Insulated Panel SystemsDecaroc

ACO TO E

13-1

CO

BUSTIB E

A2-s1, d0

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0

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SUSUSUUUUUUUBUUUUUUSSSBUUBUUUUSSUSSBUUSUSUBUBBBBBBBBBBBBBBBBBBBBBBBOOOOCCOO

2

DescriptionThe Decaroc panel is designed for applications in environments where temperature control, fire security and sanitary safety are of high importance such as food processing, refrigerated storage and clean rooms for the biotechnology and pharmaceutical industries.

ApplicationThe Decaroc panel is used both as a partition wall and outside wall, as well as a ceiling. The panel can be mounted vertically or horizontally.

Note: With ceiling applications, traffic must circulate via bridges or structures which are secured to the main structure. During use of the building, the ceiling can be accessed occasionally for maintenance and it is not intended that more than one person stand or move at any one time. Decking of a 30mm thick mineral wool deck bed of density

45kg/m3 covered with plywood panels of minimum 12mm laid on the panels or other appropriate specific provisions are required to allow the free movement of such personnel on the ceiling. The resistance of the ceiling must conform to the load charts as per EN 14509.

Coating & FinishesThe standard hot-dipped galvanized steel is in accordance with EN 10346. The S320GD options that are available for coated finishes are listed below. All are supplied with a protective film. For more information on the various applications in which these finishes can be used, please refer to the Isocab ‘Selection and Maintenance Guide for Coatings’:

• CLEANsafe 15, RAL 9010 or RAL 9002

• CLEANsafe 25, RAL 9010 or RAL 9002

• CLEANsafe 55, RAL 9010 or RAL 9002

• CLEANsafe 150, RAL 9010 or RAL 9002

• CLEANsafe Inox 150+, RAL 9010 (Classed Ai6)

• CLEANsafe Inox 304, line brushed/pinpoint/2B finish

• CLEANsafe Inox 316L, line brushed/pinpoint/2B finish

For other options, please contact your sales person.

Technical Information

3

InsulationMineral wool insulation core 50C & 50F.

DensityThe nominal density is as below:• 50C= 95kg/m3

• 50F= 120kg/m3

Panel JointThe panel joint is a symmetric tongue and groove connection with excellent thermal and structural performance.

ThicknessesThe following thicknesses are proposed: 60, 80, 100, 120, 150, 170, 200, 240 & 300mm.

WidthStandard: 1170mmFor container transport: 1120mm

LengthsStandard lengths are from 2m. The maximum panel length is 19,2m. The maximum length for panels of 240 and 300 mm is 9m. Panel lengths from 13.5m to 19.2m require specific packaging, additional transport costs and mechanical handling equipment on the building site. Please contact technical services for more information.

Sea FreightWooden crates or steel containers are available for projects where sea freight is required.

DeliveryAll deliveries, unless indicated otherwise, are by road transport to project site. Off-loading is the responsibility of the client.

ProfilesThe profiles Ribbed, Linea, Twinlook and Smooth are available for the external sheet. For the internal sheet, the Ribbed and Smooth profiles are available. Please see Figure 1 for more information.

Reaction to FireDecaroc is A2-s1, d0. The panel is also FM Global approved.

Fire Resistance50F mineral wool insulation, partition and exterior wall application:

• EI 60: 80mm or greater horizontal & vertical installation up to 4m span

• EI 90: 100mm horizontal & vertical installation up to 4m span (stitching screw obligatory every 300mm in the joint on both sides of the panel)

• EI 120: 120mm or greater vertical installation up to 4m span. Horizontal installation up to 6m

• EI 180 : 300mm vertical & horizontal installation up to 4m span

50F mineral wool insulation, ceiling application:

• EI 120: 120mm up to 5.40m span (stitching every 300mm in the joint on the opposing side of the fire)

• EI 180: 120mm up to 4.4m span (stitching every 300mm in the joint on the opposing side of the fire)

• EI 180: 300mm up to 2.5m span. Maximum panel length 5m (stitching every 300mm in the joint on the opposing side of the fire)

Ribbed Profile Linea Profile Twinlook Profile Smooth Profile

ACO TO E

13-1

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BUSTIB E

A2-s1, d0

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4

AccessoriesA wide range of profiles and flashings are available, as well as a range of insulated doors.

CertificationThe Isocab Decaroc panel is certified with FM Global.

Acoustic PerformanceDecaroc panels have a predicted single figure weighted sound reduction of Rw (C;Ctr)= 29dB (-1;-3) for a thickness of 60mm, and Rw(C;Ctr) = 30 dB (-2;-3) for a thickness of 100 mm.

AirtightnessPlease contact Technical Services for airtightness values.

GuaranteeAn Isocab Structural and Thermal Guarantee of up to 10 years is available. Please contact your sales person for more information.

QualityDecaroc is manufactured in factories benefitting from ISO 9001, ISO 14001 and ISO 18001 certifications.

PackingDecaroc panels are stacked horizontally with the outer sheet at the top. The complete package is wrapped in polyethylene. The number of panels in each packet is dependent on the panel length, the weight and the thickness. A typical package height is 1200mm. The maximum package weight is 1500kg. For shipment by truck only.

Thickness mm

Number of panels per pack

60 17

80 13

100 10

120 8

150 6

170 5

200 5

240 4

300 3

For container shipment, please contact your sales person.

5

Thermal Performances & Weights

Thickness mm 60 80 100 120 150 170 200 240 300

Decaroc 50C

l=0,041 W/m.K

Wall Un,S (W/m².K) 0,622 0,477 0,387 0,326 0,263 0,233 0,199 0,167 0,134

Wall R (m².K/W) 1,607 2,094 2,582 3,070 3,802 4,290 5,021 5,997 7,460

Partition Wall Un,S (W/m².K) 0,589 0,458 0,374 0,316 0,257 0,228 0,196 0,164 0,132

Partition Wall R (m².K/W) 1,697 2,184 2,672 3,160 3,892 4,380 5,111 6,087 7,550

Ventilated Ceiling Un,S (W/m².K) 0,611 0,471 0,383 0,323 0,261 0,232 0,198 0,166 0,134

Ventilated Ceiling R (m².K/W) 1,637 2,124 2,612 3,100 3,832 4,320 5,051 6,027 7,490

Weight (0,6*0,5mm skins) (kg/m²) 14,93 16,83 18,73 20,63 23,48 25,38 28,23 32,03 37,63

Decaroc 50F l=0,044 W/m.K

Wall Un,S (W/m².K) 0,663 0,509 0,414 0,348 0,281 0,249 0,213 0,179 0,144

Wall R (m².K/W) 1,509 1,963 2,418 2,872 3,554 4,009 4,690 5,600 6,963

Partition Wall Un,S (W/m².K) 0,626 0,487 0,399 0,338 0,274 0,244 0,209 0,176 0,142

Partition Wall R (m².K/W) 1,599 2,053 2,508 2,962 3,644 4,099 4,780 5,690 7,053

Ventilated Ceiling Un,S (W/m².K) 0,650 0,502 0,409 0,345 0,279 0,248 0,212 0,178 0,143

Ventilated Ceiling R (m².K/W) 1,539 1,993 2,448 2,902 3,584 4,039 4,720 5,630 6,993

Weight (0,6*0,5mm skins) (kg/m²) 16,43 18,83 21,23 23,63 27,23 29,63 33,23 38,03 45,23

Volumic masses 50C=95kg/m3 & 50F=120 kg/m3 with nominal densities.

6

Single Span Tables for Wall Application- 0.6/0.5mm Ribbed Profile/Ribbed ProfileSummer temperature: Outside 55°C / Inside 24°C, Winter temperature: Outside -20°C / Inside 24°C. For all other temperatures, please contact the drawing office. Valid for colour group 1 according to EN 14509

Double Span Tables for Wall Application- 0.6/0.5mm Ribbed Profile/Ribbed ProfileSummer temperature: Outside 55°C / Inside 24°C, Winter temperature: Outside -20°C / Inside 24°C. For all other temperatures, please contact the drawing office. Valid for colour group 1 according to EN 14509

Technical Information

Notes1. Values have been calculated using the limit state method described in EN14509. Taking imposed loads, temperature and creep into account.2. Design criteria Safety factors on loads: ULS 1.5 (for variable load) 1.35 (for permanent load) / SLS 1 Safety factors on material: Wrinkling of face: ULS 1.37 / SLS 1.1. Shear of core: ULS 1.38 / SLS 1.1 Deflection: Span/200 Summer temperature: Outside 55°C / Inside 24°C, Winter temperature: Outside -20°C / Inside 24°C The minimum width of the end support is 40mm. The minimum width of the intermediate support width 60mm.3. The actual wind suction load resisted by the panel is dependent on the number of fasteners used. The fastener calculation should be carried out in accordance with the appropriate standard.4. For Intermediate values linear interpolation may be used.5. Pressure and suction loads are in daN/m².

Pressure single span in daN/m²Span

m

Suction single span in daN/m²

Thickness mm Thickness mm

300 240 200 170 150 120 100 80 60 60 80 100 120 150 170 200 240 300

866 785 705 598 575 498 435 364 285 1.00 285 364 435 498 575 598 705 785 866

578 523 470 399 384 332 290 243 190 1.50 190 243 290 332 384 399 470 523 578

433 392 352 299 288 249 218 182 142 2.00 142 182 218 249 288 299 352 392 433

347 314 282 239 230 199 174 146 114 2.50 114 146 174 199 230 239 282 314 347

289 262 235 199 192 166 145 121 95 3.00 95 121 145 166 192 199 235 262 289

248 224 201 171 164 142 124 104 52 3.50 81 104 124 142 164 171 201 224 248

217 196 176 150 144 124 109 91 18 4.00 64 91 109 124 144 150 176 196 217

193 174 157 133 128 111 97 53 4.50 37 74 92 110 128 133 157 174 193

173 157 141 120 115 98 81 27 5.00 21 60 75 89 111 120 141 157 173

158 143 128 109 100 81 51 10 5.50 10 45 62 74 91 103 120 143 158

144 131 110 95 84 68 31 6.00 3 30 52 62 77 86 101 120 144

133 112 94 81 72 49 17 6.50 19 44 53 65 74 86 102 125

118 96 81 70 62 32 7 7.00 12 35 45 56 64 74 88 108

103 84 71 61 54 20 7.50 7 25 40 49 55 64 77 94

90 74 62 53 44 11 8.00 3 18 35 43 49 57 67 83

Pressure double span in daN/m²Span

m

Suction double span in daN/m²

Thickness mm Thickness mm

300 240 200 170 150 120 100 80 60 60 80 100 120 150 170 200 240 300

866 785 705 598 575 498 435 364 285 1.00 285 364 435 498 575 598 705 785 866

578 523 470 399 384 332 290 243 190 1.50 190 243 290 332 384 399 470 523 578

433 392 352 299 288 249 218 182 142 2.00 142 182 218 249 288 299 352 392 433

347 314 282 239 230 199 174 146 114 2.50 114 146 174 199 230 239 282 314 347

289 262 235 199 192 166 145 121 95 3.00 95 121 145 166 192 199 235 262 289

248 224 201 171 164 142 124 104 81 3.50 81 104 124 142 164 171 201 224 248

217 196 176 150 144 124 109 91 65 4.00 70 91 109 124 144 150 176 196 217

193 174 157 133 128 111 94 68 47 4.50 56 74 92 110 128 133 157 174 193

141 120 115 87 69 51 36 5.00 45 60 75 89 111 120 141

128 104 89 66 53 39 28 5.50 37 49 62 74 91 103 120

99 80 69 52 42 31 23 6.00 31 41 52 62 77 86 101

77 63 55 42 34 25 19 6.50 27 35 44 53 65 74 86

62 51 44 34 28 21 16 7.00 23 30 38 45 56 64 74

51 42 37 29 24 19 13 7.50 20 27 33 40 49 55 64

42 35 31 24 20 15 11 8.00 18 23 29 35 43 49 57

7

Caves Landiras,France

Project Type:Leisure, New Build

Product:• Decaroc

8

Campina Aalter,Belgium

Project Type:Stockage, New Build

Product:• Decaroc

9

Figure 1

Ribbed Profile1170/1120

45.5 55 55

3

20 20 2020 +

0.2

1 -0

.220

50.7 30.5

Linea Profile1170/1120

45.5 55 5520 20 202050.7 30.5

3

Max

1.2 20

Twinlook Profile

45.5 55 5520 20 202050.7 30.5

3

3

R2R

2 R3

10

1170/1120

Smooth Profile

45.5 55 5520 20 202050.7 30.5

1170/1120

3

+0.

21

-0.220

10

Figure 2

Standard Technical Details

Wall-Ceiling Connection

360

Suspension (threaded rod)L-profile 1,5mm

L-profile 1,5mm

Negative temperature application

Mineral wool caulking

Positive temperature application

L-profile 1,5mm with turn back

L-profile 1,5mm with turn backSuspension (threaded rod)

360

Mineral wool caulking

11

Standard Technical Details

Floor-Wall Connection

L-profile 1,5mm Mineral wool caulking

max

4.0

0m

Wall-Wall Connection

Mineral wool caulking

L-profile 1,5mm with turn back

Thermal break with saw through sheet

L-profile 1,5mm with turn back

Your distributor

Care has been taken to ensure that the contents of this publication are accurate, but Isocab does not accept responsibility for errors or for information that is found to be misleading.Suggestions for, or description of, the end use or application of products or methods of working are for information only and Isocab accepts no liability in respect thereof.

DRTB-07.2016-EN

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