Instructions for Completing theInstructions for Completing the

PPrint rint AAttribute ttribute

RResults esults FormForm

Last revised 3 January 2005

2

In the case of any discrepancies, the current revision of the Climate Control SVPP procedures and

work instructions will take precedence over this document.

This document is intended as a

training aid ONLY.

Please contact the Quality Manager at the receiving plant or supplychainsupport@irco.com

for clarification of any discrepancies or issues.

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Table of ContentsTable of ContentsWhat Does SVPP Consist Of? 4

When is SVPP Required? 5

Submitting the SVPP Report 6

The Part Submission Warrant 7 – 8

How to Complete the Print Attribute Results Form

9 – 15

Control Plans 16 – 17

ASSEMBLIES

Overview 18

Alternatives 19

w/ Standard Product 20 – 21

w/ Multiple “Used In” 22

Examples of Completed FORMS

Sheetmetal Assembly 23 – 26

Cable Assembly 27

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When is SVPP Required?When is SVPP Required?• All Parts, Production or

Prototype.• New Product

– New product completely or new product to a specific plant.

– Significant gap in production, (i.e. hasn’t been made for a long time, etc.)

• Engineering Change– New revision level– Part number change,

etc.

• Material Change

• Process Change– Change of equipment.– Change of sub-tier supplier.– Tooling / Die / Mold change.

• Manufacturing Location Change

• As supporting documentation for:– To document relevant MDA

(Material Deviation) information.

– To verify the part after an MDA has expired.

– To document Corrective Action results / information.

• Other changes to part, process, etc????

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How to Complete the PAR FormHow to Complete the PAR Form

• The supplier completes #1 - #7 with the appropriate information. The “Climate Control Internal” areas are completed by Climate Control upon receipt of the SVPP Package.

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How to Complete the PAR FormHow to Complete the PAR Form• #8 The Symbol field is used for

reference symbols as appropriate.– It is used to allow the actual

dimension to remain numeric, therefore enabling the automatic calculations used in other portions of the document.

– Symbols may be used other than those shown.

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How to Complete the PAR FormHow to Complete the PAR Form• #9 & #10 Whenever

possible, use only numeric values in these columns. – Under normal

conditions, do not add units of measure (mm, in, etc.) here. Again, this enables automatic calculations. In the case of documenting notes, please be as specific and detailed as possible.

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How to Complete the PAR FormHow to Complete the PAR Form• #11 Following the numeric

format wherever possible, enter the measured or observed values for the

actual samples. – When completing fields for

notes, be as specific as possible. In most cases “OK” will not be accepted.

The Green and Red formatting. This is used as an aid to identifying out of spec conditions. However, the supplier remains responsible for identifying in-spec and out-of-spec conditions.

*

• This is automatic when purely numeric values are used and when the nominal and tolerance values are completed correctly.

• In the case where non-numeric values are used, the format defaults back to black. This is OK .

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How to Complete the PAR FormHow to Complete the PAR Form• #12 Enter the actual measurement

device/method that was used to determine the result for the samples that are submitted.

Notes: This is the inspection device that was used in measuring the samples for SVPP. This device may differ from what is used for in-process inspection activities or other checks. The intent of this column is to facilitate consistency in measurement when Climate Control follows up with a verification of the reported results.

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How to Complete The PAR FormHow to Complete The PAR Form• #13 The supplier is responsible for completing

these columns with either “Y” or “N”. – The Supplier completes this column with a “Y”, if

all 3 samples meet the specified requirements. – If any of the samples do not meet the specified

requirements, the supplier completes this column with an “N” for that attribute and must contact Climate Control for approval prior to submitting this Print Attribute Report.

Note: If the samples are found to be non-conforming, the Supplier should correct these issues and complete a new Print Attribute Report. Only in cases where these issues can not be corrected should the Supplier contact Climate Control to request a deviation.

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How to Complete the PAR FormHow to Complete the PAR Form

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Assemblies - OverviewAssemblies - Overview• All assemblies must have complete SVPP for all

components on each level.

Assembly APart Submission Warrant

Print Attribute ReportControl Plan

Capability Study

Sub-Assembly SA1Print Attribute Report

Control PlanCapability Study

Component A2Print Attribute Report

Control PlanCapability Study

Component SA1-1Print Attribute Report

Control PlanCapability Study

Component SA1-2Print Attribute Report

Control PlanCapability Study

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Assemblies – AlternativesAssemblies – Alternatives• With prior approval from the Quality Manager

at the receiving plant, the following diagrams provide examples of reduced inspection activities for components that are used in multiple assemblies.

• Note: The examples only apply if all of the assemblies are being submitted at the same time or in a very short time span.

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Assemblies Assemblies (w/Standard Product)(w/Standard Product)

• Generally in an assembly, Full SVPP is completed down to the level of standard (off-the-shelf) product.

Assembly APart Submission Warrant

Print Attribute ReportControl Plan

Sub-Assembly SA1Print Attribute Report

Control Plan

Component A2Print Attribute Report

Control Plan

Component SA1-1Print Attribute Report

Control Plan

Off-the-ShelfComponent SA1-2Verification of Part Identity

(Noted in SA1 PAR document)

In this case, verification of the correct part identity is all that is required.(With the prior approval of Climate Control plant Quality Manager)

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Note: The Labels “Custom Component” and “Catalog Component” are for illustration.

In actual practice, they would be labeled“Company Name SA1-1” or “Molex SA1-2,” as examples.

Std. Product ExampleStd. Product Example

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Assemblies Assemblies (w/ multiple “used-in”)(w/ multiple “used-in”)

AssemblyB

SA-B

c

b

B1

AssemblyC

SA-C

d

b

C1

AssemblyA

SA-A

a

b

A1

Include Copies from A, in the packages for Assemblies B and C

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Examples of Completed FormsExamples of Completed FormsSheetmetal Assembly ExampleSheetmetal Assembly Example

Example of a top level sheetmetal assembly.

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1E10023(Frame Assembly

-Sealing)PAR &

Ballooned Print

3A86980H02PAR &

Ballooned Print

1E00758G01(Frame

Assembly)PAR &

Ballooned Print

1E00764H01(Bracket -

Expansion Valve)PAR &

Ballooned Print

1E00756H01(Panel - Unit

Frame)PAR &

Ballooned Print

1E00757H01(Panel - Uniot

Frame)PAR &

Ballooned Print

1E00765G01(Base Assembly -

Evap / HeaterBase)PAR &

Ballooned Print

1E00754G01(Base Assembly -

Coil Support)PAR &

Ballooned Print

1E00753H01(Bracket - Filter)

PAR &Ballooned Print)

1E00751H01(Base - Coil

Support)PAR &

Ballooned Print 1E00766H01(Tube - DrainCondensate)

PAR &Ballooned Print

1E00755H01(Panel - Unit

Base)PAR &

Ballooned Print

3A86518H03(Nut Weld Pilot

Projection,M8X1.25)

PAR &Ballooned Print)

Examples of Completed FormsExamples of Completed FormsSheetmetal Assembly ExampleSheetmetal Assembly Example

The SVPP requirements would

cascade as shown here.

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Examples of Completed FormsExamples of Completed FormsSheetmetal Assembly ExampleSheetmetal Assembly Example

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Examples of Completed FormsExamples of Completed FormsSheetmetal Assembly ExampleSheetmetal Assembly Example

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Examples of Completed FormsExamples of Completed FormsCable Assembly ExampleCable Assembly Example

The wire type was previously verified as shown below. Had it not been verified already, it would also fit well between current items #98-99 (STIP) and #99-100 (STIN).

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Questions????Questions????

Contact: supplychainsupport@irco.com