+ All Categories
Home > Documents > Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics...

Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics...

Date post: 17-Jan-2020
Category:
Upload: others
View: 0 times
Download: 0 times
Share this document with a friend
47
Instructions 95-8444 Infiniti ® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665 or 800.765.3473 • Fax: 952.829.8750 3/06 95-8444 5.1
Transcript
Page 1: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

Instructions 95-8444

Infiniti® Gas Transmitter

U9500

Detector Electronics Corporation6901 West 110th Street • Minneapolis, Minnesota 55438 USATel: 952.941.5665 or 800.765.3473 • Fax: 952.829.8750 3/06 95-84445.1

Page 2: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

Table Of Contents

APPLICATION .............................................................................................1

FEATURES..................................................................................................1

SPECIFICATIONS.......................................................................................1

DESCRIPTION ............................................................................................3

IMPORTANT SAFETY NOTES ...................................................................4

INSTALLATION............................................................................................4Wiring Requirements ............................................................................4Wiring Procedure ..................................................................................4Typical System Wiring...........................................................................9Controller/Signal Receiver Options.....................................................10Sensor Separation ..............................................................................10

DISPLAY AND CONTROLS, OPTIONS, DEFAULTS................................13Display and Controls...........................................................................13Programming Options .........................................................................13Infiniti Sensor Compatibility.................................................................16Infiniti Outputs .....................................................................................16

MODES OF OPERATION..........................................................................16

INSTALLATION CHECKLIST ....................................................................20

STARTUP PROCEDURE ..........................................................................20

SETPOINT DISPLAY MODE.....................................................................20

SETUP PROCEDURE...............................................................................21

CALIBRATION...........................................................................................21Calibration Recommendations............................................................21Auto Calibration Procedure.................................................................25Manual Calibration Procedure ............................................................27Calibration Procedure for Infiniti with C7065E O2 Sensor ..................27

TROUBLESHOOTING...............................................................................29

MAINTENANCE.........................................................................................31Sensor and Hydrophobic Filter Replacement .....................................31

SPARE PARTS ..........................................................................................33

DEVICE REPAIR AND RETURN...............................................................33

APPENDIX A — FM APPROVAL DESCRIPTION...................................A-1

APPENDIX B — CSA CERTIFICATION DESCRIPTION.........................B-1

APPENDIX C — CE MARK / ATEX CERTIFICATION.............................C-1

Page 3: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

APPLICATION

The model U9500 Infiniti® Transmitter family is designedfor use with Det-Tronics gas sensors for detection ofhazardous gases.

Gas concentrations are displayed on an alphanumericdisplay in %LFL or ppm, depending on the type of gasbeing detected. The transmitter provides a userselectable isolated/non-isolated 4 to 20 milliampereoutput signal that corresponds to the detected gasconcentration. An optional relay package is available toprovide contact outputs for alarm and fault conditions.

The electronics of the Infiniti transmitter is contained inan explosion-proof housing. The transmitter is used witha single sensor, which may be either coupled directlywith the Infiniti housing, or remotely located using asensor termination box. The Infiniti offers non-intrusivecalibration by actuating a magnetic reed switch with ahand-held magnet. It is not necessary to remove thehousing cover to actuate the magnetic reed switch.

Typical Infiniti applications include:– Confined spaces where gas/vapor leaks can

concentrate to explosive or toxic levels or whereoxygen levels need to be monitored (enclosedprocessing areas).

– Known high risk leak locations (points withinprocessing areas, compressor buildings).

– General open area coverage (storage areas).

FEATURES

– Non-intrusive calibration using the internal magneticreed switch, or an externally located pushbutton (notincluded).

– Automatic fault diagnostics and graphic messageannunciation.

– Optional relay package provides three alarm relays(high, low, and auxiliary) and one fault relay.

– Models available for use with catalytic combustiblesensor, point infrared combustible, metal oxidesemiconductor (MOS) H2S, electrochemical (EC)H2S, and CO, CL2, SO2, NO2, and O2electrochemical sensors.

– Variety of multi-port enclosures available.

SPECIFICATIONS

INPUT VOLTAGE—24 vdc. Operating range is 16 to 32 vdc includingripple.

POWER CONSUMPTION WITH SENSOR—See Table 1.

CURRENT OUTPUT—Linear 4 to 20 mA output.Maximum loop resistance is 600 ohms at 20 to 32 vdc.Selectable isolated or non-isolated operation. Factory set 2.0 mA output indicates unit is in Calibrationmode (field adjustable).Less than 1.0 mA output indicates fault condition.

DISPLAY—Eight character alphanumeric display indicates poweron, gas concentration, alarm and fault conditions. Italso enables field adjustment of alarm setpoints,calibration gas concentration, full scale measurementrange and gas type to be detected.

5.1 ©Detector Electronics Corporation 2006 3/06 95-8444

DET-TRONICS® INSTRUCTIONS

Infiniti® Gas Transmitter

U9500

Page 4: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

DETECTION RANGE—Hydrocarbon: 0 to 100% LFL for PointWatch IR

detector. (FM/CSA verified)Catalytic: 0 to 100% LFL.Hydrogen Sulfide 0 to 100 ppm, 0 to 50 ppm, 0 to 20 ppm.(electrochemical) (FM/CSA verified)Hydrogen Sulfide 0 to 100 ppm(MOS)Chlorine: 0 to 10 ppm.Oxygen: 0 to 25% by volume.Carbon Monoxide: 0 to 100 ppm, 0 to 500 ppm, 0 to

1000 ppm.Nitrogen Dioxide: 0 to 20 ppm.Sulfur Dioxide: 0 to 100 ppm.

RELAY CONTACTS (OPTIONAL)—Three Alarm relays:Form C, 5 amperes at 30 vdc.Selectable normally energized or de-energized as agroup. Low, auxiliary and high alarm relay contacts areselectable as a group for latching or non-latching.

WARNINGWhen in non-latching mode, the control devicemust latch the alarm output.

One Fault relay: Form C, 5 amperes at 30 vdc.Normally energized for no fault condition with powerapplied to device.

TEMPERATURE RANGE—Operating: –40°F to +167°F (–40°C to +75°C).Storage: –67°F to +185°F (–55°C to +85°C).

CERTIFICATIONS—FM: Refer to Appendix A for details.

CSA: Refer to Appendix B for details.

CENELEC/CE: Refer to Appendix C for additional details.0539 II 2 G

EEx d IIC T5-T6DEMKO 02 ATEX 131327 XT6 (Tamb = –55°C to +60°C)T5 (Tamb = –55°C to +75°C)IP66.

Special Conditions for Safe Use (X):The Infiniti Transmitter types U9500A and U9500H havean ambient temperature rating for performance of –40°Cto +75°C.

The performance of the Infiniti Transmitter typesU9500B, U9500C, U9500D, U9500E, U9500F andU9500G as a safety device in accordance withharmonized gas performance standards is not coveredby this certificate.

Russian: 1Ex d IIC T6 (Tamb = –60°C to +50°C),T5 (Tamb = –60°C to +65°C),T4 (Tamb = –60°C to +75°C)

WIRING—Power: 18 AWG minimum is recommended for powerwiring to the transmitter. Larger diameter wire may berequired to maintain a minimum of 16 vdc at thetransmitter for all operating conditions for all sensorsexcept PointWatch. A minimum of 18 vdc is required atthe transmitter for all operating conditions for thePointWatch sensor. Maximum wire size for terminals is12 AWG.

SHIPPING WEIGHT (Transmitter and Junction Box)—Aluminum: 4.15 pounds (1.88 kilograms).Stainless steel: 10.5 pounds (4.76 kilograms).

ENCLOSURE MATERIAL—Epoxy coated 356 alloy aluminum or 316 stainless steel.(Standard with two conduit entries.)

U9500 Infiniti enclosures are available with (2) conduitentries at 90 degree "L" orientation, (2) conduit entries at180 degree "straight thru" orientation, (3) conduitentries, and 5 conduit entries. Contact factory foradditional information on enclosure options.

DIMENSIONS—See Figure 1.

95-84445.1 2

Type Infiniti with alarm relays Infiniti without alarm relays(sensor connected, +24 vdc input) (sensor connected, +24 vdc input)

Nominal Maximum Nominal Maximum

Toxic and Oxygen 3 Watts 5 Watts 2.1 Watts 2.4 Watts

Combustible & MOS H2S 4.6 Watts 6.5 Watts 3.5 Watts 4 Watts

PIR 9400 PointWatch 8.1 Watts 10.1 Watts 7.0 Watts 7.5 Watts

PIRECL PointWatch Eclipse 7.6 Watts 12.4 Watts 6.5 Watts 9.9 Watts

Table 1—Power Consumption with Sensor

Page 5: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

DESCRIPTION

The U9500 is a single channel gas detection device. Inaddition to the standard 4-20 mA analog signal output,the U9500 offers 4 optional relay outputs for fault andalarm indications. The 4 outputs are: fault, high alarm,low alarm, and auxiliary alarm. The relays have form C(SPDT) contacts. Low, auxiliary and high alarm relaycontacts are selectable as a group for latching or non-latching operation. During normal operation, the faultrelay is non-latching, but for initialization faults, the faultrelay latches. The alarm relays are also selectable, as agroup, for normally energized or de-energized with noalarms. The fault relay is always normally energized forno fault.

NOTESince the relays can be programmed to be eitherenergized or de-energized on alarms, the term“actuate” is used to indicate that the output is in analarm condition.

The U9500 provides an eight character, single line,alpha-numeric LCD display. The U9500 has fourswitches located on the display. The visible threeswitches are single pole, normally open push buttons,and are designated as: Setup\accept, increase, anddecrease. The fourth switch is a magnetic reed switch,designated cal/reset, which is used by the customer fornon-intrusive calibrations and for resetting of the U9500.

Two additional options are available for resetting thetransmitter. A user supplied switch can be wired to thetransmitter terminal block and used to reset the device

95-84445.1 3

3.46(8.8)

4.7(11.9)

2.7(6.9)

5.2(13.2)

5.86(14.9)

6.57(16.7)

1.28(3.3)

A2307

Figure 1—Infiniti Transmitter Dimensions in Inches (Centimeters)

Page 6: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

from a remote location. In addition, Detector Electronicsoffers a special optional enclosure with a pushbuttonpre-installed within a multi-port electrical enclosure forcustomers who do not prefer magnetic switches.

The U9500 is compatible with the entire DetectorElectronics sensor family. In some cases, specialpersonality cards are required to ensure properoperation with a specific sensor, including the Det-Tronics MOS H2S and Combustible Gas sensors. Theproper U9500 model must be ordered by the customerto ensure proper operation and markings for the desiredsensor type. Refer to Appendix C for combustible gassensor CE/ATEX ratings and installation details. Referto form 90-1041 for specification details.

Modes of operationThe U9500 has three main operating modes:- Normal- Calibrate- Setup (also called Configuration). Normal mode is the default mode, no buttons pushed.

Three minor modes also exist:- Setpoint display- Reset- Power up.

IMPORTANT SAFETY NOTES

WARNINGDo not apply power to the system with theenclosure cover removed unless the area hasbeen de-classified. Do not open the enclosure in ahazardous area when power is applied.

CAUTIONThe wiring procedures in this manual are intendedto ensure proper functioning of the device undernormal conditions. However, because of the manyvariations in wiring codes and regulations, totalcompliance to these ordinances cannot beguaranteed. Be certain that all wiring complieswith applicable regulations that relate to theinstallation of electrical equipment in a hazardousarea. If in doubt, consult a qualified official beforewiring the system.

The Infiniti contains semiconductor devices thatare susceptible to damage by electrostaticdischarge. An electrostatic charge can build up onthe skin and discharge when an object is touched.Therefore, use caution when handling the device,taking care not to touch the terminals or electroniccomponents. Observe the normal precautions forhandling electrostatic sensitive devices.

To minimize the risk of damage, handle thetransmitter module by the edges only. Do nottouch the circuit board, or electronic components.

The fault detection circuitry does not monitor theoperation of external response equipment or theexternal wiring to these devices. It is importantthat these devices be checked periodically toensure that they are operational.

Exercise caution if an over-range reading isindicated, since a dangerous condition could exist.The hazardous area should be checked with aportable detection instrument to determine theactual level of gas present.

INSTALLATION

WIRING REQUIREMENTS

• Install per local installation practices and inaccordance with local authority having jurisdiction.

• See Figures 2 and 3 for wiring size and maximumdistance from the power supply to the transmitter.

IMPORTANTProper installation practices must be followed toensure that condensation does not enter thejunction box and interfere with the electroniccircuitry. Refer to local installation codes.

WIRING PROCEDURE

The following procedure should be used for installingand wiring the Infiniti Transmitter.

Refer to these figures and table when installing andwiring the Infiniti:

Figure 1 — Infiniti Mounting Dimensions

Figure 2 — Transmitter Wiring Requirements forToxic and Oxygen Models with Relays

Figure 3 — Transmitter Wiring Requirements forCombustible Models with Relays

Figure 4 — Field Wiring Entries

Figure 5 — Infiniti Field Wiring Terminal with RelayOption

Figure 6 — Infiniti Field Wiring Terminal withoutRelay Option

Table 2 — Wiring Size and Maximum Distance fromTransmitter to Sensor (for applicationswhere a sensor termination box is used)

95-84445.1 4

Page 7: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

1. Install the unit in a location that is best suited tocover the area to be protected. Wheneverpractical, the Infiniti should be placed where it iseasily accessible for calibration. For properoperation, sensors should be pointing down, exceptfor PointWatch, which can be mounted down orsideways. See Figure 1 for mounting dimensions.

NOTEWhen used with the PointWatch infraredhydrocarbon gas detector, a 1/4 inch spacer isrequired between the enclosure and the mountingsurface to allow adequate room for the detectorand calibration windshield, if required.

2. Remove the transmitter from its packing materialand note the location of the field wiring terminalsand (on the catalytic sensor transmitters only) thelocation of a small sensor connection plug on theside opposite the field wiring terminals.

3. Remove the cover from the enclosure. One conduitentry is used for mounting the sensor and the otheris for field wiring. The transmitter module slides intothe mounting bracket within the enclosure and allfield and sensor wiring connects to this module. – For catalytic combustible gas and MOS H2S

transmitters, the sensor connects to a small plugon one side of the transmitter and all field wiringconnects to terminals on the other side.

– For all other gas transmitters, the sensor andfield wiring all connect to the terminal block onone side of the transmitter module.

See Figure 4 for left and right field wiring entry.Make sure that the display is oriented correctly,then proceed with transmitter wiring.

4. Connect the transmitter enclosure to the field wiringconduit. The enclosure should be electricallyconnected to earth ground.

5. Attach the sensor to the other entry on thetransmitter enclosure. First route the wires throughthe entry, then tighten the sensor to the enclosure toensure an explosion-proof installation. Do notovertighten.

IMPORTANTTo ease maintenance, periodically apply agenerous amount of Lubriplate grease (partnumber 102868-001) to the internal threads on thejunction box cover using an application tool. DONOT use other lubricants, since some materialscan cause irreversible damage to the sensingelement in the gas sensor.

6. Slide the transmitter module into the bracket, beingcareful to route field and sensor wires to theappropriate location within the enclosure for easyconnection to the transmitter module. Ensure thatthe transmitter display and pushbuttons (at the top)are oriented correctly.

95-84445.1 5

0

DISTANCE (FEET)

2000 4000 6000 8000 10000

12 AWG 14 AWG 16 AWG 18 AWG

PO

WE

R S

UP

PL

Y V

OL

TA

GE

32

30

28

26

24

22

20

18

16

14

A1672

Figure 3—Transmitter Wiring Requirements for Combustible Gas and MOS H2S Models with Relays

0

DISTANCE (FEET)

2000 4000 6000 8000 10000

12 AWG 14 AWG 16 AWG 18 AWG

PO

WE

R S

UP

PL

Y V

OL

TA

GE

32

30

28

26

24

22

20

18

16

14

A1673

Figure 2—Transmitter Wiring Requirements for Toxic and Oxygen Models with Relays

Page 8: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 6

CAUTIONWires can become pinched between the cover andbase if they are not properly tucked down insidethe enclosure.

7. Fasten the transmitter module to the mountingbracket with the two captive screws located insidethe notch on either side of the top of the transmitter.Remove the wire clip and set it aside.

8. See Figures 5 and 6 for field wiring terminaldesignation.– On combustible gas and MOS H2S transmitters,

attach the sensor plug to the transmitter moduleon the side opposite the field wiring terminals.

– On all other transmitter types, connect sensorwires to the designated terminals. If a sensortermination box is being used, refer to the"sensor separation" section that follows thissection.

9. Connect the power and current output leadwires tothe screw terminals on the plug that is provided.See Figures 7, 8, 9 and 10 for examples oftransmitter wiring. Connect the shield to earthground at the power supply. Under normalconditions, the panel or field end of the shieldshould not be grounded at the transmitter.

10. For Relay models, refer to Figures 7 and 8 whenconnecting external loads to the relay outputs. Formodels without relays, proceed to step 11.

TWO HOLE "L" BOX.FIELD WIRING ENTERSFROM RIGHT SIDE.

BRING FIELD WIRING TO TOP

BRING COMBUSTIBLESENSOR PLUG HERE

A2308

SENSOR (COMBUSTIBLE SHOWN)

GND

THREE HOLE BOX. ALLOWS WIRINGENTRY FROM EITHER SIDE.PLUG ANY UNUSEDHOLES.

BRING FIELD WIRING TO TOP

BRING COMBUSTIBLESENSOR PLUG HERE SENSOR (COMBUSTIBLE SHOWN)

GND

Figure 4—Field Wiring Entries

AU

X R

EL

AY

L

OW

RE

LA

Y

HIG

H R

EL

AY

NC

CO

M N

O

NC

CO

M N

O

N

C C

OM

NO

FL

T R

EL

AY

S P

OW

ER

RE

SE

T P

W IN

NO

CO

M N

C – +

CA

L

HIGH ALARM RELAYNORMALLY OPEN CONTACT

HIGH ALARM RELAYCOMMON CONTACT

HIGH ALARM RELAYNORMALLY CLOSED CONTACT

LOW ALARM RELAYNORMALLY OPEN CONTACT

LOW ALARM RELAYCOMMON CONTACT

LOW ALARM RELAYNORMALLY CLOSED CONTACT

AUXILIARY ALARM RELAYNORMALLY OPEN CONTACT

AUXILIARY ALARM RELAYCOMMON CONTACT

AUXILIARY ALARM RELAYNORMALLY CLOSED CONTACT

FAULT RELAYNORMALLY OPEN CONTACT

FAULT RELAYCOMMON CONTACT

FAULT RELAYNORMALLY CLOSED CONTACT

*SPARE

POWERCOMMON

POWER+ 24 VDC

EXTERNALRESET

POINTWATCHCALIBRATE

4 TO 20 MILLIAMPEREINPUT SIGNAL

S P

OW

ER

OU

T

– + +

*SPARE

POWERCOMMON

POWER+ 24 VDC

+ 4 TO 20 MILLIAMPEREOUTPUT SIGNAL

– 4 TO 20 MILLIAMPEREOUTPUT SIGNAL

* THE SPARE TERMINALS ARE CONNECTED TOGETHER INTERNALLY AND ARE NOT CONNECTED TO ANY OTHER TERMINALS INTERNALLY

B1904

**

**

THESE TERMINALS ARE CONNECTED INTERNALLY**

Figure 5—Field Wiring Terminals, Transmitter with Relays

S P

OW

ER

RE

SE

T P

W IN

– + C

AL

*SPARE

POWERCOMMON

POWER+ 24 VDC

EXTERNALRESET

POINTWATCHCALIBRATE

4 TO 20 MILLIAMPEREINPUT SIGNAL

S P

OW

ER

OU

T

– + +

*SPARE

POWERCOMMON

POWER+ 24 VDC

+ 4 TO 20 MILLIAMPEREOUTPUT SIGNAL

– 4 TO 20 MILLIAMPEREOUTPUT SIGNAL

* THE SPARE TERMINALS ARE CONNECTED TOGETHER INTERNALLY AND ARE NOT CONNECTED TO ANY OTHER TERMINALS INTERNALLY

A1905 THESE TERMINALS ARE CONNECTED INTERNALLY

**

**

**

Figure 6—Field Wiring Terminals, Transmitter without Relays

Page 9: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 7

AU

X R

EL

AY

L

OW

RE

LA

Y

HIG

H R

EL

AY

NC

CO

M N

O

NC

CO

M N

O

N

C C

OM

NO

FL

T R

EL

AY

S P

OW

ER

RE

SE

T P

W IN

NO

CO

M N

C – +

CA

L

S P

OW

ER

OU

T

– + +

B1669

+

+

+24 VDC

EXTERNALRESET

4 TO 20 MA

FAULT RELAY CONTACTS SEE NOTES 2, 3

HIGH ALARM RELAY CONTACTS SEE NOTES 2, 4

LOW ALARM RELAY CONTACTS SEE NOTES 2, 4, 5

AUXILIARY ALARM RELAY CONTACTS SEE NOTES 2, 4, 5

NOTE 1 CONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUG ON THE INSIDE BOTTOM OF THE INFINITI ENCLOSURE.

NOTE 2 ALL RELAY CONTACT DESIGNATIONS INDICATE RELAY STATE WITH NO POWER APPLIED — RELAYS DE-ENERGIZED.

NOTE 3 WITH POWER APPLIED AND NO FAULTS DETECTED, THE FAULT RELAY IS NORMALLY ENERGIZED.

NOTE 4 ALARM RELAYS ARE PROGRAMMABLE AS A GROUP TO BE EITHER NORMALLY ENERGIZED OR NORMALLY DE-ENERGIZED WITH NO ALARMS DETECTED. REFER TO THE "SET-UP"SECTION OF THIS MANUAL.

NOTE 5 LOW, AUXILIARY AND HIGH ALARM RELAYS ARE PROGRAMMABLE AS A GROUP FOR LATCHING OR NON-LATCHING OPERATION.

NOTE 6 THESE TERMINALS ARE CONNECTED INTERNALLY.

WARNING: WHEN IN NON-LATCHING MODE, THE CONTROL DEVICE MUST LATCH THE ALARM OUTPUT.

SEE NOTE 1

SEE NOTE 6

SENSOR

RE

D

BLACK

GREEN

Figure 8—A Typical System - Infiniti Transmitter with a Toxic Gas / Oxygen Sensor, Non-Isolated Current Output and Relay Outputs

AU

X R

EL

AY

L

OW

RE

LA

Y

HIG

H R

EL

AY

NC

CO

M N

O

NC

CO

M N

O

N

C C

OM

NO

FL

T R

EL

AY

S P

OW

ER

RE

SE

T P

W IN

NO

CO

M N

C – +

CA

L

S P

OW

ER

OU

T

– + +

C1668

+

+–

+

+24 VDC

+24 VDC

EXTERNALRESET

4 TO 20 MA

FAULT RELAY CONTACTS SEE NOTES 2, 3

HIGH ALARM RELAY CONTACTS SEE NOTES 2, 4

LOW ALARM RELAY CONTACTS SEE NOTES 2, 4, 5

AUXILIARY ALARM RELAY CONTACTS SEE NOTES 2, 4, 5

NOTE 1 THE COMBUSTIBLE GAS OR MOS H2S SENSOR CONNECTS TO A PLUG ON THE OPPOSITE SIDE OF THE TRANSMITTER FROM THE ELECTRICAL TERMINALS.

NOTE 2 ALL RELAY CONTACT DESIGNATIONS INDICATE RELAY STATE WITH NO POWER APPLIED — RELAYS DE-ENERGIZED.

NOTE 3 WITH POWER APPLIED AND NO FAULTS DETECTED, THE FAULT RELAY IS NORMALLY ENERGIZED.

NOTE 4 ALARM RELAYS ARE PROGRAMMABLE AS A GROUP TO BE EITHER NORMALLY ENERGIZED OR NORMALLY DE-ENERGIZED WITH NO ALARMS DETECTED. REFER TO THE "SET-UP"SECTION OF THIS MANUAL.

NOTE 5 LOW, AUXILIARY AND HIGH ALARM RELAYS ARE PROGRAMMABLE AS A GROUP FOR LATCHING OR NON-LATCHING OPERATION.

NOTE 6 THESE TERMINALS ARE CONNECTED INTERNALLY.

NOTE 7 SEE FIGURE 12 FOR IMPORTANT TRANSIENT SUPPRESSION WIRING INFORMATION FOR MOS H2S SENSOR.

WARNING: WHEN IN NON-LATCHING MODE, THE CONTROL DEVICE MUST LATCH THE ALARM OUTPUT.

SEE NOTE 1

SEE NOTE 6

COMBUSTIBLE GASOR MOS H2S SENSOR

Figure 7—A Typical System - Infiniti Transmitter with Combustible Gas or MOS H2S Sensor, Isolated Current Output and Relay Outputs

Page 10: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 8

AU

X R

EL

AY

L

OW

RE

LA

Y

HIG

H R

EL

AY

NC

CO

M N

O

NC

CO

M N

O

N

C C

OM

NO

FL

T R

EL

AY

S P

OW

ER

RE

SE

T P

W IN

NO

CO

M N

C – +

CA

L

S P

OW

ER

OU

T

– + +

B1670

+

+

+24 VDC

EXTERNALRESET

4 TO 20 MA

BLACKRED

YELLOWWHITE

GREEN

POINTWATCH DETECTORCONNECT THE GREEN SENSOR LEAD TO THE CHASSIS GROUND LUGON THE INSIDE BOTTOM OF THE INFINITI ENCLOSURE

Figure 9—A Typical System - Infiniti Transmitter with a PointWatch Detector and Non-Isolated Current Output

A2168

AU

X R

EL

AY

L

OW

RE

LA

Y

HIG

H R

EL

AY

NC

CO

M N

O

NC

CO

M N

O

N

C C

OM

NO

FL

T R

EL

AY

S P

OW

ER

RE

SE

T P

W IN

NO

CO

M N

C – +

CA

L

S P

OW

ER

OU

T

– + +

++24 VDC

EXTERNALRESET

– +

4 TO 20 MA

–24 VDC

–24 VDC

+24 VDC

+24 VDC

CALIBRATE

+ 4-20 MA

– 4-20 MA

RS-485 A

RS-485 B

RELAY POWER (RED)

FAULT (ORANGE)

LOW ALARM (WHITE)

HIGH ALARM (YELLOW)

WIRING TO OPTIONALRELAY BOARD

NO USER CONNECTION

1

2

3

4

5

6

7

8

9

10

11

12

13

Figure 10—A Typical System, Infiniti Transmitter with a PIRECL PointWatch Eclipse Detector and Non-Isolated Current Output

Page 11: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 9

IMPORTANTDirect connection of 120/240 vac to the relayterminals inside the transmitter enclosure is notrecommended, since switching relay contacts caninduce electrical noise into the electronic circuitry,possibly resulting in a false alarm or other systemmalfunction. If the application requires that acpowered equipment be controlled by thetransmitter, the use of externally located relays isrecommended.

External relays, solenoids, motors, or other devices thatcan cause inductive transients should be transientsuppressed. Place a diode across the coil for dcdevices. See Figure 11.

11. An external reset switch can be wired as shown inFigures 7, 8, 9 and 10. The use of shielded wire isrecommended for wiring the switch.

12. Check all field wiring to ensure that the properconnections have been made. Refer to local codesto be sure wiring and conduit seals are installedproperly.

WARNINGWhen in non-latching mode, the control devicemust latch the alarm output.

CAUTIONWires can become pinched between the cover andbase if they are not properly tucked down insidethe enclosure. The wire clip will prevent thisproblem when installed correctly.

13. Replace the wire clip and place the cover back onthe transmitter enclosure.

TYPICAL SYSTEM WIRING

Refer to these typical system wiring diagrams forguidance when installing and wiring the Infiniti:

Figure 7 -— A Typical System, Infiniti Transmitterwith a Combustible Gas or MOS H2SSensor, Isolated Current Output andRelay Outputs

Figure 8 — A Typical System, Infiniti Transmitterwith a Toxic Gas/Oxygen Sensor, Non-Isolated Current Output and RelayOutputs

Figure 9 — A Typical System, Infiniti Transmitterwith a PointWatch Detector and Non-Isolated Current Output

Figure 10 — A Typical System, Infiniti Transmitterwith a PIRECL PointWatch EclipseDetector and Non-Isolated CurrentOutput

Figure 11 — Transient Suppression for InductiveLoads

Figure 12 — Transient Suppression for Type 2Equipment Compliance to CE Markand ATEX Directives. For use only withU9500B2102/B2104 Transmitters andH2S MOS Toxic Gas Detectors. Notrequired for Type 1 equipment.

1N4004TYPICAL

B0179

POSITIVE

NEGATIVE

+

DCV LOADS

Figure 11—Transient Suppression for Inductive Loads

PO

WE

R+

–S

INC

AL

RE

SE

T

PW

P5

TO INTERNALCHASSIS GND

NOTE: USE P2 TERMINAL STRIP FOR FIELD WIRING INTERCONNECTION. CONNECT WIRE LUG TO INTERNAL CHASSIS GROUND SCREW TERMINAL.

Figure 12—Transient Suppression for Type 2 EquipmentCompliance to CE Mark and ATEX Directives

Page 12: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

CONTROLLER/SIGNAL RECEIVER OPTIONS

All Model U9500 Series transmitters offer an analog 4 to20 mA output, which is configurable for electricallyisolated or non-isolated operation. The analog signal iscapable of driving a maximum 600 ohm resistance load.Typical controllers used with the U9500 Series includethe family of R8471 Controllers, or the Model 8000 eightchannel controller for % LFL flamable gas monitoring. Itis also acceptable to use the U9500 with other devicesor systems capable of accepting 4 to 20 mA signalinputs. The following illustrations provide examples ofrecommended interconnecting wiring between theU9500 and analog signal receivers:

Figure 13 — A Typical System, Infiniti Transmitterwith PointWatch Wired to R8471Controller, Non-Isolated Current Output

Figure 14 — A Typical System, Infiniti Transmitterwith PointWatch Wired to a Model 8000Controller, Isolated Current Output

Figure 15 — A Typical System, Infiniti Transmitterused with PLC Analog Input Module,Isolated/Non-Isolated Current Output

SENSOR SEPARATION

Det-Tronics sensor termination boxes (STBs) enable theinstallation of the sensor separately from the Infinititransmitter module. The MOS H2S sensor does notsupport sensor separation. Three conductor shieldedcable must be used to prevent possible nuisanceEMI/RFI. Contact the factory for ordering information.(See Appendix C for CE/ATEX rating details.) Refer tothese typical system wiring diagrams for guidance:

Table 2 — Wiring Size and Maximum Distancefrom Transmitter to Sensor

Figure 16 — Sensor Separation with CombustibleGas Sensor and Infiniti Transmitter

Figure 17 — Sensor Separation with PointWatch andInfiniti Transmitter

Figure 18 — Sensor Separation with Toxic andOxygen Gas Sensors and Infinit iTransmitter

Figure 19 — Sensor Separation with Chlorine GasSensor, Intrinsically Safe barrier andInfiniti Transmitter

95-84445.1 10

AU

X R

ELA

Y

LO

W R

ELA

Y

HIG

H R

ELA

YN

C C

OM

NO

N

C C

OM

NO

NC

CO

M N

O

FLT RELA

Y S POW

ERR

ESET PW IN

NO

CO

M N

C – + C

AL

S P

OW

ER

OU

T – + + –

BLACKRED

YELLOWWHITE

GREEN

POINTWATCH DETECTOR

ISOLATED OUTPUTCURRENT LOOP

CHASSIS GROUND

POWER

SENSOR

EXTERNAL RESET

HIGH ALARM

HIGH ALARM / OC

AUX. ALARM

AUX. ALARM / OC

LOW ALARM

LOW ALARM / OC

FAULT

FAULT / OC

1

3

4

5

6

7

8

9

10

11

12

13

14

15

16

+

+

+

18 TO 32VDC

GROUND

POWER

SIGNAL

HIGHALARM

AUXILIARYALARM

LOWALARM

FAULT

RESET

24 VDC

+ –2 4-20 MA

A2034

R8471 CONTROLLER

*

*

*NO CONNECTION

Figure 13—A Typical System, Infiniti Transmitter with PointWatch Wired to R8471 Controller, Non-Isolated Current Output

Page 13: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 11

1

2

3

4

5

TB 1 TB 2

TB 3 TB 4 TB 5

6

7

8

6

7

8

6

7

8

3 CTR

2 CTR

1 CTR

3 –

2 –

1 –

3 +

2 +

1 +

NO. 2* NO. 3*

MODEL 8000 CONTROLLER

HIGH ALARM

LOW ALARM

TROUBLE24 VDC

BATTERY

FLOATTYPE

CHARGER

+

+

CONNECTIONNOT RECOMMENDED

B2035

AU

X R

ELA

Y

LO

W R

ELA

Y

HIG

H R

ELA

YN

C C

OM

NO

N

C C

OM

NO

NC

CO

M N

O

FLT RELA

Y S POW

ERR

ESET PW IN

NO

CO

M N

C – + C

AL

S P

OW

ER

OU

T – + + –

++24 VDC

BLACKRED

YELLOWWHITE

GREEN

POINTWATCH DETECTOR

**

* IDENTICAL TO TRANSMITTER NO. 1 WIRING.

** INSTALL 250 OHM, 12 WATT RESISTOR ACROSS (+) AND (–) TERMINALS FOR ALL CHANNELS SELECTED FOR SERVICE.

THIS RESISTOR WILL SATISFY POWER MONITORING REQUIREMENTS (ONLY CHANNEL 3 SHOWN FOR CLARITY).

U9500 TRANSMITTER NO. 1

Figure 14—A Typical System, Infiniti Transmitter with PointWatch Wired to a Model 8000 Controller, Isolated Current Output

AU

X R

ELA

Y LO

W R

ELA

Y H

IGH

RE

LAY

NC

CO

M N

O N

C C

OM

NO

NC

CO

M N

O

FLT

RE

LAY

S

P

OW

ER

RE

SE

T P

W IN

NO

CO

M N

C

+

C

AL

S

P

OW

ER

OU

T

+

+

A2036

AU

X R

ELA

Y LO

W R

ELA

Y H

IGH

RE

LAY

NC

CO

M N

O N

C C

OM

NO

NC

CO

M N

O

FLT

RE

LAY

S

P

OW

ER

RE

SE

T P

W IN

NO

CO

M N

C

+

C

AL

S

P

OW

ER

OU

T

+

+

24 VDC

INPUT

OUTPUT

INPUT

RETURN

24 VDC

INPUT

OUTPUT

INPUT

RETURN

24 VDCPOWER

+

24 VDCPOWER

+ –

ISOLATED CURRENT OUTPUT

NON-ISOLATED CURRENT OUTPUT

Figure 15—A Typical System, Infiniti Transmitter used with PLC Analog Input Module, Isolated/Non-Isolated Current Output

Page 14: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 12

Maximum Transmitter to Sensor Distance

Combustible Toxic and Oxygen* Point Infrared

Wire Size Wire Size Feet Meters Feet Meters Feet Meters(mm2) (AWG)

1.0 18 100 30 12,000 3,600 700 210

1.5 16 150 45 20,000 6,100 1100 335

2.5 14 250 75 32,000 9,700 1800 545

4.0 12 400 120 50,000 15,000 2800 850

Table 2—Maximum Sensor Separation Distance

NOTES• SHIELDED CABLE REQUIRED.• GROUND CABLE SHIELD AT TRANSMITTER END ONLY.

2309A

CONNECT KEYED SENSORPLUG TO PIN CONNECTOR

BLKWHTRED

CONNECT CABLE LEADWIRESFROM SENSOR TERMINATION BOX

SENSOR TERMINATION BOX

INFINITI TRANSMITTER

PIGTAIL CONNECTOR(PROVIDED IN SENSOR

TERMINATION BOX)

ATTACH CABLE SHIELDTO GND LUG

CONNECT TO TRANSMITTER

BL

K

WH

T

RE

D

GND

Figure 16—Sensor Separation with Combustible Gas Sensor and Infiniti Transmitter

+24 VDCPOWER SUPPLY

4 TO 20 MILLIAMPERES

POINTWATCHDETECTOR

INFINITI TRANSMITTER JUNCTION BOX

DET-TRONICS JUNCTION BOX

INTERNAL GROUND SCREW

INTERNAL GROUND SCREW

+

+

PO

WE

R O

UT

NO

CO

MN

CN

OC

OM

NC

NO

CO

M

AU

X R

ELA

YLO

W R

ELA

YH

IGH

RE

LAY

NC

NO

CO

MN

CS

–+

S–

–+

+

RE

SE

TCA

L

FAU

LT RE

LAY

PO

WE

RP

W

IN

A1907

RE

DB

LA

CK

WH

ITE

YE

LL

OW

GR

EE

N

SPARE

CAL

4 – 20

RET

+24

CAL

4 – 20

RET

+24

Figure 17—Sensor Separation with PointWatch and Infiniti Transmitter

*Excludes MOS H2S sensor.

Page 15: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 13

DISPLAY AND CONTROLS, OPTIONS,DEFAULTS

DISPLAY AND CONTROLS

The Infiniti display contains an eight character displayfor identifying system status conditions and sensorinput, a magnetic reed switch for resetting the unit andentering different operating modes, and pushbuttons forprogramming and calibrating the system. See Figure20 for the location of indicators and pushbuttons andTables 3 and 4 for descriptions.

External Reset

The external reset input terminal, when groundedmomentarily, normally initiates a relay/display reset only.See Figure 9. However, if the "EXT" "CAL" option isprogrammed "YES" during the Infiniti setup procedure,the external reset duplicates the magnetic reed switch(Cal Magnet) and can be used to perform calibration.

PROGRAMMING OPTIONS

Operating Range

The available operating range settings and thecorresponding default setpoints and calibration gasesare shown in Table 5. Note that not all U9500s supportselectable operating range.

IMPORTANTThe range setting of the transmitter must match theoutput range of the sensor being used or thesystem will fail to operate correctly. For example, ifa carbon monoxide (CO) sensor with a range of 0to 500 ppm is being used, the range setting for thetransmitter must be 0 to 500 ppm. Refer to the"Specifications" section for a listing of availablesensors and ranges.

TOXIC SENSOR

+24 VDCPOWER SUPPLY

4 TO 20 MILLIAMPERES

SENSOR TERMINATION BOX

INFINITI TRANSMITTER JUNCTION BOX

GROUND SCREW

TWO CONDUCTORSHIELDED CABLE(CONNECT AT THE TRANSMITTER JUNCTION BOX ONLY)

+

+

PO

WE

R O

UT

NO

CO

MN

CN

OC

OM

NC

NO

CO

M

AU

X R

ELA

YLO

W R

ELA

YH

IGH

RE

LAY

NC

NO

CO

MN

CS

–+

S–

–+

+

RE

SE

TCA

L

FAU

LT RE

LAY

PO

WE

RP

W

IN

A2310

GRN

RED

BLK

GRN

RED

BLK

Figure 18—Sensor Separation with Toxic* and Oxygen GasSensors and Infiniti Transmitter

* Excluding Chlorine sensor, see Figure 19.* Excluding MOS H2S sensor

+24 VDCPOWER SUPPLY

4 TO 20 MILLIAMPERES IN

C7067ECHLORINESENSOR

SEE NOTE 1

SAFE AREA

HAZARDOUS AREA

SENSOR POWER (+)

MTL 787S I.S. BARRIER

+–

PO

WE

R O

UT

AU

X R

ELA

YLO

W R

ELA

YS–

+

S–

–+

+

RE

SE

TCA

L

PO

WE

RP

W

IN

2 1

34

INFINITI TRANSMITTER ORR8471 CONTROLLER

NOTES:1. NEVER EXCEED 25.5 VOLTS DC POWER SUPPLY INPUT VOLTAGE OR BARRIER DAMAGE WILL RESULT.2. MAXIMUM TOTAL FIELD WIRING SIGNAL LOOP IMPEDANCE IS 130 OHMS (EXCLUDING BARRIER).3. INTRINSICALLY SAFE WIRING AND INSTALLATION PRACTICES MUST BE FOLLOWED.4. INTRINSICALLY SAFE BARRIERS ARE NOT COMPATIBLE WITH “GROUND-FAULT” MONITORED POWER SUPPLIES.5. INTRINSICALLY SAFE BARRIER MAY BE FIELD INSTALLED WITHIN AN APPROVED JUNCTION BOX. A2311

BLK

RED

BLK

SENSOR TERMINATION BOX

GRN

RED

GRN

Figure 19—Sensor Separation with Chlorine Gas Sensor,Intrinsically Safe Barrier and Infiniti Transmitter

Page 16: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 14

Duration ofCAL/RESET

Switch Activation Function

1 Second Resets the Infiniti transmitter

2 - 3 Seconds Enters the Setpoint Display Mode

7 Seconds Enters the Calibration Mode

Table 4—CAL/RESET Switch and Calibration Magnet Function

Display/Indicator Description

Ex %LFL / ppm This display is always on and functions as a power indicator.The display provides a continuous reading of the sensor input in both the Normal andCalibrate modes.

In the event of a fault, it identifies the nature of the fault with a fault message.

In other operating modes it shows the alarm setpoints and programmed calibrationgas concentration.

A negative zero drift condition is indicated by a minus (–) sign in the left hand digit.

In the event of an over-range condition, the display will continue to track the sensoroutput as long as the over-range condition exists. Combustible gas transmitters willlatch the display at the highest detected gas concentration.

✽ Alarm History Indicator Asterisk indicates an alarm (any one) has activated since last reset.

Blank indicates no alarm has energized since last reset.

■ High Alarm Status Indicator Solid black square indicates that the high alarm threshold has been exceeded. For relay models, this means that the relay output has activated.

Blank indicates no alarm.

■ Auxiliary Alarm Status Indicator Solid black square indicates that the auxiliary alarm threshold has been exceeded.For relay models, this means that the relay output has activated.

Blank indicates no alarm.

■ Low Alarm Solid black square indicates that the low alarm threshold has been exceeded.For relay models, this means that the relay output has activated.Blank indicates no alarm.

INCREASE Used to move to next higher setting during system programming.❍▲

SETUP Used to initiate Setup routine, to accept reading displayed, and cycle to the next ❍ programming step during Setup (system programming).

ACCEPT

DECREASE Used to move to next lower setting during system programming.▼❍

CAL/RESET Used for non-intrusive calibration and transmitter reset.

Activated by Cal Magnet from outside the Infiniti enclosure.

Table 3—Display And Controls

Page 17: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 15

Ex% LFL

ALARM STATUS INDICATORS

ALARM HISTORY INDICATOR

INCREASE PUSHBUTTON

SENSOR INPUT READING

A1659

INCREASE DECREASESETUP

ACCEPT

CAL/RESET

ALARMHI AUX LO

DECREASE PUSHBUTTON

SETUP/ACCEPT PUSHBUTTON CAL/RESET MAGNETIC REED SWITCH(ACTIVATED BY HOLDING CAL MAGNET TO THIS SIDE OF TRANSMITTERAPPROXIMATELY TWO INCHES DOWN FROM THE WINDOW)

}Figure 20—Infiniti Transmitter Controls and Indicators

*** Default Settings *** Range Limits

Sensor Measurement High Low Aux Cal High Low Aux CalType Range Gas Gas

0-10 ppm 2 1 2 5 1-9 0.5-5 0.5-9 3-9

0-20 ppm 4 2 4 10 1-18 0.5-10 0.5-18 6-18

Electrochemical 0-50 ppm 10 5 10 25 2-45 1-25 1-45 15-45

Toxic * 0-100 ppm 20 10 20 50 10-90 5-50 5-90 30-90

0-200 ppm 40 20 40 100 20-190 5-100 5-190 60-180

0-500 ppm 100 50 100 250 50-450 25-250 25-450 150-450

0-1000 ppm 200 100 200 500 100-900 50-500 50-900 300-900

Catalytic 0-100 % LFL (Fixed) 50 20 50 50 10-60 5-50 5-90 30-99Combustible

PointWatch 0-100 % LFL (Fixed) 50 20 50 50 10-60 5-50 5-90 50(HC)

Oxygen ** 0-25% (Fixed) 23 18 18 20.9 22-25 16-20.5 5-25 8-23.5

H2S (MOS) 0-100 ppm 20 10 20 40 10-90 5-50 5-90 40

* Changing the Toxic Measurement Range will reset all alarms and the Cal Gas to the default setting for the selected range.

** For oxygen deficient applications, use the LOW and/or AUX alarms. For oxygen enrichment applications, use the HIGH and/or AUX alarms

*** Default settings for all Infiniti relay operation is normally de-energized with non-latching contacts (except fault alarm, whichis normally energized with no faults). Default settings for optional External Reset Pushbutton is “No External Cal” enabled.Default settings for calibration mode (automatic or manual) is automatic mode. Manual calibration mode is recommendedwhen using the U9500D chlorine or U9500F Sulfur Dioxide Transmitters.

Table 5—Range Select Settings And Corresponding Default Settings

Page 18: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

Setpoints

The Infiniti Transmitter has three independent alarmoutputs (low, high and auxiliary), with field selectablesetpoints. For both relay and non-relay models, thesesetpoints correspond to the HI, AUX, and LO ALARMindicators on the display.

Calibration Gas Concentration

The programmed calibration gas concentration is alsodisplayed and adjustable. This known concentration(typically one half of the instrument’s full scale detectionrange) of the actual gas or vapor that is expected to bedetected should be used to calibrate the system. Det-Tronics calibration gas should be used to ensure propersystem calibration performance and accuracy.

IMPORTANTThe calibration gas concentration setting typicallymatches the concentration of the gas used toperform the calibration (printed on label ofcalibration gas cylinder). Refer to the “Calibration”section of this manual for details.

Latching or Non-latching Relays

The Low, Auxil iary and High alarm relays areprogrammable as a group for either latching or non-latching operation. "LATCH" indicates that they will latchupon alarm and the unit must be reset to clear."nonLATCH" indicates that they will automatically clearwhen the alarm clears.

Alarm Relays Normally Energized or Normally De-Energized

The three alarm relays (High, Low and Auxiliary) areprogrammed as a group. "DE-ENERG" indicates that thethree alarm relays will be normally de-energized and willenergize upon alarm. "ENERG" indicates that the threealarm relays will be normally energized and will de-energize upon alarm.

Automatic or Manual Calibration

Manual calibration requires that the operator use the Calmagnet to activate the CAL/RESET switch, signaling anacceptance of the present calibration reading. Auto Calis described in the "Calibration" section of this manual.

External Calibration

Calibration procedures are normally initiated andexecuted using the Cal Magnet to activate theCAL/RESET switch. Choose "YES EXT CAL" during thesetup procedure to allow the additional use of theexternal reset input terminal for initiating and executinga calibration procedure. See Figure 9 for switch wiring.

4-20 Milliampere Calibration

The 4 to 20 mA current loop is factory calibrated.Perform the "YES 4-20 CAL" function in the Setupprocedure if a recalibration is required. A current metermust be placed in the loop to perform this function.

Calibration Current

The current output during Calibration and while in theSetup mode is factory set for 2 mA. Perform the "SETCAL CURRENT" function in the Setup procedure if anoutput current other than 2 mA is required.

Refer to the "Setup Procedure" section for completeinstructions.

INFINITI SENSOR COMPATIBILITY

Refer to Table 6 for a list of acceptable sensor inputs tothe Infiniti by model.

INFINITI OUTPUTS

Refer to Table 7 for a description of Infiniti standard 4 to20 mA outputs and relay output programming options.

MODES OF OPERATION

Refer to Table 8 for a description of Infiniti modes ofoperation.

95-84445.1 16

Page 19: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 17

Infiniti Model

Combustible• U9500A

H2S (MOS)• U9500B210X

Toxic and Oxygen Models• U9500B Hydrogen Sulfide• U9500C Oxygen• U9500D Chlorine• U9500E Carbon Monoxide• U9500F Sulfur Dioxide• U9500G Nitrogen Dioxide

Hydrocarbon (HC)• U9500H

Accepts

Accepts inputs from Det-Tronics Catalytic Combustible gassensor only.

Accepts input from DEC MOS sensor only.

Accepts 4 to 20 mA inputs only. • C7064E Hydrogen Sulfide Sensor• C7065E Oxygen Sensor• C7067E Chlorine Sensor *• C7066E Carbon Monoxide Sensor• C7068E Sulfur Dioxide Sensor• C7069E Nitrogen Dioxide Sensor

Accepts inputs from the Det-Tronics PointWatch infraredhydrocarbon gas detector only.

Table 6—Infiniti Sensor Compatibility

* External intrinsically-safe barrier required for hazardous area approval (I.S. barrier not availablefrom Det-Tronics).

Output

4 to 20 Milliamperes (Standard)

4 to 20 mA with Relays (Optional)• Option includes a set of four relays:

–High Alarm –Low Alarm–Auxiliary Alarm–Fault

Description

• The linear 4 to 20 mA output:–corresponds to the field-programmed gas range. –can be calibrated in the field for maximum accuracy.– is user selectable for isolated or non-isolated use.

Refer to the “Setup ” section for programming information.

• The High, Low and Auxiliary Alarm relays areprogrammable as a group for either normally energizedor normally de-energized operation.

• Low Alarm, Auxiliary Alarm, and High Alarm relays areprogrammable as a group for either latching or non-latching operation.

• Fault relay is normally energized with no faults. Faultsare generally non-latching, but faults that occur duringcalibration and warmup must be reset.

• Latching relays are reset using either the Cal magnet oran external reset switch (field installed, user supplied).

Table 7—Infiniti Outputs

Page 20: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 18

Description

• When power is applied to the transmitter, it enters a Warmup mode to allow the sensor output to stabilizebefore beginning normal operation. During this time the:

–Fault relay is de-energized.

–Alarm relays go to non-alarm state (either energized or non-energized, as programmed)

–Display alternates between “WARM-UP” and “Ex” or “Toxic” or “PTIR” or “Oxygen” or “MOS H2S,”depending on specific model.

–Current output indicates a fault condition (less than 1.0 mA).

• The transmitter will stay in the Warmup mode for at least six seconds.

– If the detected gas at the end of the six second warmup period is higher than the lowest alarm setting orif faults are present, the transmitter will remain in the Warmup mode until the detected gas falls belowthe lowest alarm setting and no faults are present, or five minutes, whichever is shortest.

– If an alarm condition exists at the end of the five minute warmup, the transmitter will enter the Normaloperating mode and the alarm(s) will be annunciated.

– If a fault is present after the five minute warmup, the transmitter will indicate the fault, the fault relay willremain de-energized, and the current output will be less than 1.0 mA.

• At the end of the warmup period with no faults or alarms present, the transmitter automatically enters theNormal operating mode (fault relay energizes, alarm relays remain in non-alarm state), and the currentoutput will rise to 4.0 mA.

• In Normal operating mode with no alarm condition:

–Display is on and indicates the detected gas concentration.

–Alarm relays (on relay models) are in their normal state (energized or de-energized as programmed).

–4 to 20 mA output signal level corresponds to the detected gas concentration.

–Fault relay (on relay models) is energized.

• In the Normal operating mode with an alarm condition occurring:

–Display indicates the detected gas concentration.

–Low, Auxiliary or High display shows a black square, indicating alarm condition.

–Affected relay changes state (on relay models).

–4 to 20 mA output signal level corresponds to the detected gas concentration.

–Fault relay output energized (on relay models).

–Relay History Indicator display shows an asterisk to indicate an alarm was activated.

• When the signal decreases below setpoint:

–Display and 4 to 20 mA output continues to track the detected gas concentration.

–With latching operation programmed, no change to display indication or to alarm relay outputs.

–With non-latching operation programmed, low, auxiliary and/or high display goes blank and Alarm relayoutputs return to their normal state.

–Asterisk in Alarm History Indicator display stays on to indicate an alarm since last reset.

• In the event of a system fault:

–The normally energized Fault output is de-energized and the corresponding fault message is displayed.

–4 to 20 mA output drops to less than 1.0 mA.

• In the event of an alarm condition and a system fault both occurring:

– In most cases, the first condition that occurs will be indicated by the current and relay outputs and on thedisplay.

–The exceptions are “CAL ABORTED” and “SENSOR E.O.L.” faults which both may occur during thecalibration procedure. If an alarm occurs with these faults, the alarm will over-ride the fault and will beindicated.

Operating Mode

Warmup

Normal

Table 8—Infiniti Modes of Operation

Page 21: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 19

Description

The Reset mode is entered by holding the Cal magnet to the side of the transmitter enclosure next toCAL/RESET on the display face of the unit.

• Standard – When the Cal magnet is held there for less than one second, the alarm indicators turn offand all relay outputs return to their normal condition if no alarms or faults are occurring.

• Forced – When the Cal magnet is held there for 1 to 2 seconds, the alarm indicators turn off and therelay outputs return to their normal condition even if an alarm or fault condition still exists.

• Remote – Activating the remote reset switch for less than 2 seconds initiates a forced reset. If “YES EXTCAL” was selected during the setup procedure, the external reset input initiates the setpointdisplay cycle when activated for over two seconds.

When the Cal magnet is held to the side of the transmitter enclosure next to CAL/RESET for more than twoseconds, the transmitter enters the Setpoint Display mode. Once in this mode, the Cal magnet can beremoved. The Setpoint Display sequence will complete automatically. (The external reset input terminal canalso be used to initiate the setpoint display and calibration mode if “YES EXT CAL” was selected during thesetup procedure.) In this mode:

• The display sequentially shows the programmed alarm setpoints and calibration gas concentration.

• Each value is displayed for approximately 1.5 seconds.

• After completing the sequence, the transmitter automatically returns to the Normal operating mode if theCal magnet is no longer being held to the unit (or the external reset input is not activated).

NOTEIf the CAL/RESET switch (or external reset input) is still activated at the end of this cycle, the transmitterautomatically enters the Calibrate mode. If a calibration is not performed, a CAL ABORTED fault will occur.To exit the Calibrate mode without performing the calibration, cycle power or wait for the calibration faultmessage, then reset the unit.

The Setpoint Display mode is used only for displaying the setpoints. Use the “Setup” mode for changingsetpoint and calibration gas values.

Auto calibration is the default setting and the recommended calibration method for all sensors except forChlorine (Cl2) and Sulfur Dioxide (SO2). Auto calibration is required for use with PointWatch.

• Auto Cal is an automatic calibration procedure that requires no adjustments by the operator. The Calibratemode is entered by holding the Cal magnet to the CAL/RESET magnetic switch until completion of the“Setpoint Display” sequence described above (approximately 7 seconds). (The external reset inputterminal can also be used to enter the calibrate mode if “YES EXT CAL” was selected during the Setupprocedure. Activate the input until completion of the “Setpoint Display” sequence.)

• For calibration of the Infiniti with the C7065E O2 sensor, there are two modes of Auto Calibration available:1. Initial / Sensor Replacement Calibration2. Routine CalibrationUse Option #1 for new sensor start-up or after replacing a sensor. Use Option #2 for all subsequentcalibrations after Option #1 has been completed.

• The transmitter performs the Zero adjustments, then signals the operator when to apply and also when toremove the calibration gas. Upon completion of a successful calibration, the transmitter automaticallyreturns to the Normal operating mode.

• If the operator fails to complete the calibration procedure, if an error in calibrating occurs, or if a successfulcalibration cannot be completed, the transmitter will automatically return to the Normal mode and continueto use the previous calibration data (after 10 minutes or when the gas level drops below the lowest alarmsetpoint). A fault indication will be displayed until a reset occurs.

• If the microprocessor determines that the sensor cell is approaching the end of its useful life, the message“SEN AT EOL” will be indicated on the display. A fault indication will be displayed until a reset occurs.

• While in the Calibrate mode, all transmitter outputs are inhibited and the dc current output goes to a presetlevel (adjustable from 0 to 20 mA, with a default value of 2.0 mA). See “Setup” section for completecalibration procedure.

Operating Mode

Reset

Setpoint Display

Auto Calibration

Table 8—Infiniti Modes of Operation (Continued)

Page 22: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 20

Operating Mode

Manual Calibration

Setup

Description

Use the manual calibration mode when calibrating the Chlorine (Cl2) and Sulfur Dioxide (SO2) sensors.

• Manual Calibration must be selected during the initial set up of Infiniti.

• Manual calibration is similar to Auto Calibration, except that when the Zero and Span (calibration gasconcentration) readings are displayed and judged stable by the operator, they must be manually acceptedas calibration points by holding the Cal magnet to the CAL/RESET magnetic switch (or activate the externalreset input if “YES EXT CAL” was selected during the Setup procedure.)

In the setup mode, the range (for some gases), alarm setpoints, calibration gas level, current loop levels,relay operation (latching/non-latching, energized/de-energized), and calibration mode (auto/manual) areprogrammed into the transmitter.

NOTEWhen used with PointWatch only 50% LFL gas may be used for span concentration. PointWatch will notread accurately if other concentrations are used. When used with MOS H2S, only 40 ppm H2S in air may beused for span calibration. The MOS H2S will not read accurately if other concentrations are used.

Table 8—Infiniti Modes of Operation (Continued)

INSTALLATION CHECKLIST

The following checklist is provided as a means ofchecking the system to be sure that all phases ofsystem installation are complete and have beenperformed correctly.

1. Enclosure is securely mounted and sensor ispointing down. (Some PointWatch models must bemounted horizontally. Refer to the PointWatchmanual for details.)

2. Ensure that local wiring and installation codes aremet.

3. Power wiring is installed and power source isoperational.

4. Wiring to external loads and/or monitoring devicesis properly connected.

5. If a sensor termination box is used, shieldedinterconnecting wiring is correctly installed.

6. All cable shields are properly connected.

7. Optional sensor accessories (dust/splash guards,sample draw devices, etc.) are installed, clean, andin good condition.

8. O-ring is in good condition and the junction boxcover is tightly installed.

9. Monitoring devices and/or response equipment isoperational.

STARTUP PROCEDURE

1. Remove power from all output devices to preventactuation.

2. Apply power to the system. If the proper "type ofsensor" indication does not appear in the displayduring warmup, consult the factory.

3. When the Warmup period is completed, perform theSetup procedure.

4. Perform the Calibration procedure.

5. Restore power to the output devices.

SETPOINT DISPLAY MODE

In this mode, the display sequentially shows theprogrammed alarm setpoints and calibration gasconcentration, then returns to the Normal operatingmode (see Table 9). Remove power from all outputdevices to prevent actuation.

Page 23: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 21

SETUP PROCEDURE

1. Determine the required alarm setpoint levels,calibration gas concentration, and other settingssuch as range (Table 5), auto/man calibration,normally energized/de-energized relays, latching/non-latching relays.

CAUTIONChanging the range selection will cause the alarmsetpoints and the calibration gas settings to defaultto the setting shown in Table 5. Catalyticcombustible, PointWatch infrared, MOS H2S andoxygen sensors have preset ranges that areautomatically selected by the Infiniti and cannot bechanged.

2. Remove the enclosure cover to access thetransmitter display and controls.

CAUTIONWhile in the Setup Mode, the current loop outputwill drop to less than 1 mA. For models withoutrelays, this is the only remote indication that theunit is not in the Normal operating mode. Formodels with relays, the fault relay indicates a fault.In either case, the transmitter will remain in theSetup mode unti l Setup is complete. Thetransmitter must be manually stepped through thesequence below in order to return to the Normaloperating mode.

3. Press and hold the SETUP/ACCEPT button for 1second using a small screwdriver, then release.This initiates the Infiniti Setup Mode. Refer to Table10 to perform setup. Once a programming optionhas been accepted, the transmitter wil lautomatically cycle to the next option.

CALIBRATION

CALIBRATION RECOMMENDATIONS

The Infiniti can accommodate automatic or manualcalibration and for many sensors either of thesemethods are effective. Certain sensors, however,require either automatic or manual calibration only. Thesensors and method of calibration required and/orrecommended are listed in Table 11. Refer to this tablebefore proceeding with calibration.

Perform Calibration

• When a new system is initially put into service.• When the sensor is replaced.• Periodically to verify proper performance for

combustible, toxic and oxygen detectors - typicallyat 90 day intervals, however, this frequency isdependent upon the requirements of eachapplication. Refer to the PointWatch manual forcalibration recommendations specific to thatdevice. Refer to Table 12 for the recommendedcalibration frequency for DEC sensors.

Display Indicates Duration and Description

Normal Mode To enter the Setpoint Display mode, activate the CAL/RESET magnetic switch for 2 to 3seconds (hold the Cal magnet to the side of the transmitter enclosure next to CAL/RESET). If“YES EXT CAL” was selected during the “Setup Procedure,” the external reset input can also beused to initiate the Setpoint Display Cycle when activated for 2 to 3 seconds.

Low Alarm Setpoint 1.5 seconds

High Alarm Setpoint 1.5 seconds

Auxiliary Alarm Setpoint 1.5 seconds

Calibration Gas Concentration 1.5 seconds

IMPORTANTFor catalytic sensors only, whenever the type of calibration gas that is useddiffers from the gases to be detected, a Conversion K - Factor must be applied toensure proper operation. Refer to “Catalytic Sensor Calibration” section in thismanual for details.

Normal Mode Remains in Normal mode until another mode is activated.

Table 9—Setpoint Display Cycle

Page 24: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 22

Display

Left portion displays the presentrange setting.

Right portion displaysalternating:

“RNG”“SET”

Note: Not present forPointWatch or MOS H2S.

Left portion displays the lowalarm setpoint.

Right portion displaysalternating:

“LO”“SET”

Left portion displays the highalarm setpoint.

Right portion displaysalternating:

“HI”“SET”

Left portion displays theauxiliary alarm setpoint. Right portion displays

alternating:“AX”

“SET”

Left portion displays thecalibration gas concentration

setting .Right portion displays

alternating:“CAL”“SET”

Note: Not presentfor MOS H2S.

“LATCH”or

“NonLATCH”

“DE-ENERG”or

“ENERG”

Function

Select the Range (see Table 5).

Note: Not all U9500 modelssupport selectable full scale range.

Select the Low Alarm Setpoint

Select the High Alarm Setpoint

Select the Auxiliary Alarm Setpoint

Select the Calibration GasConcentration

Select Non-Latching or LatchingRelays

Select De-Energized or Energizedrelays.

Description/Action

• Range must match that of the sensor being used

• Press the INCREASE button to increase therange setting or the DECREASE button todecrease the setting (see Table 4 for availableranges).

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the settinginto the transmitter.

• Press the INCREASE button to increase thesetpoint or the DECREASE button to decreasethe setpoint.

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the setpointinto the transmitter.

• Press the INCREASE button to increase thesetpoint or the DECREASE button to decreasethe setpoint.

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the setpointinto the transmitter.

• Press the INCREASE button to increase thesetpoint or the DECREASE button to decreasethe setpoint.

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the setpointinto the transmitter.

• The calibration gas concentration must match thatof the gas being used to calibrate (unless Kfactors for combustible sensors are being applied- refer to “Catalytic Sensor Calibration” section.

• Press the INCREASE button to increase thesetting or the DECREASE button to decrease thesetting.

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the settinginto the transmitter.

• Press INCREASE or DECREASE to change thesetting.

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the settinginto the transmitter.

• Press INCREASE or DECREASE to change thesetting.

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the settinginto the transmitter. Factory default setting is forde-energized operation.

Table 10—Infiniti Setup

Page 25: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 23

Display

“YES AUTO”“YES CAL”

or “NO AUTO”“NO CAL”

Note: Not present for MOS H2S.

“YES EXT”“YES CAL”

or “NO EXT”“NO CAL”

“NO 4-20”“NO CAL”

“SET 4mA”“CURRENT”

“SET 20mA”“CURRENT”

“SET CAL”“CURRENT”

Function

Select Automatic or ManualCalibration

Option to allow external reset buttonto be used for calibration in additionto or instead of Cal Magnet. When“Yes” is selected, the external resetinput functions exactly like the CalMagnet.

Option to select a Current LoopOutput other than factory calibrated4 to 20 mA.

Set the current output zero level.

Set the current output full scalelevel.

Set the current output duringcalibration and setup modes.

Description/Action

• Press INCREASE or DECREASE to change thesetting.

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the settinginto the transmitter. Factory default setting is forauto calibration.

• Press INCREASE or DECREASE to change thesetting.

• When the desired setting is displayed, press theSETUP/ACCEPT button to program the settinginto the transmitter. Factory default setting is forno - external reset button is not used forcalibration.

• Press the SETUP/ ACCEPT button to bypass the4 to 20 mA calibration procedure and exit theSETUP mode.

• Press DECREASE or INCREASE to change thedisplay to read “YES 4-20 CAL.”

• Press the SETUP/ACCEPT button to program thecurrent loop.

• Press the INCREASE or DECREASE button tochange the zero level current output (indicated onthe dc current meter).

• When the desired output is indicated, press theSETUP/ACCEPT button to program the settinginto the transmitter.

• Press the INCREASE or DECREASE button tochange the full scale current level output(indicated on the dc current meter).

• When the desired output is indicated, press theSETUP/ACCEPT button to program the settinginto the transmitter.

• Press the INCREASE or DECREASE button tochange the calibration current level output(indicated on the dc current meter).

• When the desired output is indicated, press theSETUP/ACCEPT button to program the settinginto the transmitter.

IMPORTANTA dc current meter capable of measuring 4 to 20 mA must be connected to the current loop output for the following threecurrent loop adjustments. This can be accomplished by connecting a dc ammeter in series with the load or byconnecting a digital dc voltmeter across a known load resistance and calculating the current flow using the formula:current (I) = voltage/load resistance.

Do not press INCREASE or DECREASE pushbuttons during Current Loop Cal without a current meter or voltmeterconnected to the current loop output as described above. Doing so will result in an uncalibrated current loop.

Table 10—Infiniti Setup (Continued)

Page 26: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 24

Calibration Gas Sources

For optimum performance, only use Det-Tronicscalibration gases.

IMPORTANTThe calibration gas concentration setting mustmatch the concentration of the gas used to performthe calibration (printed on label of calibration gascylinder).

For PointWatch calibration, use only 50% LFLconcentration calibration gas of the same type asselected by the PointWatch gas selection switch. Referto the PointWatch instruction manual for details.

For catalytic sensor calibration, most applicationsrequire the use of 50% LFL calibration gas matching thetype of gas to be detected. If a matching calibration

gas type is not available, a conversion K-factor must beused. Refer to the “Catalytic Sensor Calibration” sectionin this manual for details.

For toxic gas sensor calibration, the calibration gastype must match the sensor cell type. The calibrationgas concentration should be one half of the full scalemeasurement range of the sensor in use.

For oxygen sensor calibration, normal ambient airmay be used for span calibration if it is known to beclean and not depleted of O2 (21% vol.). Compressedclean air is available from Det-Tronics if required. It isnot necessary to uti l ize an O2 free gas such ascompressed nitrogen to calibrate the O2 sensor zerolevel. An electronic zero switch is provided within theC7065E sensor housing for this function. Refer to theO2 sensor instruction manual for details.

For MOS sensor calibration, it is required to use onlyDet-Tronics 40 ppm H2S ampoules. All ampoulecalibrations must be performed using Det-Tronicscalibration bottle with thumb screw ampoule breakerand internal mixing fan. Do not use bottled 40 ppmH2S in nitrogen.

Important Calibration Notes

• Ensure that the transmitter is properly programmedfor the gas concentration being used for calibration.(See the "Setup" section.)

• Ensure that only clean air is present at the sensorprior to entering the calibration mode. If thepossibility of background gases exists, purge thesensor with clean air to ensure accurate calibration.

Table 11—Recommended Sensor Calibration Methods

Sensor CalibrationMethod

Auto Manual

Combustible Catalytic (Ex) X

H2S (EC & MOS) X

CO X

PointWatch (HC) X only

NO2 X

O2 X only

Cl2 X only

SO2 X only

Sensor Type After 1 Hour Warm-up After 24 Hours After 1 Week Every 90 Days

PointWatch * Opt Opt Opt

Catalytic Req Req Req Opt

H2S Electrochemical Req Opt Opt Opt

H2S MOS Req Req Req Req

Chlorine Req Req NR Req

Oxygen Req Opt Opt Opt

Carbon Monoxide Req Opt Opt Opt

Nitrogen Dioxide Req Opt Opt Opt

Sulfur Dioxide Req Opt Opt Opt

Table 12—Recommended Frequency of Calibration for DEC Sensors

Req = RequiredOpt = OptionalNR = Not Recommended* = Optional for methane only. Must be calibrated if

gas selection setting other than methane is used.

Page 27: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

• Ensure that the concentration of the calibration gasmatches the calibration gas setting. Typically,calibration gas concentration equal to 50% fullscale is used.

• If the calibration procedure is not completed or ifthe sensitivity of the sensor has deteriorated to theextent that calibration cannot be successfullycompleted, a fault will be generated and the systemwill automatically revert back to the formercalibration settings (after 10 minutes or when thegas level drops below the lowest setpoint). If asuccessful calibration cannot be accomplished,replace the sensor and the hydrophobic filter (ifused) and recalibrate.

• Inspect the sensor. Loss of sensitivity can becaused by various factors. One common cause isby clogging of the hydrophobic or sintered filters bydirt, oil, paint, etc. Problems of this nature will notbe detected by the transmitter’s diagnostic circuitrywhen used with catalytic or electrochemicalsensors. If the filter or the sensor are dirty orplugged, they should be replaced. When thetransmitter is used with the PointWatch Infrareddetector, contamination of its optical surfaces willbe annunciated.

• When calibrating a C7065E O2 Sensor, the initial“zero” calibration requires activation of a switchlocated inside the sensor housing. Subsequentcalibrations of the sensor do not require switchactivation. Always calibrate the sensor using 20.9%O2 if ambient air is less than 20.9% O2.

AUTO CALIBRATION PROCEDURE

In the Auto Cal mode, all adjustments are madeautomatically by the transmitter once calibration hasbeen initiated. Auto Cal mode is recommended for allsensors except Cl2 and SO2. Refer to Table 13 for theAutomatic Calibration Procedure.

O2 Sensor Calibration

Initial calibration of the U9500C/C7065E O2 detectorrequires removal of the C7065E sensor housing foraccess to the zero selection switch. Subsequentcalibrations of the sensor will not require removal of thesensor housing, nor nitrogen purging. The U9500C willautomatically set the zero cal level even with normallevels of O2 displayed during the zero calibrationprocess. Refer to “Calibration Procedure for Infiniti withC7065E Oxygen Sensor” for details.

Catalytic Sensor Calibration

Catalytic sensors respond to many combustible gases.While it is highly recommended that a sensor becalibrated to detect a single gas, the fact remains thatonly a few calibration gas types are available. Inaddition, multiple gas hazards may exist.

A known concentration (typically one half of the fullscale detection range of the instrument) of the actualgas or vapor type that is expected to be detectedshould be used to calibrate the system. Det-Tronicscalibration gas should always be used to ensure propersystem calibration performance and accuracy.Calibration gas should not be used if the Oxygenconcentration within the gas is listed at less than 20%by volume.

A conversion K-factor must be used in the calibration ofthe system whenever detection of gases/vapors otherthan the gas used in the actual calibration process willoccur. Refer to the “Det-Tronics K-factor Tech Note” forthe current list of Det-Tronics K-factors. The K-factorrepresents the relative sensor response ratio of thecalibration gas to the detected gas. The K-factor isused within the “K-factor equation” to determine theproper transmitter output level (span setpoint) when thesensor is exposed to the calibration gas. The K-factorequation is as follows:

C x K = S

C = Concentration of the calibration gas in % LFL

K = Conversion K-factor for the gas to bemonitored with the given calibration gas

S = Corrected combustible gas transmittercalibration span output level (span setpoint)

Example: Gas to be detected: Gasoline vaporsCalibration gas: 50% LFL Propane in airK-factor: 1.04

Equation: C x K = S50 x 1.04 = 52

For proper system sensitivity to gasoline vapors, theInfiniti transmitter calibration gas concentration setpointshould be adjusted to read 52% LFL. When the sensoris calibrated with 50% LFL propane in air calibration gasmixture, the sensor wil l provide an accuratemeasurement of gasoline vapors.

95-84445.1 25

Page 28: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 26

Description

Normal operation/no gas present

Initiate calibration – Catalytic,PIR9400 & all toxic sensors

New sensor cal – O2

Existing sensor cal – O2

Zero calibration complete

New sensor cal – O2

Span calibration

Span calibration complete

Calibration fault indication

Display

Indicates the detected gasconcentration

Sequences through the Setupsettings

Enters the Calibration mode -Display shows detected gasconcentration and alternatingmessage:

“ZERO” “CAL”

Display shows detected gasconcentration and alternatingmessage:

“APLY” “GAS”

Display shows rising gasconcentration and alternatingmessage:

“GAS” “ON”

Display shows decreasing gasconcentration when gas isremoved and alternatingmessage:

“CAL” “OK” then

“RMV”“GAS”

then, if the calibration issuccessful:

“XXXX SPAN”

Display shows alternatingmessages indicating the fault,then

“RMV” “GAS”

Operator Action

• If the possibility of background gases exists, purge thesensor with clean air to ensure accurate calibration.

• Hold the Cal magnet to the CAL/RESET magneticswitch for 7 seconds. See Figure 16 for CAL/RESETswitch location. (The external reset input can also beused to enter the calibration mode if “YES EXT CAL”was selected during Setup procedure).

New O2 sensor cal – First remove C7065E cover andselect “Zero”.

No zero gas action necessary.

• Apply the calibration gas to the sensor by placing thecalibration cup over the sensor (or installing the directinject fitting and hose on the PointWatch detector) andopening the valve on the calibration gas cylinder.

For the MOS H2S sensor, ensure proper H2Sampoule is inserted into ampoule holder withincalibration bottle. Place cal bottle over MOS sensor.Break ampoule by tightening thumb screw. Rotatemixing fan by slowly rotating the external lever 360°.

Select switch to “ON”. Replace C7065E cover.

• None.For MOS H2S sensor, continue slowly rotating theexternal lever.

• Remove the calibration gas. When the gas level fallsbelow the lowest alarm setpoint, and if no faults arepresent, the transmitter automatically exits theCalibrate mode.

• A sensitivity reading that can be used to track sensorlife (except PointWatch) is displayed for sevenseconds with the “SPAN” reading and prior to thetransmitter returning to normal operation. Any readingover 100 indicates that the sensor is good. MOS H2Snumber is used only for trending.

• At the successful completion of the calibration, alloutputs and indicators return to normal operation.

• If faults are present, the unit will exit after theremainder of 10 minutes.

• If a fault occurs, remove the gas and correct the fault.After the fault has been cleared, begin calibrationagain. See Table 15 - Fault Messages, Explanationsand Corrective Action.

Table 13—Automatic Calibration Procedure

Page 29: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

If more than one calibration gas type and K-factor islisted for a gas that will be detected, generally the bestcalibration gas to use is that which provides a K-factorclosest to the value of 1.0 (one). Note that the presenceof Methane gas as a potential detectable gas is anexception. Always use Methane calibration gas ifMethane is expected to be present within the protectedarea.

If a specific gas/vapor and K-factor is not listed withinthe “Det-Tronics K-factor Tech Note”, a K-factor can bedetermined by Det-Tronics Sensor Engineeringdepartment. Contact the factory for details.

MANUAL CALIBRATION PROCEDURE

In the Manual Cal mode, the CAL/RESET switch must beactivated using the Cal magnet to accept a reading as acalibration point. (The external reset input can also beused to accept a reading if "YES EXT CAL" was selectedduring the Setup procedure.)

The Infiniti must be programmed for manual calibrationprior to initiating the manual calibration procedure (referto the Setup section). Refer to Table 14 for the ManualCalibration Procedure.

IMPORTANTThe Manual Calibration Procedure must be usedfor chlorine (Cl2) and sulfur dioxide (SO2) sensors.Use the Auto Calibration Procedure for all othersensors.

CALIBRATION PROCEDURE FOR INFINITI WITHC7065E OXYGEN SENSOR

There are two calibration procedures for theU9500/C7065E:

1. Initial/Replacement Sensor Calibration. Thisprocedure should be used on new product initialcalibration, or any time an existing sensor has beenreplaced with a new or different sensor. Thisprocedure requires removal of the sensor housing.Live DC circuits will be exposed to the surroundingenvironment during this procedure.

2. Routine Calibration. This procedure should beused for subsequent calibrations after theinitial/replacement sensor calibration procedure hasbeen performed. This procedure does not requireremoval of the sensor housing, and no live circuitswill be exposed.

Before performing either procedure:

1. Ensure that the device is properly installed andwired.

2. Ensure that the electrochemical cell is installedproperly.

3. Ensure that the U9500/C7065E is powered-up anddisplays normal operating mode without faultindication. In not, clear all faults before attemptingto enter calibration mode.

4. Ensure that the U9500/C7065E has beenprogrammed for “auto calibration” mode. Manualcalibration mode is not compatible with theC7065E sensor.

5. For best results, allow the U9500/C7065E to warmup for one hour before performing the calibrationprocedure.

Initial/Replacement Sensor Calibration Procedure

1. Remove the C7065E aluminum sensor cover.Leave the sensor cell plugged in.

2. Apply the calibration magnet to the U9500calibration target location for nine seconds, or untilthe U9500 display shows “zero-cal”.

3. Move the toggle switch on the electrochemicalsensor cell to the “zero” position. See Figure 21 forswitch location. This will simulate the “zero” or “no-oxygen” condition necessary to establish a baselineoutput calibration level. When the U9500 displayreads “00”, move the toggle switch back to the “on”position. Place the aluminum sensor cover over thecell and reinstall.

95-84445.1 27

A1472

ZERO SWITCH

Figure 21—Electrochemical O2 Sensor Cell

Page 30: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 28

Description

Normal operation/no gas present

Initiate calibration

Zero calibration

Apply calibration gas

Span calibration

Remove calibration gas

Calibration fault indication

Display

Indicates the detected gasconcentration

Sequences through the Setupsettings

Enters the Calibration mode -Display shows detected gasconcentration and alternatingmessage:

“ZERO”“CAL”

Display continues showingdetected gas concentration andalternating message:

“ZERO”“CAL”

Display shows detected gasconcentration and alternatingmessage:

“APLY”“GAS”

Display shows rising gasconcentration and alternatingmessage:

“GAS”“ON”

Display shows decreasing gasconcentration when gas isremoved and alternatingmessage:

“CAL” “OK”then

“RMV”“GAS”then

“XXXX SPAN”

Display shows alternatingmessages indicating the fault,then

“RMV”“GAS”

Operator Action

• Ensure that the unit is set for Manual Calibration.Refer to the “Setup Procedure.”

• If the possibility of background gases exists, purge thesensor with clean air to ensure accurate calibration.

• Hold the Cal magnet to the CAL/RESET magneticswitch for 7 seconds to enter the calibration mode.(The external reset input can also be used to enter thecalibration mode if “EXT CAL YES” was selectedduring the Setup procedure).

• When the zero reading has stabilized, hold the Calmagnet to the CAL/RESET magnetic switch for 2seconds to accept the displayed reading as the zeropoint.

• Apply the calibration gas to the sensor by placing thecalibration cup over the sensor and opening the valveon the calibration gas cylinder.

• When the reading has stabilized, hold the Cal magnetto the CAL/RESET magnetic switch for 2 seconds toaccept the displayed reading as the span point. Thedisplay will indicate the selected calibration gasconcentration as span.

• Remove the calibration gas. When the gas level fallsbelow the lowest alarm setpoint, the transmitterautomatically exits the Calibrate mode.

• A sensitivity reading that can be used to track sensorlife (except PointWatch) is displayed for 7 secondswith the “SPAN” display and prior to the transmitterreturning to normal operation. Any reading over 100indicates that the sensor is good.

• At the successful completion of the calibration, alloutputs and indicators return to normal operation.

• If faults are present, the unit will exit after theremainder of 10 minutes. To force an exit fromcalibration, make sure that the gas concentration isbelow alarm setpoints and dropping, then activate theCAL/RESET switch for 1 second.

• If a fault occurs, remove the gas and correct the fault.After the fault has been cleared, begin calibrationagain. See Table 15 - Fault Messages, Explanationsand Corrective Action.

Table 14—Manual Calibration Procedure

Page 31: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 29

4. When the U9500 display shows “aply-gas”, thetransmitter will begin to record the sensor outputlevel in response to the ambient oxygenconcentration. If this is known to be 20.9%, anaccurate span calculation will result. If the ambientO2 level is less than 20.9%, it is recommended toapply 20.9% oxygen using a Det-Tronics O2calibration kit.

5. When span calculations are complete, the U9500display will indicate “cal-OK”, and then “rmv-gas”.If using a Det-Tronics O2 calibration kit, remove thecalibration cup and close the regulator valve. Noactions are necessary if ambient air O2 is used.

6. The U9500 will automatically exit calibration modewhen calibration is complete. The displayed O2level should be 20.9% (17.4 mA current level) ifambient conditions are normal.

Routine Calibration Procedure

1. Do not remove the C7065E sensor cover.

2. Apply the calibration magnet to the U9500calibration target location for nine seconds, or untilthe U9500 display shows “zero-cal”. The initial zerobaseline output level reading will be referenced.Wait until the U9500 display shows “aply-gas”.

3. The transmitter will now begin to record the sensoroutput level in response to the ambient oxygenconcentration. If this is known to be 20.9%, anaccurate span calculation will result. If the ambientO2 level is less than 20.9%, it is recommended toapply 20.9% oxygen using a Det-Tronics O2calibration kit.

4. When span calculations are complete, the U9500display will indicate “cal-OK”, and then “rmv-gas”.If using a Det-Tronics O2 calibration kit, remove thecalibration cup and close the regulator valve. Noactions are necessary if ambient air O2 is used.

5. The U9500 will automatically exit calibration modewhen calibration is complete. The displayed O2level should be 20.9% (17.4 mA current level) ifambient conditions are normal.

TROUBLESHOOTING

Automatic Diagnostics and Fault Messages

The transmitter features self-testing circuitry thatcontinuously checks for problems that could preventproper system response. When power is applied, themicroprocessor automatically tests the unit. If a fault isdetected during this warmup mode, it will be indicated

on the display and must be reset to clear. In the Normaloperating mode, it continuously monitors the inputsignal from the sensor to ensure proper functioning.

In the event of a system fault:

• The display identifies the nature of the fault using afault message. Refer to Table 15 for an expandedexplanation of the messages.

• The normally energized Fault relay (on relaymodels) is de-energized.

• The dc current output drops to less than 1.0 mA.

NOTEThe fault message will be shown for about 1.5seconds out of every 3 seconds. The gasconcentration at the sensor will be displayed duringthe remaining time. If more than one fault shouldoccur, the highest priority fault will be displayed.(Table 15 lists the faults in order of priority.)

In the event of an alarm condition and a systemfault both occurring:

• In most cases, the first condition that occurs will beindicated by the current and relay outputs and onthe display.

• The exceptions are "CAL ABORTED" and "SENSORE.O.L." faults, which both can occur during thecalibration procedure. If an alarm occurs with thesefaults, the alarm will over-ride the fault and will beindicated.

Prioritized Faults

The faults are prioritized, with the highest fault being theonly one displayed (see Table 15 for a prioritizedlisting). If an additional fault exists, it will be displayedafter the higher priority fault has been cleared.

Clearing Faults

Generally, faults that occur while in the normal mode areself-clearing once the fault condition has beencorrected. Faults that occur while in the warmup andcalibration modes require a manual reset to clear (usingeither an externally connected reset switch or the Calmagnet). After the fault condition has been corrected,the fault relay automatically switches to the normal(energized) state, the dc current output returns tonormal, and the fault message turns off.

CAUTIONThe fault detection circuitry does not monitor theoperation of external response equipment or the wiringto these devices. It is important that these devices bechecked periodically to ensure that they are operational.

Page 32: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 30

Fault Message Display

Blank Display

“COMPUTER”“FAILURE”

“WDT”“FAILURE”

“EEPROM”“FAILURE”

“EXT RSET”“PROBLEM”

“24V P.S.”“FAILURE”

“5V P.S”“FAILURE”

“SENSOR”“PROBLEM”

“PTIR CAL”“LINE LOW”

“PTIR”“VOLT LOW”

“DIRTY”“OPTICS”

“REPLACE”“SENSOR”

“CAL”“ABORTED”

“SENSOR”“E.O.L.”

“ZERO”“DRIFT”

Explanation and Corrective Action

EEPROM sumcheck failure. Cycle power to clear fault. If fault persists, return the unit to thefactory for repair.

RAM or processor failure. Cycle power to clear fault. If fault persists, return the unit to the factoryfor repair.

Watchdog timer failure. Cycle power to clear fault. If fault persists, return the unit to the factory forrepair.

Activate the Cal/Reset switch using the Cal Magnet, then perform Setup and Calibrationprocedures. If fault persists, return the unit to the factory for repair.

External reset button has been activated for 15 seconds or longer. Self-clearing when button isreleased.

External 24 volt power supply is not in the 15 to 32 volt range. Check and correct input voltage.During normal operating mode, this fault is self clearing when the fault is corrected. If fault occursduring warmup or calibration modes, activate the Cal/Reset switch using the Cal Magnet.

Internal 5 volt analog power supply is not in the 4.75 to 5.35 volt range. During normal operatingmode, this fault is self clearing when the fault is corrected. If fault occurs during warmup orcalibration modes, activate the Cal/Reset switch using the Cal Magnet. If fault persists, return theunit to the factory for repair.

Sensor input fault. With 4 to 20 mA output sensors, the current output is below 2 mA or above 35mA. In normal operating mode, the unit automatically goes through Warmup when this fault clears.If this fault occurs at the end of the warmup period or calibration procedure, recalibrate the sensor.If fault persists, check sensor condition and wiring.

(PointWatch sensor only). The PointWatch has detected that the calibration line is low (active)during power-up.

(PointWatch sensor only). The PointWatch has detected that its input voltage is below specifiedlevel.

(PointWatch sensor only). The PointWatch has detected that its optics are dirty. Refer to thePointWatch manual for cleaning procedure.

(In calibration mode) sensor is defective. Replace sensor and perform calibration procedure.

(Cal Message) Time ran out while waiting for the gas reading to stabilize. Activate the Cal/Resetswitch using the Cal Magnet.

(Cal Message) Sensor reaching End Of Life. Consider replacement of the sensor in the next 1 or 2calibrations.

Negative zero drift. Sensor input is –9% full scale or lower. Perform sensor calibration.

Table 15—Fault Messages, Explanations And Corrective Action

Page 33: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 31

Contaminating Gases And Vapors for CatalyticSensors

Gases and/or vapors that can cause permanent loss ofsensor sensitivity:

– Silicone compounds often found in oils, greasesand resins.

– Antiknock compounds such as tetra ethyl lead,tetra methyl lead and phosphate esters.

Gases and/or vapors that can cause inhibit ion(temporary loss of sensitivity) of the sensing element:

– Volatile halogenated compounds.– Tetrachloroethylene.– Fluorinated hydrocarbon.– Vapors that result from hot P.V.C.– Acids and various solvents may cause a shift in

the zero of electrochemical sensor.– Chlorine and Chlorinated HC.

NOTEThe sensor must be periodically inspected andcalibrated following prolonged exposure tocontaminating gases and vapors.

MAINTENANCE

CAUTIONBe sure to secure all output devices that areactuated by the system to prevent unwantedactivation of this equipment, and remember toplace these same output devices back into servicewhen the checkout is complete.

• Periodically apply a generous amount of Lubriplategrease (part number 102868-001) to the internalthreads on the junction box cover using anapplication tool. DO NOT use other lubricants,since some materials can cause irreversibledamage to the sensing element in the gas sensor.

• To ensure reliable protection, it is important tocheck and calibrate the detection system on aregularly scheduled basis. The frequency of thesechecks is determined by the requirements of theparticular installation - 90 days is typical.

• Fault detection circuitry continuously monitors forproblems that could prevent proper systemresponse. It does not monitor external responseequipment or the wiring to these devices. It isimportant that these devices be checked initiallywhen the system is installed, as well as periodicallyduring the ongoing maintenance program.

• The system must be checked periodically in theNormal mode to ensure that those items notchecked by the transmitter diagnostic circuitry(such as output relays) are functioning properly.

SENSOR AND HYDROPHOBIC FILTERREPLACEMENT

CAUTIONBe sure to secure all output devices that areactuated by the system to prevent unwantedactivation of this equipment, and remember toplace these same output devices back into servicewhen the checkout is complete.

Catalytic and MOS H2S Sensor Replacement

For catalytic combustible gas and MOS H2S sensors, itis necessary to replace the entire sensor assemblywhen it is defective. Follow the procedure below toreplace the sensor.

1. Remove power to the transmitter prior to replacingthe sensor.

2. Remove the transmitter cover and the wire shieldwithin the transmitter. If a sensor termination boxwas used, remove the sensor junction box cover.

3. Unplug the sensor from the transmitter module (if asensor termination box was used, unplug it from theplug inside the termination box) and unscrew it fromthe conduit entry.

4. Thread the wires for the replacement sensorthrough the conduit entry, then screw the sensorinto the conduit entry and plug it in. Replace thewire shield.

5. Replace the junction box cover.

6. Re-apply power. Allow time for the unit to warm upand stabilize (approximately 24 hours for bestresults), then calibrate. For MOS H2S, follow MOSH2S calibration procedure.

Page 34: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

95-84445.1 32

Electrochemical Sensor Cell Replacement

For sensors with replaceable sensor cells (toxic andoxygen sensors), it may not be necessary to replace theentire sensor housing assembly when the sensor isdefective. Follow the procedure below to replace thesensor cell.

1. Remove power to the transmitter prior to replacingthe sensor cell.

2. Remove the cap from the sensor base. See Figure22. (There is no need to remove the sensor housingfrom the junction box for this operation.)

NOTECompare part numbers to be sure that the correctreplacement cell is being used.

3. Remove the old sensor cell. The sensor cellcontains a small amount of lead – dispose ofproperly. Check for corrosion or contamination onthe terminals of the sensor base, and clean ifnecessary.

4. Determine proper orientation for the new cell, thencarefully plug it in.

NOTEHandle the sensor cell carefully. To avoid possibledamage, observe the normally acceptedprocedures for handling electrostatic sensitivedevices. See form 75-1005 for addit ionalinformation.

5. Be sure that the O-ring on the sensor housing is ingood condition, then place the cap back on thesensor base. Tighten only until snug. Do not overtighten.

6. Re-apply power. Allow time for the unit to warm upand stabilize (approximately one hour for bestresults), then calibrate.

An adequate supply of spare electrochemical cellassemblies should be kept on hand for f ieldreplacement. For maximum protection againstcontamination and deterioration, they should not beremoved from the original protective packaging until thetime of installation. To ensure maximum storage life,electrochemical cells should be stored in the unopenedbag that the sensor is shipped in, at a temperaturebetween 32°F and 68°F (0 to 20°C) and a relativehumidity between 15 and 90 percent.

B1203

SENSOR HOUSING

SENSING ELEMENT ASSEMBLY

CAP

HYDROPHOBIC FILTER

Figure 22—Electrochemical Sensor Parts Identification

Page 35: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

Hydrophobic Filter Replacement

The hydrophobic filter on the front of some of theelectrochemical sensor housings protects the sensorcell from contaminants in the environment, and alsoenables the operation of the cell in "wet" environmentswithout plugging its screen. The operator shouldfrequently inspect the hydrophobic filter for cleanliness.A dirty filter can significantly reduce the amount of gasthat is able to reach the sensor cell, thereby impairingthe ability of the system to respond to a hazardouscondition. If the filter becomes dirty or if it is damaged,it must be replaced.

To replace the hydrophobic filter, simply unscrew theexisting filter from the housing, then replace it with anew filter. Use care not to over tighten.

NOTEA dirty hydrophobic filter can adversely affect theresponse of the sensor by blocking the flow of gasto the sensor cell. If the detector cannot becalibrated or responds slowly to the calibration gas,check the condition of the hydrophobic filter beforereplacing the sensor cell.

PointWatch Detector Replacement

Refer to Figure 9 in this manual for wiring diagram andthe PointWatch manual for installation and replacementinstructions.

SPARE PARTS

• Electronic Module - Specify gas sensor type andwith or without optional relay package whenordering.

Catalytic Combustible Gas PointWatch Hydrocarbon Gas Hydrogen Sulfide – ElectrochemicalHydrogen Sulfide – MOSCarbon Monoxide (specify range)OxygenChlorineSulfur DioxideNitrogen Dioxide

• SensorsCatalytic Combustible Gas PointWatch IR Hydrocarbon Gas Hydrogen Sulfide – ElectrochemicalHydrogen Sulfide – MOSCarbon Monoxide (specify range)OxygenChlorineSulfur DioxideNitrogen Dioxide

• Calibration Gas Kits and spare cylinders - Specifygas and concentration when ordering.

• H2S Ampoule Calibration Kits.

• Spare 40 ppm H2S Ampoules

• Sensor Termination Box

• Lubriplate grease for threads

• There are many other accessories available for usewith various sensors. Contact your localrepresentative or the factory for information.

DEVICE REPAIR AND RETURN

Prior to returning devices, contact the nearest localDetector Electronics office so that a Service Ordernumber can be assigned. A written statementdescribing the malfunction must accompany thereturned device to expedite finding the cause of thefailure.

Pack the unit properly. Use sufficient packing materialin addition to an antistatic bag or aluminum-backedcardboard as protection from electrostatic discharge.

Return all equipment transportation prepaid to thefactory in Minneapolis.

95-84445.1 33

Page 36: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

APPENDIX A

FACTORY MUTUAL (FM) APPROVAL DESCRIPTION

Refer to drawing 006722-001 (Figure A-1) for applicable area classification and installation details.

COMBUSTIBLE

Transmitters: U9500A1001, U9500A1004, with Junction Box P/N 006264-013, -014, -017 or -018.

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per FM 3615.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per FM 3615.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per FM 3611.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per ANSI/NEMA 250. (For use with Sensor Termination box.)

• Performance verified up to 100% LFL methane-in-air atmospheres per FM 6320.

Hydrocarbon Gas Transmitters: U9500H6002 or U9500H6004, with Junction Box P/N 006264-013, -014, -017 or -018.

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per FM 3615.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per FM 3615.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per FM 3611.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per ANSI/NEMA 250. (For use with Sensor Termination box.)

• Performance verified up to 100% LFL methane-in-air atmospheres per FM 6320.

Sensor Termination Box: Model STB Series, used with Combustible units above:

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per FM 3615.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per FM 3615.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per FM 3611.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per ANSI/NEMA 250.

Combustible Gas Sensors: Model CGS:

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per FM 3615.

Hydrocarbon Sensors:

Model PIR9400:

• Explosion-proof for Class I, Division 1, Groups B, C and D (T5) Hazardous (Classified) Locations.

• Class I, Division 2, Groups A, B, C and D (T3C) Hazardous (Classified) Locations, Tamb = –40°C to +75°C, conduitseal not required.

Model PIRECL:

• Explosion-proof for Class I, Division 1, Groups B, C and D (T4) Ta = 75°C with intrinsically safe output for HARTCommunications in accordance with control drawing 0072783-001, conduit seal not required.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4) Ta = 75°C Hazardous (Classified) Locations.

Stand-alone 4-20 mA FM Approved Gas Sensor/Transmitter:

• See specific detector rating.

5.1 95-8444A-1

Page 37: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

ELECTROCHEMICAL

Transmitters: U9500B2002 and U9500B2004 (Hydrogen Sulfide), U9500C (Oxygen), U9500D (Chlorine),U9500E (Carbon Monoxide), U9500F (Sulfur Dioxide) and U9500G (Nitrogen Dioxide) with junction boxes P/N006264-013, -014, -017 or -018 and direct mounted electrochemical sensor:

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per FM 3615.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per FM 3615.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per FM 3611.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per ANSI/NEMA 250. (For use with Sensor Termination box.)

• Performance verified up to 100 ppm H2S-in-air atmospheres per FM 6341 (Draft).

Sensor Termination Box: STB Series, used with Electrochemical units above:

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per FM 3615.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per FM 3615.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per FM 3611.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per ANSI/NEMA 250.

Sensors:

C7064E5014 (H2S):

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per FM 3615.

Sensors C7064E4012 or C7064E5012 (H2S):

• Explosion-proof for Class I, Division 1, Groups C and D Hazardous (Classified) Locations per FM 3615.

Stand-alone 4-20 mA FM Approved Gas Detector:

• See specific detector rating.

5.1 95-8444A-2

Page 38: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

U9500A SERIES SENSOR CONFIGURATIONS

• Model CGS Series Combustible Gas Sensors

NOTESensor cross sensitivity has not been verified by FM.

NOTEThe high temperature characteristic has not been FM verified above +75°C.

NOTEDetector Electronics combustible gas detection K-Factors are not FM verified.

U9500B THROUGH U9500H INFINITI SERIES SENSOR CONFIGURATIONS

• Models C7064E4012 and C7064E5012 Hydrogen Sulfide (H2S) Sensors (U9500B)

• Model C7065E Oxygen (U9500C)

• Model C7067E Chlorine (U9500D)

• Model C7066E Carbon Monoxide (U9500E)

• Model C7068E Sulfur Dioxide (U9500F)

• Model C7069E Nitrogen Oxide (U9500G)

• Model PIR9400 or PIRECL Hydrocarbon (U9500H)

NOTEFM Approval of the 4 to 20 mA input does not include or imply Approval of the gas detection apparatus such assensors, transmitters, or devices connected to the system. In order to maintain FM Approval of the system, all 4to 20 mA gas detection instruments connected to the input must also be FM Approved.

NOTEMetric straight thread types are for use in non-North American applications.

Calibration

• Calibration of the above listed sensors has been FM verified using the respective U9500 Transmitter with the Det-Tronics 225130-001 (50% Methane) and 227115-001 H2S Calibration Kits.

• The U9500B through U9500H Series Transmitters can be used with any FM Approved 4 to 20 mA device.

5.1 95-8444A-3

Page 39: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

5.1 95-8444A-4

Fig

ure

A1—

Dev

ice

Con

figur

atio

n fo

r F

M A

ppro

val

HY

DRO

GEN

SU

LFID

E SE

NSO

R(0

0670

5-00

1)

MO

DEL

C70

64E

SERI

ES

CLA

SS I,

DIV

ISIO

N 1

, GRO

UPS

B,C

& D

CLA

SS I,

DIV

ISIO

N 2

, GRO

UPS

A,B

,C &

D (

T4A

)H

AZ

ARD

OU

S LO

CAT

ION

S

CLA

SS I,

DIV

ISIO

N 1

, GRO

UPS

B,C

& D

CLA

SS I,

DIV

ISIO

N 2

, GRO

UPS

A,B

,C &

D (

T4A

) C

LASS

II, D

IVIS

ION

1 G

ROU

PS E

,F &

GC

LASS

II, D

IVIS

ION

2, G

ROU

PS F

& G

(T4

A)

CLA

SS II

I, D

IVIS

ION

S 1

& 2

HA

ZA

RDO

US

LOC

ATIO

NS

NEM

A/T

YPE

4X

FRO

M F

MA

APP

ROV

EDC

ON

TRO

L D

EVIC

E

HY

DRO

CA

RBO

NM

OD

EL P

IR94

00 S

ERIE

S

CO

MB

UST

IBLE

GA

S SE

NSO

R

MO

DEL

C70

64E

SERI

ES

CLA

SS I,

DIV

ISIO

N 1

, GRO

UPS

C &

DC

LASS

I, D

IVIS

ION

2, G

ROU

PS A

,B,C

& D

(T4

A)

HA

ZA

RDO

US

LOC

ATIO

NS

CO

NTR

OL

DEV

ICE

FRO

M F

MA

APP

ROV

ED

MO

DEL

CG

S SE

RIES

INFR

ARE

D G

AS

SEN

SOR

(006

888-

001)

MO

DEL

CG

S SE

RIES

(006

888-

001)

CO

MB

UST

IBLE

GA

S SE

NSO

R

MO

DEL

PIR

9400

SER

IES

OR

FMA

APP

ROV

ED 4

-20m

A D

EVIC

E

INFI

NIT

I GA

S TR

AN

SMIT

TER

MO

DEL

U95

00 S

ERIE

S

AU

X

ALA

RM

XX

XX

X

DEC

REA

SEIN

CRE

ASE

CA

L/RE

SET

SETU

P

AC

CEP

T

MO

DEL

U95

00

%LF

LXE

HI

TR

ON

ICS

DET

LO

INFI

NIT

I GA

S TR

AN

SMIT

TER

MO

DEL

U95

00 S

ERIE

S

AU

X

ALA

RM

XX

XX

X

DEC

REA

SEIN

CRE

ASE

CA

L/RE

SET

SETU

P

AC

CEP

T

MO

DEL

U95

00

%LF

LXE

HI

TR

ON

ICS

DET

LO

(006

630-

001)

(006

630-

001)

(006

723-

001)

HY

DRO

CA

RBO

NIN

FRA

RED

GA

S SE

NSO

R

(006

705-

001)

HY

DRO

GEN

SU

LFID

E SE

NSO

R

1. F

MA

APP

ROV

ED P

ROD

UC

T - N

O M

OD

IFIC

ATIO

NS

PERM

ITTE

D W

ITH

OU

T RE

FERE

NC

E TO

FM

A.

HY

DRO

GEN

SU

LFID

E SE

NSO

R(0

0670

5-00

1)

MO

DEL

C70

64E5

014

(006

705-

001)

HY

DRO

GEN

SU

LFID

E SE

NSO

RM

OD

EL C

7064

E501

4

2. W

ARN

ING

: EN

SURE

SEN

SOR

HA

ZA

RDO

US

(CLA

SSIF

IED

) LO

CAT

ION

RAT

ING

IS A

PPLI

CA

BLE

FO

R TH

E IN

TEN

DED

USE

.

22O

R FM

A A

PPRO

VED

4-2

0mA

DEV

ICE

2O

R FM

A A

PPRO

VED

4-2

0mA

DEV

ICE

OR

FMA

APP

ROV

ED 4

-20m

A D

EVIC

E2

DW

G N

OSH

REV

8

D C B A

D C B A

8

7 7

6 6

5 5

4 4

3 32

1 1

D

THER

EOF

IS E

XPR

ESSL

Y P

ROH

IBIT

ED W

ITH

OU

T TH

E W

RITT

EN

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D

DIM

ENSI

ON

T

OLE

RA

NC

EIN

CH

(M

M)

IN

CH

(M

M)

REM

OV

E A

LL B

URR

S B

REA

K A

LLED

GES

AN

D S

HA

RP C

ORN

ERS

THIS

DRA

WIN

G A

ND

SPE

CIF

ICAT

ION

CO

NTA

IN P

ROPR

IETA

RYIN

FORM

ATIO

N A

ND

AN

Y R

EPRO

DU

CTI

ON

DIS

CLO

SURE

OR

USE

PERM

ISSI

ON

OF

DET

ECTO

R EL

ECTR

ON

ICS

CO

RPO

RATI

ON

.

0.0

(0)

±.0

2

FIRS

T U

SED

ON

BIL

L O

F M

AT'L

REQ

.

TITL

E

SHEE

T

APP

'D

APP

'D

DO

NO

T SC

ALE

DR

AW

ING

DAT

E

DAT

EA

NG

LE ±

1'

(0.0

)

(0.0

0)

0.00

0.00

0

±.0

1

±.0

05

CH

ECK

ED

DR

AW

N

REV

DAT

E

DAT

E

ECO

NO

.

TOLE

RA

NC

ES A

RE :

DES

CRI

PTIO

N

DET

ECTO

R EL

ECTR

ON

ICS

CO

RP.

±(0

.5)

SIZ

ESC

ALE

DRA

WIN

G N

O.

MIN

NEA

POLI

S, M

INN

ESO

TA 5

5438

±(0

.25)

±(0

.13)

REV

APP

ROV

EDD

ATE

CA

DD

S N

AM

E:

DW

G, D

ESIG

N R

EFER

ENC

EU

9500

SYS

TEM

"FM

"00

6722

-001

D

CD

S3.

11.9

9

1 O

F 1

NTS

6722

-01

d

3.12

.99

CD

S

JUN

CTI

ON

BO

XW

/ 00

6264

-XX

X

SEN

SOR

TERM

INAT

ION

BO

XM

OD

EL S

TB S

ERIE

S (O

PTIO

NA

L)

W/

0062

64-X

XX

JU

NC

TIO

N B

OX

t

T E DOT C EC E L E RN O R T

9

C S CIO

6 . P R

1

1 0

.W

O1

APPROVED

E

R E

N

16-3

2

0

DAT

E C

OD

EM

OD

EL N

O.

00

67

13

-

SERI

AL

NO

.

10

RE

VG

.

WAT

TS

7.7

MA

X

VD

C

A

N

O W

NEHN

S PEH

EPOE N

TOV

ES

TN.

AMTR SE

G AP

D OG :

AO

IM A B EY

SNND

A

O SLPN IRW

E X

L T IAOCC EAN

FRU S

DO

R MO

)

B

T

URT

NIT

R

D

UMAER

NASR

BEDNU&

LA

Sh

ROFEIE

DNAT

SN

EPO

AC

E

.

NNI

M

PA

LO

M,

SI

83

45

2

GNOI

T

OF

RC

5,

N

BN

CM

O.2

25

TS

UI

O1

.

AS

U

EM

DU

0?

TI

UI R

DE

TEC

O

/ LA

SE

AT NY

P

7+4 E

RQX

C?5

OT

NmL

E2

(

NC

O

Ta

-b

=4

P

HZA

ORRAF

III

P, P

C

CI

LD

,VI

DB

,L

CI D

I,

I

GR

2

RG

,

C,

V,

VI2

D&

G1

,

IL

SR

P

DB,

S

L

A)

E

,G C

)

F &,

V D A

G( T 4

&F

I &C,

SPGR

(4T,1

C

I I

LS

A

,

006880-001

(CSA

)

006722-001

(FM

)

INSTALL

PER

t

T E DOT C EC E L E RN O R T

9

C S CIO

6 . P R

1

1 0

.W

O1

APPROVED

E

R E

N

16-3

2

0

DAT

E C

OD

EM

OD

EL N

O.

00

67

13

-

SERI

AL

NO

.

10

RE

VG

.

WAT

TS

7.7

MA

X

VD

C

A

N

O W

NEHN

S PEH

EPOE N

TOV

ES

TN.

AMTR SE

G AP

D OG :

AO

IM A B EY

SNND

A

O SLPN IRW

E X

L T IAOCC EAN

FRU S

DO

R MO

)

B

T

URT

NIT

R

D

UMAER

NASR

BEDNU&

LA

Sh

ROFEIE

DNAT

SN

EPO

AC

E

.

NNI

M

PA

LO

M,

SI

83

45

2

GNOI

T

OF

RC

5,

N

BN

CM

O.2

25

TS

UI

O1

.

AS

U

EM

DU

0?

TI

UI R

DE

TEC

O

/ LA

SE

AT NY

P

7+4 E

RQX

C?5

OT

NmL

E2

(

NC

O

Ta

-b

=4

P

HZA

ORRAF

III

P, P

C

CI

LD

,VI

DB

,L

CI D

I,

I

GR

2

RG

,

C,

V,

VI2

D&

G1

,

IL

SR

P

DB,

S

L

A)

E

,G C

)

F &,

V D A

G( T 4

&F

I &C,

SPGR

(4T,1

C

I I

LS

A

,

006880-001

(CSA

)

006722-001

(FM

)

INSTALL

PER

Page 40: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

APPENDIX B

CANADIAN STANDARDS ASSOCIATION (CSA) CERTIFICATION DESCRIPTION

Refer to drawing 006880-001 (Figure B-1) for applicable area classification and installation details.

COMBUSTIBLE

Transmitters: U9500A1001, U9500A1004, with Junction Box P/N 006264-013, -014, -017 or -018.

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per CSA C22.2 #30.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per CSA C22.2 #25.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per CSA C22.2 #213.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per CSA C22.2 #94. (For use with Sensor Termination box.)

• Performance verified up to 100% LFL methane-in-air atmospheres per CSA C22.2 #152.

Hydrocarbon Gas Transmitters: U9500H6002 or U9500H6004, with Junction Box P/N 006264-013, -014, -017 or -018.

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per CSA C22.2 #30.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per CSA C22.2 #25.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per CSA C22.2 #213.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per CSA C22.2 #94. (For use with Sensor Termination box.)

• Performance verified up to 100% LFL methane-in-air atmospheres per CSA C22.2 #152.

Sensor Termination Box: Model STB Series, used with Electrochemical units above.

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per CSA C22.2 #30.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per CSA C22.2#25.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per CSA C22.2 #213.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per CSA C22.2 #94.

Combustible Gas Sensors: Model CGS:

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per CSA C22.2 #30.

Hydrocarbon Sensors:

Model PIR9400:

• Explosion-proof for Class I, Division 1, Groups B, C and D (T5) Hazardous (Classified) Locations

• Class I, Division 2, Groups A, B, C and D (T3C) Hazardous (Classified) Locations, Tamb = –40°C to +75°C, conduitseal not required.

Model PIRECL:

• Explosion-proof for Class I, Division 1, Groups B, C and D (T4) Ta = 75°C with intrinsically safe output for HARTCommunications in accordance with control drawing 007283-001, conduit seal not required.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4) Ta = 75°C Hazardous (Classified) Locations.

Stand-alone 4-20 mA CSA Approved Gas Sensor/Transmitter:

• See specific detector rating.

5.1 95-8444B-1

Page 41: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

ELECTROCHEMICAL

Transmitters: U9500B2002 and U9500B2004 (Hydrogen Sulfide), U9500C (Oxygen), U9500D (Chlorine),U9500E (Carbon Monoxide), U9500F (Sulfur Dioxide) and U9500G (Nitrogen Dioxide) with junction boxes P/N006264-013, -014, -017 or -018 and direct mounted electrochemical sensor:

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per CSA C22.2 #30.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per CSA C22.2#25.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per CSA C22.2 #213.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per CSA C22.2 #94. (For use with Sensor Termination box.)

Sensor Termination Box: Model STB Series, used with Electrochemical units above.

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per CSA C22.2 #30.

• Dust ignition-proof for Class II/III, Division 1, Groups E, F and G Hazardous (Classified) Locations per CSA C22.2#25.

• Non-incendive for Class I, Division 2, Groups A, B, C and D (T4A); Class II/III, Division 2, Groups F and G (T4A)Hazardous (Classified) Locations per CSA C22.2 #213.

• Enclosure Rating NEMA/Type 4X (Indoor/Outdoor) per CSA C22.2 #94.

Sensors:C7064E5014 (H2S):

• Explosion-proof for Class I, Division 1, Groups B, C and D Hazardous (Classified) Locations per CSA C22.2 #30.

C7064E4012 or C7064E5012 (H2S):

• Explosion-proof for Class I, Division 1, Groups C and D Hazardous (Classified) Locations per CSA C22.2 #30.

Stand-alone 4-20 mA CSA Approved Gas Detector:

• See specific detector rating.

5.1 95-8444B-2

Page 42: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

U9500A SERIES SENSOR CONFIGURATIONS

• Model CGS Series Combustible Gas Sensors

NOTEThe high temperature characteristic has NOT been CSA verified above +75°C.

NOTEDetector Electronics combustible gas detection K-factors are not CSA verified.

U9500B THROUGH U9500H INFINITI SERIES SENSOR CONFIGURATIONS

• Models C7064E4012 and C7064E5012 Hydrogen Sulfide (H2S) Sensors (U9500B)

• Model C7065E Oxygen (U9500C)

• Model C7067E Chlorine (U9500D)

• Model C7066E Carbon Monoxide (U9500E)

• Model C7068E Sulfur Dioxide (U9500F)

• Model C7069E Nitrogen Oxide (U9500G)

• Model PIR9400 or PIRECL Hydrocarbon (U9500H)

NOTECSA Approval of the 4 to 20 mA input does not include or imply Approval of the gas detection apparatus such assensors, transmitters, or devices connected to the system. In order to maintain CSA Approval of the system, all4 to 20 mA gas detection instruments connected to the input must also be CSA Approved.

NOTEMetric straight thread types are for use in non-North American applications.

Calibration

• Calibration of the above listed sensors has been CSA verified using the respective U9500 Transmitter with the Det-Tronics 225130-001 (50% Methane) and 227115-001 H2S Calibration Kits.

• The U9500B through U9500H Series Transmitters can be used with any CSA Approved 4 to 20 mA device.

5.1 95-8444B-3

Page 43: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

5.1 95-8444B-4

MO

DEL

S C

7064

E, C

7068

E,

OR

C70

69E

SERI

ES

MO

DEL

S C

7065

EO

R C

7066

E SE

RIES

MO

DEL

S C

7065

EO

R C

7066

E SE

RIES

OR

C70

69E

SERI

ES

MO

DEL

S C

7064

E, C

7068

E,

1. C

SA C

ERTI

FIED

PRO

DU

CT

- NO

MO

DIF

ICAT

ION

S PE

RMIT

TED

WIT

HO

UT

REFE

REN

CE

TO C

SA

OR

CSA

CER

TIFI

ED 4

-20m

A D

EVIC

E

OR

CSA

CER

TIFI

ED 4

-20m

A D

EVIC

E

(006

630-

001)

MO

DEL

U95

00 S

ERIE

S

INFI

NIT

I GA

S TR

AN

SMIT

TER

FRO

M C

SA A

PPRO

VED

CO

NTR

OL

DEV

ICE

INC

REA

SESE

TUP

AC

CEP

T

CA

L/RE

SET

DEC

REA

SE

MO

DEL

U95

00

%LF

LE

XA

UX

ALA

RM

XX

XX

X

HI

LO

FRO

M C

SA A

PPRO

VED

CO

NTR

OL

DEV

ICE

INFI

NIT

I GA

S TR

AN

SMIT

TER

MO

DEL

STB

SER

IES

SEN

SOR

TERM

INAT

ION

BO

X

(006

723-

001)

(006

630-

001)

MO

DEL

U95

00 S

ERIE

S

ALA

RM

HI

XX

XX

X

INC

REA

SE

AC

CEP

T

SETU

P

CA

L/RE

SET

X%

LFL

MO

DEL

U95

00

E

DEC

REA

SE

AU

XLO

MO

DEL

C70

64E5

014

HY

DRO

GEN

SU

LFID

E SE

NSO

R

(006

705-

001)

CO

MB

UST

IBLE

GA

S SE

NSO

R

INFR

ARE

D G

AS

SEN

SOR

HY

DRO

CA

RBO

N

OR

CSA

APP

ROV

ED 4

-20m

A D

EVIC

E

MO

DEL

PIR

9400

SER

IES

(006

888-

001)

MO

DEL

CG

S SE

RIES

CO

MB

UST

IBLE

GA

S SE

NSO

R

OR

CSA

APP

ROV

ED 4

-20m

A D

EVIC

E

MO

DEL

PIR

9400

SER

IES

HY

DRO

CA

RBO

NIN

FRA

RED

GA

S SE

NSO

R

(006

888-

001)

MO

DEL

CG

S SE

RIES

MO

DEL

C70

64E5

014

(006

705-

001)

HY

DRO

GEN

SU

LFID

E SE

NSO

R

22

2 2

WA

RNIN

G: E

NSU

RE S

ENSO

R H

AZ

ARD

OU

S (C

LASS

IFIE

D) L

OC

ATIO

N R

ATIN

G IS

APP

LIC

AB

LE F

OR

THE

INTE

ND

ED U

SE.

2

MO

S H

YD

ROG

EN S

ULF

IDE

SEN

SOR

TYPE

225

629

(007

236-

001)

MO

S H

YD

ROG

EN S

ULF

IDE

SEN

SOR

TYPE

225

629

(007

236-

001)

CLA

SS I,

DIV

ISIO

N 1

, GRO

UPS

B,C

& D

NEM

A/T

YPE

4X

CLA

SS II

, DIV

ISIO

N 1

GRO

UPS

E,F

& G

CLA

SS I,

DIV

ISIO

N 1

, GRO

UPS

B,C

& D

CLA

SS I,

DIV

ISIO

N 1

, GRO

UPS

C &

D

CLA

SS I,

DIV

ISIO

N 2

, GRO

UPS

A,B

,C &

D (

T4A

)C

LASS

I, D

IVIS

ION

2, G

ROU

PS A

,B,C

& D

(T4

A)

CLA

SS II

I, D

IVIS

ION

S 1

& 2

HA

ZA

RDO

US

LOC

ATIO

NS

CLA

SS II

, DIV

ISIO

N 2

, GRO

UPS

F &

G (

T4A

)

CLA

SS I,

DIV

ISIO

N 2

, GRO

UPS

A,B

,C &

D (

T4A

)H

AZ

ARD

OU

S LO

CAT

ION

SH

AZ

ARD

OU

S LO

CAT

ION

S

U

T

MO

DEL

NO

.

00

76

13

0-

E D

D REAN MA

CO TA BF E

E L E R OT C E

D AL&UNERS

NRO

CT

IS C

NO

NE R O

T IN

T S PENI O

D

A R

C TRU

I G

IS

EN

MP, R

IN

OP

AL

,S

NM

UA

MFG

. DAT

E

R1

0.

VE

E

VD

C

WAT

TS

U

T

MO

DEL

NO

.

00

76

13

0-

E D

D REAN MA

CO TA BF E

E L E R OT C E

D AL&UNERS

NRO

CT

IS C

NO

NE R O

T IN

T S PENI O

D

A R

C TRU

I G

IS

EN

MP, R

IN

OP

AL

,S

NM

UA

MFG

. DAT

E

R1

0.

VE

E

VD

C

WAT

TS

JUN

CTI

ON

BO

XW

/ 00

6264

-XX

X

W/

0062

64-X

XX

JU

NC

TIO

N B

OX

DW

G N

OSH

REV

8

D C B A

D C B A

8

7 7

6 6

5 5

4 4

3 32

1 1

D

THER

EOF

IS E

XPR

ESSL

Y P

ROH

IBIT

ED W

ITH

OU

T TH

E W

RITT

EN

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D

DIM

ENSI

ON

T

OLE

RA

NC

EIN

CH

(M

M)

IN

CH

(M

M)

REM

OV

E A

LL B

URR

S B

REA

K A

LLED

GES

AN

D S

HA

RP C

ORN

ERS

THIS

DRA

WIN

G A

ND

SPE

CIF

ICAT

ION

CO

NTA

IN P

ROPR

IETA

RYIN

FORM

ATIO

N A

ND

AN

Y R

EPRO

DU

CTI

ON

DIS

CLO

SURE

OR

USE

PERM

ISSI

ON

OF

DET

ECTO

R EL

ECTR

ON

ICS

CO

RPO

RAT

ION

.

0.0

(0)

±.0

2

FIRS

T U

SED

ON

BIL

L O

F M

AT'L

REQ

.

TITL

E

SHEE

T

APP

'D

APP

'D

DO

NO

T SC

ALE

DR

AW

ING

DAT

E

DAT

EA

NG

LE ±

1'

(0.0

)

(0.0

0)

0.00

0.00

0

±.0

1

±.0

05

CH

ECK

ED

DR

AW

N

REV

DAT

E

DAT

E

ECO

NO

.

TOLE

RA

NC

ES A

RE :

DES

CRI

PTIO

N

DET

ECTO

R EL

ECTR

ON

ICS

CO

RP.

±(0

.5)

SIZ

ESC

ALE

DRA

WIN

G N

O.

MIN

NEA

POLI

S, M

INN

ESO

TA 5

5438

±(0

.25)

±(0

.13)

REV

APP

ROV

EDD

ATE

CA

DD

S N

AM

E:

DW

G, D

ESIG

N R

EFER

ENC

EU

9500

SYS

TEM

"C

SA"

0068

80-0

01E

CD

S3.

11.9

9

U950

0-CS

A-EP

1 O

F 1

NTS

6880

-01

e

Fig

ure

B1—

Dev

ice

Con

figur

atio

n fo

r C

SA

cert

ifica

tion

Page 44: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

5.1 95-8444C-1

APPENDIX C

CE MARK

DIRECTIVE CONFORMITY

Low Voltage – 73/23/EEC.Electromagnetic compatibility – 89/336/EEC.ATEX – 94/9/EC.

The U9500 Gas Transmitter was tested and found to be compliant with EN50270 when wired in conduit or withshielded cable. All screen drains shall be terminated to the chassis.

The U9500 Transmitter and H2S MOS Toxic Gas Detector were tested to EN50270 and are compliant for Type 1equipment. To meet Type 2 requirements, additional transient suppression is provided for installation.

ATEX CERTIFICATION

INFINITI U9500 GAS TRANSMITTER

CE 0539 II 2 GEEx d IIC T5-T6DEMKO 02 ATEX 131327 XT6 (Tamb = –55°C to +60°C)T5 (Tamb = –55°C to +75°C)IP66.

Combustible gas performance certified per EN 61779-4: 2000 when used with Model CGS or any 4-20 mA standalone combustible gas detector.

Read and understand instruction manual before operating.

To obviate the risk of hot spots and capacitor energy storage, the enclosure must not be opened, even whenisolated, when an explosive gas atmosphere is present.

All cable entry devices and blanking elements shall be certified in type of explosion protection flameproof enclosure“d”, suitable for the conditions of use and correctly installed. Unused apertures shall be closed with suitable certifiedblanking elements.

For ambient temperatures above 60°C, use field wiring suitable for maximum ambient temperature.

Special Conditions for Safe Use (X):The Infiniti Transmitter types U9500A and U9500H have an ambient temperature rating for performance of –40°C to+75°C.

The performance of the Infiniti Transmitter types U9500B, U9500C, U9500D, U9500E, U9500F and U9500G as asafety device in accordance with harmonized gas performance standards is not covered by this certificate.

Page 45: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

5.1 95-8444C-2

CATALYTIC COMBUSTIBLE GAS SENSOR (CGS)

CE 0539 II 2 GEEx d IIC T3, T5DEMKO 02 ATEX 131323 XT5 (Tamb = –40°C to +75°C)T3 (Tamb = –55°C to +125°C).

Special Conditions for Safe Use of CGS —

The performance ambient temperature rating is limited to –40°C to +75°C.

The CGS Combustible Gas Sensor can withstand repeated exposures to 125°C for periods up to 12 hours. Sensorreplacement is recommended after a maximum of 500 hours of exposure to the 125°C temperature condition.

The CGS Combustible Gas Sensor must be used in conjunction with a CENELEC certified Detector Electronics Corp.combustible gas detector control unit for compliance with EN 61779 series standards.

Performance verified up to 100% LFL methane-in-air atmospheres per EN61779-4.

SENSOR TERMINATION BOX (STB)

CE 0539 II 2 GEEx d IIC T4–T6DEMKO 02 ATEX 131324T6 (Tamb = –55°C to +60°C).T5 (Tamb = –55°C to +75°C).T4 (Tamb = –55°C to +125°C).IP66.

Page 46: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

5.1 95-8444C-3

SEN

SOR

TERM

INAT

ION

BO

X, M

OD

EL S

TB S

ERIE

S, O

PTIO

NA

L(0

0700

6-00

1)

1. D

EMKO

APP

ROV

ED D

RA

WIN

G -

NO

MO

DIF

ICAT

ION

S PE

RMIT

TED

CO

MB

UST

IBLE

GA

S SE

NSO

R(0

0688

1-00

1)

CO

MB

UST

IBLE

GA

S SE

NSO

R(0

0688

1-00

1)

CG

S SE

RIES

CG

S SE

RIES

TRA

NSM

ITTE

RIN

FIN

ITI G

AS

U95

00H

WIT

HO

UT

REFE

REN

CE

TO D

EMKO

.

PIRT

B T

ERM

INAT

ION

BO

X, O

PTIO

NA

L(0

0700

7-00

1)

3 3

2 D

ESIG

N R

EFER

ENC

E D

RAW

ING

006

956-

001.

HA

ZA

RDO

US

LOC

ATIO

NS

EEx

d II

C T

5-T6

DEM

KO 0

2 AT

EX 1

3132

7X

T5(T

amb

= -5

5°C

TO

+75

°C)

T6(T

amb

= -5

5°C

TO

+60

°C)

3

3 S

PEC

IAL

CO

ND

ITIO

NS

FOR

SAFE

USE

('X

'):

(CO

MB

UST

IBLE

GA

S PE

RFO

RMA

NC

E C

ERTI

FIED

)4

CO

NFO

RMS

TO E

N 6

1779

-4

42

42

24

43

3

3

HA

ZA

RDO

US

LOC

ATIO

NS

EEx

d II

C T

3, T

5D

EMKO

02

ATEX

131

323X

T5(T

amb

= -4

0°C

TO

+75

°C)

HA

ZA

RDO

US

LOC

ATIO

N

INFI

NIT

I GA

S TR

AN

SMIT

TER

W/

0062

64-X

XX

U95

00A

U95

00A

CA

L/RE

SET

MA

DE

IN U

SA

MO

DEL

NO

.M

FG. D

ATE

SETU

P

AC

CEP

T

INC

REA

SE

%LF

L

DEC

REA

SE

HI

AU

XLO

MO

DEL

U95

00

HC

ALA

RM

H60

02ALA

RM

AU

X

H60

02 DEC

REA

SE

MFG

. DAT

E

CA

L/RE

SET

MO

DEL

NO

.

MA

DE

IN U

SA

%LF

L

INC

REA

SE

AC

CEP

T

SETU

P

HI

HCMO

DEL

U95

00

LO

MFG

. DAT

E

DEC

REA

SE

H60

02

AU

X

ALA

RM

MO

DEL

NO

.

MA

DE

IN U

SA

HI

INC

REA

SESE

TUP

AC

CEP

T

CA

L/RE

SET

MO

DEL

U95

00

HC

%LF

LLO

5 W

ARN

ING

: EN

SURE

HA

ZA

RDO

US

(CLA

SSIF

IED

) LO

CAT

ION

RAT

ING

ISA

PPLI

CA

BLE

FO

R TH

E IN

TEN

DED

USE

.

HA

ZA

RDO

US

LOC

ATIO

NS

EEx

d II

C T

4-T6

DEM

KO 0

2 AT

EX 1

3132

4T6

(Tam

b =

-55°

C T

O +

60°C

)

T5(T

amb

= -5

5°C

TO

+75

°C)

T4(T

amb

= -5

5°C

TO

+12

5°C

)

HA

ZA

RDO

US

LOC

ATIO

NS

EEx

d II

C T

5-T6

DEM

KO 0

2 AT

EX 1

3132

6T6

(Tam

b =

-55°

C T

O +

60°C

)

T5(T

amb

= -5

5°C

TO

+75

°C)

BA

SED

ON

SEN

SOR

RATI

NG

(007

006-

001)

SEN

SOR

TERM

INAT

ION

BO

X, M

OD

EL S

TB S

ERIE

S, O

PTIO

NA

LO

R

T3(T

amb

= -5

5°C

TO

+12

5°C

)

4

4

MA

DE

IN U

SA

ALA

RM

H60

02

MFG

. DAT

E

DEC

REA

SE

AU

X

INC

REA

SE MO

DEL

NO

.

CA

L/RE

SET

SETU

P

AC

CEP

T

MO

DEL

U95

00

HC

%LF

LH

ILO

MFG

. DAT

EM

OD

EL N

O.

AC

CEP

T

CA

L/RE

SET

MA

DE

IN U

SA

DEC

REA

SE

H60

02

AU

X

ALA

RM

MO

DEL

U95

00

%LF

L

HC

INC

REA

SE

HI

SETU

P

LO

INFI

NIT

I GA

STR

AN

SMIT

TER

U95

00B

/C/D

/E/F

/G3

42

U95

00B

/C/D

/E/F

/G/H

INFI

NIT

I GA

STR

AN

SMIT

TER

32

4

ATEX

CER

TIFI

ED 4

-20m

AST

AN

D A

LON

E D

EVIC

E5

SEN

SOR

TERM

INAT

ION

BO

X, M

OD

EL S

TB S

ERIE

S, O

PTIO

NA

L(0

0700

6-00

1)

DW

G N

OSH

REV

8

D C B A

D C B A

8

7 7

6 6

5 5

4 4

3 32

1 1

D

THER

EOF

IS E

XPR

ESSL

Y P

ROH

IBIT

ED W

ITH

OU

T TH

E W

RITT

EN

UN

LESS

OTH

ERW

ISE

SPEC

IFIE

D

DIM

ENSI

ON

T

OLE

RA

NC

EIN

CH

(M

M)

IN

CH

(M

M)

REM

OV

E A

LL B

URR

S B

REA

K A

LLED

GES

AN

D S

HA

RP C

ORN

ERS

THIS

DRA

WIN

G A

ND

SPE

CIF

ICAT

ION

CO

NTA

IN P

ROPR

IETA

RYIN

FORM

ATIO

N A

ND

AN

Y R

EPRO

DU

CTI

ON

DIS

CLO

SURE

OR

USE

PERM

ISSI

ON

OF

DET

ECTO

R EL

ECTR

ON

ICS

CO

RPO

RATI

ON

.

0.0

(0)

±.0

2

FIRS

T U

SED

ON

BIL

L O

F M

AT'L

REQ

.

TITL

E

SHEE

T

APP

'D

APP

'D

DO

NO

T SC

ALE

DR

AW

ING

DAT

E

DAT

EA

NG

LE ±

1'

(0.0

)

(0.0

0)

0.00

0.00

0

±.0

1

±.0

05

CH

ECK

ED

DRA

WN

REV

DAT

E

DAT

E

ECO

NO

.

TOLE

RA

NC

ES A

RE :

DES

CRI

PTIO

N

DET

ECTO

R EL

ECTR

ON

ICS

CO

RP.

±(0

.5)

SIZ

ESC

ALE

DRA

WIN

G N

O.

MIN

NEA

POLI

S, M

INN

ESO

TA 5

5438

±(0

.25)

±(0

.13)

REV

APP

ROV

EDD

ATE

CA

DD

S N

AM

E:

DW

G, D

ESIG

N R

EFER

ENC

EU

9500

SYS

TEM

"D

EMKO

"00

7387

-001

C

CD

S4.

22.0

2

U95

00

NO

1 O

F 1

NA

7387

-01

c

OR

ATEX

SYS

TEM

CER

TIFI

ED D

EVIC

E

ATEX

SYS

TEM

CER

TIFI

ED D

EVIC

E

ATEX

CER

TIFI

ED 4

-20m

AST

AN

D A

LON

E D

EVIC

EO

R5

STA

ND

ALO

NE

DEV

ICE

ATEX

CER

TIFI

ED 4

-20m

A

ATEX

SYS

TEM

CER

TIFI

ED D

EVIC

E

5O

R

(NO

T PE

RFO

RMA

NC

E V

ERIF

IED

)

(NO

T PE

RFO

RMA

NC

E V

ERIF

IED

)

THE

INFI

NIT

Y T

RA

NSM

ITTE

R TY

PES

U95

00A

AN

D U

9500

H H

AV

E A

N A

MB

IEN

T TE

MPE

RATU

RE R

ATIN

G F

OR

PERF

ORM

AN

CE

OF

-40°

C T

O +

75°C

.

THE

PERF

ORM

AN

CE

OF

THE

INFI

NIT

Y T

RAN

SMIT

TER

TYPE

S U

9500

B, U

9500

C,

U95

00D

, U95

00E,

U95

00F

AN

D U

9500

G A

S A

SA

FETY

DEV

ICE

IN

AC

CO

RDA

NC

E W

ITH

HA

RMO

NIZ

ED G

AS

PERF

ORM

AN

CE

STA

ND

ARD

S, IS

NO

T C

OV

ERED

BY

TH

IS C

ERTI

FIC

ATE.

JUN

CTI

ON

BO

X

JUN

CTI

ON

BO

XW

/ 00

6264

-XX

X

INFI

NIT

I GA

S TR

AN

SMIT

TER

W/

0062

64-X

XX

JU

NC

TIO

N B

OX

JUN

CTI

ON

BO

XW

/ 00

6264

-XX

X

W/

0062

64-X

XX

JU

NC

TIO

N B

OX

Fig

ure

C1—

Dev

ice

Con

figur

atio

n fo

r AT

EX

App

rova

l

Page 47: Instructions 95-8444Instructions 95-8444 Infiniti® Gas Transmitter U9500 Detector Electronics Corporation 6901 West 110th Street • Minneapolis, Minnesota 55438 USA Tel: 952.941.5665

Printed in USA

Detector Electronics Corporation6901 West 110th Street • Minneapolis, Minnesota 55438 USATel: 952.941.5665 or 800.765.3473 • Fax: 952.829.8750


Recommended