Finger safe up to IP2
60 to 1000 Amp conductors in Standard or
Medium Heat cover
Cover shaped to shed water and dust
Horizontal conductors with contact from
underside
Bar length: 4.5 metres
Systems up to 150 metres
without expansion sections
Reduced and simple maintenance
SAFELECI N S U L A T E D C O N D U C T O R B A R S
6 0 u p t o 1 0 0 0 A m p
Certificate No. FM 21334
SAFELEC 2: Technical Data Galvanised Steel Conductor Bars; Expansion Sections Copper Conductor Bars; Expansion Sections Aluminium / Stainless Steel Conductor Bars; Expansion Sections Joints Jointing Compound Powerfeeds: End Powerfeed; Joint Powerfeed Hanger Clamps: Standard Mount; Lateral Mount Hanger Clamps: with Insulator Anchor Clamps End Caps Pick Up Guides Isolation Sections: Galvanised Steel Bar; Copper Bar; Aluminium / Stainless Steel Bar Collectors Collector Shoe + Holder Collector Bracket Brackets: Single Sided Bracket; Double Sided Bracket; Web Bracket; Girder Clamp System Dimensions Component Dimensions Component Dimensions (Continued) Component Dimensions (Continued)
SAFELEC Insulated Conductor BarsTypical ApplicationsSelection of ConductorsTechnical Data
SAFELEC
ONTENTS
PAGE:
5678999
10111112121314141515
16171819
3344
5
SAFELEC 3: Technical Data Copper Conductor Bars; Expansion Sections Aluminium / Stainless Steel Conductor Bars; Expansion Sections Joints Jointing Compound Powerfeeds: Joint Powerfeed Powerfeed Sections: Copper Bar; Aluminium / Stainless Steel Bar Hanger Clamps: Standard Mount; with Insulator Anchor Clamps End Caps Isolation Sections: Copper Bar; Aluminium / Stainless Steel Bar Collectors Collector Shoe + Holder Collector Bracket Brackets: Single Sided Bracket; Double Sided Bracket; Web Bracket; Girder Clamp System Dimensions Component Dimensions
202122232323242525262627272828
2930
20
V BAR: Technical Data Copper Conductor Bars; Expansion Sections; Isolation Sections Aluminium / Stainless Steel Conductor Bars; Expansion Sections; Isolation Sections Joints Powerfeeds: Joint Powerfeed Hanger Clamps: with Insulator Anchor Clamps End Caps Collectors Collector Shoe + Holder Component Dimensions Notes page Notes page Notes page
3132333434343434353536373839
31
C
SAFELEC
NSULATEDI ONDUCTORC ARSBSAFELECINSUL 8 supplies electrical power feed systems for moving machinery. Easy to install and maintain, the SAFELEC range ensures a high level of reliability. It has been designed to meet the safety standards demanded in industry.
Advantages of conductor bars:
- Ability to feed several moving machines from the same
conductor system
- Suitable for high amperage
- Feed points can be placed at any location
- Compactness
- Long system length possible
- Suitable for both indoor and outdoor use
SAFELEC features:
- Easy installation, reduced and simple maintenance
- Protection degree IP2, finger safe
- Insulating covers shaped to shed water and dust
- Standard PVC cover for normal temperatures
- Medium Heat cover available for high ambient temperatures
- Expansion sections not required for runs less than 150 m
- Max travel speed: 200 m/min
SAFELEC complies with the following international standards:
NFC 20-010, NFC 63-010, NFC 32-070, VDE 0470,
BSEN 60529, DIN 53438
Range of application:
Workshop cranes, iron and steel industry, railways,
leisure industry, mines etc.
YPICALT PPLICATIONSA
3
Conveyor System
Multipole Feed System
Bridge Construction Crane
Roller Coaster
Water Treatment Works
ECHNICALT ATAD
SAFELEC
ELECTION OFS ONDUCTORSC
L
L/2
L/4
L/6 L/6
L/2
L/10 L/10
The maximum permissible continuous current rating of the conductor bardepends on the duty factor of the cranes and the maximum ambient
temperature Ta. It can be established using the following formula:
3-Phase ACSingle Phase ACContinuous current DC
Where:³U: volt drop in Volts³U%: volt drop in % of nominal voltageUn: nominal supply voltage in VoltsI: maximum current in AmpsD: see opposite diagramR: resistance in Ohms per metreZ: impedance in Ohms per metre
³U = 3 x I x D x Z³U = 2 x I x D x Z³U = 2 x I x D x R
Volt drop calculation ³U:
³U% = (³U x 100) / Un
End feedD = L
Feed point at L/10 and L/2 from each endD = L/10
Feed point at L/6 from each endD = L/6
Feed point at each endD = L/4
Centre feedD = L/2
FACTOR “K”
Standardcover
250C 1.000
0.905
0.798
0.674
0.775
0.707
0.632
1.118
1.011
0.892
0.754
0.866
0.791
0.707
1.291
1.168
1.030
0.870
1.000
0.913
0.816
1.581
1.430
1.261
1.066
1.225
1.118
1.000
2.236
2.023
1.784
1.508
1.732
1.581
1.414
350C
450C
550C
650C
750C
850C
Medium Heatcover
Duty
Ta
100% 80% 60% 40% 20%
I allowable = nominal current x K
4
SAFELEC
ECHNICALT ATAD
Material PVC
180 KV/cm
1011ž
>1015ž/cm
840C
Self extinguishing
54%
1.5 g/cm3
BAYBLEND
240 KV/cm
>1014ž
>1016ž/cm
1200C
Self extinguishing
24%
1.15 g/cm3
Dielectric strength
Surface resistivity
Volume resistivity
Vicat softening temperature
(never expose PVC cover totemperatures in excess of 80oC)
Flame-test
Oxygen index
Specific density
CONDUCTOR BAR COVER STANDARD MEDIUM HEAT
CONDUCTOR BAR GALVANISED STEEL ALUMINIUM / STAINLESS STEEL
COPPER
Nominal current
Cross sectional area
Maximum system voltage(AC) (contact Insul-8 for other voltages)(DC) (contact Insul-8 for other voltages)
Resistance R (for DC) at 200C (ž/m)
Impedance Z (for AC) at 200C (ž/m)
Maximum allowable ambient temperature for 100% duty cycle
Bar length
Support pitch Standard
Lateral
Minimum pitch centres Standard
Lateral
Expansion sections: not required for runs less than
Minimum bending radius: (horizontal only)
60A
50mm2
1000V
1000V
0.003584
0.003604
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
100A
63mm2
1000V
1000V
0.002867
0.002891
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
125A
93mm2
1000V
1000V
0.001933
0.001968
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
160A
50mm2
1000V
1000V
0.000342
0.000364
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
250A
63mm2
1000V
1000V
0.000274
0.000300
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
400A
93mm2
1000V
1000V
0.000184
0.000221
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
200A
104mm2
1000V
1000V
0.000301
0.000325
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
315A
120mm2
1000V
1000V
0.000261
0.000288
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
400A
156mm2
1000V
1000V
0.000199
0.000234
250C
4.5m
1500mm
1125mm
43mm
60mm
150m
1.5m
An accurate choice of conductors can be made when all the following information is known:- The type of current: single or three phase AC ; continuous (DC)- The maximum current power and duty cycle- The allowable volt drop for the machines being supplied- The ambient temperature- Environment (dusty, coastal, humid, acidic etc.)
5SAFELEC 2
SAFELEC 2
SAFELEC
ALVANISEDG TEELS ONDUCTORC ARSB
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
XPANSIONE ECTIONSS
Expansion sections are required on all systems over 150m long.
The maximum gap of the expansion section is 50mm.
The expansion section is 4.5m long and is installed in place of one length of
conductor bar.
CURRENT RATING 60A 100A 125A
2.34
310002
310001
2.76
310102
310101
3.76
310202
Medium Heat cover(grey)
310003 310103 310203310056 310156 310256
310201
EarthPhase
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 60A 100A 125A
3.06
310008
310007
3.32
310108
310107
4.20
310208
Medium Heat cover(grey)
310009 310109 310209310058 310158 310258
310207
EarthPhase
Standard Phase cover
Standard Earth cover
Medium Heat cover
Expansion section310007
6 SAFELEC 2
SAFELEC
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 160A 250A 400A
2.76
310302
310301
3.04
310402
310401
4.40
310502
Medium Heat cover(grey)
310303 310403 310503310356 310456 310556
310501
EarthPhase
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 160A 250A 400A
3.28
310308
310307
3.86
310408
310407
4.74
310508
Medium Heat cover(grey)
310309 310409 310509310358 310458 310558
310507
EarthPhase
Standard Phase cover
Standard Earth cover
Medium Heat cover
ONDUCTORCOPPERC ARSB
XPANSIONE ECTIONSS
Expansion sections are required on all systems over 150m long.
The maximum gap of the expansion section is 50mm.
The expansion section is 4.5m long and is installed in place of one length of conductor bar.
Expansion section310307
7SAFELEC 2
SAFELEC
LUMINIUMA TEELSTAINLESSS/ ONDUCTORC ARSB
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
XPANSIONE ECTIONSS
Expansion sections are required on all systems over 150m long.
The maximum gap of the expansion section is 50mm.
The expansion section is 4.5m long and is installed in place of one length of
conductor bar.
CURRENT RATING 200A 315A 400A
2.12
310602
310601
2.18
310702
310701
2.50
399102
Medium Heat cover(grey)
310603 310703 399103310656 310756 399156
399101
EarthPhase
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 200A 315A 400A
3.23
310608
310607
3.43
310708
310707
3.80
399108
Medium Heat cover(grey)
310609 310709 399109310658 310758 399158
399107
EarthPhase
Standard Phase cover
Standard Earth cover
Medium Heat cover
Expansion section310607
8 SAFELEC 2
0.049
0.044
0.032
0.2
SAFELEC
Standard Phase cover(orange)
JOINT COVER
Standard Earth cover(green)
Medium Heat cover
Heavy Duty cover
Weight (Kg)
greenblack
OINTSJ
OINTINGJ OMPOUNDC
310850
310851
310855310856
0.027
399541
Steel
JOINT Weight (Kg)
310872
Copper 310873
Aluminium 310874
Heavy Duty Copper 399549
0.225
JOINTING COMPOUND Weight (Kg)
310932
Steel Joint310872
Aluminium Joint310874
Copper Joint310873
Standard Phase cover310850
Heavy Duty Copper Joint399549
Heavy Duty Joint cover399541
Jointing compound should be applied to the contact surfaces of the joint and bar at every joint on copper and aluminium systems. One tube is sufficient for over 300 connections.
9
OWERFEEDS: END POWERFEEDP
OWERFEEDS: JOINT POWERFEEDP
Powerfeed installed in place of an end cover.
Maximum cable connection size: 16mm2
0.037
UP TO 100A Weight (Kg)
310911
End Powerfeed310911
Standard cover(orange)
Medium Heat cover(red)
Weight (Kg)
CURRENT RATING UP TO 60A UP TO 250A UP TO 400A
0.028
310066
310034
0.25
310913
310910
0.30
310915
310912Powerfeed for connection of one or two flexible cables.
310910 has single cable connection.
310912 has double cable connection.
Powerfeed is usually installed in place of a joint.
Maximum cable connection size: 60A – 10mm2
250A – 95mm2
400A – 150mm2
60A Joint Powerfeed310034
250A Joint Powerfeed310910
SAFELEC 2
SAFELEC
Lateral mount hangers are supplied with 20mm spacers to provide clearance for
joint covers.
Maximum support spacing is 1.125m.
Standard hangers are acetyl.
Maximum support spacing is 1.5m.
ANGERH LAMPS: STANDARD MOUNTC
ANGERH LAMPS: LATERAL MOUNTC
POLYCARBONATE(RED)
WEIGHT(Kg)
STANDARD(BLACK)
Single pole
Two pole
Three pole
Four pole
310824
310882
310861
310821
0.03
0.04
0.05
0.057
310829
310899
310871
310857
POLYCARBONATE(RED)
WEIGHT(Kg)
STANDARD(BLACK)
Single pole
Two pole
Three pole
Four pole
399431
399432
399433
399381
0.05
0.06
0.07
0.12
399434
399435
399436
399382Four pole
(without spacer) 310835 0.08310859
Single pole hanger310824
Two pole hanger310882
Four pole hanger310821
Three pole hanger310861
Single pole lateral mount hanger
399431
Four pole lateral mount hanger
399381
10 SAFELEC 2
SAFELEC
ANGERH LAMPS: WITH INSULATORC
11
NCHORA LAMPSC
WEIGHT(Kg)
Single pole
Single pole
Single pole
Single pole
(Black)
(Red)
Stainless steel
Two part
0.10
0.10
0.106
0.08
Two pole Two part
310918
310834
310827
399544
399627 0.174
Single pole hanger310918
Two pole two part hanger
399627
Single pole two part hanger
399544
Stainless steel hanger with
insulator310827
In particularly dusty or humid environments, hangers with insulator should be used.
WEIGHT(Kg)
Standard
With insulator
Lateral mount
Without top bolt(two required per anchor point)
0.06
0.12
0.10
0.05
310832
WEIGHT(Kg)
Heavy duty anchor 0.48399546
310969
399383
310831
Anchor clamp310832
Anchor clamp without top bolt
310831
Anchor clamp with insulator
310969
Heavy duty anchor clamp
399546
Anchor points are usually situated in the middle of a conductor system.
Additional anchor points are required for systems with expansion sections.
SAFELEC 2
SAFELEC
Transfer caps are suitable for air gaps up to 10mm.
Vertical tolerance 5mm
Horizontal tolerance 2mm
NDE APSCWEIGHT
(Kg)
Steel / copper bar
Aluminium bar
Transfer cap
0.04
0.02
0.10
310892
310893
310951
+_
+_
End cap for steel / copper bar
310892
Transfer end cap310951
12
Special collectors are required for systems where pick up guides are
fitted.
ICKP PU UIDESG
Four pole pick up guide
310929
WEIGHT(Kg)
Two pole
Single pole
Three pole
1.27
1.72
2.16
310920
399532
399502
Four pole 2.54310929
SAFELEC 2
SAFELEC
Isolation sections provide electrical separation between adjacent sections of conductor bar.
Only for use in dry, clean conditions.
The Isolation section is 4.5m long and is installed in place of one length of conductor bar.
It is recommended that Isolation sections are not fitted in earth conductors.
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 60A 100A 125A
2.71
310026
310025
3.16
310126
310125
4.19
310226
Medium Heat cover(grey)
310027 310127 310227310064 310164 310264
310225
earthphase
SOLATIONIGALVANISED STEEL BAR
ECTIONSS
COPPER BAR
ALUMINIUM / STAINLESS STEEL
Isolation section310025
13
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 160A 250A 400A
2.97
310326
310325
3.42
310426
310425
4.68
310526
Medium Heat cover(grey)
310327 310427 310527310364 310464 310564
310525
earthphase
Isolation section310325
Isolation section310625
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 200A 315A 400A
2.4
310626
310625
2.6
310726
310725
2.9
399126
Medium Heat cover(grey)
310627 310727 399127310664 310764 399128
399125
earthphase
SAFELEC 2
SAFELEC
The copper graphite shoe ensures electrical continuity, a smooth contact
with the conductor bar and a good resistance to wear.
50A and 100A collectors are supplied without cable.
Stranded cable terminal clamps are included.
250A collectors are supplied with 2 x 1m 35mm2 cable.
OLLECTORSC
Weight (Kg)
CURRENT RATING 50A 100A 250A
0.38
399360Phase
0.8
310990
2.00
34956
399380Earth - without deflector 399355
399373Earth - right hand 399340
399372Earth - left hand 399352
CURRENT RATING50A + 100APhase - red
50A + 100AEarth - green
310993Code
Weight (Kg) 0.06 0.06
399357
250A
0.28
35289
HOESOLLECTORC OLDERH+
50A Phase Collector399360
250A Collector34956
100A Collector(Earth left)
399352
100A Phase Collector310990
250A Collector Shoe and Holder
35289
50 / 100A Collector Shoe and Holder
310993
50A Collector(Earth left)
399372
14 SAFELEC 2
SAFELEC
15
OLLECTORC RACKETB
Single
13mm SQUARE
310994 310991 0.880.36Double 310898 310992 1.840.74
Single collector bracket310994
Single collector bracket310991
Double collector bracket310898
Double collector bracket310992
Weight (Kg) 25mm SQUARE Weight (Kg)
25mm square, 400mm long for use with 100A and 250A collectors.
13mm square, 200mm long for use with 50A collector.
RACKETS: SINGLE SIDED BRACKETB
310980 - to suit beam flange 80-155mm.
310982 - to suit beam flange 155-305mm.
WEIGHT(Kg)
0.66310980
0.86310982
310980
310982
RACKETS: DOUBLE SIDED BRACKETB
RACKETS: WEB BRACKETB
RACKETS: GIRDER CLAMPB
310981 - to suit beam flange 80-185mm.
310983 - to suit beam flange 185-305mm.
WEIGHT(Kg)
0.84310981
1.08310983
310981
310983
WEIGHT(Kg)
0.62310984310984
WEIGHT(Kg)
0.08310985310985
SAFELEC 2
SAFELEC
IMENSIONSDYSTEMS
16 SAFELEC 2
STANDARD HANGER CLAMPS
HANGER CLAMPS WITH INSULATOR
SAFELEC
C IMENSIONSDOMPONENT
17SAFELEC 2
60A STANDARD PHASE COVER - Expansion Section(310007)
400A JOINT POWERFEED(310912)
250A JOINT POWERFEED(310910)
END POWERFEED(310911)
ALUMINIUM JOINT(310874)
60A JOINT POWERFEED(310034)
STANDARD PHASE COVER(310850)
STEEL JOINT(310872)
250A JOINT POWERFEED
(310910)
SINGLE POLE HANGER CLAMPStandard Mount
(310824)
SAFELEC
C IMENSIONS (Continued)DOMPONENT
18 SAFELEC 2
TWO POLE HANGER CLAMPStandard Mount
(310882)
THREE POLE HANGER CLAMPStandard Mount
(310861)
END CAPfor Aluminium Bar
(310893)
TRANSFER END CAP(310951)
ANCHOR CLAMPWith Insulator
(310969)
STAINLESS STEEL HANGER CLAMP
with Insulator(310827)
FOUR POLE HANGER CLAMPStandard Mount
(310821)
ANCHOR CLAMP(310832)
SINGLE POLE HANGER CLAMP
with Insulator(310918)
END CAPfor Steel / Copper Bar
(310892)
SAFELEC
C IMENSIONS (Continued)DOMPONENT
19SAFELEC 2
STANDARD PHASE COVERIsolation Section
(310025)
SINGLE COLLECTOR BRACKET13mm square
(310994)
WEB BRACKET(310984)
DOUBLE SIDED BRACKET(310981)
DOUBLE SIDED BRACKET(310983)
SINGLE SIDED BRACKET(310980)
SINGLE COLLECTOR BRACKET25mm square
(310991)
SINGLE SIDED BRACKET(310982)
DOUBLE COLLECTOR BRACKET13mm square
(310898)
GIRDER CLAMP(310985)
SAFELEC
20 SAFELEC 3
ECHNICALT ATAD
Material PVC
180 KV/cm
1011ž
>1015ž/cm
840C
Self extinguishing
54%
1.5 g/cm3
BAYBLEND
240 KV/cm
>1014ž
>1016ž/cm
1200C
Self extinguishing
24%
1.15 g/cm3
Dielectric strength
Surface resistivity
Volume resistivity
Vicat softening temperature
(never expose PVC cover totemperatures in excess of 80oC)
Flame-test
Oxygen index
Specific density
CONDUCTOR BAR COVER STANDARD MEDIUM HEAT
CONDUCTOR BAR ALUMINIUM / STAINLESS STEEL
COPPER
Nominal current
Cross sectional area
Maximum system voltage(AC) (contact Insul-8 for other voltages)(DC) (contact Insul-8 for other voltages)
Resistance R (for DC) at 200C (ž/m)
Impedance Z (for AC) at 200C (ž/m)
Maximum allowable ambient temperature for 100% duty cycle
Bar length
Support pitch Standard
Lateral
Minimum pitch centres Standard
Lateral
Expansion sections: not required for runs less than
Minimum bending radius: (horizontal only)
500A
115mm2
1000V
1000V
0.000149
0.000189
250C
4.5m
1500mm
1125mm
60mm
60mm
150m
1.5m
800A
171mm2
1000V
1000V
0.000100
0.000154
250C
4.5m
1500mm
1125mm
60mm
60mm
150m
1.5m
1150A
339mm2
1000V
1000V
0.000051
0.000127
250C
4.5m
1500mm
1125mm
60mm
60mm
150m
1.5m
630A
277mm2
0.000113
0.000162
1000V
1000V
250C
4.5m
1500mm
1125mm
60mm
60mm
150m
1.5m
SAFELEC 3
Electric Mining Vehicles
Railway Shore
Supply
SAFELEC
21SAFELEC 3
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 500A 800A 1150A
5.40
319202
319201
7.65
319402
319401
14.34
319502
Medium Heat cover(grey)
319203 319403 319462319204 319404 319463
319501
EarthPhase
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 500A 800A 1150A
7.40
319208
319207
10.15
319408
319407
16.84
319508
Medium Heat cover(grey)
319209 319409 319466319210 319410 319467
319507
EarthPhase
Standard Phase cover
Standard Earth cover
Medium Heat cover
ONDUCTORCOPPERC ARSB
XPANSIONE ECTIONSS
Expansion sections are required on all systems over 150m long.
The maximum gap of the expansion section is 50mm.
The expansion section is 4.5m long and is installed in place of one length of conductor bar.
Expansion section319407
SAFELEC
22 SAFELEC 3
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 630A
4.23
319302
319301
Medium Heat cover(grey)
319303319304Earth
Phase
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 630A
6.50
319308
319307
Medium Heat cover(grey)
319309319310Earth
Phase
Standard Phase cover
Standard Earth cover
Medium Heat cover
Expansion section319307
LUMINIUMA TEELSTAINLESSS/ ONDUCTORC ARSB
XPANSIONE ECTIONSS
Expansion sections are required on all systems over 150m long.
The maximum gap of the expansion section is 50mm.
The expansion section is 4.5m long and is installed in place of one length of
conductor bar.
SAFELEC
23SAFELEC 3
OWERFEEDS: JOINT POWERFEEDP
OINTSJ
0.25
0.202
0.08
Standard Phase cover(orange)
JOINT COVER
Standard Earth cover(green)
Medium Heat cover
Weight (Kg)
grey
319850
319851
319472319473
0.04
Copper(up to 800A)
JOINT Weight (Kg)
319874
Copper1150A 319515
Aluminium 319873
Standard cover(orange)
Medium Heat cover(red)
Weight (Kg)
POWERFEED
0.30
319870
319909
Powerfeed has cable connection for maximum 2 x 50mm2 cables.
Joint Powerfeed319909
800A Copper Joint319874
Aluminium Joint319873
1150A Copper Joint319515
OINTINGJ OMPOUNDC
0.225
JOINTING COMPOUND Weight (Kg)
310932Jointing compound should be applied to the contact surfaces of the joint and bar at every joint on copper and aluminium systems. One tube is sufficient for over 300 connections.
Standard Phase cover319850
COPPER BAR
ALUMINIUM / STAINLESS STEEL BAR
SAFELEC
24 SAFELEC 3
OWERFEEDP ECTIONSS
Standard Phase coverDouble cable connection
319918
Standard Phase cover(orange)
Standard Earth cover(green)
Medium Heat Phase cover(grey)
Weight (Kg)
SINGLE CABLE CONNECTION 500A
6.56
319913
319912
319926
Medium Heat Earth cover(grey) 319927
Standard Phase cover(orange)
Standard Earth cover(green)
Medium Heat Phase cover(grey)
Weight (Kg)
SINGLE CABLE CONNECTION 630A
5.39
319917
319916
319930
Medium Heat Earth cover(grey) 319931
Standard Phase cover(orange)
Standard Earth cover(green)
Medium Heat Phase cover(grey)
Weight (Kg)
DOUBLE CABLE CONNECTION 630A
6.83
319919
319918
319932
Medium Heat Earth cover(grey) 319934
Standard Phase cover(orange)
Standard Earth cover(green)
Medium Heat Phase cover(grey)
Weight (Kg)
DOUBLE CABLE CONNECTION 500A 800A 1500A
8.0
319915
319914
10.25
319911
319910
16.94
319524
319928 319468 319470
Medium Heat Earth cover(grey) 319929 319469 319471
319523
Standard Phase coverSingle cable connection
319912
Standard Phase coverDouble cable connection
319914
Standard Phase coverSingle cable connection
319916
Powerfeed sections are 4.5m long and should be fitted in place of a length of
conductor bar.
Suitable for connection of 1 or 2 cables up to 50mm2
SAFELEC
25SAFELEC 3
Standard hangers are acetyl.
Maximum support spacing is 1.5m.
ANGERH LAMPS: STANDARD MOUNTC
ANGERH LAMPS: WITH INSULATORC
POLYCARBONATE(RED)
STAINLESS STEEL WITH ZINC PLATED HARDWARE
STANDARD(BLACK)
Single pole
Weight
319821
0.027
319826
0.070
319829
0.030
Single pole hanger319821
Stainless steel hanger319826
NCHORA LAMPSC
WEIGHT(Kg)
Single pole
Single pole
Single pole
Single pole
(Black)
(Red)
Stainless steel
Two part
0.10
0.10
0.106
0.08
Two pole Two part
319834
319839
319827
319833
319838 0.174
In particularly dusty or humid environments, hangers with insulator should be used.
WEIGHT(Kg)
Standard
With insulator
Without top bolt(two required per anchor point)
0.06
0.12
0.05
319832
319964
319963
Anchor points are usually situated in the middle of a conductor system.
Additional anchor points are required for systems with expansion sections.
Stainless steel hanger with
insulator319827
Two pole two part hanger
319838
Single pole two part hanger
319833
Anchor clamp319832
Anchor clamp without top bolt
319963
Anchor clamp with insulator
319964
SAFELEC
26 SAFELEC 3
Isolation sections provide electrical separation between adjacent sections of
conductor bar.
Only for use in dry, clean conditions.
The Isolation section is 4.5m long and is installed in place of one length of
conductor bar.
It is recommended that Isolation sections are not fitted in earth conductors.
SOLATIONI ECTIONSS COPPER BAR
ALUMINIUM / STAINLESS STEEL
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 500A 800A 1500A
2.97
319013
319012
3.42
319426
319425
4.68
319475
Medium Heat cover(grey)
319015 319431 319476319016 319432 319477
319474
earthphase
Isolation section319425
Isolation section319311
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 630A
2.4
319312
319311
Medium Heat cover(grey)
319313319314earth
phase
WEIGHT(Kg)
End cap 0.04319892
NDE APSC
End cap 319892
SAFELEC
27SAFELEC 3
OLLECTORSC
HOESOLLECTORC OLDERH+
The copper graphite shoe ensures electrical continuity, a smooth contact with the conductor bar and a good resistance to wear.
100A collectors are supplied without cable.
Stranded cable terminal clamps are included.
250A collectors are supplied with 2 x 1m 35mm2 cable.
Weight (Kg)
CURRENT RATING 100A 250A
0.8
310990Phase
2.00
34956
399355Earth - without deflector
399340Earth - right hand
399352Earth - left hand
250A Collector34956
100A Collector(Earth left)
399352
100A Phase Collector310990
250A Collector Shoe and Holder
35289
50 / 100A Collector Shoe and Holder
310993
CURRENT RATING50A + 100APhase - red
50A + 100AEarth - green
310993Code
Weight (Kg) 0.06 0.06
399357
250A
0.28
35289
SAFELEC
28
OLLECTORC RACKETB
Single
13mm SQUARE
310994 310991 0.880.36Double 310898 310992 1.840.74
Single collector bracket310994
Single collector bracket310991
Double collector bracket310898
Double collector bracket310992
Weight (Kg) 25mm SQUARE Weight (Kg)
25mm square, 400mm long for use with 100A and 250A collectors.
13mm square, 200mm long for use with 50A collector.
RACKETS: SINGLE SIDED BRACKETB
319980 - to suit beam flange 80-155mm.
319982 - to suit beam flange 155-305mm.
WEIGHT(Kg)
0.66319980
0.86319982
319980
319982
RACKETS: DOUBLE SIDED BRACKETB
RACKETS: WEB BRACKETB
RACKETS: GIRDER CLAMPB
319981 - to suit beam flange 80-185mm.
319983 - to suit beam flange 185-305mm.
WEIGHT(Kg)
0.84319981
1.08319983
319981
319983
WEIGHT(Kg)
0.62319984319984
WEIGHT(Kg)
0.08310985310985
SAFELEC 3
SAFELEC
29SAFELEC 3
IMENSIONSDYSTEMS
STANDARD HANGER CLAMPS
HANGER CLAMPS WITH INSULATOR
SAFELEC
C IMENSIONSDOMPONENT
30 SAFELEC 3
500A STANDARD PHASE COVER - Expansion Section(319207)
COPPER JOINT(up to 800A)
(319874)
STANDARD ANCHOR CLAMP(319832)
END CAP(319892)
STAINLESS STEEL HANGER(319826)
STAINLESS STEEL HANGER CLAMP
with Insulator(319827)
JOINT POWERFEED(319909)
ALUMINIUM JOINT(319873)
SINGLE POLE HANGER(319821)
STANDARD PHASE COVER(319850)
SAFELEC
ECHNICALT ATAD
Material PVC
180 KV/cm
1011ž
>1015ž/cm
840C
Self extinguishing
54%
1.5 g/cm3
BAYBLEND
240 KV/cm
>1014ž
>1016ž/cm
1200C
Self extinguishing
24%
1.15 g/cm3
Dielectric strength
Surface resistivity
Volume resistivity
Vicat softening temperature
(never expose PVC cover totemperatures in excess of 80oC)
Flame-test
Oxygen index
Specific density
CONDUCTOR BAR COVER STANDARD MEDIUM HEAT
CONDUCTOR BAR ALUMINIUM / STAINLESS STEEL
COPPER
Nominal current
Cross sectional area
Maximum system voltage(AC) (contact Insul-8 for other voltages)(DC) (contact Insul-8 for other voltages)
Resistance R (for DC) at 200C (ž/m)
Impedance Z (for AC) at 200C (ž/m)
Maximum allowable ambient temperature for 100% duty cycle
Bar length
Support pitch Standard
Lateral
Minimum pitch centres Standard
Lateral
Expansion sections: not required for runs less than
Minimum bending radius: (horizontal only)
500A
115mm2
1000V
1000V
0.000149
0.000189
250C
6m
1500mm
1125mm
70mm
70mm
150m
1.5m
800A
171mm2
1000V
1000V
0.000100
0.000154
250C
6m
1500mm
1125mm
70mm
70mm
150m
1.5m
1150A
339mm2
1000V
1000V
0.000051
0.000127
250C
6m
1500mm
1125mm
70mm
70mm
150m
1.5m
630A
277mm2
0.000113
0.000162
1000V
1000V
250C
6m
1500mm
1125mm
70mm
70mm
150m
1.5m
31V BAR
V BARFor use in applications where regular disconnection and reconnection of current collectors is required: for example in mining and quarrying.
The specially designed profile of the insulating cover guides the collector shoe onto the sliding surface of the conductor bar, providing greater tolerance and allowing the collectors to be correctly located without direct access to the bar.
Standard Phase cover
Standard Earth cover
SAFELEC
32 V BAR
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 500A 800A 1150A
6.33
319869
319250
8.55
319452
319451
15.15
319552
319551
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 500A 800A 1150A
8.93
319258
319257
11.15
319458
319457
17.75
319558
319557
ONDUCTORCOPPERC ARSB
XPANSIONE ECTIONSS
Expansion sections are required on all systems over 150m long.
The maximum gap of the expansion section is 50mm.
The expansion section is 1.5m long.
Expansion section319457
Isolation sections provide electrical separation between adjacent sections of conductor bar.
Only for use in dry, clean conditions.
It is recommended that Isolation sections are not fitted in earth conductors.
SOLATIONI ECTIONSS
Standard Phase cover (orange)
Weight (Kg)
CURRENT RATING 500A 800A 1500A
7.3
319253
9.55
319453
16.26
319553
Standard Earth cover
Standard Phase cover
SAFELEC
33V BAR
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 630A
5.13
319352
319351
Standard Phase cover (orange)
Standard Earth cover(green)
Weight (Kg)
CURRENT RATING 630A
7.73
319358
319357
Expansion section319357
Expansion sections are required on all systems over 150m long.
The maximum gap of the expansion section is 50mm.
The expansion section is 1.5m long.
LUMINIUMA TEELSTAINLESSS/ ONDUCTORC ARSB
XPANSIONE ECTIONSS
Isolation sections provide electrical separation between adjacent sections of conductor bar.
Only for use in dry, clean conditions.
It is recommended that Isolation sections are not fitted in earth conductors.
SOLATIONI ECTIONSS
Standard Phase cover (orange)
Weight (Kg)
CURRENT RATING 630A
6.1
319353
OWERFEEDS: JOINT POWERFEEDP
OINTSJ
SAFELEC
34 V BAR
0.25
0.202
6.08
Standard cover
JOINT COVER
Weight (Kg)
319840
0.168
Copper500/800A
JOINT Weight (Kg)
319885
Copper1150A 319515
Aluminium 319873
500/800A Copper Joint319885
Aluminium Joint319873
1150A Copper Joint319515
Standard cover(black)
Weight (Kg)
POWERFEED
0.16
319845
ANGERH LAMPS: WITH INSULATORC
NCHORA LAMPSC
WEIGHT(Kg)
Single pole Two part 0.114319844
WEIGHT(Kg)
Heavy duty anchor 0.7319843
Heavy duty anchor clamp
319843
WEIGHT(Kg)
Transfer end cap 0.08319846
NDE APSC
Single pole two part hanger
319844
Standard cover319840
In particularly dustyor humid environments,
hangers with insulator should be used
SAFELEC
35V BAR
The copper graphite shoe ensures electrical continuity, a smooth contact with the conductor bar and a good resistance to wear.
100A collectors are supplied without cable.
Stranded cable terminal clamps are included.
250A collectors are supplied with 2 x 1m 35mm2 cable.
OLLECTORSC
HOESOLLECTORC OLDERH+
Weight (Kg)
CURRENT RATING 100A 250A
0.8
310990Phase
2.00
34956
399355Earth - without deflector
399340Earth - right hand
399352Earth - left hand
250A Collector34956
100A Collector(Earth left)
399352
100A Phase Collector310990
250A Collector Shoe and Holder
35289
50 / 100A Collector Shoe and Holder
310993
CURRENT RATING50A + 100APhase - red
50A + 100AEarth - green
310993Code
Weight (Kg) 0.06 0.06
399357
250A
0.28
35289
SAFELEC
36 V BAR
C IMENSIONSDOMPONENT
800A STANDARD PHASE COVERExpansion Section
(319457)
SINGLE POLE TWO PART HANGER(319844)
JOINT COVERStandard(319840)
ALL OTHER COMPONENT DIMENSIONS AS SAFELEC 3
SAFELEC
37
NOTES
SAFELEC
38
NOTES
SAFELEC
39
NOTES
Subsidiary companies
AUSTRALIACONDUCTIX Pty. Ltd. (Insul-8)
DandenongTel: + (61) 3 97 06 88 44Fax: + (61) 3 97 94 92 [email protected]
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HEADQUARTERS
119 Avenue Louis Roche -BP15292231 Gennevilliers Cedex FRANCETel: +33 (0) 1 46 88 15 00Fax: +33 (0) 1 46 88 15 [email protected]
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