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Instrument Transformers
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Page 1: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

Instru

ment Transfo

rmers

Page 2: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

Bu

siness E

dg

e

The S

witchgear W

orks of Crom

pton Greaves is located on a 1,32,540 sq.m

trs. plot in Nashik on the M

umbai A

gra National

Highw

ay and is demarcated in four m

ain divisions: EH

V S

F6 G

as Sw

itchgear, EH

V Instrum

ent Transform

er, Medium

Voltage

Vacuum

Sw

itchgear and Lightning Arresters. O

perations comm

enced in 1980 with the m

anufacture of Medium

Voltage

Sw

itchgear, which w

as relocated from K

anjur Mum

bai Works.

A

spe

cialise

d

Bu

sine

ss U

nit

spe

arh

ea

ds

the

e

xpo

rt th

rust

for

in-h

ou

se

pro

du

cts a

s w

ell

as

care

fully

out-sourced synergestic products for supply to Trade, Industry, O

EM

s and Pow

er Utilities.

Our regional establishm

ents throughout India have factory-trained personnel to provide prompt after sales service, supporting

our service personnel located at the factory.

Glo

bal L

eadersh

ip

Today, C

rompton G

reaves is well on its w

ay to becoming a G

lobal Leader in the field of

Tra

nsm

ission

& D

istribu

tion

. In M

ay 2

00

5,

CR

OM

PT

ON

GR

EA

VE

S a

cqu

ired

the

en

tire

Pa

uw

els

Gro

up

, a

le

ad

ing

tra

nsfo

rme

r

manufacturer in E

urope. With this acquisition, it has

be

com

e

on

e

of

the

to

p

10

tra

nsfo

rme

r

manufacturers in the w

orld. To further augm

ent its

position in the Transm

ission & D

istribution sector,

CR

OM

PT

ON

GR

EA

VE

S has recently acquired tw

o

Hu

ng

aria

n

com

pa

nie

s. G

an

z T

ran

sele

ktro,

engaged in manufacture of E

HV

Transform

ers, Gas

Insulated Sw

itchgear, rotating machines and G

anz

Transverticum

, involved in the project business &

specializing in high-end engineering & substation

capabilities.

With

the

late

st acq

uisitio

n, th

e tu

rno

ver o

f

CR

OM

PT

ON

GR

EA

VE

S has crossed the U

S$ 1

billio

n m

ark; m

akin

g it th

e first tru

ly Ind

ian

mu

ltina

tion

al.

CR

OM

PT

ON

G

RE

AV

ES

h

as

ma

nu

factu

ring

facilitie

s on

all five

con

tine

nts

spanning - India, Belgium

, Ireland, US

A, C

anada,

Indonesia, Hungary. International business today

accounts for over 50% of the sales.

Cro

mp

ton

Gre

ave

s alre

ad

y po

ssesse

s the

distin

ction

of p

rod

ucin

g w

orld

-class, q

ua

lity

pro

du

cts tha

t are

glo

ba

lly com

pe

titive. T

he

acq

uisitio

n h

as g

iven

CR

OM

PT

ON

GR

EA

VE

S

acce

ss to

n

ew

te

chn

olo

gie

s –

7

65

kV

transformers, G

IS upto 300kV

. The integration

pro

cess n

ow

un

de

rwa

y will stre

ng

the

n th

e

technological capability of CR

OM

PT

ON

GR

EA

VE

S

and its subsidiaries and allow the C

RO

MP

TO

N

GR

EA

VE

S g

rou

p to

em

erg

e a

s lea

de

r at th

e

cuttin

g e

dg

e o

f Tra

nsm

ission

& D

istribu

tion

business on a global scale.

Business

EdgeInstrum

ent Transform

ers

Page 3: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

Current

Transformers

(72.5 kV

TO 550

kV)

Intro

du

ction

A large quantity of C

rompton G

reaves Current T

ransformers upto 550

kV have been put into service in various environm

ents in over 60

countries since 1984 where they are operating satisfactorily.

Type C

T and T

ype IOS

K, C

Ts are of live tank type w

ith rated voltage of

72.5 to 550 kV.

All our C

urrent Transform

ers (72.5 to 550 kV) adhere to the requirem

ents

of the International quality standards and our quality system, environm

ent

managem

ent system, safety m

anagement system

are certified to ISO

9001–2000, ISO

14001 and ISO

18001 respectively.

Desig

n

Current T

ransformers (C

Ts) are used to transform

high voltage line

current to a low standard value.

In o

ur live

tan

k type

of cu

rren

t tran

sform

ers, th

e p

rima

ry win

din

g

consists of aluminium

sections accomm

odated in the top housing. The

primary w

inding is rigid, concentric and distributed uniformly around the

insulated secondary winding in order to have optim

um m

echanical

endurance against short circuit forces. Fig.1 show

s the basic construction

of a CT

. The C

Ts can be equipped w

ith single or multiple prim

ary turns.

Fig.3 show

s a schematic diagram

of the connections. The prim

ary

windings are term

inated on the sides of the top housing with provisions

for convenient primary ratio changeover.

The cores and secondary w

indings are enclosed in a well contoured,

rigid aluminium

shell which is fully insulated from

the top housing. The

seco

nd

ary le

ad

s are

take

n to

the

ba

se o

f the

CT

thro

ug

h a

n o

il

impregnated paper (O

IP) insulated condenser bushing. T

he insulation

structure is specially designed to have a uniform drop of electric field

radially as well as longitudinally across the bushing. T

his is achieved by

specially contoured electrodes, uniform insulation around the electrodes

and fine potential grading along the bushing. High quality insulating kraft

paper is used for insulation. The paper insulation is dried under heat

and vacuum and im

pregnated with oil to achieve excellent insulation as

well as ageing properties. T

he fully assembled C

Ts are dried and oil

filled under vacuum in evacuated heating cham

bers.

Co

nstru

ction

Brow

n glazed porcelain Insulator with shed profile as per IE

C 815 is

used. Gray porcelains or variant shed profiles can also be supplied on

order. The porcelains are cem

ented to aluminium

alloy flanges on both

sides with portland cem

ent for providing optimum

mechanical strength.

The top housing is m

ade of corrosion resistant aluminium

alloy, form

fitted to the internal active body. The insulated prim

ary and secondary

windings are assem

bled in the top housing. Prim

ary terminals, w

ith ratio

changeover arrangements are accessible on the sides. S

tainless steel

bellow m

ounted at the top compensates for expansion / contraction of

oil due to ambient tem

perature variations. Thus the C

T is herm

etically

sealed. The bellow

position viewed through the w

indow on the H

ood

indicates the operational status and the oil level in the CT

. An oil filling

plug is provided at the top of the bellow.

FIG

. 11A

LU

MIN

IUM

HO

OD

2S

TA

INL

ES

S S

TE

EL B

EL

LO

W

3C

OR

E W

ITH

SE

CO

ND

AR

Y

WIN

DIN

G

4P

RIM

AR

Y T

ER

MIN

AL

5A

LU

MIN

IUM

HO

US

ING

6P

OR

CE

LA

IN IN

SU

LA

TO

R

7C

ON

DE

NS

ER

BU

SH

ING

8O

IL F

ILL

ING

PL

UG

9A

LU

MIN

IUM

SH

EL

L

10

MU

LT

I TE

RM

INA

L M

ON

OB

LO

CK

11

SE

CO

ND

AR

Y T

ER

MIN

AL

BO

X

12

RA

TIN

G &

SC

HE

M. P

LA

TE

13

GL

AN

D P

LA

TE

14

AL

UM

INIU

M B

AS

E

15

OIL

SA

MP

LIN

G P

OIN

T

������

�� ��

����

��

��

���

The fully encapsulated C

T is im

pervious to rain, snow and ice and can

sustain considerable temperature variations.

High quality C

RG

O grade silicon steel, M

u-metal cores of w

ound ring

type are used. Upto 6 cores of various accuracy classes, burdens and

Page 4: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

FIG

. 3

���

���

���

���

���

���

���

���

��

��

��

��

CX

– C

AP

AC

ITA

NC

E A

ND

TA

ND

ELT

A M

EA

SU

RIN

G T

ER

MIN

AL

.

FIG

. 2

����

���� �

���

��

��

��

��

��������������������R

ated Norm

al Current can be accom

modated in one C

T to m

eet different

me

terin

g a

nd

pro

tectio

n re

qu

irem

en

ts. Th

e se

con

da

ry win

din

g is

uniformly distributed over the circum

ference of the core. This m

inimises

the

rea

ctan

ce o

f the

win

din

g a

nd

he

lps in

ob

tain

ing

accu

rate

transformation ratio.

The C

T base structure is m

ade of Alum

inium A

lloy. The secondary

terminal box, oil sam

pling valve and earthing pads are provided on the

base. Main lifting lugs and m

ounting holes are also provided on the

base. To provide stability during lifting and for erecting up from

prone

position, two additional lugs are provided on the top housing.

Tests A

nd

Perfo

rman

ce

The perform

ance and reliability of these Current T

ransformers has been

verifie

d a

t ren

ow

ne

d in

tern

atio

na

l testin

g la

bo

rato

ries like

KE

MA

(Netherlands) and C

PR

I (India). The C

Ts are type tested for short circuit

performance, T

hermal S

tability Test, M

ultiple Chopped w

ave Impulse test,

wet Lightning Im

pulse Test, partial discharge etc. as per IE

C 44-1 - 1996.

Tran

spo

rt

All C

Ts a

re b

e tra

nsp

orte

d in

ho

rizon

tal p

ositio

n o

nly. F

or fu

rthe

r

details please refer to the instruction manual.

Main

tenan

ce

The product is self contained, m

aintenance free and does not require

spares. For regular and periodic checks on the equipm

ent, please refer

the instruction manual supplied w

ith the CT

s.

(72.5 kV

TO 550

kV)

Curre

nt Transfo

rmers

Page 5: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

(72.5 kV

TO 550

kV)

Curre

nt Transfo

rmers

Optio

nals

TY

PE

DE

SIG

NA

TIO

N:

UN

ITC

TIO

SK

IOS

KIO

SK

IOS

KIO

SK

IOS

K

72

.5/1

40

/32

51

23

/23

0/5

50

14

5/2

75

/65

01

70

/32

5/7

50

24

5/4

60

/10

50

30

0/4

60

/10

50

42

0/6

30

/14

25

1.R

AT

ED

TH

ER

MA

L CU

RR

EN

T:

AU

PT

O 4000 (F

OR

k=1)

2.A

LTIT

UD

E:

mU

PT

O 1500

3.S

EIS

MIC

AC

CE

LER

AT

ION

:g

0.3 / 0.5

4.C

RE

EP

AG

E:

mm

/kV25/31

25/31/3525/31

2531/35

31/3531

These param

eters are typical values. For other specifications, please contact us.

1.

TY

PE

DE

SIG

NA

TIO

N:

UN

ITC

TIO

SK

IOS

KIO

SK

IOS

KIO

SK

IOS

KIO

SK

72

.5/1

40

/32

51

23

/23

0/5

50

14

5/2

75

/65

01

70

/32

5/7

50

24

5/4

60

/10

50

30

0/4

60

/10

50

42

0/6

30

/14

25

55

0/6

80

/15

50

2.A

PP

LICA

BLE

ST

AN

DA

RD

: IE

C 44-1(1996); IE

C 185

3.H

IGH

ES

T SY

STE

M V

OLTA

GE

:kV

72.5123

145170

245300

362 / 420550

4.O

NE

MIN

. PO

WE

R:

kV140

230275

325460

460630

680F

RE

QU

EN

CY

VO

LTA

GE

5.LIG

HT

NIN

G IM

PU

LSE

:kV

p325

550650

7501050

10501425

1550

6.S

WIT

CH

ING

IMP

ULS

E:

kVp

NA

8501050

1175

7.R

AT

ED

FR

EQ

UE

NC

Y :

Hz

50/60

8.A

MB

IEN

T T

EM

PE

RA

TU

RE

:°C

-25 TO

50

9.S

EIS

MIC

AC

CE

LER

AT

ION

:g

0.3/0.5

10.A

LTIT

UD

E:

mU

PT

O 1000

11.O

NE

MIN

. P.F

.V

OLT

AG

E O

N S

EC

ON

DA

RY

- ME

TE

RIN

G:

kV3

- PR

OT

EC

TIO

N:

kV3

12.R

AT

ED

PR

IMA

RY

CU

RR

EN

T:

A50 - 2000 - 4000

13.R

ATED SEC

ON

DAR

Y CU

RR

ENT

:A

1 OR

5

14.S

HO

RT

TIM

E T

HE

RM

AL

:kA

/s31.5 / 1 &

340 / 1 &

3 50 / 1 &

3 Sec.

50 / 1C

UR

RE

NT

/ DU

RA

TIO

Nsec.

sec.sec.

15.D

YN

AM

IC W

ITH

ST

AN

D:

kA78.75

100 125

125C

UR

RE

NT

16.C

AN

TILE

VE

R LO

AD

:kg

In accordance with IE

C 44-1

17.TO

TAL C

RE

EP

AG

E D

ISTA

NC

E:

mm

18103075

36254250

61257500

1050013750

18.A

RC

ING

DIS

TA

NC

E:

mm

7001280

12801345

20402325

31553800

19.D

IME

NS

ION

SL1

:m

m1530

20702070

21102960

34104275

5060L2

:m

m2175

27552755

27803755

42255250

6300A

3:

mm

600665

665665

825855

10601200

20.M

OU

NT

ING

DIM

SA

1:

mm

560560

560600

600650

700750

A2

mm

670645

645685

700750

800890

21.T

OT

AL W

EIG

HT

:kg

325450

450525

850950

14502400

22.Q

UA

NT

ITY

OF

OIL

:kg

80100

100110

210320

375700

23.O

IL LEV

EL IN

DIC

AT

ION

:—

BE

LLOW

LEV

EL IN

DIC

AT

OR

PR

OV

IDE

D A

T T

HE

TO

P

24.P

RE

SS

UR

E R

ELIE

F D

EV

ICE

:—

ST

AIN

LES

S S

TE

EL B

ELLO

W P

RO

VID

ED

AT

TH

E T

OP

25.P

RO

VIS

ION

FO

RC

OM

PE

NS

AT

ION

OF

OIL

:—

ST

AIN

LES

S S

TE

EL B

ELLO

W P

RO

VID

ED

AT

TH

E T

OP

VOLUME EXPANSION/CONTRACTION

26.T

YP

E O

F S

EC

ON

DA

RY

:—

CLIP

ON

ST

UD

TY

PE

TE

RM

INA

L BLO

CK

S

Page 6: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

(72.5 kV

TO 550

kV)

Capacitive

Volta

ge Transfo

rmer

Mo

re

tha

n

15

00

0

Cro

mp

ton

G

rea

ve

s

Ca

pa

citiv

e

Vo

ltag

e

Tra

nsfo

rme

rs up

to 5

50

kV h

ave

be

en

pu

t into

service

in va

riou

s

environments in over 60 countries all over the w

orld since 1984 where

the

y are

op

era

ting

satisfa

ctorily.

Ou

r CV

Ts a

dh

ere

to th

e re

qu

irem

en

ts of th

e In

tern

atio

na

l qu

ality

stan

da

rds a

nd

ou

r qu

ality a

nd

en

viron

me

nt m

an

ag

em

en

t system

,

safe

ty ma

na

ge

me

nt syste

m a

re ce

rtified

to IS

O 9

00

1–

20

00

, ISO

14

00

1 a

nd

ISO

18

00

1 re

spe

ctively.

Desig

n A

nd

Co

nstru

ction

Fig

ure

4 sh

ow

s the

sche

ma

tic view

as w

ell a

s the

con

structio

n o

f a

sing

le sta

ck CV

T. E

ach

CV

T co

nsists o

f a co

up

ling

cap

acito

r (CC

)

wh

ich a

cts as a

volta

ge

divid

er a

nd

an

Ele

ctro M

ag

ne

tic Un

it (EM

U)

wh

ich tra

nsfo

rms th

e m

ed

ium

volta

ge

to sta

nd

ard

low

volta

ge

.

De

pe

nd

ing

on

the

system

volta

ge

the

CC

can

be

a sin

gle

or a

mu

lti

stack u

nit. T

he

CC

an

d th

e E

MU

are

ind

ividu

ally h

erm

etica

lly sea

led

to e

nsu

re a

ccura

te p

erfo

rma

nce

an

d h

igh

relia

bility.

Co

up

ling

Cap

acitor

Th

e C

ou

plin

g C

ap

acito

r (CC

) acts a

s a vo

ltag

e d

ivide

r an

d co

nve

rts

the

system

volta

ge

to a

me

diu

m vo

ltag

e. T

he

active

pa

rt of th

e C

C

con

sists of a

larg

e n

um

be

r of o

il imp

reg

na

ted

pa

pe

r (pa

pe

r an

d film

)

cap

acito

r ele

me

nts co

nn

ecte

d in

serie

s. Su

pe

rcale

nd

ere

d ca

pa

citor

tissue

pa

pe

r an

d p

ure

alu

min

ium

foils a

re u

sed

to m

ake

the

cap

acito

r

ele

me

nts

. Th

e c

ap

ac

itor e

lem

en

ts a

re p

res

se

d a

nd

he

ld in

insu

latin

g su

pp

orts to

en

sure

a sta

ble

cap

acita

nce

eve

n fo

r larg

e

tem

pe

ratu

re

va

riatio

ns

. T

he

e

lec

trica

l c

on

ne

ctio

ns

be

twe

en

the

cap

acito

r ele

me

nts a

re d

esig

ne

d fo

r a n

atu

ral fre

qu

en

cy

mu

ch a

bo

ve 6

00

KH

z in o

rde

r to a

void

inte

rfere

nce

with

carrie

r

com

mu

nica

tion

.

Th

e p

roce

ssed

cap

acito

r stack is a

ssem

ble

d in

side

a p

orce

lain

insu

lato

r with

corro

sion

resista

nt a

lum

iniu

m a

lloy e

nd

fitting

s. Bro

wn

glazed porcelain insulators with shed profile as per IE

C 815 are used.

Th

e in

sula

tors a

re ce

me

nte

d to

alu

min

ium

allo

y flan

ge

s for im

pro

ved

stren

gth

. Oil vo

lum

e ch

an

ge

s du

e to

tem

pe

ratu

re va

riatio

ns a

re

co

mp

en

sa

ted

b

y

a

sta

inle

ss

s

tee

l b

ello

w

ins

talle

d

at

the

up

pe

r en

d o

f the

CC

. Th

e u

nit is co

mp

lete

ly filled

with

de

ga

ssed

insu

late

d o

il un

de

r vacu

um

. Th

e b

ello

w is p

ressu

rised

by in

ert g

as

(from

the

top

surfa

ce) to

ma

inta

in a

po

sitive o

il pre

ssure

eve

n a

t

low

est a

mb

ien

t tem

pe

ratu

res. T

he

CV

T th

us h

as ve

ry low

PD

leve

ls

eve

n a

t low

am

bie

nt te

mp

era

ture

s.

Electro

mag

netic U

nit

Th

e E

lectro

ma

gn

etic U

nit (E

MU

) con

sists of a

me

diu

m vo

ltag

e

tran

sform

er, co

mp

en

satin

g re

acto

r, da

mp

ing

ele

me

nt a

nd

surg

e

pro

tectio

n d

evice

. Th

e u

nit is h

ou

sed

insid

e a

stee

l tan

k wh

ich is

1C

olla

psib

le H

.V. T

erm

ina

l

Ø3

80

2H

oo

d C

ha

mb

er

3P

orc

ela

in F

lan

ge

4B

ello

w

5P

orc

ela

in In

su

lato

r

6O

il Fillin

g P

lug

(Fo

r EM

U)

7L

ifting

Lu

gs

8S

eco

nd

ary

Te

rmin

al B

ox

9S

urg

e A

rresto

r

10

Ind

uctiv

e V

olta

ge

Tra

nsf.

11

EM

U T

an

k

12

Da

mp

ing

De

vic

e

13

Oil S

am

plin

g V

alv

e (fo

r EM

U)

14

Ea

rthin

g P

ad

s (8

mm

TH

K)

15

Co

mp

en

sa

ting

Ch

oke

16

Oil L

eve

l Ind

ica

tor o

n E

MU

17

M.V

. Ta

p T

erm

ina

l

18

NH

F T

erm

ina

l

19

Ta

nk C

ove

r

20

Be

llow

Le

ve

l Ind

ica

tor

21

Ch

am

be

r Fo

r Ind

ica

tor

CA

PA

CIT

OR

VO

LT

AG

E T

RA

NS

FO

RM

ER

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FIG

. 4

Page 7: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

Capacitive

Voltage

Transformer

(72.5 kV

TO 550

kV)

BO

TT

OM

VIE

WB

OT

TO

M V

IEW

A-

HV

Te

rmin

al

C1

-P

ri. Ca

pa

cita

nce

C2

-S

ec. C

ap

acita

nce

NH

F-

HF

Te

rmin

al

L-

Co

mp

en

sa

ting

Ch

oke

Tr

-In

term

ed

iate

Vo

ltag

e

Tra

ns

form

er

F-

HR

C F

use

Zd

-D

am

pin

g D

evic

e

V-

Va

risto

r

D-

Dra

in C

oil

S-

Su

rge

Arre

ste

r

ES

-E

arth

ing

Sw

itch

N-

Ne

utra

l Te

rmin

al O

f

Inte

rme

dia

te T

ran

sfo

rme

r

FIG

. 5

W

W

A

W

W

A

FIG

. 6

OIL

LE

VE

L IN

DIC

AT

OR

ON

EM

UB

EL

LO

W P

OS

ITIO

N IN

DIC

AT

OR

����

���

filled

with

insu

latin

g o

il lea

ving

a la

rge

ly dim

en

sion

ed

air cu

shio

n a

t

the

top

in o

rde

r to ta

ke ca

re o

f cha

ng

es in

the

oil vo

lum

e d

ue

to

fluctu

atio

ns in

the

am

bie

nt te

mp

era

ture

. An

oil le

vel in

dica

tor is

mo

un

ted

on

the

side

wa

ll of th

e ta

nk.

Th

e C

C u

nit is m

ou

nte

d o

n th

e E

MU

tan

k an

d th

e in

sula

ted

ea

rth

term

ina

l of th

e C

C (m

arke

d a

s ‘NH

F’ in

Fig

.4) is a

lso a

ccessib

le fo

r

con

ne

cting

to p

ow

er lin

e ca

rrier co

mm

un

icatio

n e

qu

ipm

en

t. A su

rge

arre

ster a

cross th

is term

ina

l an

d e

arth

serve

s as th

e su

rge

pro

tectio

n

de

vice. T

he

NH

F te

rmin

al m

ust a

lwa

ys be

con

ne

cted

to e

arth

if the

CV

T is n

ot co

nn

ecte

d to

carrie

r eq

uip

me

nt.

Th

e se

con

da

ry term

ina

l bo

x is pro

vide

d o

n th

e E

MU

tan

k. Se

con

da

ry

lea

do

uts, N

HF

lea

d a

nd

ea

rth le

ad

s are

all te

rmin

ate

d in

side

the

seco

nd

ary te

rmin

al b

ox. T

he

EM

U is ca

libra

ted

an

d a

dju

sted

at

factory for all burden and accuracy requirements. N

o site adjustments

or m

ea

sure

me

nts a

re n

ecce

ssary. T

he

EM

U is g

iven

ad

eq

ua

te

surfa

ce tre

atm

en

t for co

rrosio

n p

rote

ction

for life

lon

g se

rvice.

Main

tenan

ce

Th

e p

rod

uct is se

lf con

tain

ed

, ma

inte

na

nce

free

an

d re

qu

ires n

o

spa

res o

ver its e

ntire

life sp

an

. We

reco

mm

en

d re

gu

lar a

nd

pe

riod

ic

che

cks as p

er p

re-sp

ecifie

d sch

ed

ule

s (spe

cified

in th

e In

structio

n

Ma

nu

als su

pp

lied

with

the

CV

Ts).

Op

tion

als / Accesso

ries

•T

erm

ina

l Co

nn

ecto

r (Alu

min

ium

/Bim

eta

llic, NE

MA

or a

s pe

r

custo

me

r spe

cs)

•T

hre

e e

lem

en

t Ca

rrier P

rote

ction

De

vice L

eve

l (com

prisin

g

Dra

in C

oil, su

rge

Arre

ster &

Ea

rth S

witch

)

•C

ab

le G

lan

ds

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Page 8: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

1.

TY

PE

DE

SIG

NA

TIO

N:

UN

ITCVE

CVE

CVE

CVE

CVE

CVE

CVE

CVE

CVE

72.5

/325/5

0145/6

50/5

0145/6

50/5

0170/7

50/5

0245/1

050/5

0300/1

050/5

0420/1

425/5

0420/1

425/5

05

50

/15

50

/50

2.A

PP

LICA

BLE

ST

AN

DA

RD

S:

IEC

186 (1987), IEC

358 (1990); IEC

60044 - 5 (2004)

3.H

IGH

ES

T S

YS

TE

M V

OLT

AG

E:

kV72.5

123145

170245

300362

420550

4.O

NE

MIN

, PO

WE

R FR

EQ

UE

NC

Y V

OLTA

GE

:kV

140230

275325

460460

575630

680

5.LIG

HT

NIN

G IM

PU

LSE

:kV

p325

550650

7501050

10501300

14251550

6.S

WIT

CH

ING

IMP

ULS

E:

kVp

NA

850950

10501175

7.R

AT

ED

FR

EQ

UE

NC

Y:

Hz

50/60

8.A

MB

IEN

T T

EM

PE

RA

TU

RE

:°C

-25 TO

50

9.S

EIS

MIC

AC

CE

LER

AT

ION

:g

0.3/0.5

10.R

AT

ED

VO

LTA

GE

FA

CT

OR

:–

1.2 (CO

NT

) / 1.5 (30 SE

C)

11.O

NE

MIN

. PO

WE

R F

RE

QU

EN

CY

VO

LTA

GE

ON

SE

CO

ND

AR

Y:

kV3

12.S

EC

ON

DA

RY

VO

LTA

GE

:V

100, 100/√3, 110, 110/√

3 , 120 , 120/ √3.

13.T

OT

AL C

RE

EP

AG

E D

IST

AN

CE

:m

m1815

30753625

42506125

75009050

1050013750

14.E

QU

IVA

LEN

T C

AP

AC

ITA

NC

E:

pF8800

60006000

60004400

44003000

44003000

15.TO

TAL SIMU

LTANEO

US BU

RD

EN/AC

CU

RAC

Y:

–200V

A / C

L 0.5

16.T

OT

AL T

HE

RM

AL B

UR

DE

N:

VA

500VA

750VA

17.C

AN

TILE

VE

R LO

AD

:kg

125200

250

18.A

RC

ING

DIS

TA

NC

E:

mm

8201215

12151415

19302180

26302830

3810

19.T

OT

AL H

EIG

HT

(H)

:m

m1950

23502350

25503410

36554175

43705730

20.M

AX

IMU

M D

EP

TH

(A)

:m

m785

785785

785785

785850

850850

21.M

OU

NT

ING

DIM

EN

SIO

NS

(W)

:m

m450

450450

450450

450450

450450

22.T

OT

AL W

EIG

HT

:kg

315360

430450

575600

810825

950

23.Q

TY

OF

OIL

:kg

7590

95100

115125

200210

240

24.O

IL VO

LUM

E C

OM

PE

NS

ATIO

N (C

C U

NIT)

:–

ST

AIN

LES

S S

TE

EL B

ELLO

W

25.A

LTIT

UD

E:

mU

PT

O 1000

Optio

nals

TY

PE

DE

SIG

NA

TIO

N:

UN

ITC

VE

CV

EC

VE

CV

EC

VE

CV

EC

VE

CV

EC

VE

1.H

IGH

ES

T S

YS

TE

M V

OLT

AG

E:

kV72.5

123145

170245

300362

420550

2.V

OLT

AG

E F

AC

TO

R:

–1.9 F

OR

30 SE

C—

3.C

RE

EP

AG

E D

IST

AN

CE

:m

m/kV

25, 31, 3525, 31

25

4.TO

TAL SIMULTANEO

US BURDEN/ACCURACY:

–100 VA / CL 0.2

100 VA /CL 0.2100 VA /CL 0.2

These param

eters are typical values. For other specifications, please contact us.

(72.5 kV

TO 550

kV)

Capacitive

Volta

ge Transfo

rmer

Page 9: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

Inductive Voltage

Transformer

For Outdoor

Use

(72.5 kV

To

420 kV

)

FIG

. 7In

trod

uctio

n

Cro

mp

ton

G

rea

ves

Ltd

. h

ave

m

an

ufa

cture

d

an

d

sup

plie

d

thousands of quality electrical products for the past six decades which

have excelled in various test and service environments around the w

orld.

Nearly 5000 Inductive V

oltage Transform

ers, type IVT

/VE

OT

, have been

supplied all over the world since 1986 and their perform

ance and reliability

has proven to be one of the best.

All our V

oltage Transform

ers (72.5 to 420 kV) adhere to the requirem

ents

of th

e q

ua

lity stan

da

rds a

nd

ou

r qu

ality syste

m, e

nviro

nm

en

t

managem

ent system, safety m

anagement system

are certified to ISO

900-2000, ISO

14001 and ISO

18001 respectively.

Desig

n

Voltage T

ransformers (V

Ts) are used to transform

high system voltages

(kV) to low

measurable values (V

olts).

Fig. 7 show

s the basic construction of the Inductive Voltage T

ransformer.

The high voltage w

inding consists of a multi-layered coil of insulated

copper wire. Inter-layer insulation is provided by O

il Impregnated P

aper

(OIP

). The high V

oltage (HV

) winding is w

ound over the low voltage

(LV) w

inding and assembled over a closed iron core m

aintained at ground

potential.

The V

Ts can be provided w

ith several metering and protection w

indings

and can be designed to provide any desired voltage output from the

secondary winding. S

econdary taps can be used to obtain multi-ratio

secondary voltage output.

The high voltage lead is brought to the bottom

tank (which houses the

windings) through an O

IP insulated condensor bushing in order to

maintain the accessible bottom

tank of the VT

at ground potential.

Uniform

potential gradient is obtained along the bushing by means of

contoured electrodes, uniform insulation and fine condensor grading.

High quality kraft paper is used to w

ind the bushings using a Wide B

and

Bushing W

inding machine. T

he paper insulation is dried under heat and

vacuum and then im

pregnated with oil to achieve excellent insulation as

well as ageing properties. T

he fully assembled V

Ts are dried and oil

filled under vacuum in evacuated heating cham

bers.

Co

nstru

ction

Th

e V

T h

ea

d is e

qu

ipp

ed

with

the

prim

ary te

rmin

al. T

he

he

ad

acco

mo

da

tes a

n o

il com

mu

nica

ting

type

stain

less ste

el b

ello

w to

compensate for changes in oil volum

e due to changes in the ambient

temperature. T

he bellow renders the V

T truly herm

etically sealed and,

at the same tim

e, removes any chances of abnorm

al internal pressure

variation. A w

indow is provided at the top to indicate the bellow

level

and thus the oil level in the VT

.

The porcelains are cem

ented to aluminium

alloy flanges on both sides

with portland cem

ent to provide optimum

mechanical strength. B

rown

1H

.V.T

ER

MIN

AL Ø

30×

80 M

M L

ON

G

2H

OO

D

3U

PP

ER

PO

RC

ELA

IN F

LA

NG

E

4P

OR

CE

LA

IN IN

SU

LA

TO

R

5C

ON

DE

NS

ER

BU

SH

ING

6S

EC

ON

DA

RY

BO

X

7E

PO

XY

MO

NO

BLO

CK

8S

EC

ON

DA

RY

TE

RM

INA

LS

9R

AT

ING

/SC

HE

MA

TIC

PLA

TE

10

GLA

ND

PLA

TE

11

C.R

.G.O

. CO

RE

12

OIL

SA

MP

LIN

G V

ALV

E

13

LIF

TIN

G L

UG

14

TA

NK

15

LO

WE

R P

OR

CE

LA

IN F

LA

NG

E

16

EA

RT

HIN

G P

AD

17

PR

IMA

RY

WIN

DIN

G

18

SE

CO

ND

AR

Y W

IND

ING

19

OIL

FIL

LIN

G P

LU

G

20

BE

LL

OW

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Page 10: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

� ����� �

���� ���!���

���

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��

����

����

FIG

. 8

�����������"����

���#�� �

For Outdoor

Use

(72.5 kV

To

420 kV

)Inductive

Volta

ge Transfo

rmer

glazed porcelain of shed profile as per IEC

815 is used. Grey porcelains

or variant shed profiles can also be supplied against specific customer

requirement.

The bottom

tank is made of high quality sheet steel and shaped to

conform to the active part of the V

T. A

ll exposed ferrous parts are shot

blasted, spray galvanised, primer coated and finally painted w

ith high

quality polyurethane or epoxy paint in order to ensure excellent finish

and corrosion resistance. The bottom

tank accomodates the core, H

V

and LV w

indings and the secondary terminal leadouts. T

he tank is

equipped with secondary term

inal box with cover, earthing connection,

oil sampling valve and rating and schem

atic plate. The secondary leads

are brought out through multi-term

inal monoblocks into the secondary

terminal box for easy access. Lifting lugs and m

ounting holes are also

provided on the tank.

Tests A

nd

Perfo

rman

ce

Th

e p

erfo

rma

nce

an

d re

liab

ility of C

rom

pto

n G

rea

ves m

ake

Ind

uctive

V

olta

ge

T

ran

sform

ers

ha

s b

ee

n

verifie

d

by

type

testing at renowned laboratories like C

PR

I (India) KE

MA

Netherland.

Tran

spo

rt

All IV

Ts are transported in horizontal position except for 72.5 kV

IVT

which is transported vertically.

Main

tenan

ce

Th

e p

rod

uct is se

lf con

tain

ed

, ma

inte

na

nce

free

an

d d

oe

sno

t

require any spares throughout its service life. For regular and periodic

checks, please refer the instruction manual.

MO

UN

TIN

G D

ET

AIL

S

Page 11: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

Inductive Voltage

Transformer

For Outdoor

Use

(72.5 kV

To

420 kV

)

These param

eters are typical values. For other specifications, please contact us.

1.

TY

PE

DE

SIG

NA

TIO

N:

UN

ITS

IVT

VE

OT

VE

OT

VE

OT

VE

OT

VE

OT

VE

OC

2.A

PP

LICA

BLE

ST

AN

DA

RD

: IE

C 44-2, 1997 (F

OR

ME

RLY

IEC

186, 1987)

IS 3156, 1992

3.H

IGH

ES

T S

YS

TE

M V

OLT

AG

E:

kV72.5

123145

170245

300420

4.O

NE

MIN

PO

WE

R F

RE

QU

EN

CY

:kV

140230

275325

460460

630W

ITH

ST

AN

D V

OLT

AG

E

5.1.2/50 μ

s IMP

ULS

E W

ITHS

TAN

D V

OLTA

GE

:kV

p325

550650

7501050

10501425

6.S

WIT

CH

ING

IMP

ULS

E:

--

--

--

8501050

7.R

AT

ED

FR

EQ

UE

NC

Y:

Hz

50/60

8.A

MB

IEN

T T

EM

PE

RA

TU

RE

:°C

-25 TO

50

9.S

EIS

MIC

AC

CE

LER

AT

ION

:g

0.3/0.5

10.R

AT

ED

VO

LTA

GE

FA

CT

OR

:-

1.2 (CO

NT

) / 1.5 (30 SE

C)

11.1 M

IN P

OW

ER

FR

EQ

UE

NC

Y W

ITH

ST

AN

D:

kV3

VO

LTA

GE

ON

SE

CO

ND

AR

Y W

IND

ING

S

12.S

EC

ON

DA

RY

VO

LTA

GE

:V

100,100/√3, 110, 110/√

3 , 120 , 120/√3

13.T

OT

AL C

RE

EP

AG

E D

IST

AN

CE

:m

m1810

30753625

42506125

750010500

14.A

RC

ING

DIS

TA

NC

E:

mm

7001100

13001400

20652325

3200

15.T

OT

AL S

IMU

LTA

NE

OU

S:

-300 V

A /

500 VA

/500 V

A /

500 VA

/500 V

A/

500 VA

/300 V

A /

BU

RD

EN

/ AC

CU

RA

CY

CL 0.5

CL 0.5

CL 0.5

CL 0.5

CL 0.5

CL 0.5

CL 0.5

15.T

OT

AL T

HE

RM

AL B

UR

DE

N:

VA

500 VA

750 VA

750 VA

1000 VA

1000 VA

1000 VA

750 VA

16.C

AN

TILE

VE

R LO

AD

:kG

125200

200200

250250

250

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Page 12: Instrument Transformers...2018/11/06  · The Switchgear Works of Crompton Greaves is located on a 1,32,540 sq.mtrs. plot in Nashik on the Mumbai Agra National Highway and is demarcated

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