinextremeenvironmentalconditions.

ThE GASSONIC ObSERvER

4 ROBUST MICROPHONE TECHNOLOgy Themicrophoneisprotectedbyawindscreen.TheGassonicObserverisbasedoncustomizedstainlesssteelmicrophones

designedtowithstandroughhandlingandcorrosiveenvironments.Theyaremanufacturedwiththehighestprecisiontoensuretolerancesoflessthanonemicron.Themicrophonetechnologyhasdemonstratedextraordinarylongtermstabilityinallweatherconditions.Thisconclusionisbasedonmorethan10yearsoffieldexperienceswithinstallationofGassonicdetectorsinenvironmentallychallengingsurroundings,includinginstallationsinremotedesertareas(Oman)andArcticlocations(Russia).Themicrophoneisprotectedbyawindscreen.

dETECTION COvERAgETheGassonicObserverwill instantlyraiseanalarmwhenitpicksupthenoisegeneratedbyleakingpressurizedgas.TheGassonicObserverwillnotwaitforthegastoaccumulateintoapotentiallydangerouscloud,butreactsimmediatelyuponagasrelease.

UnlikeothergasdetectiontechnologiestheGassonicObserverofferstheabilitytocalculatethedetectioncoverage.WhencalculatingthecoverageoftheGassonicObserver,threefactorsmustbeconsidered:1)Leaksize2)Gaspressure3)Ultrasonicbackgroundnoiselevel

gAS LEAk RATEThegasleakrateisanindicatoroftheamountofgasthatwillescapethroughaleak.Thisisveryimportantasitisameasureofhowrapidlyapotentiallydangerousgascloudwillaccumulatefromtheleak.Thegasleakrateisinfluencedbytheleaksizeandthegaspressure.Forahydrocarbongasleak,0.1kg/sistypicallyusedastheperformancestandardforleakdetection.Thisisconsideredasmallleak.

ULTRASONIC BACkgROUNd NOISE LEvELThe Gassonic Observer filters out low-frequency background noisebelow25kHz.However,afewnoisesourcesmaygenerateultrasonic

noise above 25 kHz. To prevent this from triggering the detector, abackgroundnoisesurveyof theplantshouldbeperformedusinganultrasonicmappingmeter.

Abackgroundnoisesurveymakesitpossibletoadjustthesensitivityoftheindividualdetectorensuringthatitisnotaffectedbytheultrasonicbackgroundnoiseintheareaitiscovering.

COMMISSIONINg ANd vERIFICATIONDuringcommissioning realgas leaksimulationcanbeperformedtoverify theactualdetectioncoveragearea. This isdonebymeansofnitrogengas.

COvERAgE CHARACTERISTICSThedetectioncoverageoftheGassonicObserverisdeterminedbytheultrasonicnoiselevelsintheareaofinstallation.Experiencehasshownthatmostprocessenvironmentscanbedividedintothreeoverallnoiselevels.Thisisillustratedintheimageonthenextpage.

The detection coverage characteristics are based on live tests andshow the minimum coverage of the Gassonic Observer detector inareaswithoutsolidphysicalobstructionsbetweenthedetectorandtheleak.GassonicA/Scanbeconsultedonfurtherinstructionsrelatedtoinstallation.

DETEC TION COvERAGE ChARAC TERISTICS

HIgH-NOISE AREAS

LOw-NOISE AREAS

vERy LOw-NOISE AREAS

HIgH-NOISE AREASIn”high-noiseareas”(backgroundnoise<78dB),thetriggerlevelmustbesetat84dB.Thiscorrespondstoadetectionradiusof5-8metres.

Typical areas:•Turbocompressorareas•Completelyopenoffshoreweatherdeck•Nexttoverynoisymachinery

LOw-NOISE AREASIn”low-noiseareas”(backgroundnoise<68dB),thetriggerlevelmustbesetat74dB.Thiscorrespondstoadetectionradiusof9-12metres.

Typical areas:•Areaswithnomachinery•Areaswithlowfrequencymachinemadenoise

vERy LOw-NOISE AREASIn”verylow-noiseareas”(backgroundnoise<58dB),thetriggerlevelmustbesetat64dB.Thiscorrespondstoadetectionradiusof13-20metres.

Typical areas:•Onshorewellheadareasincalmenvironment•Saltdomegasstoragefacilitiesincalmenvironment

1

1 ELECTRICAL INTERFACES •Analogue4–20mAforreal-timereadoutofultrasonicsoundlevelanderror/faultconditions •DigitalRS485interfacewithfulltwo-wayaddressablecommunication •Separatealarmrelayandfault/errorrelayoutput

3 INTEgRATEd INTERACTIvE dISPLAy •Real-timereadoutofultrasonicsoundlevel •Readoutofalarmanderrorconditions •Externallyoperatedwithmagnetstickfordetectorset-upinEEXhazardousareas

5 INTEgRATEd CABLE TERMINATION Integratedcabletermination.Noextrajunctionboxneeded.

2 SENSSONIC™ ACOUSTIC INTEgRITy TEST Senssonic™integratedacousticintegritytestforcontinuousself-testofthedetector.Inintervalsthetest

soundsourceemitsanacoustictestsignal,whichispickedupbythemicrophoneandverifiedbythedetector.Ifthetestsignalfails,anerrorwillberaisedinthedetector’selectricalinterfaces.Senssonic™istheonlytechnologytoensureregularself-testwithinwell-definedtolerances.

3

5

4

2

Page 5: INSTALLATION pRACTICE OUTPUT SIgNALS GASSONIC …gassonic.com/fileadmin/user_upload/documents/Gassonic_Observer… · GOST R Two(Russia ... Hazardous area certification ATEX, UL/ULC

APPLICATIONS (EXAMPLES)• OffshoreandOnshoreOilandGasInstallations• PetrochemicalProcessingPlants• GasPipelineCompressorStations• GasStorageFacilities• Hydrogengasleakdetection

FEATURES• Explosionproof,EEXddesign• Instantdetectionofpressurizedgasleaks(fromØ2mm)• Notsensitivetochangingwinddirectionsandgasdilution• Senssonic™selftesttechnologyensuringfailsafeoperation• Advancedmicrophonetechnologyensuringwell-definedandwidedetection

coverage(upto20meterradiusataleakrateof0.1kg/s)• Versatileinterfaceoutputssuchas4-20mAanalogue,alarm/faultrelay,andRS485• FullAISI316Lstainlesssteelenclosureensuringcorrosionresistanceinharsh

environmentalconditions• ATEX,UL/ULC,IECEx,andGGTNK(Kasakhstan)certified

SENSSONIC™ – INTEgRATEd ACOUSTIC INTEgRITy TEST Toeliminatetheriskofun-revealedfailures,GassonicA/ShasdevelopedthepatentedacousticintegritytestSenssonic™.Inintervals,anexternalpiezotransducertransmitsanacoustictestsignaltoverifythatthemicrophoneiswithinthecorrecttolerances.

INTROdUCTIONTheGassonicObserveristhemostadvancedfixedultrasonicgasleakdetector in themarket. It isbasedon robustandprovenmicrophone technology and designed for long and failsafeoperation in extreme environmental conditions. The detectordetects gas leaks by sensing the airborne ultrasound emittedfromleakinggasathighpressure.

Traditionalgasdetectionsystems(infraredandcatalyticpointandopenpathgasdetection)relyonaconcentrationbuildupoftheleakinggastoenabledetection.Thesesystemsworkfairlywellinclosedorindoorinstallations,butinoutdoor,ventilatedareassuchasoffshoreplatforms,manygasleakscangoundetectedforlongperiodsoftime.Theproblemis,thatduetothenatureofthesesystems,thegasneedstobeinphysicalcontactwith

thesensororwithinthepathofaninfraredlightbeambeforeitcanbedetected.Inoutdoorinstallations,thisisverydifficulttoensureas the leakinggasesare rapidlydilutedorblownawaybythewind.

Insteadof”sniffing”thegasandrelyingonanLELconcentrationlevel, the Gassonic Observer instantly detects the distinctultrasonicnoiseemittedbytheleakinggas.Ultrasoundemittedfromagasleakisnotaffectedbythewinddirectionordilutedasisagascloud.ThismakestheGassonicObservertheoptimalchoiceforinstantandreliablefixedgasleakdetectioninoutdoorapplications.

UL

TR

AS

ON

IC

G

AS

L

EA

K

DE

TE

CT

OR GASSONIC ObSERvER

ULTRASONIC GAS LEAK DETECTOR

gASSONIC A/SEnergivej42ADK-2750BallerupDenmarkTel [email protected]

bASIC SpECIfICATIONS fOR ThE GASSONIC ObSERvER

gENERAL dESCRIPTIONDetectortype . . . . . . . . . . . UltrasonicGasLeakDetector forfixedinstallationsSensortechnology . . . . . . . . . SSMicrophonetechnologyAcousticself-test . . . . . . IntegratedSenssonic™technologyDetectorfrequencyrange . . . . . . . . . . . 25kHz–70kHzDynamicrange . . . . . . . . . . . . . . 58dB–104dBSPLResponsetime . . . . . . . . . . . . . . . . . . . . . InstantDetectioncoverage(leakrate0.1kg/s). . . 5-20meterradius

Test sound sourceTestfrequency . . . . . . . . . . . . . . . . . 40kHz±3kHzSoundpressure . . . . . . . . . . . . . 100dB±7dB,60mm fromthesoundsource

CERTIFICATIONS ATEX . . . . . . . . . . . . . . ExII2GEExdeibIIB+H2T6UL/ULC . . . Flameproofenclosure.CLASS1DIV1GroupsBCDIEC . . . . . . . . . . IECExULD06.0010XExdeibIIB+H2T6GGTNK(Kasakhstan). . . . . . . . . . . . . . . PermittouseGOSTR(Russia). . . . . . . . . . . . . . . . . . . . . Pending

ENvIRONMENTAL dATA Ingressprotection . . . . . . . . . . . . . . . . . . . . . IP66Operationaltemperaturerange . . . . . . . . . -40°Cto60°CHumidity . . . . . . . . . . . . . 0to100%relativehumidity

POwER REqUIREMENTS Inputvoltage . . . . . . . . . . . . . . . . . . . 15–30VDCMaximumcurrentconsumption . . . . . . . . . . . . 250mA

OUTPUT SIgNALS Analogue interface0mA . . . . . . . . . . . . . . Nopower/Lowsupplyvoltage1mA . . . . . . . . . . . . . . . . . . . . . . Acousticerror3mA . . . . . . . . . . . . . . . . . . . . . . . . Unitinhibit4–20mA . . . . . . . . . . . . . . . . 58dB–104dBSPL

Relay1 . . . . . . . . . . . . . . . . . . Error/faultindicationRelay2 . . . . . . . . . . . . . IndicationofalarmtriggerlevelDigitalinterface . . . . . . . . RS485halfduplexaddressable.

RF EMISSION ANd IMMUNITy Tested according to Generalelectricalsafety. . . . . . . . . . . . . . . EN61010-1RFemission . . . . . . . . . . . . . . . . . . . EN61000-6-4RFimmunity . . . . . . . . . . . . . . . . . . . EN61000-6-2

MTBF GB(GroundBenign) . . . . . . . . 477167hoursor54yearsGF(GroundFixed) . . . . . . . . . . 148019hoursor17yearsNS(NavalSheltered). . . . . . . . . 92301hoursor11years

dIMENSIONS Ø202x189mm(7.95x7.44in)Twogland/conduitentries:M20x1.5

CONSTRUCTION StainlesssteelAISI316LWeight:7.5Kg

PATENT PatentedinEuropePatentpendingintheU.S.

Gass

onic

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4580

083

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Obse

rver

:BP2

006

-5

Ø202mm

189

mm

INSTALL ATION pRAC TICE

MAINTENANCE TheGassonicObserverispracticallymaintenancefreeanddoesnotrequireregularcalibration.However,mostplantregulationsrequireregulartestsoftheequipment.TheGassonic1701isacustomizedportabletestandcalibrationunit,whichcanbeusedforonsitetestingandcalibrationoftheGassonicdetectors.Besides,theintegratedSenssonic™self-testtechnologywillindicateifthemicrophonesensorstatusisincorrect.

FEATURE gassonic MM0100 gassonic Surveyor gassonic Observer

design philosophy EEXi EEXi EEXd

Hazardous area certification ATEX,UL/ULC ATEX,IECEx ATEX,UL/ULC,IECEx,GGTN

Acoustic self-test (Senssonic™) 3

digital communication RS485 3

Interface 4 – 20 mA 3 3

Interface: Fault relay 3 3

Interface: Alarm relay 3 3 3

Alarm trigger level steps 10dB 5dB 5dB

Internal alarm delay setting15,30,60,120,240,480

sec.0to150sec.

in10sec.steps0to600sec.

in10sec.steps

User interface LEDindications Fullinteractivedisplay

Cable connectionFixed6metres

flyingleadcableIntegratedcable

connectioncompartmentIntegratedcable

connectioncompartment

detector set up Internal Internal External

Coverage @ 0.1 kg/sec 5-20metres 5-20metres 5-20metres

Field testing (w/ gassonic 1701) 3 3 3

Field calibration (w/ gassonic 1701) 3 3

dynamic range 44-104dB 44-104dB 58-104dB

MaterialFiberglas

reinforcedduroplasticStainlesssteel Stainlesssteel

Temperature range -40to+55 -40to+75 -40to+60

GASSONIC pRODUCT RANGE – COmpARISON Of ULTRASONIC GAS LEAK DETEC TOR mODELS

SAFEAREA

DCS/SCADAorPLC

HAzARDOUSAREA

TheGassonicObservercanbeinstalledonitsownorinconjunctionwithotherdetectionequipment.Thedetectorcanbeconnecteddirectlytotheplantcontrolsystem(DCS,PL/PLC,Fire&Gas,SCADA).Thisisillustratedbelow.TheGassonicObserverisexplosionproofbydesignanddoesthereforenotrequirecurrentlimitingsafetybarriers.Itcanbeinstalledina3-wireconfigurationasaminimum.

ORDERING INfORmATION

ACCESSORIESPortabletestandcalibrationunit:Gassonic1701Magnetstick:UC5352Mountingbracket:UA1352AWindscreen:DS0592ATorquewrench:Ez1000

FIELd REPLACEABLE SPAREPARTSSparemicrophone:MM4190Sparetransducertower:UD0131

CONSULTINg SERvICESOnsitesoundmappingsurveyanddetectorallocationOnsitecommissioningandpersonneltraining

Page 6: INSTALLATION pRACTICE OUTPUT SIgNALS GASSONIC …gassonic.com/fileadmin/user_upload/documents/Gassonic_Observer… · GOST R Two(Russia ... Hazardous area certification ATEX, UL/ULC

APPLICATIONS (EXAMPLES)• OffshoreandOnshoreOilandGasInstallations• PetrochemicalProcessingPlants• GasPipelineCompressorStations• GasStorageFacilities• Hydrogengasleakdetection

FEATURES• Explosionproof,EEXddesign• Instantdetectionofpressurizedgasleaks(fromØ2mm)• Notsensitivetochangingwinddirectionsandgasdilution• Senssonic™selftesttechnologyensuringfailsafeoperation• Advancedmicrophonetechnologyensuringwell-definedandwidedetection

coverage(upto20meterradiusataleakrateof0.1kg/s)• Versatileinterfaceoutputssuchas4-20mAanalogue,alarm/faultrelay,andRS485• FullAISI316Lstainlesssteelenclosureensuringcorrosionresistanceinharsh

environmentalconditions• ATEX,UL/ULC,IECEx,andGGTNK(Kasakhstan)certified

SENSSONIC™ – INTEgRATEd ACOUSTIC INTEgRITy TEST Toeliminatetheriskofun-revealedfailures,GassonicA/ShasdevelopedthepatentedacousticintegritytestSenssonic™.Inintervals,anexternalpiezotransducertransmitsanacoustictestsignaltoverifythatthemicrophoneiswithinthecorrecttolerances.

INTROdUCTIONTheGassonicObserveristhemostadvancedfixedultrasonicgasleakdetector in themarket. It isbasedon robustandprovenmicrophone technology and designed for long and failsafeoperation in extreme environmental conditions. The detectordetects gas leaks by sensing the airborne ultrasound emittedfromleakinggasathighpressure.

Traditionalgasdetectionsystems(infraredandcatalyticpointandopenpathgasdetection)relyonaconcentrationbuildupoftheleakinggastoenabledetection.Thesesystemsworkfairlywellinclosedorindoorinstallations,butinoutdoor,ventilatedareassuchasoffshoreplatforms,manygasleakscangoundetectedforlongperiodsoftime.Theproblemis,thatduetothenatureofthesesystems,thegasneedstobeinphysicalcontactwith

thesensororwithinthepathofaninfraredlightbeambeforeitcanbedetected.Inoutdoorinstallations,thisisverydifficulttoensureas the leakinggasesare rapidlydilutedorblownawaybythewind.

Insteadof”sniffing”thegasandrelyingonanLELconcentrationlevel, the Gassonic Observer instantly detects the distinctultrasonicnoiseemittedbytheleakinggas.Ultrasoundemittedfromagasleakisnotaffectedbythewinddirectionordilutedasisagascloud.ThismakestheGassonicObservertheoptimalchoiceforinstantandreliablefixedgasleakdetectioninoutdoorapplications.

UL

TR

AS

ON

IC

G

AS

L

EA

K

DE

TE

CT

OR GASSONIC ObSERvER

ULTRASONIC GAS LEAK DETECTOR

gASSONIC A/SEnergivej42ADK-2750BallerupDenmarkTel [email protected]

bASIC SpECIfICATIONS fOR ThE GASSONIC ObSERvER

gENERAL dESCRIPTIONDetectortype . . . . . . . . . . . UltrasonicGasLeakDetector forfixedinstallationsSensortechnology . . . . . . . . . SSMicrophonetechnologyAcousticself-test . . . . . . IntegratedSenssonic™technologyDetectorfrequencyrange . . . . . . . . . . . 25kHz–70kHzDynamicrange . . . . . . . . . . . . . . 58dB–104dBSPLResponsetime . . . . . . . . . . . . . . . . . . . . . InstantDetectioncoverage(leakrate0.1kg/s). . . 5-20meterradius

Test sound sourceTestfrequency . . . . . . . . . . . . . . . . . 40kHz±3kHzSoundpressure . . . . . . . . . . . . . 100dB±7dB,60mm fromthesoundsource

CERTIFICATIONS ATEX . . . . . . . . . . . . . . ExII2GEExdeibIIB+H2T6UL/ULC . . . Flameproofenclosure.CLASS1DIV1GroupsBCDIEC . . . . . . . . . . IECExULD06.0010XExdeibIIB+H2T6GGTNK(Kasakhstan). . . . . . . . . . . . . . . PermittouseGOSTR(Russia). . . . . . . . . . . . . . . . . . . . . Pending

ENvIRONMENTAL dATA Ingressprotection . . . . . . . . . . . . . . . . . . . . . IP66Operationaltemperaturerange . . . . . . . . . -40°Cto60°CHumidity . . . . . . . . . . . . . 0to100%relativehumidity

POwER REqUIREMENTS Inputvoltage . . . . . . . . . . . . . . . . . . . 15–30VDCMaximumcurrentconsumption . . . . . . . . . . . . 250mA

OUTPUT SIgNALS Analogue interface0mA . . . . . . . . . . . . . . Nopower/Lowsupplyvoltage1mA . . . . . . . . . . . . . . . . . . . . . . Acousticerror3mA . . . . . . . . . . . . . . . . . . . . . . . . Unitinhibit4–20mA . . . . . . . . . . . . . . . . 58dB–104dBSPL

Relay1 . . . . . . . . . . . . . . . . . . Error/faultindicationRelay2 . . . . . . . . . . . . . IndicationofalarmtriggerlevelDigitalinterface . . . . . . . . RS485halfduplexaddressable.

RF EMISSION ANd IMMUNITy Tested according to Generalelectricalsafety. . . . . . . . . . . . . . . EN61010-1RFemission . . . . . . . . . . . . . . . . . . . EN61000-6-4RFimmunity . . . . . . . . . . . . . . . . . . . EN61000-6-2

MTBF GB(GroundBenign) . . . . . . . . 477167hoursor54yearsGF(GroundFixed) . . . . . . . . . . 148019hoursor17yearsNS(NavalSheltered). . . . . . . . . 92301hoursor11years

dIMENSIONS Ø202x189mm(7.95x7.44in)Twogland/conduitentries:M20x1.5

CONSTRUCTION StainlesssteelAISI316LWeight:7.5Kg

PATENT PatentedinEuropePatentpendingintheU.S.

Gass

onic

A/S

rese

rves

the

right

toc

hang

esp

ecifi

catio

nsa

nda

cces

sorie

swith

outn

otic

e.(C

apito

lCop

enha

gen

+45

4580

083

1)·

Obse

rver

:BP2

006

-5

Ø202mm

189

mm

INSTALL ATION pRAC TICE

MAINTENANCE TheGassonicObserverispracticallymaintenancefreeanddoesnotrequireregularcalibration.However,mostplantregulationsrequireregulartestsoftheequipment.TheGassonic1701isacustomizedportabletestandcalibrationunit,whichcanbeusedforonsitetestingandcalibrationoftheGassonicdetectors.Besides,theintegratedSenssonic™self-testtechnologywillindicateifthemicrophonesensorstatusisincorrect.

FEATURE gassonic MM0100 gassonic Surveyor gassonic Observer

design philosophy EEXi EEXi EEXd

Hazardous area certification ATEX,UL/ULC ATEX,IECEx ATEX,UL/ULC,IECEx,GGTN

Acoustic self-test (Senssonic™) 3

digital communication RS485 3

Interface 4 – 20 mA 3 3

Interface: Fault relay 3 3

Interface: Alarm relay 3 3 3

Alarm trigger level steps 10dB 5dB 5dB

Internal alarm delay setting15,30,60,120,240,480

sec.0to150sec.

in10sec.steps0to600sec.

in10sec.steps

User interface LEDindications Fullinteractivedisplay

Cable connectionFixed6metres

flyingleadcableIntegratedcable

connectioncompartmentIntegratedcable

connectioncompartment

detector set up Internal Internal External

Coverage @ 0.1 kg/sec 5-20metres 5-20metres 5-20metres

Field testing (w/ gassonic 1701) 3 3 3

Field calibration (w/ gassonic 1701) 3 3

dynamic range 44-104dB 44-104dB 58-104dB

MaterialFiberglas

reinforcedduroplasticStainlesssteel Stainlesssteel

Temperature range -40to+55 -40to+75 -40to+60

GASSONIC pRODUCT RANGE – COmpARISON Of ULTRASONIC GAS LEAK DETEC TOR mODELS

SAFEAREA

DCS/SCADAorPLC

HAzARDOUSAREA

TheGassonicObservercanbeinstalledonitsownorinconjunctionwithotherdetectionequipment.Thedetectorcanbeconnecteddirectlytotheplantcontrolsystem(DCS,PL/PLC,Fire&Gas,SCADA).Thisisillustratedbelow.TheGassonicObserverisexplosionproofbydesignanddoesthereforenotrequirecurrentlimitingsafetybarriers.Itcanbeinstalledina3-wireconfigurationasaminimum.

ORDERING INfORmATION

ACCESSORIESPortabletestandcalibrationunit:Gassonic1701Magnetstick:UC5352Mountingbracket:UA1352AWindscreen:DS0592ATorquewrench:Ez1000

FIELd REPLACEABLE SPAREPARTSSparemicrophone:MM4190Sparetransducertower:UD0131

CONSULTINg SERvICESOnsitesoundmappingsurveyanddetectorallocationOnsitecommissioningandpersonneltraining


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