InsulatedRoof KingspanK-Dek &WallPanels ProductGuide

Insulated Roof& Wall Panels

Kingspan K-DekProduct Guide

Kingspan K-Dek (KS1000 KD)High Performance InsulatedMembrane Roofdeck System

Kingspan K-Dek InsulatedMembrane Roofdeck

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Kingspan K-Dek is an energy efficient, highperformance insulated single-ply membraneroofdeck system, suitable for flat, pitched andcurved roofing applications.

A factory-manufactured single component system, Kingspan

K-Dek delivers continuity of insulation and low air leakage certainty

that can reduce operational energy consumption and costs by up

to 40%, when compared to conventional roof construction

methods.

The factory-adhered, high performance membrane is BBA certified

and has a lifetime durability of 30 years.

Note: All photos in this brochure are of the UK manufactured KingspanTopdek. Kingspan K-Dek is the Australian equivalent product.

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Contents

Features & Benefits 5

System Overview 6

Kingspan EnvelopeFirst™ 8

Product Data 10

Technical Construction Details 13Side / End Lap & Fastener Locations 13Parapet Eaves 14Eaves Boundary Gutter 15Verge Start 16Verge End 17Verge Parapet 18Ridge 19Valley with Rainwater Outlet 20Valley Gutter 21Concrete Parapet 22Barrel Vault Rooflights 23Kerb Penetration Roof Aperture 24Natural Daylighting Systems 25Ventilation & Extraction 26Expansion Joint 27M&E Services Support Platform 28

Kingspan K-Dek Fabrications 30

Height Safety Solutions 32Kingspan Safepro2 Fall Protection System 32

Model Specification 34

Installation Overview 36

Case Studies 38

Insulated Roof & Wall Panels 42Product Range at a Glance 42

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Featuring Kingspan’s unique FIREsafeinsulation, Kingspan K-Dek is fully compliantwith Australian and New Zealand buildingregulations, codes and standards and is suitablefor new build and refurbishment applications.

Kingspan K-Dek provides fast build, single-fix installation and is

compatible with a range of integrated drainage, daylighting,

HVAC plant support, flashings, trims, lightning protection and

safety systems. Site installation is supported by a network of

trained contractors.

The thermal and structural performance of Kingspan K-Dek

panels is guaranteed for up to 20 years, covered by the

Kingspan TOTAL warranty.

Features & Benefits� Accelerated build speed – factory-manufactured, single

component system.

� Roofing membrane from Sika is BBA tested and certified with30 year lifetime durability.

� White, highly reflective Sikaplan SGK AU available for cool roofapplications.

� Décor aesthetic standing seam option is available.

� High thermal performance in meeting local building codes.

� Part of Kingspan’s EnvelopeFirst™ energy efficiency strategy –can reduce energy consumption by up to 40%.

� Available in lengths of 2.0 to 13.7 metres, subject to transportlimitations.

� Pre-finished bright white internal surface as standard.

� Can eliminate the need for valley, boundary wall and hip gutters.

� Compatible with drainage systems, daylighting solutions, HVACplant supports, flashings, trims, lightning protection and safetysystems.

� Suitable for flat, pitched or curved roof applications.

� Thermal and structural performance covered by the KingspanTOTAL warranty.

� Fibre-free – No threat of loose fibres into internal environment.

� Manufacturing site quality approved to ISO 9001: 2008.

Kingspan provide a project specific customer service that includes

model specifications, construction details and load span

calculations. For further information, please contact Kingspan.

Building Sectors� Industrial and Manufacturing

� Distribution, Logistics and Transport

� Commercial, Office and Retail

� Leisure, Sport & Hotels

� Student Accommodation, Education and Healthcare

� Residential & Social Housing

� Utilities

� Refurbishment

Features& Benefits

5

Décor Standing SeamKingspan K-Dek offers the Décor profile – a weld on aesthetic

standing seam that can be used to produce a lead roof effect on

visible roof areas.

PenetrationsKingspan K-Dek easily accommodates a range of penetrations

such as roof platforms, ventilation units and rooflight systems.

Drainage OptionsKingspan K-Dek is compatible with standard gravity and syphonic

drainage systems.

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Rooflights andPenetrations

Connectivityto Structure

JointDetails

Sealing

Roof Shape & Form OptionsCurved (40m radius)

Mono-pitch

Low Pitch (0.72°)

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SystemOverview

RoofPlatforms

DrainageOptions

Today, the demand for energy efficient buildingsis greater than ever before, driven by mandatorylegislation and escalating energy costs –forecast to double by 2030.

Rising to these challenges, Kingspan hasdeveloped EnvelopeFirst™.

EnvelopeFirst™ is a design strategy for optimising a building’s

energy efficiency and the first step on the route to Carbon Neutral

Buildings, providing property investors, owners, landlords and

tenants with affordable, energy efficient buildings.

The most effective, and affordable, energy saving measure available

to a building is the integration of a high performance building

envelope system that provides guaranteed insulation continuity and

thermal and airtightness performance.

Kingspan offers a wide range of building envelope systems that

can provide significant performance benefits towards the overall

energy efficiency of a building and the optimum specification,

size and amount of HVAC equipment – the largest end use of

energy and source of GHG emissions in commercial buildings.

With EnvelopeFirst™, heating and cooling energy demand can be

reduced by up to 40% with smaller, less-costly more energy

efficient HVAC systems.

The next step, once the building envelope is as efficient as

possible, is the implementation of optimised HVAC and building

services. Finally, the integration of renewable technologies

enables a building to achieve carbon neutral targets,

and even become a net-energy producer.

KingspanEnvelopeFirst™

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BCA CompliantKingspan insulated panels to BCAplus standard efficiency HVAC.

EnvelopeFirst™Kingspan insulated panels toBCA plus optimised HVAC.

BCA

Commercial Office

Industrial

Leisure

Hotel

A building’s envelope, services and renewablesmust be considered on a ‘whole building design’basis in order to optimise energy performanceto achieve efficiency and sustainability targets.

Whole Building DesignThe design, construction and/or retrofitting of high-performance

low- and carbon neutral buildings demands an integrated, ‘whole

building design’ (WBD) approach. In comparison to an elemental

design and construction processes, WBD examines the integration

of all building components, systems and equipment to determine

how they work together to save energy and reduce the buildings

overall impact on the environment.

WBD considers all impacts and influences associated with a

building: site, orientation, energy, materials, acoustics, indoor air

quality, and natural resources.

“Building insulation is the most cost-effectivesolution to reduce energy and greenhouse gases.”*

“Energy efficient buildings startwith Kingspan EnvelopeFirst™”

9* Source: McKinsey Global Institute

Insulate & GenerateKingspan insulated panels to BCA, optimisedHVAC plus integrated solar PV solutions.

Carbon Neutral Buildings‘Insulate & Generate’ specification plus additionalcarbon offsets to achieve operational carbon neutrality.

-CO2

Retail

Distribution

Education

Residential

ProductData

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ApplicationKingspan K-Dek can be used on building applications with a

minimum finished roof pitch after deflection of 1:80 (0.72˚) to avoid

ponding. It is suitable for all building applications except where

there are low temperature controlled or high humidity environments.

External single-ply membrane

Internal liner sheet

AB

1000mm cover width

333.3

60

27 30.4 30.4 30.9

333.3 333.3

Product Dimensions

Panel Properties and Thermal PerformanceA - Core Thickness (mm) 100

B - Overall Dimension (mm) 135

R Value (m2K/W) 5.27

U Value (W/m2K) 0.19

Weight kg/m2 0.5 steel 9.00

Ignitability index 0

Spread of flame index (SFI) 0

Heat involved index 0

Smoke development index (SDI) 2

Fire PerformanceWhen tested to AS/NZS 1530.3, Kingspan panels achieved the

following fire hazard results:

Kingspan K-Dek (KS1000 KD) insulant core is an FM Global

certified formulation. Steel liner has a Class 1 surface spread of

flame to BS 476-7.

Acoustic PerformanceKingspan K-Dek has a single figure weighted sound reduction

index (SRI) of Rw = 23dB. For specific acoustic solutions,

please contact Kingspan Technical Services.

Sound Reduction Index (SRI)Frequency (Hz) 125 250 500 1k 2k 4k

SRI (dB) 17.9 18.1 17.4 23.2 30.4 40.3

Product TolerancesCut to Length -0.05% +0.1%

Liner Sheet Length -0.1% +0.1%

Cover Width -0mm +3mm

Thickness -2mm +2mm

End Square -3mm +3mm

Note: Above dimensions are nominal. Actual dimensions will vary due tomanufacturing tolerances. Precise dimensions must always be measuredfrom actual samples. All dimensions in millimetres.

ProductData

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Materials and CoatingsExterior Weather SheetSikaplan SGK AU is a high performance single ply membrane.

Standard colours are white or light grey.

A wide range of Sika membranes are available,

please contact Kingspan for further details.

Internal Liner SheetThe standard steel is 0.50mm thick Aluzinc G300S coated steel toAS1397. Other substrates are available.

� Finished paint coating is a standard white liner.

� Other colours available are subject to minimum orderquantities / surcharges and extended lead times.

Insulation CoreThe core of the Kingspan K-Dek roof panel range is an

environmentally sustainable Kingspan polyisocyanurate (PIR)

insulation which is non-deleterious with zero Ozone Depletion

Potential. The rigid PIR insulation is closed cell and CFC/HCFC-free.

The auto adhesive properties of the core bond to the external and

internal faces, providing strength and rigidity to the panels.

Available LengthsStandard lengths are from 2m to 13.7m, longer lengths can be

supplied on request. Maximum length for panels transported by

rail is 12m. For orders supplied outside of Australia, maximum

length is 11.8m.

Quality and DurabilityKingspan K-Dek roof panels are manufactured from the highest

quality materials, using state-of-the-art production equipment to

rigorous quality control standards. Accredited to ISO 9001: 2008

ensuring long-term reliability and service life.

WarrantyKingspan K-Dek roof panels are available with up to 20 years

thermal and structural performance warranty. For information

relating to coating warranties contact Kingspan.

PackingStandard Packing

Kingspan K-Dek panels are stacked horizontally, liner sheet to liner

sheet, to minimise pack height. The top, bottom and sides are

protected with polythene foam or core flute and the pack is

covered in shrink wrapping for added protection during transport.

The number of panels in each pack depends on panel length and

weight. Typical pack height is 1200mm (8 sheets).

Sea Freight

Steel containers are used, with panel lengths up to 11.8m.

Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by flatbed road

transport to project site. Off-loading is the responsibility of the

client.

Panel length

75mm

ProductData

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Structural – Load/Span Tables

Single Span Uniformly Distributed Loads (kN/m2)Condition Span L in metres

Load Type Ultimate Limit State

0.6 0.8 1.0 1.2 1.4 1.6 1.8

Pressure 14.96 8.36 5.31 3.65 2.64 2.00 1.55

Suction

One Fastener 6.22 4.69 3.78 3.16 2.48 1.92 1.53

Two Fasteners 12.34 7.37 4.74 3.33 2.48 1.92 1.53

Three Fasteners 13.01 7.37 4.74 3.33 2.48 1.92 1.53

Servicability Limit State

Pressure - 6.72 3.39 1.92 1.17 0.75 0.49

Suction - - 6.34 3.71 2.38 1.63 1.18

Double Span Uniformly Distributed Loads (kN/m2)Condition Span L in metres

Load Type Ultimate Limit State

0.6 0.8 1.0 1.2 1.4 1.6 1.8

Pressure 8.70 5.48 3.75 2.73 2.06 1.61 1.28

Suction

One Fastener 2.55 1.94 1.57 1.33 1.16 1.02 0.92

Two Fasteners 5.00 3.78 3.04 2.55 2.20 1.94 1.74

Three Fasteners 7.45 5.61 4.51 3.78 2.87 2.22 1.77

Servicability Limit State

Pressure - - 8.31 4.76 2.96 1.95 1.34

Suction - - - 8.79 5.58 3.77 2.68

Notes:1. Values have been calculated in accordance with AS/NZS 1170.0 accounting for imposed loads and creep.

2. Fastener calculations based upon minimum 1.2mm thick steel purlins, grade not less than G380.

3. The following deflection limits have been used:Downward loading L/250

Suction loading L/150

4. The table is based on a support width of 50mm.

5. The allowable steelwork tolerance between bearing planes of adjacent supports is +/- 5mm or L/600, whichever is greater.

6. Load /span tables for panel specifications not shown are available from Kingspn Technical Services.

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ConstructionDetails

Side / End Lap &Fastener Locations

Detail 1 - Side Lap Detail 2 - End Lap

Note: The number of fasteners required is dependent on project specificwind loadings. Refer to load span tables for further information.

Site weld membrane overlap

Path of self-coringsingle-fix fastener

Main fixing

75mm

30

200mm sitewelded membranestrip

Membrane disc90mm Ø

Self-coring Fasteners� Reduces installation time by up to 65%.

� Single operation – no coring out holes,no debris left on roof.

� Spiral washer on head cuts a helical paththrough insulation without removing core.

� Washer automatically flattens when screw is driven home.

� Light or heavy gauge available.

� Fully tested and approved by Kingspan.

Detail 3 - Fastener Locations

ConstructionDetails

ParapetEaves

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Kingspan Trapezoidalinsulated wall panel– vertically laid

Drip flashing

Membrane strip

Membrane disc

Rainwater outlet

Canister insulation

Galvanised steel ledger

Main fixing

Profile filler beddedgun grade sealant

Air seal - 6x4 butyl tape

Membrane lined steelflashing

Internal upstand flashing with75mm sealed overlaps

PIR insulation board

Fasteners at 330mm centres

Kingspan insulatedArchitectural Wall Panel– vertically laid

0.7mm galvanised plate

Fasteners

Membraneflashing

Kingspan K-Dekinsulated roofdeck panel

Membrane linedsteel flashing

Galvanised steel strip required if greaterthan 15mm gaps between panels

PIR board insulation with gun applied firerated canister insulation to fill any gaps if

required to maintain continuity of insulation

Membrane disc

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ConstructionDetails

Eaves BoundaryGutter

Membrane lined steel flashing

Drip flashing

Membrane strip

PIR insulation board or timber packer


Membrane strip

Membrane strip

Membrane disc

Membrane coatedinsulated boundarywall gutter

Main fixing


Kingspan K-Dek insulated roofdeck panel

Air seal– 6x4 butyl tape

Air seal– 6x4 butyl tape

Drip flashing

Parapet flashing with 150mm butt straps sealed with 6x4 butyl tape

Kingspan insulated Architectural Wall Panel – vertically laid

Profile filler beddedgun grade sealant

ConstructionDetails

VergeStart

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Kingspan K-Dek insulatedroofdeck panel

Membrane stripPIR insulation board or timber

Site applied fire-ratedcanister insulation


6x4 butyl tape

6x4 butyl tape

AWP filler sealed top andbottom with gun grade sealant

Continuous run of 6x4 butyl tape

Fasteners @ 330mm centres

Galvanised cleader angleby steel sub-contractor

Kingspan K-Dek vergeflashing or membrane linedsteel flashing

Kingspan insulated ArchitecturalWall Panel – vertically laid



Cleader angle by steelsub-contractor with air seal

Membrane strip

Kingspan verge flashing with150mm sealed butt straps

ConstructionDetails

VergeEnd

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Membrane strip

PIR insulation board or timber

Membrane lined steel flashing6x4 butyl tape

AWP filler sealed top andbottom with gun grade sealant

Continuous run of 6x4 butyl tape

Main fixing


Galvanised cleader angleby steel sub-contractor

Kingspan K-Dek vergeflashing or membrane lined

steel flashing

Kingspan insulated ArchitecturalWall Panel – vertically laid


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ConstructionDetails

VergeParapet

0.5mm coil coated parapet flashing with 150mm sealed overlap

Kingspan Trapezoidal insulated wall panel vertically laid with jointfully sealed prior to installation and backsealed once installed.

Contact Kingspan Technical for further info.

Continuous bead of silicone sealant

Standard termination flashing


Site applied fire-rated canister insulation

Membrane strip

Main fixing




Minimum extent of sealant requiredto panel joint - see section A-A

Section A-A

A A

5˚ min

Galvanised steel cleader angle

Cantilever distance varies.Contact Kingspan Technicalfor further information

Overseal oncepanel is installed

Membrane strip



6x4 butyl tapesealant prior topanel installation

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Galvanised flashing

Site applied fire-ratedcanister insulation to fill

any gaps if required

Membrane flashing


0.7mm galvanised plate with welted edges


Internal liner flashing with 75mmoverlaps sealed with 6x4 butyl tape

Membrane flashing


Profile filler bedded ongun grade sealant

Main fixing

ConstructionDetails Ridge

ConstructionDetails

Valley withRainwater Outlet

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Note: Depth of verge flashing with this detailto be designed to suit calculated water depth.


Membrane disc

Canister insulation

Membrane flashing over0.7mm galvanised plate

Galvanised steel ledger

Main Fixing


Rainwater outlet

Membrane flashing

Air seal - profile filler sealed top andbottom with gun-grade sealant

Galvanised steel strip required if greaterthan 15mm gaps between panels

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ConstructionDetails

ValleyGutter


Membrane strip

Membrane strip

Membrane disc

Membranelined insulatedvalley gutter



Main fixingProfile filler bedded gun

grade sealant

Membrane strip

Air seal - Profile filler sealed top andbottom with gun-grade sealant

22

ConstructionDetails

ConcreteParapet






Membrane strip


Profile filler bedded on gun grade sealant


Membrane strip


Air seal - 6x4mm butyl tape

Precast concrete wall



Membrane lined steel flashingPrecast concrete wall

Site applied expandingfoam tape

Internal liner flashing

Main fixing


Site applied expandingfoam tape


Main fixing

Mono Pitch, Concrete Parapet

Verge, Concrete Parapet

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ConstructionDetails

Barrel VaultRooflights

Fitted end caps


PIR insulationboard or timber

Galvanised supportchannel with acute

angle of 15˚


15˚ springing angle

Membrane flashing

75

100

74

40mm membraneweld

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ConstructionDetails

Kerb PenetrationRoof Aperture


Slope

direction

Slo

peS

lope


Membrane flashing

Hot air weld

Membrane

Tapered insulation watershed

Galvanised support channel

Self coring fastener

Fastener @ 330mm centres

25

ConstructionDetails

Natural DaylightingSystems

Galvanised flashing plate

UV stabilised polycarbonatediamond top dome (by others)

Collar

Membrane flashing

Additional supports if above 300mm Ø

Adjustable elbow


Rivets at 300mm centres

Roof light extension length

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ConstructionDetails

Ventilation &Extraction

Extractor Flue

Ridge Ventilator

Internal galvanised support

Ventilator to be supplied and installedby specialist contractor

Membrane flashing


Main fixingFasteners @ 330mm centres

Waterstop mastic behind clamp

Extractor flue


Internal cover flashing

Additional supports if above 300mm Ø

Clamp applied around(1) Membrane sleeve for cold temperature flues

(2) Metal sleeve for hot temperature flues

Extractor flue



Membrane flashing

Membrane flashing welded to paneland clamped to pipe

Canister insulation

Notes: Height of exhaust pipe to be sufficient to prevent membrane panel being exposed to hot gases.Surface temperature of extractor flue must not exceed 80°C (can withstand 110°C for a short period of time).Should extractor flue exhaust high temperature gases / pollutants a suitable fire rated / non-combustible barrier gasket should be installed by specialist contractor.

27

ConstructionDetails

ExpansionJoint

Single ply membrane formed aroundpolyethylene rod to allow expansion

50mm weld

Polyethylene rod

Canister insulation




Membrane flashing

Purlin

Rafter

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ConstructionDetails

M&E ServicesSupport Platform

Section B-B

Section A-APlan

Mastic sealant Steel platform

Stainless steel jubilee clip

Proprietary pipe seal

Stainless steel jubilee clip

Proprietary pipe sealWaterstop mastic

Purlin

Roofslope

Kingspan K-Dekinsulated roofdeck panel

RHS

Hot air weld

Mastic sealant

Waterstop mastic

RHS

Hot air weld

Rafter

29

Kingspan K-DekFabrications

30

Profile filler

Kingspan Supplied

Profile Filler

Supplied in single 1 metre units. Used where the panel needs to be

closed off for air and weather sealing.

Double sided acrylic tape

Double Sided Acrylic Tape

The use of a double sided acrylic tape under the membrane

overlap will keep the lap flat and in position while the welding

process is carried out.

Sika Supplied

Pipe / Vent Flashing

Prefabricated flashing for pipe and

vent penetrations from 77mm to

167mm diameter.

Décor Profile

The Décor profile is used to

emulate the appearance of a

standing seam metal roof and is available

in various colours to match specific design needs.

Décor profile can be heat welded directly onto

finished roof membrane.

Walkway Pad

The 7mm thick walkway is durable,

trafficable and is heat welded directly to

the Kingspan K-Dek roofdeck panel.

Corner Flashings

Corner flashings are used to seal

up-stand flashings and penetrations.

Kingspan K-DekFabrications

31

Sika Supplied

Vertical Rainwater Outlets

Rainwater outlets are through fixed to the liner sheet of the

Kingspan K-Dek roofdeck panel. Outlets are available up to

160mm diameter.

Parapet Outlet

Used as an outlet through the parapet,

available in 40mm to 90mm diameter.

Sika Australia

55 Elizabeth Street, Wetherill Park, NSW 2164t: (02) 9725 1700 f: (02) 9756 5001 e: [email protected]

www.aus.sika.com

Parapet Overflow

Used as an emergency overflow

through the parapet.

Turbine Leaf Guard

Turbine Leaf Guard is a metal guard for vertical outlets

used with the Kingspan K-Dek roofdeck panel.

Height SafetySolutions

Kingspan Safepro2Fall Protection System

32

Kingspan Safepro2 Fall Protection System

Safepro2 roof anchor intermediate module

Safepro2 roof anchor membrane cap

Safepro2 roof anchor baseplate

Safepro2 slider

Membrane ‘boot’ bonded to roof

4 No. Safepro2 roofanchor toggle fixings

Safepro2 roof anchor intermediate guide


8mm cablesupplied to specific

lengths required

33

Height SafetySolutions

Kingspan Safepro2Fall Protection System

Kingspan Safepro2 is a new innovative fallprotection system, designed to protect boththe worker and the roof to which it is fixed.Kingspan Safepro2 is the only horizontal life lineapproved by Kingspan for installation onKingspan insulated panels.

Safepro2 comprises a high-strength stainless steel cable,

supported on energy-absorbing roof anchor posts. Safepro2 is

certified to AS NZS 1891.2 & 1891.4, EN 795 and OHSA 1926.

Safepro2 roof anchors incorporate Force Minimisation Technology,

which limits the load transferred to the roof, in a fall arrest event,

to less than 6kN. This is a significant improvement over older types

of force control posts which applied 10kN or more to the roof.

Safepro2 has fixing and sealing details specifically for Kingspan

K-Dek, Trapezoidal, Foilback and Lo-Pitch insulated panels.

Safepro2 is the only such system tested and proven with current

Kingspan insulated panel specifications.

Safepro2 can be installed during or after construction to most

roof systems, without access to the underside of the roof.

Safepro2 is highly suitable for providing safe access to

roof-mounted PV and other solar systems.

The Kingspan Safepro2 system is available globally including

Australia, New Zealand, United Kingdom, Ireland, Europe,

North America and Canada, the Middle East and Hong Kong.

Features & Benefits� Compliance with national and international standards – providing

the highest levels of protection and compliance with regulatoryrequirements.

� Approved by Kingspan and an integral part of the Kingspaninsulated panel system – ensuring compatibility with roof systemand not affecting roof guarantees.

� High-grade stainless steel and aluminium components – offeringsuperior corrosion resistance, durability and service life.

� Improved energy absorbency of anchor posts, reduces loadsgenerated during fall arrest event – requiring fewer fixings andreducing potential damage to roof panels.

� Advanced fixings design – allowing efficient installation withoutaccess to underside of roof.

� All fixings and accessories are supplied by Kingspan –guaranteeing correct and compatible materials are used.

� Located anywhere on roof – ensuring most practicable solutionscan be offered for each roof.

� Highly-evolved design – offering one of the simplest to design,most efficient to install and easiest to use systems available.

� Technical support is available directly from Kingspan – allowingdesigners, installers and users to maximise the potential of thesesystems.

ModelSpecification

34

Product:Kingspan K-Dek (KS1000 KD)

ApplicationThe following specification is for the KS1000 KD insulated

membrane roof panel used on buildings with a flat, pitched or

curved roof construction. Finished pitch: minimum 1:80 (0.72°) or

more after deflection to avoid ponding.

Materials and CoatingsExternal Weather Sheet

Sikaplan SGK AU membrane. Colour to be white.

Insulation Core

To consist of 100mm, closed cell, zero ozone depleting potential

(ODP), Factory Mutual certified polyisocyanurate (PIR) insulation.

The auto adhesive properties of the core bond to the external and

internal sheets to provide strength and rigidity to the panels.

Internal Liner Sheet

Substrate to be a minimum 0.5mm thick G300S AZ100 coated

steel to AS1397. Colour to be Kingspan Bright White.

WarrantyKingspan Insulated Panels will provide up to 20 year warranty on

the project upon completion. The panel must be installed as per

Kingspan’s recommended construction details and the contractor

trained by Kingspan’s field service manager. Project is to be

inspected prior to warranty being issued.

PerformanceThermal Insulation

Panels will have a Thermal Resistance of 5.27 m2K/W based on an

aged thermal conductivity of 0.020 W/mK.

Fire

When tested to AS/NZS 1530.3, Kingspan panels achieved the

following fire hazard results:

Kingspan K-Dek (KS1000 KD) insulant core is an FM Global

certified formulation. Steel liner has a Class 1 surface spread of

flame to BS 476-7.

Acoustics

For sound transmission reduction, Kingspan K-Dek has a single

figure weighted sound reduction index (SRI) of Rw = 23dB. For

specific acoustic solutions contact Kingspan Technical Services.

Sound Reduction Index (SRI)

Frequency (Hz) 125 250 500 1k 2k 4k

SRI (dB) 17.9 18.1 17.4 23.2 30.4 40.3

Seals and FillersEnd Lap

200mm membrane strip welded at lap. Nominal weld 40mm to

each panel.

Side Lap

Double sided acrylic tape applied to side lap prior to welding

(Kingspan reference KDSLTAPE). Overlap of membrane welded to

membrane of adjacent panel at side laps, nominally 40mm.

Fillers

Polyethylene profiled fillers should be used to seal perimeter of

building (Kingspan reference 3RWFILL). Seal the top, bottom and

sides of each profile filler with a single line of non-setting gun-grade

sealant.

Locate where shown on drawings and wherever necessary to close

off corrugation cavities from the inside and outside of the building.

Ensure a tight fit and leave no gaps.

Junctions

Junctions between the roof panel system and walls / penetrations

to be filled with a fire rated gun applied canister urethane insulation.

FastenersPrimary

Self-coring carbon steel fasteners to be used incorporating a

19mm washer. Recommended fixing manufacturer SFS Intec

(sourced from Powers Fasteners).

SFS fastener codes:.

� 1.2 – 3.0mm steel purlin SD3-D10-T19/C9-5.5x30

� 3.0 – 12.0mm steel purlin SD14-D10-T19/C9-5.5x40

� Timber SW2-D10-T19/C9-5.5x55

A minimum of three fasteners is required at panel ends and a

minimum of one at intermediate support locations. The actual

number of fasteners required is dependent on the project

wind loads, see Kingspan K-Dek load/span table for further

information. Intermediate fasteners covered with a 90mm welded

membrane patch.

Ignitability index 0

Spread of flame index (SFI) 0

Heat involved index 0

Smoke development index (SDI) 2

ModelSpecification

35

Secondary

Fasteners for flashing installation to be flat head SFS IR2-C or

similar at 330mm centres. Fastener length to be minimum 120mm

for pan fixing and 155mm for crown fixing.

Construction DetailsFlashings

External flashings to be a combination of galvanised steel with

membrane flashing overlay and membrane lined steel flashings,

as per Kingspan standard construction details. Membrane lined

steel flashings to be sealed at laps with a minimum 125mm welded

membrane strip.

Internal flashings should be made to the same specification as the

liner sheet. Flashings to be air sealed at laps and along the full

length by an unbroken bead of 6x4mm butyl rubber sealant tape

(Kingspan reference SEXT).

Rooflights

Rooflights can be integrated into the membrane finish (refer to

Kinspan details).

Drainage and Accessories

A number of drainage and accessory options are available

specifically designed to suit the Kingspan K-Dek roof system.

These include pipe/vent flashings, drainage outlets incorporating

leaf guards, overflow outlets, walkway systems and height

safety solutions.

Panel Lengths

Standard lengths are from 2m to 13.7m, longer lengths can be

supplied on request. Maximum length for panels transported by rail

is 12m. For orders supplied outside of Australia maximum lengths

are 11.8m.

Exact lengths to be determined by the cladding contractor from the

steelwork drawings.

Purlin Centres

Purlin spacing determined from Kingspan load tables to project

specific wind requirements, as specified by the structural engineer.

Construction RequirementsSteelwork Tolerance

The supporting frame must be made and assembled to an

accuracy of +/- 5mm or L/600 (whichever is greater) between

bearing planes of adjacent supports, where L is the purlin spacing.

Installation

Panels to be laid with side lap joints away from prevailing wind

unless otherwise shown on drawings.

All fasteners, seals and fillers to be of correct specification and

installed as indicated on the project construction drawings.

Site cut panels must provide accurate, true lines with no distortion.

Panels to be cut with a suitable metal cutting circular type saw and

all exposed site steel to be treated with a suitable edge protection

lacquer. Cut openings for outlets, vents, flues etc. to be the

minimum size necessary. Penetrations larger than 300mm x 300m

should have additional structural support.

Remove all swarf and any foreign matter immediately from the

external surface of panels.

Safety

The contractor is to determine and use a safe method of working

throughout the installation and construction period, which complies

with OHS/WHS requirements. A safe work method template

(although NOT project specific) is available from Kingspan.

Protection of Finished RoofEnsure that:� Finished roof areas are protected from damage by subsequent

building operations.

� Paint, solvent, bitumen, oils, fat, grease or other substanceharmful to the membrane do not come into contact with theroof surface.

Do not:� Store building materials on the roof.

� Permit the use of the roof as a working platform withoutadequate protection of the roof surface.

Product:Kingspan K-Dek (KS1000 KD)

36

Self-coring fasteners in eachcorrugation

Primary panel fasteners(hidden under membrane flap)

Kingspan K-Dek panel(left to right when viewed from eaves/valley)

Fully sealed filler at all panelends (eaves, valley, ridge)

Kingspan K-Dek panel

Self-coring fasteners ineach corrugation

90mm diameter patch cut from membrane rollto cover intermediate fastener (when required)

Quality AssuranceKingspan is dedicated to maintaining its good reputation and

is promoting this via their quality assurance of all membrane

panels / products. By utilising EFVM® (Electric Field Vector Mapping)

Technology provided by International Leak Detection, Kingspan

recommends EFVM® testing of all Kingspan K-Dek installations.

www.ild-australia.com.au / www.ildnz.co.nz

Panel 2

Panel 4

Note: Sequence of lay – Panel 1 to Panel 4

InstallationOverview

37

40mm min.welded seam

Membrane end lap stripover end lap joints

Double sided acrylic tapeunder membrane overlap

Site applied air seal - 6mmdiameter gun grade sealant atpanel side joint in line with profiledfiller block air seal

Installation TrainingKingspan Field Service Engineers offer full installation training

however, prior to Kingspan K-Dek training, all attendees must

have undergone welding training from the supplying membrane

manufacturer and provide a copy of the certificate from the

supplier.

Panel 1

Panel 3

Kingspan membrane linedinsulated gutter

Project Porsche Centre

Location Chester, UK

Product Kingspan K-Dek KS1000 KD

Architect MDG Ltd

Building use Retail

CaseStudies

PorscheCentre

38

CaseStudies

Captain’sClub Hotel

39

Project Captain’s Club Hotel

Location Christchurch, Dorset, UK


Architect Cube Design

Building use Hotel & Leisure

CaseStudies

MatfordLand Rover

40

Project Land Rover Dealership

Location Exeter, UK


Architect Lilly Lewarne Practice

Building use Retail

CaseStudies

IbisHotel

41

Project Ibis Hotel

Location Carlisle, UK

Product Kingspan K-Dek KS1000 KD with

Décor aesthetic standing seam option

Building use Hotel / Leisure

Insulated Roof&Wall Panels

Product Rangeat a Glance

42

Trapezoidal - KS1000 RWRoof pitches 4° and above.(For lower pitches contact Kingspan Technical Support).

Lo-Pitch - KS1000 LP*Roof pitches 1.5° and above.

Foilback - KS1000 FBRoof pitches 4° and above.With reflective foil liner.

Roof Mounted PV SystemSolar Photovoltaic Solution.

* UK manufacture.

Kingspan K-Dek - KS1000 KDRoof pitches 0.72° and above.Single-ply membrane roofdeck.

Insulated Roof Panels

Polycarb Rooflight - KS1000 PolycarbRoof pitches 4° and above.(For lower pitches contact Kingspan Technical Support).

Insulated Roof&Wall Panels

Product Rangeat a Glance

43

Micro-Rib - KS1000 MRArchitectural Wall Panel.

Plank - KS1000 PLArchitectural Wall Panel.

Trapezoidal - KS1000 RW

Euro-Box - KS1000 EBArchitectural Wall Panel.

Wave - KS1000 WVArchitectural Wall Panel.

All Kingspan panels are manufactured to order with varying

core thicknesses depending on the spanning and thermal

requirements of the project.

Kingspan roof and wall panels are available in a wide

range of colours.

Insulated Wall Panels (horizontally or vertically laid)

Controlled Environment Panels

Mini-Micro - KS1000 MMArchitectural Wall Panel.

Rib - KS1100 CSWall & ceiling panel.

Flat - KS1100 CSWall & ceiling panel.

Australia: Kingspan Insulated Panels Pty Ltd 38-52 Dunheved Circuit, St Marys, NSW 2760 Australiat: +61 (02) 8889 3000 f: +61 (02) 8889 3099 e: [email protected] www.kingspanpanels.com.au

New Zealand: Kingspan Insulated Panels 15 Ron Guthrey Road, Christchurch, New Zealandt: +64 (03) 358 7536 f: +64 (03) 358 7539 e: [email protected] www.kingspanpanels.co.nz

South East Asia: Kingspan Insulated Panels 1 Fullerton Road #02-01, One Fullerton, Singapore 049213, Singaporet: +65 6832 5021 f: +65 6408 3801 e: [email protected] www.kingspanpanels.asia

Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Insulated Panels Pty Ltd and its subsidiary companies do not accept responsibility forerrors or for information that is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only andKingspan Insulated Panels Pty Ltd and its subsidiaries accept no liability in respect thereof.

04/2013

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